eckelmann we steer your machine to success1 · we steer your machine on the road to success eedp...
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Your control partner
We are a medium-sized control partner for innovative
machine manufacturers. As a full-service provider for all
aspects of machine automation, we offer technology
partnership as equals. Our customers benefit from short
decision-making processes and direct access to the
development departments.
Our range of solutions is based on standard components
for drive, CNC, PLC and motion control applications. Our
solutions are adapted to application and technology
specific requirements as necessary.
This results in technically and economically perfectly fine
tuned solutions that give the customers’ machines a
sustainable competitive edge.
Know-how
Your benefits at a glance
Peace of mind thanks to single-source
solutions
Broad range of applications thanks to the
combination of PLC, Motion and CNC in one
feature-rich device
Eckelmann’s own CNC and Motion core
allows for flexible adjustment
Operating reliability thanks to independence
of standard operating systems in real-time
Reliable hardware in compact design with
minimal power consumption and high
interference immunity
Long-term availability
Technology specific standard solutions in
selected application areas
Customer specific adaption, development
and production
Focussing on the solution
The range of components is not everything. At least as
important is our application knowledge and the ability to
create a complete requirement and application-oriented
solution from existing hardware and software components.
Benefit from our years of experience in many application
areas and let us help you find the ideal solution for you.
As product house and solution provider with in-house
software and hardware development, we offer the best
prerequisites for implementing even creative ideas and
designs – starting from engineering through to
commissioning and service..
Always up-to-date
E°EDP – the Engineering Documentation Platform
Datasheets, manuals, software, technical know-how
accessible from everywhere
Document service call outs: Use E°EDP as log book
for your machine.
edp.eckelmann.de
Know-how
For more than 30 Years, we have been further developing
our control technology to actual requirements. Thanks to
our own CNC core and in-depth knowledge, we are able
to very quickly implement any idea successfully.
Variety
E°EXC control - one for everything
There are virtually no limits to possible application areas.
Can’t find your application? We’ll still find the right solution
for you.
Cutting / separation
Oxy-fuel, plasma, laser, water jet, cutting blades,
wire, router, saws
Joining
Bonding, plastics welding, sewing
Handling
Transport, assembly, placement, inspection systems,
marking, separating
Machine tools
Milling, drilling, grinding, engraving, machining
centres, deburring, cleaningWhen standard is not enough
As much standard as possible, that is a given. But also as
many user-specific adaptions as required and as are
useful. If functionality and ergonomics require it, and if
it is economically feasible, the existing components are
modified and further developed as necessary.
Customer specific fieldbus modules
Control and I/O components with customer label
Operating solutions with look and feel of the
customer’s branding
Technology specific integration of software functions
Technology specific, even exclusive, CNC functions
www.erl-cutting.com
Controller
Highlights of the E°EXC family
Large CNC instruction set
Own CNC core in accordance with DIN 66025
Customer specific functions in firmware implementable
Comprehensive own PLCopen® Motion library
PLC programming compliant with IEC 61131-3
(CODESYS V2 or V3)
Symbolic DIN programming for more flexibility and
transparency during project creation
Extremely short cycle times
Modern development and commissioning tools
Plug & Play integration of components
Flexible and application-oriented I/O systems
Communication: EtherCAT®, CANopen®
Webserver integrated
Extremely compact and space saving
Robust components with long-term availability
Downward compatible
Low power consumption
Controllers for CNC, PLC and Motion Control
The DIN rail controllers from the E°EXC control system family form the ideal basis for PLC, Motion and CNC solutions.
Thanks to its consistent further development, the CNC by Eckelmann offers one of the most comprehensive instruction
sets on the market and is used in many industries. The CNC core contains a large variety of technology specific functions. This way sophisticated applications can easily be created.
