eaton ds and dsl low-voltage power circuit breaker renewal

ContentsDescription Page

DS Breaker (Front and Rear Views) . . . . . . . . . . . . 2Procedure for Identifying Breaker Type . . . . . . . . . 3Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . 3Sample Order Form . . . . . . . . . . . . . . . . . . . . . . . . 3Pole Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Arc Chutes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Main Disconnect Contact Assembly . . . . . . . . . . 10Levering Mechanism . . . . . . . . . . . . . . . . . . . . . . 11Mechanism and Related Parts . . . . . . . . . . . . . . . 12Control Components . . . . . . . . . . . . . . . . . . . . . . 14Automatic Tripping Systems . . . . . . . . . . . . . . . . 17 Digitrip Rating Plugs . . . . . . . . . . . . . . . . . . . . 19 Current Sensors . . . . . . . . . . . . . . . . . . . . . . . 20DSL Current Limiting Breakers . . . . . . . . . . . . . . 21Accessories and Other Parts . . . . . . . . . . . . . . . . 22Recommended Spare Parts for Stock . . . . . . . . . 24

Effective November 2010Supersedes RP.22B.01.T.E Dated 01/00Renewal Parts Data RP.22B.01.T.E

Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts

2

Renewal Parts Data RP.22B.01.T.EEffective November 2010


EaToN CoRPoRaTioN www.eaton.com

DS LOW VOLTAGE POWER CIRCUIT BREAKERS

Figure 2.1 DS-416 Breaker Front View

Figure 2.2 DS-416 Breaker with Front Cover Removed Figure 2.3 DS-416 Breaker Side View without Barriers

Digitrip Trip Unit

Padlock Plate

Drawout UnitPosition Indicator

Trip Plate

Spring Charge Indicator

Nameplate

EmergencyCharging Handle

Open-Close Indicator

Close Bar

Opening Spring

EmergencyChargingHandle

ShuntTrip

PT Module(810 and 910Only)

Automatic TripRelay (ATR)

AuxiliaryCurrentSensors

Rating Plug

Digitrip Trip Unit

Auxiliary Switch

Arc ChutesSecondary DisconnectContact Mounting Frame

SecondaryDisconnectContact Cover

AuxiliarySwitch

MainDisconnectContacts

SensorsLeveringDeviceArm

Inside Wiring Guide

Shutter

Outside Wiring Guide

OvercurrentTripSwitch

DirectTripActuator

LeveringMechanismAssembly

Roller(4 per Breaker)

Front Cover

Spring Charge Motor(Power OperatedBreakers Only)

MovingSecondaryDisconnectContacts

Auxiliary SwitchWire Guide

3




PROCEDURE FORIDENTIFYING BREAKER TYPE

A breaker is identified by the data found on the nameplate.Shop Order or S.O. numbers were used to identifybreakers until September 1990. These S.O. numberswere usually seven characters constructed with twonumbers followed by a letter and then an additional fournumbers. Examples are:

24Y7859 80Y380027Y3838 81Y850028Y5868 82Y1260

After September 1990, DS breakers were identified usingthree unique numbers. One is the G.O. (general ordernumber), the second is a 10 character F.N. (featurenumber) and the third is a 20 character OPTION number.An example is:

G.O. CG12345F.N. 6616C31G02

Option Number: 10200 80700 00010 00000

Refer to Figure 2.1 for this type of nameplate.

ORDERING INSTRUCTIONS

1. Check the nameplate to identify the type ofbreaker you have. (If adding accessories oroptions to existing breakers, you must alsoprovide the information in the procedure listed tothe left.)

2. Identify the part(s) from the photos shown.

3. Determine the style number for the requiredparts.

4. Specify the quantity required.

5. Use the form below and order the parts from yourlocal Eaton distributor.

6. State the method of shipment.

------------------------------------------------------------------------------------------------------------------------------- -----------------------------DS BREAKER RENEWAL PARTS ORDER FORM

etaDnosreP tcatnoCsserddA dna emaN ynapmoCPurchase OrderMethod of ShipmentPhone Number

Shop Order

General Order Number Feature Number

Option Number

ztreHgnitaR pmA emarFepyT rekaerB

egatloV pirTegatloV rotoMegatloV lortnoC rekaerB

ECIRP TINUREBMUN ELYTSNOITPIRCSEDYTQMETI

REQUIRED INFORMATION

PARTS LIST

4




POLE UNITS

Type DS-206, DSL-206

Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.2 DS-206 Pole Unit Assembly Rear View

ylbmessA dutS reppU 602-SD 4.4 erugiFylbmessA dutS rewoL 602-SD 3.4 erugiF

No.Req'd DS-206 DSL-206

Figure Per Style StylerebmuNrebmuNrekaerBrebmuNnoitpircseD

12.4 ,1.4ylbmessA tinU eloP eerhT 140D152G05 140D152G07

A three pole unit assembly includes:Molded Base � �

33.4ylbmessA dutS rewoL 591C652G01 591C652G0334.4ylbmessA dutS reppU 591C653G01 591C653G03

� Only available in a three pole unit assembly.

