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TECHNICAL REPORT
UCED 2010/11-09
Economic Analysis of Waste Recycling Options
for Washoe County
The University of Nevada, Reno is an equal opportunity, affirmative action employer and does not discriminate on the basis of race, color, religion, sex, age, creed, national origin, veteran status, physical or mental disability or sexual orientation in any program or activity it operates. The University of Nevada employs only United States citizens and aliens lawfully authorized to work in the United States.
Economic Analysis of Waste Recycling Options for Washoe County
Report Prepared by
Thomas R. Harris
Robert M. Dick
Man-Keun Kim
Anthony Oliver
and
Charles Coronella
Thomas R. Harris is a Professor in the Department of Resource Economics and Director of the University Center for Economic Development at the University of Nevada, Reno
Robert M. Dick is a Faculty Teacher in the Department of Economics at the University of
Nevada, Reno Man-Keun Kim is a former Research Assistant Professor in the Department of Resource
Economics at the University of Nevada, Reno Anthony Oliver is a former Graduate Research Assistant in the Department of Resource
Economics at the University of Nevada, Reno Charles Coronella is an Associate Professor in the Department of Chemical and Materials
Engineering at the University of Nevada, Reno
March 2011
This publication, Economic Analysis of Waste Recycling Options for Washoe County, was published by the University of Nevada Economic Development Center. Funds for the publication were provided by the Washoe County Commissioners, City of Reno, City of Sparks, and the United States Department of Commerce Economic Development Administration under University Centers Program contract #07-66-06415. This publication's statements, findings, conclusions, recommendations, and/or data represent solely the findings and views of the authors and do not necessarily represent the views of the Washoe County Commissioners, City of Reno, City of Sparks, the United States Department of Commerce, the Economic Development Administration, University of Nevada, Reno or any reference sources used or quoted by this study. Reference to research projects, programs, books, magazines, or newspaper articles does not imply an endorsement or recommendation by the authors unless otherwise stated. Correspondence regarding this document should be sent to:
Thomas R. Harris, Director University Center for Economic Development
University of Nevada, Reno Department of Resource Economics
Mail Stop 204 Reno, Nevada 89557-0204
UCED University of Nevada, Reno
Nevada Cooperative Extension Department of Resource Economics
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TABLE OF CONTENTS
Executive Summary ................................................................................................................................................. 1
Introduction ................................................................................................................................................................ 6
Materials Recovery Facilities ............................................................................................................................... 8
Overview of Proposed Washoe County MRF and Data .......................................................................... 13
Simulation of MRF Economic Feasibility ..................................................................................................... 41
Results ........................................................................................................................................................................ 44
Additional Issues .................................................................................................................................................... 49
Potential Waste-to-Energy Process ............................................................................................................... 54
Conclusions .............................................................................................................................................................. 59
References ................................................................................................................................................................ 60
Appendix A, Glossary ........................................................................................................................................... 65
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LIST OF TABLES
Table 1. Comparisons of the Three Options ............................................................................................... 17
Table 2. Plant and Equipment Costs for Proposed Collection Options ............................................ 17
Table 3. Recyclables and MSW Assumptions for Proposed Collection Options, (tons per year), Assumes a Recovery Rate of 20% MSW ........................................................................ 18
Table 4. Recyclables and MSW Assumptions for Proposed Collection Options, (tons per year), Assumes a Recovery Rate of 50% MSW ........................................................................ 18
Table 5. Summary Statistics of Historical Prices of Loose Steel Cans. ............................................. 31
Table 6. Summary Statistics of Historical Prices of Loose Aluminum Cans. ................................. 32
Table 7. Summary Statistics of Historical Prices of Loose White Goods ......................................... 33
Table 8. Summary Statistics of Historical Prices for Amber Glass .................................................... 34
Table 9. Summary Statistics of Historical Prices for Flint Glass ......................................................... 35
Table 10. Summary Statistics of Historical Prices of Green Glass ..................................................... 36
Table 11. Summary Statistics of Historical Prices of Colored HDPE Plastic. ................................. 37
