easyhandling – scalable mechatronic solutions
TRANSCRIPT
EasyHandling –Scalable Mechatronic Solutions
2 EasyHandling
Assembly and HandlingMaterial-handling, position-ing and assembly of every-thing from small parts to heavy payloads requiring long motion lengths.
Solar, Semicon, MedicalPrecision and compact modules satisfy applications, from simple positioning to gantry-style robots, with high performance in sensitive environments.
Food, Packaging, and PrintingCompound packaging, stack-ing, sorting, palletizing, cartoning and gentle food handling.
Automotive and Machine ToolGuiding for machine tools and transfer of heavy auto-motive components.
Rexroth delivers exceptional factory automation by drawing upon core competencies, global partnerships, and deep industry knowledge in all Drive & Control technologies.
Rexroth has decades of experience in development of best-in-class components for force and motion control. This provides our unique foundation for high performance multi-technology solutions.
Pneumatics
Servo Drives & Motors
Linear Motion & Guiding
Controls, I/O & HMIs Structural Framing Assembly Conveyors
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Visit www.boschrexroth-us.com
3 EasyHandling
Advanced
= Comfort + Controls
Comfort
= Basic + Drives and Commissioning Tool
Basic
= All Mechanical Components + Motors
Rexroth’s EasyHandling system is more than a modular set of mechanical components. It completes the evolutionary transition from high quality mechanical and electronic elements to a compre-hensive system solution built on standardized interfaces and interoperable controls.
Why Rexroth EasyHandling configurations for your automation application
▶ Highly configurable –single or multi-axis Cartesian and Gantry solutions. Buy only what you need.
▶ Delivered pre-assembled or as components ▶ Repeatability up to 0.005 mm per axis ▶ Suitable for short to long reaches and light to heavy
payloads ▶ Optimized energy use and cost for each axis, for example,
electro-mechanical and/or pneumatic ▶ Simple to program and commission ▶ Open architecture and controls interface
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Your Vision – Our Solution
Example configurations
XZ axes–omega (X), telescoping(Z) with gripper
X axis with side-drive & motor
XZZ axes–independent verticals (ZZ) with bodies moving
XYZ, 3-axis belt drive, cable management
XZ axes–3rd party motor mounts, cable management
XZZ axes–independent verticals (ZZ) carriages moving
XXYZ gantry, three driven axes, one idler axis
XZ axes–telescoping (Z), cable management
XY, ball rail outrigger support, Rexroth framing structure
XYZ, 3-axis ball screw drive, cable management
XXYZ gantry–long span bridge module (Y), belt driven (XX) with connecting shaft
Five gantries on Rexroth framing structure
EasyHandling
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Save Your Time and Money by Using Online Engineering Tools
EasySelect
Browse to our website www.easy-handling.com, and select online tools. Follow step-by-step prompts to input application param-eters.
▶ Optimizes selection of components
▶ Generates BOM ▶ Compiles information
for transfer to CAD configurator
CAD Configurator
Use output from EasySelect or as a tool to create CAD model if your preferred components are pre-deter-mined.
▶ Generates CAD models and BOMs of assemblies or individual components
▶ Intuitive graphic interface for selection of axis com- ponents
▶ Validates your component selection
EasyHandling
6 EasyHandling
Centered Around Centering-Rings
Similar to the interlocking blocks from your childhood, precision centering-ring features, found on all mating com-ponents, ensure a robust and repeatable interlocking between all elements of the system.