5




Description

Single Pole Unit Assembly

A single pole unit Includes:Molded BaseLower Stud AssemblyUpper Stud Assembly

POLE UNITS

Type DS-206E, DS-206H, DS-206S,DS-416, DSL-416,DS-416H, DS-416S, DS-420, DSL-420



� Only available in a single pole unit assembly.� Includes the disconnect finger assembly (Page 10).

DS-206EDS-416H

S614-SD.oNReq'd DS-416 DSL-416 DS-420 DSL-420 DS206S �

Figure Per Style Style Style StyleNumber Breaker Number Number Number Number

5.1, 5.2 3 151D064G01 151D065G01 151D065G02 151D065G08 1A33539G01

� � � � �5.3 3 126D298G06 139D633G04 139D633G05 139D633G07 �5.4 3 591C750G02 139D635G01 139D635G02 139D635G01 �

H02-SD 6

6




Type DS-632

Figure 6.2 DS-632 Pole Unit Assembly Rear View


POLE UNITS

Figure 6.1 DS-632 Pole Unit Assembly Front View

No.Req'd DS-632

Figure Per StylerebmuNrekaerBrebmuNnoitpircseD

Single Pole Unit Assembly 6.1, 6.2 3 567F962G01

A single pole unit assembly includes:Molded Base �

33.6ylbmessA dutS rewoL 140D091G0534.6ylbmessA dutS reppU 126D299G02

� Only available in a single pole unit assembly.

7




Type DS-840



POLE UNITS

No.Req'd DS-840Per Style

rebmuNrekaerBerugiFnoitpircseD

Single Pole Unit Assembly 7.1, 7.2 3 567F991G03

A single pole unit assembly includes:Molded Base �

33.7ylbmessA dutS rewoL 140D778G0134.7ylbmessA dutS reppU 140D779G01

� Only available in a single pole unit assembly.

8




ARC CHUTES

Figure 8.5

Figure 8.1 DS-840 without Barriers

Figure 8.4

No. Arc Chute KitReq'd (Includes 3)

Figure Per StylerebmuNrekaerBrebmuNepyT rekaerB

32.8602-LSD ,602-SD 1A33568G01

DS-206E, DS-206H, DS-206S 8.3 3 1A33568G02DS-416, DS-416H, DS-416S, DSL-416DS-420, DSL-420

34.8236-SD 1A33568G03

35.8048-SD 1A33568G04

3.8 erugiF2.8 erugiF

Arc Chutes

9




BARRIERS

Figure 9.1 DS-840 with Barriers

Barriers

Figure 9.2

Figure 9.3 Figure 9.4 Figure 9.5

No. Barrier KitReq'd (Includes 4)

Figure Per StylerebmuNrekaerBrebmuNepyT rekaerB

42.9602-LSD ,602-SD 1A33569G01

43.9S602-SD ,H602-SD ,E602-SD 1A33569G02DS-416, DS-416H, DS-416S, DSL-416, DS-420

43.9024-LSD 1A33569G03

44.9236-SD 1A33569G04

45.9048-SD 1A33569G05

Barrier Kit(Includes 4)StyleNumber

1A33569G01

1A33569G02

1A33569G03

1A33569G04

1A33569G05

10




MAIN DISCONNECT CONTACT ASSEMBLY

Figure 10.32.01 erugiF1.01 erugiF

5.01 erugiF4.01 erugiF

No. MainMaximum Req'd Disconnect

Amp. Figure Per ContactBreaker Type Rating Number Breaker Assembly Kit �

61.01008602-LSD ,602-SD 1A33570G01

DS-206H, DS-416, DSL-416 1600 10.2 6 1A33570G02

DS-206E, DS-416H, DS-416S, DS-420 2000 10.3 6 1A33570G03

64.010023236-SD ,024-LSD 1A33570G04

215.010004048-SD 1A33570G05

6--- 008S602-SD 1A33540G01

� A kit includes the total number of main disconnect contact assemblies required for one breaker.