Table 12. Summary Statistics of Historical Prices of Natural HDPE Plastic. ................................. 38
Table 13. Summary Statistics of Historical Prices of PET Plastic....................................................... 39
Table 14. Summary Statistics of Historical Prices of LLDPE Stretch Film Plastic ....................... 40
Table 15. Summary Statistics of Historical Prices of Mixed Residential Paper............................ 40
Table 16. Results of Monte Carlo Simulation of Proposed Collection Options, Assuming 264,055 Ton Per Year Available .................................................................................................. 47
Table 17. Results of Monte Carlo Simulation of Proposed Collection Options for Large Operation. .............................................................................................................................................. 48
Table 18. Projected Costs and Outputs for Plasma WTE Project ....................................................... 57
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LIST OF FIGURES Figure 1. “Clean” MRF Operation .................................................................................................................... 19
Figure 2. Small “Dirty” MRF Operation, Scenario 20% MSW .............................................................. 20
Figure 3. Small “Dirty MRF Operation, Scenario 50% MSW ................................................................ 21
Figure 4. Large “Dirty” MRF Operation, Scenario 20% MSW .............................................................. 22
Figure 5. Large “Dirty” MRF Operation, Scenario 50% MSW .............................................................. 23
Figure 6. Small Hybrid Operation, Scenario 20% MSW ......................................................................... 24
Figure 7. Small Hybrid Operation, Scenario 50% MSW ......................................................................... 25
Figure 8. Large Hybrid Operation, Scenario 20% MSW ......................................................................... 26
Figure 9. Large Hybrid Operation, Scenario 50% MSW ......................................................................... 27
Figure 10. Historical Prices for All Recyclable Commodity Prices Considered in this Report ............................................................................................................................................................................. 29
Figure 11. Historical Prices of Loose Steel Cans (dollars/ton). .......................................................... 30
Figure 12. Historical Prices of Aluminum Cans (cents/pound).......................................................... 31
Figure 13. Historical Prices of White Goods (dollars/ton) ................................................................... 32
Figure 14. Historical Prices of Amber Glass................................................................................................ 33
Figure 15. Historical Prices of Flint Glass .................................................................................................... 34
Figure 16. Historical Prices of Green Glass ................................................................................................. 35
Figure 17. Historical Prices of Colored HDPE Plastic ............................................................................. 36
Figure 18. Historical Prices of Natural HDPE Plastic .............................................................................. 37
Figure 19. Historical Prices of PET Plastic .................................................................................................. 38
Figure 20. Historical Prices of LLDPE Stretch Film Plastic ................................................................... 39
Figure 21. Historical Prices of Mixed Residential Paper ....................................................................... 40
Figure 22. Probability Distribution of Fees to Consumer for “Clean” MRF Option .................... 44
Figure 23. Probability Distribution of Fees to Consumer for Small 50% Hybrid Option ........ 45
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EXECUTIVE SUMMARY
This study was commissioned by Washoe County, City of Reno, and City of Sparks. This section provides a summary of the analysis.
Introduction
Recycling is the collection and processing of used products returned to the economic
mainstream in the form of raw materials or products.
With recycling, one company’s or area’s waste stream can become another company’s or area’s feed stock.
In 1991, the state of Nevada set a recycling goal of 25 percent for each municipality.
Since the state has been tracking recycling, Washoe County and Carson City have surpassed the 25 percent goal, while Clark County has not met the recycling goal.
Washoe County Health District set a mandatory goal of diverting 35 percent of solid waste generated within Washoe County from the landfill disposal by 2015.
Materials Recovery Facilities
Materials recovery facility (MRF) is a specialized plant or building that receives, separates, and prepares recyclable materials for marketing to end users.
There are two types of MRF systems. A “clean” MRF is a facility that accepts source separated recyclable materials. A “dirty” MRF receives a mixture of waste material that requires labor intense sorting activities to separate recyclables from the mixed waste.
In 1993, Platt and Morris found net recycling costs were lower than the collection and disposal cost in most communities.
In 1996, the average net recycling costs for curbside programs in 158 cities were $49 per ton less than average costs for collection and disposal of solid waste.
National Solid Waste Management Association in 1992 found the average cost to process individual recyclable material was $89.16 per ton, which average revenues of recyclable products would not cover costs.