E°EXC 66: The standard controller
16 CNC axes
60 Motion axes
I/O system LBM
Programming with E°Tools PLC (CODESYS V2)
Real-time Ethernet (EtherCAT®, Sercos®)
4 CANopen® interfaces
Memory expansion with SD card
Export version available
E°EXC 66 compact, the cost optimised compact variant
with built-in power supply
E°EXC 88: The High-end controller
32 CNC axes
64 Motion axes
CNC & Motion in any combination
Extremely fast, real-time I/O system E°XBM
Object-oriented programming possible (CODESYS V3)
Web visualisation
USB-device interface for easy debugging
Real-time Ethernet (EtherCAT®, Sercos®)
CAN interface
E°XBM fieldbus modules:
Quick, robust and real-time Ethernet-ready
This new generation of advanced fieldbus modules
convinces with its unusual flexibility and easy practical han-
dling. Its robust EMC proof and compact design allows for
a particularly broad range of applications when combined
with E°EXC 88 and future controller generations.
The I/O system facilitates clock-synchronised integration
in Ethernet-based fieldbuses EtherCAT®) or non-Ether-
net-based fieldbuses (CANopen®).
Extremely quick with updating times per module < 1 µs
Robust with easy wiring thanks to a practical direct
connecting technology
Interference-free operation
Ideal for terminal boxes with low overall height
Bus couplers for many fieldbus systems available
E°LBM Local bus modules:
Tightly fitted and bus synchronised
For particularly time-critical applications the LBM series of-
fers encoder and axis interface modules, digital and analog
I/O modules in an extremely compact design. The local bus
ensures that the modules are synchronous at the interpola-
tion cycle rate of the control, which is an important feature
for many machine applications
The local bus modules are designed for the use in the
embedded controllers E°EXC 66 and E°EXC 66 COMPACT.
Alternatively, distributed automation solutions can be
implemented to reduce cabling using a CAN bus coupler
(CANopen®).
E°EXC 880: Made-to-measure
Compact all-in-one solution
Usable as PLC, Motion or CNC
Specific expansion option through optional expansion
board
Export version
8 axes
Digital and analog I/O
3 serial interfaces
2 x CAN, 1 x EtherCAT®
I/O modules
Certified safety up to SIL3
The requirements of the EC machinery directive and
standards EN ISO 13849-1 and EN IEC 62061 oblige
machine manufacturers to implement more and more
measures to protect people and machinery. Therefore,
safety functions as per Safety Integrity Levels (SIL) are an
integral part of Eckelmann’s range of solutions.
E°SLC Safety Logic Controller
The Safety Logic Controller E°SLC 204 is a programmable
safety logic controller that allows for an easier completion
of requirements than with the thus far conventional hard-
ware based and wired logic.
The Safety I/O Module E°SLC SIO084 expands the Safety
Logic Controller by additional safe inputs and outputs.
Up to 10 safety I/O modules per controller can be
employed.
It is possible to transmit the entire process image and the
internal states of the safety module to the higher control
and operating level via the CAN bus coupler E°SLC CAN.
Using the graphical configurator Safeconf, safety logics
may easily be created and simulated per Drag & Drop.
Data is transferred to the safety controller via USB.
Machine safety
E°Darc SCM Safety Controller Modul
For modern machinery, locking them completely is often
insufficient when the safeguards are open. To be able
to work effectively, the machines need to run with open
safeguards for set-up and maintenance processes and to
ensure the safety of the operators, only limited speeds and
routes are permitted in such cases.
Using the parameterisable Safety Controller Module
SCM together with the E°Darc drives, this task can be
solved elegantly and most importantly without additional
encoders. If the SCM detects an impermissible movement,
the complete machine is immediately returned into a safe
state. The module comes with certified safety functions up
to SIL 3 or PL e.
E°Darc SSW standstill monitor
The SSW is based on an encoder module that is used to
determine the position and speed of high-frequency
spindles (up to 40,000 rpm). The system complies with the
Safety Integrity Level 2 (EN 62061) or performance level d
(DIN EN ISO 13849-1).
Benefits:
Space saving
Easy cabling
Cost optimised
Reduced response times
E°PC: Programmed for success
Our industrial PCs of the E°PC series fulfil high robustness
and durability requirements. Our broad product range
offers a wide choice of size, performance and equipment
options and allows you to configure an individual custom-
ised solution.
Sustainability in design and service
Eckelmann warrants a continuous sequence of products for
all E°PC as well as a sustainable service concept based on
long-term guaranteed availability of spare parts.
Fully customised industrial PCs and panels
IPCs and panels offer a particularly large scope for technical
possibilities and options.