11




LEVERING MECHANISM

Figure 11.1Levering Mechanism Assembly

Figure 11.2Crank Kit

DescriptionFigureNumber

No.Req’dPerBreaker

AllTypesDS/DSLExceptDSL-420,DS-632,andDS-840StyleNumber

DSL-420,DS-632StyleNumber

DS-840StyleNumber

DSL-3200FuseTruckStyleNumber

DSL-4000FuseTruckStyleNumber

Levering Mechanism assembly 11.1 1 449D224G04 449D224G04 449D224G905 132D247G03 132D247G04

Crank Kit includes: Crank arm with Roller, Special Bolt, and Elastic Stop Nut. 11.2 2 3838a95G01 3838a95G02 3838a95G03 3838a95G02 3838a95G03

12




MECHANISM and RELATED PARTS

Figure 12.1Electrically Operated with Closing Spring

Figure 12.2Manual Mechanism with Closing Spring

Figure 12.4Emergency Charge Handle Kit

Figure 12.5Manual Charge Handle Kit withCharging Cams

Figure 12.3Closing Spring Assembly

Figure 12.6Oscillator Assembly Kit

Figure 12.7Opening Spring

Figure 12.8Trip Shaft Kit

Figure 12.9Hold Pawl and Rachet Kit

13




MECHANISM and RELATED PARTS

� Two Opening springs are required for DS-840.� Included in emergency charge handle kit.

All DS/DSL except DS-632 and DS-840DS-632 and DS-840

Electrically Manually Electrically ManuallyNo Req'd Operated Operated Operated Operated

Figure Per Style Style Style StylerebmuNnoitpircseD Breaker Number Number Number Number

Mechanism Assembly 12.1 1 567F759G02 N/A 567F759G04 N/Aw/o Closing Spring

Includes: Main Drive LinkAssembly (w/roller),Oscillator Assembly,Oscillator Reset Spring,Emergency Charge Device,Trip Latch, Trip Lever (forMotor Cutoff Switch), TripLatch Reset Spring

Mechanism Assembly 12.2 1 N/A 567F759G01 N/A 567F759G07w/o Closing Spring

Includes: Main Drive LinkAssembly (w/roller),Trip Latch, Trip Lever (forMotor Cutoff Switch), TripLatch Reset Spring

Closing Spring Assembly 12.3 2 791A671G03 791A671G03Includes: Closing Spring andSpring EndsDS-206, DS-206S, DSL-206 12.3 2 349A521G01 349A521G01DS-206H, DS-416, DS-416S, 12.3 2 791A671G02 791A671G02DSL-416, and DSL-420DS-206E, DS-416H, DS-420 12.3 2 791A671G01 791A671G01

Emergency Charge Handle Kit 12.4 1 3838A96G02 N/A 3838A96G02 N/AIncludes: Emergency Charge &Device, Emergency Charge Handle 12.6and Oscillator Assembly Kit

Manual Charge Handle Kit 12.5 1 N/A 3838A96G01 N/A 3838A96G01Includes: Manual ChargeAssembly and ManualCharge Handle and Charging Cams

Oscillator Assembly Kit � 12.6 1 N/A N/A N/A N/AIncludes: Oscillator Assembly,and Oscillator Reset Spring

27.21gnirpS gninepO 698B907H01 698B907H01 698B907H01 698B907H01�

18.21tiK tfahS pirT 1A33567G01 1A33567G01 1A33567G01 1A33567G01Includes: Trip Shaft Lever,Trip Shaft, and Trip ShaftReturn Spring

Hold Pawl and Rachet Wheel Kit 12.9 1 1A33579G01 N/A 1A33579G01 N/A

Also order the appropriate Breaker label kit - See Page 22.�

� �

� �

14




CONTROL COMPONENTS

Figure 14.1Spring Charging Motor Kit

Figure 14.2Anti-Pump Relay

Figure 14.3Undervoltage Trip Assembly

Figure 14.4Latch Check Switch

Figure 14.5Shunt Trip Assembly

Figure 14.6Overcurrent Trip Switch Manual Reset

Figure 14.7Spring Release Assembly

Figure 14.8Motor Cut-Off Switch

(Coil not shown)