▶ A wide variety of linear modules and end-effector components can be assembled in an infinite variety of configurations
▶ Modules with different frame sizes combine easily due to the 40mm grid between centering-ring holes on Easy-Handling components
▶ Anything constructed can be taken apart again and re-assembled to accommodate changes required for your application
Begin at the End-effector
Our Mechatronic solutions begin at the actual work environ-ment of your application. Rexroth offers a wide range of robot-end components including:
▶ Vacuum Cups and Generators ▶ Non-contact handling module (bernoulli) ▶ Grippers ▶ Rotary Modules ▶ Blank plate for your tooling
40
40
Building Blocks for Automation
H2
H1
ØBH7
ØAH7 H
1 ØAH7
7 EasyHandling
Unsurpassed Range of Robust, High-performance Linear Modules
Selection Guide of Core Linear Motion Modules
Module type Series name Smal
lest
fram
e si
ze (
mm
)
Max L dim (mm) La
rges
t fr
ame
size
(m
m)
Max L dim (mm)
No. of frame sizes
Centering ring options on: A
ssem
bly
&
Han
dlin
g
Pack
agin
g
Aut
omot
ive
&
Mac
hine
Too
l
Key Application Features/Additional Versions
Ball Screw
Belt Drive
Pneu-matic
Ball Screw
Belt Drive
Ball Screw
Belt Drive
Body Carriage
OriginalMKK MKR – 40 1000 2500 165 4000 12000 5 –
on 40 mmframe
++ ++ ++Very long strokes. High speed Cam Roller version (MLR)
Compact
CKK CKR CKP 70 650 1500 200 6500 10000 5 ü ü ++ ++ ++
First choice for motions in general automation. Linear Motor version (CKL)
Economy
eCKK eCKR – 90 680 2500 110 1200 2500 2 ü ü + +
For light duty motions
Bridge
BKK BKR – 115 5000 5800 135 5000 5800 2 – ü ++ ++ ++
Two rails at perpendi-cular planes. For very long unsuppported spans
Precision
PSK – – 40 350 – 90 940 – 4 – – ++ +
Steel body. Very high precision in small foot-print
Ball Rail Table
TKK – – 155 2860 – 455 2850 – 4 – – + ++
For extremly high payloads and harsh environments
Mini-SlideMSC-
EL–
MSC-BV
6680 (str)
– 112200 (str)
–4 (5
pneu) ü ü ++ ++ ++
Lowest cost for pneumatic motions <200 mm stroke
Feed
VKK – – 70 600 – 100 680 – 2 ü – ++ ++ ++
Suitable for vertical motions, minimal dynamic mass
Omega
– OBB – 55 – 5500 120 – 5500 3 ü ü ++ ++ ++
Minimal dynamic mass, short body length, multiple independent moving carriages option
Rodless Cylinder
– – RTC16 dia
–1800 (str)*
63 dia
–3700 (str)*
10 ü ü ++ ++ ++
First choice for pneu-matic motions with >200 mm stroke
L dim = body length of the module between end caps *Pneumatically Driven
8 EasyHandling
Cable Management Made Easy
▶ Standardized connection elements allow for easy and adjustable integration of cable management
▶ Available as components that fix directly to linear modules or integrated on sub-assemblies
▶ Energy chain and supporting components are length configurable
1x guide channel R0391 700 06
1x cable drag chain R0391 700 00
1x cable drag chain R0391 700 04
2x profile R0391 700 12 2x clamping profile R0391 700 15
1x profile R0391 700 13 1x clamping profile R0391 700 141x bracket R0391 700 17
1x guide channel R0391 700 10
2x profile R0391 700 12 2x clamping profile R0391 700 15
2x profile R0391 700 12
9 EasyHandling
Motion Realized in Minimal Time
IndraDyn high performance servo motors
▶ Integrated absolute multi-turn encoders for precise motion control
▶ Wide range of torques – 0.48 to 24 Nm ▶ Integrated drive version – add axes to machine without
adding anything in cabinet
IndraDrive Cs compact servo drives
▶ Multi-protocol enabled for maximum flexibility ▶ Position block mode allows multi-positioning with
discrete I/O ▶ Wide range - 100 W to 9.0 kW ▶ Extremely compact design for small cabinets ▶ Safety on Board technology compliant to EN954-1, Cat 3 ▶ Integrated PLC version with IEC 61131-3 compliant
motion control
Fast Commissioning with EasyWizard
▶ FREE Software tool that commissions Rexroth linear modules on Rexroth drives in a few minutes