Therefore, you can rely on our customer specific solutions
that are perfectly adapted to your application. Customised
E°PC or OEM solutions under your own label offer exactly
your desired features for hardware, interfaces, configura-
tion, design and colouring.
Even for low quantities, customised IPCs and panels by
Eckelmann not only allow you to optimise your production
costs per machine, but also convince with their unique look
and feel.
Industrial PC and terminals
One size smaller: Terminals
For smaller machines or for operating and display panels
with lower graphical requirements, Eckelmann offers
terminals with TFT displays and touch screens.
Ingress protection, processor performance, memory,
display size, interface or operating system may be selected
according to the customer application requirements.
Using a visualisation system, user interfaces of varying
complexity are created quickly and user-friendly.
E°Tools HMI: Best user experience
E°Tools HMI is our framework for the flexible creation of
machine visualisation and operation with the support of
multi-touch, swiping gestures and all that is nowadays
required for a sustainable user experience. Thus, machine
manufactures are able to adapt the operating features
exactly to their application and the requirements of their
users. We offer already optimised HMI packages for specific
technologies such as cutting and separating.
Intuitive touch operating concepts
Operating sequence and range of functions freely
selectable
Operating and display elements freely adjustable
Easy maintenance through central style templates
Operating interfaces in corporate design
Strict separation of functionality, presentation and
operating concepts
E°Darc C: High-performance servo
controllers
The innovative control system in FPGA technology makes
servo controllers of the E°Darc range absolutely first class in
the power range from 2 kW to 16 kW. It allows for parallel
processing of the current, speed and position controllers and
sets new standards for control accuracy and speed.
The end customer benefits from higher dynamics and
excellent processing quality of his machine.
Commissioning and configuration of the drives is easy and
user friendly with the E°Tools Drive.
Quick communication “plug&play”
For the E°Darc, the required fieldbus standard and a large
range of encoder interfaces is available thanks to the
comfortable insertion of optional cards. CANopen® or
EtherCAT® as fieldbus variants and Hyperface, Resolver,
EnDat and BiSS for the encoders.
E°Darc C 48: High End Servo Controller
The C 48 is the latest addition to the E°Darc C range.
It allows for peak currents of up to 75 A. Furthermore, the
controller is suitable for asynchronous and synchronous
high frequency spindles up to 40.000 rpm, controlled or
uncontrolled.
E°Darc B: Save energy with Buffer module
Dynamic applications with short cycle times and quick start-
stop movements produce a lot of valuable braking energy.
With electronic buffering, this energy can be used.
The capacity of the direct current intermediate circuit is
increased.
E°Darc C DUO: The 2-in-1 controller
With the E°Darc C DUO Ferrocontrol offers a controller
variant with two power outputs in one housing, if cost and
space requirements are in focus.
Drive controller
E°Darc K: The allround controller
The model E°Darc K offers a perfectly tuned solution for
the lower and middle power range of 200 W to 4 kW.
This compact drive controller comes with a CANopen®
DS402 interface and 230 V power input. Optionally an
absolute value encoder is available.
Motors
E°Motor: The compact drive
The E°SL servo motors are characterised by their very high
power density and the widely usable speed range up to
8,000 rpm.
The motors are available in different sizes of up to 80 Nm
and with different moments of inertia according to your
requirements.
E°Tools Drive: The high-
performance commissioning tool
The E°Tools Drive is a service tool for our complete drive
controller range. The tool is used to easily commission
and diagnose the controllers.
To optimise your machine, an 8-channel online tracer
and a ballbar analysis is available. Disruptive resonance
frequencies may be suppressed by using a notch filter.
E°SEE: Imaging for machines
Machine vision has developed into an important catalyst
for increasing the level of automation in production
processes and is regarded as one of the key technologies
for Industry 4.0.
Machine vision has become indispensable in quality control
and identification of products as well as in process control
and monitoring. Only when using modern image process-
ing systems can the current requirements for traceability,
quality, cycle time and safety be implemented.