15




CONTROL COMPONENTS

DS/DSLexceptDS-840 DS-840

Fig. Style StyleDescription No. Voltage Number NumberSpring 14.1 48 DC 449D431G03 449D431G03Charging 125 DC 449D431G01 449D431G01Motor Kit 250 DC 449D431G02 449D431G02Includes: Motor 120 60HZ 449D431G01 449D431G01Crank, Roller, 240 60HZ 449D431G02 449D431G02Connectors,Mtg. Bracketand Hardware

Anti-Pump 14.2 48 DC 8293A06G03 8293A06G03Relay 125 DC 8293A06G04 8293A06G04

250 DC 8293A06G05 8293A06G05120 60HZ 8293A06G01 8293A06G01240 60HZ 8293A06G02 8293A06G02

Undervoltage 14.3 120 60HZ 1A33595G01 1A33595G31Trip Assembly 208 60HZ 1A33595G02 1A33595G32w/wires� 240 60HZ 1A33595G03 1A33595G33(Instantaneous) 480 60HZ 1A33595G04 1A33595G34

48 DC 1A33595G05 1A33595G35125 DC 1A33595G06 1A33595G36250 DC 1A33595G07 1A33595G3724 DC 1A33595G08 1A33595G38115 50HZ 1A33595G09 1A33595G39208 50HZ 1A33595G10 1A33595G40230 50HZ 1A33595G11 1A33595G41400 50HZ 1A33595G12 1A33595G42415 50HZ 1A33595G13 1A33595G43480 50HZ 1A33595G14 1A33595G44

Undervoltage 14.3 120 60HZ 1A33595G15 1A33595G45Trip Assembly 208 60HZ 1A33595G16 1A33595G46w/wires� 240 60HZ 1A33595G17 1A33595G47(Time Delay) 480 60HZ 1A33595G18 1A33595G48

48 DC 1A33595G19 1A33595G49125DC 1A33595G20 1A33595G50250DC 1A33595G21 1A33595G5124 DC 1A33595G22 1A33595G52115 50HZ 1A33595G23 1A33595G53208 50HZ 1A33595G24 1A33595G54230 50HZ 1A33595G25 1A33595G55400 50HZ 1A33595G26 1A33595G56415 50HZ 1A33595G27 1A33595G57480 50HZ 1A33595G28 1A33595G58

Latch Check 14.4 All 140D161G01 140D161G01Switch

� Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wireleads (not shown). If adding shunt trip, or spring release to manual breakers; an auxiliary switch (page 16), and wiring guide kit(page 23) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breakershould be wired per the standard drawing 508B508 and indicate the change on the breaker nameplate.� The spring release kits include the motor cut-off switch and wiring.

DS/DSLexceptDS-840 DS-840

Fig. Style StyleDescription No. Voltage Number NumberShunt Trip 14.5 24 DC 1A33593G01 1A33593G31Assembly� 32 DC 1A33593G02 1A33593G32w/wires 48 DC 1A33593G03 1A33593G33

125 DC 1A33593G04 1A33593G34250 DC 1A33593G05 1A33593G35120 60HZ 1A33593G06 1A33593G36240 60HZ 1A33593G07 1A33593G37

For use 1A33593G08 1A33593G38withCapacitorTrip(125VDC)

Overcurrent 14.6 All 3752A04G01 3752A24G01Trip SwitchManual Reset(2 Cont. w/wires)



Overcurrent 14.6 48 DC 3752A04G04 3752A24G04Trip Switch 115 AC 3752A04G05 3752A24G05Electrical Reset 125 DC 3752A04G06 3752A24G06includes coil 230 AC 3752A04G07 3752A24G07(2 Cont. w/wires) 250 DC 3752A04G08 3752A24G08

Overcurrent 14.6 48 DC 3752A04G09 3752A24G09Trip Switch 115 AC 3752A04G10 3752A24G10Electrical Reset 125 DC 3752A04G11 3752A24G11includes coil 230 AC 3752A04G12 3752A24G12(3 Cont. w/wires) 250 DC 3752A04G13 3752A24G13

Spring Release 14.7 48 DC 1A33594G01 1A33594G31Assembly � � 125 DC 1A33594G02 1A33594G32w/wires 250 DC 1A33594G03 1A33594G33

120 60HZ 1A33594G04 1A33594G34240 60HZ 1A33594G05 1A33594G35

Motor Cut-off 14.8 All 567F430G06 567F430G06SwitchIncludes:Mounting Brkt.and Insulation