Container Recycling Institute in 2009 found with recent world recession, exports of recycled materials to China declined and the demand for high quality recycled materials increased.
Container Recycling Institute (2009) suggested that municipalities and private entities should weigh the lower collection costs of a “dirty” MRF option against the higher sorting costs now required to improve the quality of recyclable materials. The cost advantages originally anticipated for a “dirty” MRF option may not be apparent over competing options.
Most studies of solid waste disposal and diversion are case studies under deterministic assumptions.
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Because of variability of recyclable output, prices and costs, Monte Carlo simulation should be used for feasibility analysis.
Deterministic investment analysis ignores potential variabilities and risk of key output variables. Monte Carlo simulation provides decision-makers with extreme values of key output variables as well as probability for favorable or unfavorable outcomes.
Overview of Proposed Washoe County MRF and Data The amount of trash put into the Lockwood landfill averaged about 1.7 million tons per
year since 2004.
The current recession has impacted the local waste stream. Municipal solid waste (MSW) is approximately 70 percent of 2004 and 2005 levels.
The average MSW for 2009 was 2,247 tons per day as compared to 3,000 tons per day for 2004 through 2006.
Of the total tons per day, Washoe County makes up 54 to 56 percent while the rest comes from other Nevada counties and several California counties.
Most MSW sent to the Lockwood landfill from counties other than Washoe County has already been processed through an MRF with most recyclables removed.
If the rate of recycling is to be increased in Washoe County, it must come from the 1,200 tons per day currently collected in the county. However, higher amounts may be realized with expansion of the local economy.
The MRF processing scenarios for this paper are “clean” MRF, “dirty” MRF, and hybrid MRF systems.
Recyclable commodity prices were investigated and collected for the following commodities: steel cans, aluminum cans, white goods (metals), amber glass, flint grass, green glass, colored high density polyethylene (HDPE) plastic, natural high density polyethylene (HDPE) plastic, polyethylene terephthalate (PET) plastic, linear low density polyethylene (LLDPE) plastic, and residential mixed paper.
From data provided by Waste Management (2010b), total waste stream available for all three of the proposed MRF processing scenarios was estimated to be 264,055 tons per year. This is equivalent to between 723 and 724 tons per day.
The first proposed system is the “clean” MRF option where all recyclables are placed in
a single container and provide feed stock for the MRF. All MSW would be taken to the landfill. For “clean” MRF, the total waste available is 264,055 tons per year with 54,576 tons per year for recyclables processed, 45,555 recycles actually sold, and 217,665 tons per year taken to the landfill.
For the “dirty” MRF and hybrid options, operations will be classified as either small or
large. The difference between the small and large systems is that a small system can process 1.5 tons per day while a large system can process 2.0 ton per day.
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The second method of collection is designated as “dirty” MRF. In this method, no recycling is done by households. Everything is treated as MSW and deposited in the trash collection containers. Waste would be brought to the recycling facility and would be separated at the recycling facility. A figure of 20 percent recyclable recovery was given by Waste Management for the “dirty” MRF option while Western Placer Waste Management in Roseville, California claims a 50 percent recovery rate. For the “dirty” MRF analysis, two scenarios will be analyzed, which are 20 percent and 50 percent recovery rates. For “dirty” MRF, a total waste stream is 264,055 tons per year. For the small 20 percent recovery “dirty” MRF, 131,978 tons per year of recyclables would be processed with 25,419 tons per year actually sold and 237,659 tons per year of MSW sent to the landfill. For the small 50 percent recovery “dirty” MRF, 131,978 tons per year of recyclables would be processed with 63,547 tons per year actually sold and 198,066 tons per year of MSW sent to the landfill. For the large 20 percent recovery “dirty” MRF, 181,860 tons per year of recyclables would be processed with 35,026 tons per year actually sold and 227,683 tons per year of MSW sent to the landfill. For the large 50 percent recovery “dirty” MRF, 181,860 tons per year of recyclables would be processed with 87,566 tons per year actually sold and 173,125 tons per year of MSW sent to the landfill. An advantage of “dirty” MRF compared to “clean” MRF is the lower collections costs. However, a major disadvantage, especially now with the national recession, is the increased contamination of sorted commodities that are often refused by the purchaser. An additional disadvantage of “dirty” MRF is related to the lost revenue associated with recyclables ending up in the wrong separated system.