▶ All required mechanical data of the axis is pre-loaded ▶ Enables maximum performance of mechanical compo-
nents and motors on Rexroth drives ▶ Used when drive is controlled via Rexroth or third party
controller
Axis
▶ Integrated drive version
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1 Select your industry 2 Select your control platform 3 Select your basic technologies 4 Your recommended function block is:
Dri
ve-b
ased
Rac
k-ba
sed
Embe
dded
-PC
-bas
ed
PC-b
ased
CN
C
Mot
ion
cont
rol
Rob
ot c
ontr
ol
Logi
c co
ntro
l
Handling, assembly, and robotics • • • • • • ▶ IndraMotion for Handling
Packaging technology • • • • • • • ▶ IndraMotion for Packaging3)
Printing and converting technology • • • • • • ▶ IndraMotion for Printing3)
Metal forming technology1) • • • • ▶ IndraMotion for Metal Forming
Machine tools(metal cutting/forming)2) • • • • ▶ IndraMotion for MTX
General automation
• • • ▶ IndraMotion for MLD
• • • • ▶ IndraMotion for MLC3)
• • • ▶ IndraMotion for MLP
• • • • • ▶ IndraLogic (PLCopen)
1) e.g. roll feed, synchronously running separation equipment, profiling machines2) e.g. turning machines, machining centers, bending machines3) The Generic Application Template in IndraWorks fully supports PackML
EasyHandling
Your Choice of Control Solutions from Rexroth
Comfort
Open interface philosophy enables blending of Rexroth Motion, Safety and I/O into your controls architecture.
Advanced
▶ Complete controls solu-tion from one source with proven interoperability from HMI to I/O.
▶ Scalable inline motion controllers/PLCs with simultaneous multiple bus protocol capability.
IndraDrive CsDrive
IndraDrive CsDrive
Discrete I/Oor Fieldbus includingthese, and more:
Servo-motorAxis n
Servo-motorAxis n+1 etc.
Inline orFieldline I/O
Servo-motorAxis n
Servo-motorAxis n+1 etc.
IndraControlPanel Mountand Hand-heldHMIs
IndraDrive CsDrive with
Integrated PLCIndraDrive Cs
Drive
Ethernet
Inline and Fieldline I/O
IndraMotion – Application FocusedProgramming Interface
Rexroth or 3rd party control
11 EasyHandling
Within IndraWorks, we provide a wide range of function blocks specifically tailored for applications in factory automa-tion. These industry-specific programming solutions greatly reduce your required effort and expedite machine start-up.
1 Select your industry 2 Select your control platform 3 Select your basic technologies 4 Your recommended function block is:
Dri
ve-b
ased
Rac
k-ba
sed
Embe
dded
-PC
-bas
ed
PC-b
ased
CN
C
Mot
ion
cont
rol
Rob
ot c
ontr
ol
Logi
c co
ntro
l
Handling, assembly, and robotics • • • • • • ▶ IndraMotion for Handling
Packaging technology • • • • • • • ▶ IndraMotion for Packaging3)
Printing and converting technology • • • • • • ▶ IndraMotion for Printing3)
Metal forming technology1) • • • • ▶ IndraMotion for Metal Forming
Machine tools(metal cutting/forming)2) • • • • ▶ IndraMotion for MTX
General automation
• • • ▶ IndraMotion for MLD
• • • • ▶ IndraMotion for MLC3)
• • • ▶ IndraMotion for MLP
• • • • • ▶ IndraLogic (PLCopen)
1) e.g. roll feed, synchronously running separation equipment, profiling machines2) e.g. turning machines, machining centers, bending machines3) The Generic Application Template in IndraWorks fully supports PackML
IndraWorks – a comprehensive suite of engineering software for all of your Drive & Control system requirements. Simple and user-friendly.
▼ Examples of pre-developed preventive maintenance features
Select optimal function block for your controls application based on the table below.
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.
US910A001/03.2012 © Bosch Rexroth Corporation 2012. Printed in the United States.
Bosch Rexroth CorporationLinear Motion and Assembly Technologies 14001 South Lakes Drive Charlotte, NC 28273-6791 Telephone (704) 583-4338 Facsimile (704) 583-0523 [email protected]
Find your local contact person here:www.boschrexroth-us.com/addresses