Applications
Visualisation of machine, process and component
Automatic calibration and measuring
High-precision contour measurement
Recognition of bar codes and matrix codes
Position identification of components
Automatic target track generation
Camera controlled monitoring and processing
Detection of bad marks and markings
Programming support through live image display and
“Point and Teach“
Imaging
Switch cabinet construction
We plan and implement the complete electrical equipment
of your machine. Our highly competent electrical designers
use E°CAD tools such as WSCAD and EPLAN for the
creation of electrical circuit diagrams.
We offer you the highest quality and flexibility in switch
cabinet construction:
Long-term experience in switch cabinet construction
Production in accordance with valid national and
international standards and guidelines
Professional electrical test as per DIN VDE 0113
(EN 60204) and documentation
Installation, wiring and commissioning
Quality assurance as per ISO 9001:2008
Eckelmann AG is a UL-certified switch cabinet manufacturer
(UL-File E233027).
All the PLC you’ll ever need
Eckelmann already has the complete PLC solution for all
common tasks in machine control in its hardware and soft-
ware toolbox. From the extensive range of components,
something suitable can be created for any application.
Following the motto “As much as is required, yet as little
as possible” the controller, drives and motors, terminals
and I/O modules are selected as required and seamlessly
combined. Comprehensive and proven function libraries
facilitate application development.
Moreover, Eckelmann’s complete solutions grow with your
requirements. Once an application software has been
developed, it can easily be ported to new hardware
configurations. This makes any machine solution flexible
and saves development costs and time.
Applications
Eckelmann’s PLC solutions are an integral part of Motion
Control and CNC applications, but they are also employed
as stand-alone systems.
The target industries are diverse and reach from machine
control, packaging industry and intralogistics to medical
technology.
PLC solutions
Ethernet
CANopen®
In addition to the standard range of CODESYS,
numerous functions and libraries are available that
fully utilise the potential of the controller
and quickly guide the user to his target.
64 at a stroke – Motion Control
Many machines and systems require the coordinated opera-
tion of several servo axes. Here mechatronic solutions replace
reliably, cost-effectively and flexibly the thus far predominant
pure mechanical systems such as the conventional vertical
shaft, gears and cam discs.
With the MC software library, Eckelmann controllers of the
E°EXC range become complete Motion Control controllers.
Their performance (up to 64 axes), the choice of interfaces
and the size may be scaled as required for the individual
machine task.
The programming of the motion sequences with the proven
tool CODESYS is done using Eckelmann’s own PLCopen-certi-
fied function library. The library is the result of long-standing
application-oriented development and offers a solid founda-
tion for innovative Motion Control applications. The E°EXC
Controllers bring synchronisation and precision to perfection.
Applications
Motion Control solutions based on E°EXC fulfil the strictest
precision and dynamics requirements, as for example in the
following applications:
Rotary die cutting
Industrial sewing machines
Hose processing
Wafer handling
For the processing of watering hoses, Motion Control was
intelligently combined with image processing. Thus, 2,000
integrated drip-dosing units per minute can be drilled
precisely. A machine vision system monitors the drilling and
performs on-the-fly measuring tasks that are used for the
automatic fine-tuning in the double head drilling
Motion Control solutions
Ethernet
CANopen®
EtherCAT®, CANopen®
Improved by experience:
Complete CNC solutions
The Eckelmann CNC core includes a range of DIN 66025
functions that are consistently expanded based on long-term
experience. The integration of typical technological and
geometric requirements allows for a very broad range of
applications.
The CNC core also supports sophisticated multi-channel
CNC applications with cycle times of < 1 ms. Here the PLC
functionality is already integrated. The broad range of inter-
faces fulfils all requirements for connecting to I/O module
and drives.
The developers at Eckelmann AG support their customers
with the technology specific design of user interfaces and
devices. Thus, they combine proven functionality with
user-friendly design.
Applications
Many machine manufacturers and users from very different
application areas (grinding, milling handling, bar processing
etc.) trust the proven functionalities of Eckelmann CNC.
As current industry solution, Eckelmann offers the all-
inclusive package E°CUT “CNC for cutting”. The relevant
HMI module as well as the NC and PLC operating system
offer numerous functions that are adapted to typical cut-
ting requirements with the most diverse choice of tools.