The third option is the hybrid option. This option consists of a combination of the
“clean” MRF and “dirty” MRF using the residential MSW that is collected. For the third option, 264,055 tons of MSW per year will be available for recycling. For the small hybrid 20 percent recovery operation, 80,972 tons per year of recyclable products would be processed with 48,378 tons per year actually sold and 191,269 tons per year sent to the landfill. For the small hybrid 50 percent recovery operation, 120,565 tons per year of recyclable products would be processed with 117,141 tons per year actually sold and 151,676 tons per year sent to the landfill. For the large hybrid option, 264,055 tons of MSW per year would be available for recycling. For the large hybrid 20 percent recovery operation, 82,762 tons per year of recyclable products would be processed with 80,851 tons per year actually sold and 181,293 tons per year sent to the landfill. For the large 50 percent recovery operation, 140,320 tons per year of recyclable products would be processed with 136,009 tons per year actually sold and 126,735 tons per year sent to the landfill.
Simulation MRF Feasibility Model The Semitar Excel package was used to derive a Monte Carlo simulation analysis of
potential recycle projects.
For the model, commodity prices were forecasted so that net return for alternative recycle projects could be stochastically estimated as well as the carbon footprint.
From the stochastic revenue and costs for each recycle project, the stochastic fees that Washoe County customers may realize will be estimated.
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Results
Results summarize the risk-based (or probabilistic) forecast for key KOVs (key output variables).
For each KOV, the stochastic analysis reports the mean, standard deviation, coefficient of variation and minimum and maximum statistic that indicates the risk associated with each KOV.
Additional Items
Additional items were addressed in this report. These items are commodity pricing effects on rates, “dirty” MRF option, green waste option, methods of handling extra bags/bins, large item collection centers/events, inclusion of clean and green costs, household hazardous waste events, illegal dumping, potential economic cluster effects, and waste-to-energy consideration.
Numerous studies have found employment multiplier impacts from recycling. Goldman and Ogishi (2001) found in California that approximately 2.5 jobs would be added for every additional 1,000 tons of waste disposed while approximately 4.7 jobs would be added if the same volume had been directed as recyclable.
An MRF system in Washoe County could provide the county with a current and future economic cluster for recycling.
After recycling, there would be a large amount of MSW put into the Lockwood landfill. A number of technologies exist today that use post-sorted MSW as a feed stock to provide additional diversion opportunities and be returned to the economic mainstream in the forms of raw materials or products.
Additionally, if the recyclable market is determined to be too volatile, the output from these alternative recyclable options could be inputs to these waste-to-energy and/or waste-to-fuel options.
Unlike the older “mass-burn” incineration technologies used for waste-to-energy (WTE) facilities, there are two basic categories of technologies designed to convert MSW feedstock into synthesis gas that can be further used to produce electricity, synthesize fuels, or chemical products. These include thermochemical technologies (pyrolysis, conventional gasification, pyrolysis gasification, and plasma, and gasification), and biochemical technologies (aerobic, landfill, anaerobic digesters).1
An example plasma WTE project was analyzed for Washoe County. If gas and steam are generated, the potential net returns range from -$4 million to $23 million. If only steam is generated, the forecasted net returns range from -$4 million to $12 million.
Detailed engineering analysis is required before any WTE or waste-to-fuels option can be adopted by Washoe County.
1 “Biomass Conversion: Emerging Technologies, Feedstocks, and Products.” December 2007, EPA/600/R-
07/144, U.S. Environmental Protection Agency, p7.
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Fulcrum BioFuels, Inc’s waste-to-fuels facility, currently under development in the Tahoe-Reno Industrial Center, will convert approximately 420 tons per day of MSW feedstock into synthesis gas utilizing down-draft gasification and plasma arc technologies. The synthesis gas will be converted into 10.5 million gallons per year of ethanol and renewable energy.
An additional suggested study would be a feasibility analysis of an eco-industrial park. Such an eco-industrial park could develop value added product from the Washoe County waste stream and create an industrial cluster.