16




CONTROL COMPONENTS

Mounting Screw

Top Cover

Auxiliary Switch

End Cover

Figure 16.1New Auxiliary Switch Assembly Kit (round) - one high

New Auxiliary Switch Assembly Kit (round)� Style Number(Includes mounting bracket, switch, covers, and screw)

1 High Assembly Kit 1A33571G012 High Assembly Kit 1A33571G02

Additional Auxiliary Switch Assembly w/cover (rectangular)�

2nd Auxiliary Switch 697B536G083rd Auxiliary Switch 697B536G09

Replacement Auxiliary Switches Assembly (rectangular)�(Includes: switch, drive link and hardware)

1st Auxiliary Switch (ABAB only) 697B536G042nd Auxiliary Switch 697B536G053rd Auxiliary Switch 697B536G06

Replacement Auxiliary Switch Only (rectangular)

ABAB Auxiliary Switch 449D622G33AAAA Auxiliary Switch 449D622G34BBBB Auxiliary Switch 449D622G35AAAB Auxiliary Switch 449D622G36ABBB Auxiliary Switch 449D622G37

A = N.O. B = N.C.

� When adding an auxiliary switch, besure that the wiring guides are installed.There are three wiring guides and they arelocated as follows: one inside and oneoutside on the left side of the breaker, andone between the right side of the trip unitand the auxiliary switch. Refer to figures2.1 and 2.2. for location and to page 23 forstyle numbers. Additional secondarycontacts and covers may be required.Refer to figure 2.3 and page 23 for the stylenumber.

� For adding to breakers with existingrectangular auxiliary switches.

� Used for replacement only of existingrectangular auxiliary switches.

Contact Greenwood Power Circuit BreakerCenter - Greenwood, SC for these parts.

17




AUTOMATIC TRIPPING SYSTEMS

Figure 17.2Digitrip w/Rating Plug

Digitrip

Figure 17.1Auxiliary CT Mounting(for use with Digitrip Mounting)

Auxiliary CT MountingFigure Style

rebmuNrebmuNepyTw/Gnd 17.1 694C740G01

1.71dnG o/w 694C740G02w/Gnd for DS-632 only 17.1 694C740G05

w/o Gnd for DS-632 only 17.1 694C740G06

Digitrip (Figure 17.2)Trip Trip StyleUnit Functions Number500 LI No Longer500 LSI Available.500 LS Replace500 LIG With500 LSG Digitrip500 LSIG 510600 LI No Longer600 LSI Available.600 LS Replace600 LIG With600 LSG Digitrip600 LSIG 610700 LI No Longer700 LSI Available.700 LS Replace700 LIG With700 LSG Digitrip700 LSIG 810800 LI No Longer800 LSI Available.800 LS Replace800 LIG With800 LSG Digitrip800 LSIG 810 or 910510 LI 7829C05G01510 LSI 7829C05G02510 LS 7829C05G03510 LIG 7829C05G04510 LSG 7829C05G05510 LSIG 7829C05G06610 LI 7829C10G01610 LSI 7829C10G02610 LS 7829C10G03610 LIG 7829C10G04610 LSG 7829C10G05610 LSIG 7829C10G06810 LI 7829C08G01810 LSI 7829C08G02810 LS 7829C08G03810 LIG 7829C08G04810 LSG 7829C08G05810 LSIG 7829C08G06910 LI 7829C09G01910 LSI 7829C09G02910 LS 7829C09G03910 LIG 7829C09G04910 LSG 7829C09G05910 LSIG 7829C09G06

18




Figure 18.3Direct Trip Actuator (DTA)For use with Amptector I-A Trip System 6482C55G21For use with Digitrip Box 6482C55G28For use with Digitrip Mounting 6482C55G11


Figure 18.2Digitrip Mountingw/ATR and PT Module

Figure 18.1Digitrip Box(800 Box shown)

Potential Transformers(PT Module)

The Digitrip Box (figure 18.1) was used prior to June 1994 and onbreakers identified by style series 6616C _ _ G02. The DigitripMounting (figure 18.2) was used after June 1994 and is identifiedby breakers with style series 6616C _ _ G03. This series ofbreakers used the Digitrip 500, 600, 700, and 800 trip units. AfterAugust 1994, the Digitrip 510, 610, 810, and 910 trip units wereused and these breakers are identified by style series6616C _ _ G04.