CNC solutions
Ethernet
CANopen®, EtherCAT®
Reverse travel with restarting of the contour
Interrupt function with subroutine processing
Block search for starting anywhere on the contour
Speed dependent analog output for power
control
Transformations (5/6 axes) for different kinematics 3D axial correction
Path dependent switching functions
Technology specific functions
Product overview
Software
E°EXC 66 canE°EXC 66 rte
Industrial PC,Panels and terminals
Embedded Control
I/O modules
Drive systems
Tools
Panel-IPC
Controller
E°XBM
E°Darc
E°EXC 66 compact
KOPECKOPCANSER01
Function CNTI02
DigitalDI16/1 DO16/1DI16/4 DO16/3DI32/1 DO32/1DIO88
AI08 AO08PT08 AIO22
E°Darc C02E°Darc C04E°Darc C08
E°Darc C16E°Darc C32
E°Darc P05E°Darc P10
E°Darc P25 E°Darc B08
E°Tools HMI E°Tools PLC
Drive controller Supply unit Buffer module
Communication Analog
E°PC C0215E°PC C0217E°PC C0415
E°PC C4007E°PC C4010
FIPC14.15FIPC16.10FIPC16.15
E°Tools Drive
E°EXC 880
Safeconf
E°EXC 88
E°Darc C02DE°Darc C04D
E°PC G0115E°PC G0121
PLC
FIPC 11.14
Technologies Firmware
Box-IPC Panel
Safety Fieldbuses
E°LBM
E°Motors
E°PC P0121
C02-S C04-S C08-S
E°PC B0101E°PC B0102
E°Darc C16-S C32-S
E°SLC Safety logic controllerSLC CAN, SLC204, SIO084
E°Motor
BKCAN SER02
AnalogAIO22PWM01
FunctionAxisARI01
SupportCON16PWR04EXT01
E°Darc M08
Servo motors 320 VE°SC3 SE°SL3 compact
Drive controller
Communication
E°Darc M15
DigitalDIM16 DOM16DOM04 DIO88
E°CUT Motion CNC
E°Darc
Drive controller
E°Darc K04 E°Darc K10
Imaging
E°CAMBOX
Documentation
E°EDP
edp.eckelmann.de
Servo motors 560 VE°SME°SL compact
E°Panel Cutting
© Eckelmann AG 10/2016 – All registered tradem
ark are the property of the respective m
anufacturers. Technical m
odification and errors excepted.
Image credits: ERL Automation GmbH, Landau; Urban GmbH & Co. Maschinenbau KG, Mem
mingen; Xicron GmbH, Erfurt; IBE Software GmbH, Wilhelmshaven
Networked intelligence – the Eckelmann Group
Thanks to continuous internal growth and investments, the engineering firm, founded by Dr.-Ing. Gerd Eckelmann,
has grown into a leading medium-sized company group for automation technology.
Eckelmann Group – Source of inspiration
Eckelmann AG Berliner Straße 161 65205 Wiesbadenwww.eckelmann.de
Your representative: Manfred Hofmann Telephone +49 611 7103-152E-Mail [email protected]
Ferrocontrol Steuerungssysteme GmbH & Co. KGBodelschwinghstraße 2032049 Herfordwww.ferrocontrol.de
Your representative: Peter Schicker Telephone +49 5221 966-399 E-Mail [email protected]
Eckelmann Industrial Automation Technologies (Beijing) Co., Ltd.Fl. 3 of West PlantKangzhen Yuan, No. 69 of Yangzhuang StreetShijingshan District100043 BeijingP.R. Chinawww.eckelmann.cn
Your representative:Roland SimonTelephone +49 611 7103-157E-Mail [email protected]
Rex Automatisierungstechnik GmbHFichtenweg 3699098 Erfurtwww.rex-at.de
Your representative: Matthias Rex Telephone +49 36203 9591-200 E-Mail [email protected]
Your local representative:
Mr. Avinash Gadilkar
ECKELMANN Sales agent and System Integrator in INDIA
TRITECH Automation
Gala No. 90, Block No. T-153/1
Mahasainik Industrial Estate,
MIDC, Bhosari, Pune – 411026 INDIA
Email: mailto:[email protected]
Web: http://www.tritechautomation.com
Mobile: +91-9890178615