Power Relay Module(ATR)

Digitrip BoxelytSerugiFfo epyT

rebmuNrebmuNtinU pirT1.81dnG/w 005 694C501G011.81dnG o/w 005 694C501G02

600 w/Gnd and ATR 18.1 694C501G03600 w/o Gnd and ATR 18.1 694C501G04700 w/ Gnd, ATR, and PT module 18.1 694C501G05700 w/o Gnd, w/ATR and PT module 18.1 694C501G06800 w/ Gnd, ATR, and PT module 18.1 694C501G05800 w/o Gnd, w/ ATR and PT module 18.1 694C501G06

Digitrip MountingelytSerugiFfo epyT

rebmuNrebmuNtinU pirT2.81dnG/w 015/005 694C735G012.81dnG o/w 015/005 694C735G022.81dnG/w 016/006 694C735G032.81dnG o/w 016/006 694C735G04

700/800/810/910 w/ Gnd,ATR, and PT module 18.2 694C735G05700/800/810/910 w/o Gndand w/ATR and PT module 18.2 694C735G06

Style Number

For use with Amptector II (Only) 6482C55G02

19





Digitrip Rating Plugs

Digitrip Rating Plugs for 500, 600, 700, 800Rated Current

elytSrosneStnerruCIn Rating Hertz Number

100 200 60 2613D10G01200 200 60 2613D10G02200 300 60 2613D10G03250 300 60 2613D10G04300 300 60 2613D10G05200 400 60 2613D10G06250 400 60 2613D10G07300 400 60 2613D10G08400 400 60 2613D10G09300 600 60 2613D10G10400 600 60 2613D10G11600 600 60 2613D10G12400 800 60 2613D10G13600 800 60 2613D10G14800 800 60 2613D10G15600 1200 60 2613D10G16800 1200 60 2613D10G17

1000 1200 60 2613D10G181200 1200 60 2613D10G19800 1600 60 2613D10G20

1000 1600 60 2613D10G211200 1600 60 2613D10G221600 1600 60 2613D10G231000 2000 60 2613D10G241200 2000 60 2613D10G251600 2000 60 2613D10G262000 2000 60 2613D10G271600 2400 60 2613D10G282000 2400 60 2613D10G292400 2400 60 2613D10G301600 3200 60 2613D10G312000 3200 60 2613D10G322400 3200 60 2613D10G333000 3200 60 2613D10G423200 3200 60 2613D10G342000 4000 60 2613D10G352400 4000 60 2613D10G363200 4000 60 2613D10G374000 4000 60 2613D10G383200 5000 60 2613D10G39�4000 5000 60 2613D10G40�5000 5000 60 2613D10G41�100 200 50 2613D12G01200 200 50 2613D12G02200 300 50 2613D12G03250 300 50 2613D12G04300 300 50 2613D12G05200 400 50 2613D12G06250 400 50 2613D12G07300 400 50 2613D12G08400 400 50 2613D12G09300 600 50 2613D12G10400 600 50 2613D12G11600 600 50 2613D12G12400 800 50 2613D12G13600 800 50 2613D12G14800 800 50 2613D12G15600 1200 50 2613D12G16800 1200 50 2613D12G17

1000 1200 50 2613D12G181200 1200 50 2613D12G19800 1600 50 2613D12G20

1000 1600 50 2613D12G211200 1600 50 2613D12G221600 1600 50 2613D12G231000 2000 50 2613D12G241200 2000 50 2613D12G25



1600 2000 50 2613D12G262000 2000 50 2613D12G271600 2400 50 2613D12G282000 2400 50 2613D12G292400 2400 50 2613D12G301600 3200 50 2613D12G312000 3200 50 2613D12G322400 3200 50 2613D12G333000 3200 50 2613D12G423200 3200 50 2613D12G342000 4000 50 2613D12G352400 4000 50 2613D12G363200 4000 50 2613D12G374000 4000 50 2613D12G383200 5000 50 2613D12G39�4000 5000 50 2613D12G40�5000 5000 50 2613D12G41�



100 200 50/60 3D86734G01200 200 50/60 3D86734G02200 300 50/60 3D86734G03250 300 50/60 3D86734G04300 300 50/60 3D86734G05200 400 50/60 3D86734G06250 400 50/60 3D86734G07300 400 50/60 3D86734G08400 400 50/60 3D86734G09300 600 50/60 3D86734G10400 600 50/60 3D86734G11

3D86734G12400 800 50/60 3D86734G13

3D86734G14800 800 50/60 3D86734G15

3D86734G16800 1200 50/60 3D86734G17

1000 1200 50/60 3D86734G183D86734G19

800 1600 50/60 3D86734G201000 1600 50/60 3D86734G21

3D86734G221600 1600 50/60 3D86734G231000 2000 50/60 3D86734G24

3D86734G251600 2000 50/60 3D86734G262000 2000 50/60 3D86734G271600 2400 50/60 3D86734G282000 2400 50/60 3D86734G292400 2400 50/60 3D86734G301600 3200 50/60 3D86734G312000 3200 50/60 3D86734G322400 3200 50/60 3D86734G333000 3200 50/60 3D86734G423200 3200 50/60 3D86734G342000 4000 50/60 3D86734G352400 4000 50/60 3D86734G363200 4000 50/60 3D86734G374000 4000 50/60 3D86734G383200 5000 50/60 3D86734G39�4000 5000 50/60 3D86734G40�5000 5000 50/60 3D86734G41�

� For use with forced air cooled DS-840 only.

600 600 60 Only

600 800 60 Only

600 1200 60 Only

1200 1200 60 Only

1200 1600 60 Only

1200 2000 60 Only

630 800 50 Only 3D86734G44630 1250 50 Only 3D86734G45

1250 1600 50 Only 3D86734G461250 2000 50 Only 3D86734G47

Available as Renewal Part Only.

20





Figure 20.1DS-206 Sensor w/Spacer

Figure 20.2DS-632 Sensor

Figure 20.3DS-840 Sensor

Spacer - DS 206 only (Required 2/Sensor)

Current Sensors

Sensor Ampere Rating Breaker Types Breaker Frame Rating Style Number�100 All DS-206, all DS-416, and all DS-420 800 151D995G01150 All DS-206, all DS-416, and all DS-420 800 151D995G15200 All DS-206, all DS-416, and all DS-420 800 151D995G02300 All DS-206, all DS-416, and all DS-420 800 151D995G03400 All DS-206, all DS-416, and all DS-420 800 151D995G04600 All DS-206, all DS-416, and all DS-420 800 151D995G06800 All DS-206, all DS-416, and all DS-420 800 151D995G08

0061024-SD dna ,614-SD llA0021 151D995G120061024-SD dna ,614-SD llA0061 151D995G160002024-SD0002 151D995G200023236-SD0042 151D995G23�0023236-SD0042 151D995G24�0023236-SD0023 151D995G31�0023236-SD0023 151D995G32�0004048-SD0023 588C734G02�0004048-SD0004 588C734G010004058-SD0005 588C734G03�

DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) 794A965G01�

� These are replacements for sensors style 794A170G _ _ series, and are for phase or neutral use except as noted.� For neutral use only.� For phase use only.� For DS-840 only.� For use with forced air cooled.� Kit includes 2 spacers.

Refer to Instruction Book 33-790-1, Section 8, Table 4 for application of sensors.

21




� Includes 3 transformers.� Limiters are mounted on a separate fuse truck.

Refer to Instruction Book 33-790-1, Section 9, Table 5 for application of limiters.

Figure 21.1DSL-308 Front View

Figure 21.2weiV raeRsreirrab o/w 614-LSD

No. Required StyleDescription Per Breaker NumberBlown Limiter Indicator Ass’y 1 140D777G01Blown Limiter Indicator Ass’y 1 140D777G03(For fuse truck)Isolating Transformer Ass’y 1 591C755G01�Isolating Transformer Only 3 795A823H01

Blown LimiterIndicators

CurrentLimiters

Isolating Transformers

CURRENT LIMITING BREAKERS

Drawout Fuse Truck Type Current LimitersTruck No. Required Amp StyleType Per Breaker Rating NumberDSL-3200 3 2500 5980C01G01�

3 3000 5980C01G02�3 4000 5980C01G03�

DSL-4000 3 2500 5980C01G01�3 3000 5980C01G02�3 4000 5980C01G03�3 5000 5980C01G04�

Current LimitersBreaker No. Required Amp StyleType Per Breaker Rating NumberDSL-206 3 150 140D316G01DSL-206 3 200 140D316G02DSL-206 3 250 140D316G03DSL-206 3 300 140D316G04DSL-206 3 400 140D316G05DSL-206 3 600 140D316G06DSL-206 3 800 140D316G07DSL-206 3 1200 140D316G10DSL-206 3 1600 140D316G11DSL-206 3 2000 140D316G12DSL-416 3 800 151D932G01DSL-416 3 1000 151D932G02DSL-416 3 1200 151D932G03DSL-416 3 1600 151D932G04DSL-416 3 2000 151D932G05DSL-416 3 2500 151D932G09DSL-416 3 3000 151D932G10DSL-420 3 3000 151D932G10

L

22




ACCESSORIES and OTHER PARTS

Figure 22.1Replacement Nameplate (DS-416 Shown)*

Figure 22.2DS Breaker Label KitStyle Number 8187A84G01

Figure 22.3DSL Breaker Label KitStyle Number 3831A07G01

* Silver polyester nameplates (original may have been metal). Metal nameplates were discontinued in 1997.� Each kit includes 84 fasteners in various sizes and quantities of the types shown in Figure 22.4.

Figure 22.4Fastener KitStyle Number 3586A86G01 �

Retaining Ring Std X Washer

Truarc Ring 'E' Ring

23




DS small frame, draw outDS small frame, fixedDS-632 draw outDS-632 fixedDS-840 draw out 1A33541G45DS-840 fixed 1A33541G46DSL small frame 1A33541G47DSL-420 1A33541G48DS-3200 fuse truck 1A33541G49DS-4000 fuse truck 1A33541G50

ACCESSORIES and OTHER PARTS

� Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers.� Includes escutcheon & rating lable.

* Silver polyester nameplates (original may have been metal), Metal nameplates were discontinued in 1997.

Figure StylerebmuNnoitacilppAesUrebmuNnoitpircseD

Replacement Nameplate 22.1 Used to replace the nameplates on the DS Dummy 9194D95H61 �* tuowarD SDrekaerb eht fo tnorf 9194D95H63 �

DSL 9194D95H64 �Fuse Truck 9194D95H65 �DS Fixed 9194D95H67 �

Secondary Disconnect 2.3 For supplying control power All Breakers 591C498G06ContactSecondary Disconnect 2.3 Covers top of secondary contacts All Breakers 503B569H01Contact CoverSecondary Disconnect 2.3 For replacing secondary dicsonnect mounting All Breakers 591C498G07Mounting Frame with frame, or for adding to breaker originally8 point contact block supplied without secondary contactsBreaker Front 2.1 Covers Front of Breaker 1A33541G41Covers � � 1A33541G42

1A33541G431A33541G44

Breaker Roller Kit 2.3 To roll the breaker in and out of the housing All Breakers 1A33578G01(double edge type) (Set of four)and Retaining Rings

048-SD tpecxe SD llAgniriw rof sediuG12

.

.22

tiK ediuG gniriW 1A33588G01DS-840 151D418G01All DSL Breakers 1A33589G01

24




RECOMMENDED SPARE PARTS FOR STOCK

The quantities listed are recommended for 5 breakers of the same rating. Items 8 -10 are only required for electrically operated breakers.The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers foryour application and forward to your local Eaton sales representative.

ReferencePage Style

Item Qty rebmuNrebmuNnoitpircseD7-4ylbmessA tinU eloP11

2 1 Main Disconnect Contact Assembly Kit 10 1A33570G_ _31tiK tfahS pirT13 1A33576G0181)ATD( rotautcA pirT tceriD14 6482C55G _ _31gnirpS gninepO15 698B907H0122tiK renetsaF16 3586A86G0132tcatnoC tcennocsiD yradnoceS17 591C498G0651ylbmessA pirT tnuhS18 1A33593G _ _51ylbmessA esaeleR gnirpS19 1A33594G _ _51yaleR pmuP-itnA101 8293A06G _ _51tiK rotoM egrahC gnirpS111 449D431G0 _

25




Notes:

26




Notes:

27




Notes:



EatonCorporationElectrical Group1000 Cherrington ParkwayMoon Township, PA 15108United States877-ETN-CARE (877-386-2273)Eaton .com

© 2010 Eaton CorporationAll Rights ReservedPrinted in USAPublication No . RP .22B .01 .T .E / TBG000440November 2010

PowerChain Management is a registered trademark of Eaton Corporation .

All other trademarks are property of their respective owners .

The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between the parties . This literature is not intended to and does not enlarge or add to any such contract . The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton .

NOWARRANTIES,EXPRESSEDORIMPLIED,INCLUDINGWARRANTIESOFFITNESSFORAPARTICULARPURPOSEORMERCHANTABILITY,ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE,AREMADEREGARDINGTHEINFORMATION,RECOMMENDATIONS,ANDDESCRIPTIONSCONTAINEDHEREIN. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or conse-quential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its cus-tomers resulting from the use of the information, recommendations and description contained herein .

eaton ds and dsl low-voltage power circuit breaker renewal

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