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INTRODUCTION
The U.S. Environmental Protection Agency (2009) estimated that in 2008,
Americans generated approximately 250 million tons of trash, of which 83 million tons
were recycled and composted. This is equivalent to a 33.2 percent recycling rate. Also, the
83 million tons of municipal waste recycled and composted is equivalent to 182 million
metric tons of reduced carbon dioxide emissions. This is comparable to the annual
greenhouse gas emissions from more than 33 million passenger vehicles.
With current national, state and local interest in green industries, there has been
expanded interest in recycling of municipal waste streams. Recycling is the collection and
processing of used products into inputs that can be used by manufacturers. Examples of
recycling are old newspapers into newsprint, used glass bottles and aluminum cans, and
used cardboard into new cardboard. With recycling, one company’s waste stream becomes
another company’s feed stock.
Often to increase recycling, legislative mandates are proposed. For the state of
Nevada in 1991, Assembly Bill 320 set a recycling goal of 25 percent for each municipality.
Since Nevada has been tracking recycling, the statewide recycling rate has continuously
increased to 21 percent (2007). Washoe County and Carson City have surpassed the 25
percent goal, while Clark County has not met the recycling goal. Also, the Washoe County
Department of Health recently set a mandatory goal of diverting 35 percent of solid waste
generated within the county from landfill disposal by the year 2015 (Vogles, 2010).
Governor Gibbons stated that technology exists to convert 75 percent of all waste
collected into recycle materials for agriculture and construction uses (2010). Such a goal
would require an integrated solid waste management effort. This would require efficient
and effective solid waste management starting with generation of waste by an individual to
final disposal by county/local government.
Integrated solid waste management is based on not a single solution to the waste
management problem but encompassing five areas of solid waste reduction, which are
source reduction, recycling, composting, waste-to-energy, and landfills (Tchobanoglous and
Kreith, 2002). Source reduction would reduce the amount of waste generated by reusing
materials to prevent entrance to the waste stream, and recycling them so that they are not
disposed of in landfills. Recycling is taking plastic, glass, metals, and paper from the waste
stream and reprocessing these materials into new products. Composting is the process of
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converting organic material into compost that could be used for soil enhancement and/or
fertilization. Waste-to-energy is the process of transforming waste by heat into steam,
electricity, and/or syngas. Waste-to-energy would lower the volume of waste to landfills
and would be part of renewable energy efforts for the state. Lastly, landfills dispose of
wastes that cannot be recycled, composted, or used in waste-to-energy operations.
As discussed earlier, products are collected in numerous ways. For curbside
collection, residents place their collectables at the curbside for collection. This type of
collection is common in urban or suburban areas. Other deposit programs are drop-off
centers or buy-back centers that are centralized.
The chain of recycling goes from collection at curb side, drop-off centers, or buy-
back centers to materials recovery facilities (MRF). At the MRF recyclables are sorted and
processed into marketable commodities for manufacturing. Most MRFs process different
grades of paper, glass bottles, aluminum, steel cans, and plastic containers. However,
because of variabilities in price for recyclable goods, risk must be addressed for any
proposed MRF system.
Therefore the primary objective of this study is to provide a risk assessment of
proposed MRF systems in Washoe County. Specific objectives are listed below:
1. To discuss the materials recovery facilities system,
2. To discuss Monte Carlo simulation and its use for MRF analysis,
3. To provide an overview of the proposed MRF systems for Washoe County and data,
4. To complete a risk and carbon foot print analysis of proposed MRF systems, and
5. To provide initial feasibility analysis as to possible WTE or waste-to-fuels facility.
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MATERIALS RECOVERY FACILITIES
An MRF can be defined as a building that receives sorts, processes, and stores
recyclable materials to be shipped and marketed to end users. An MRF accepts materials,
whether source separated or mixed, and separates, processes, and stores them for later use
as raw materials for remanufacturing and reprocessing. The main function of the MRF is to
maximize the quantity of recyclables processed while producing materials that will
generate the highest possible revenues in the market.
For this study, there are three types of MRFs classified as “dirty”, “clean”, and
hybrid. A “dirty” MRF receives a mixture of waste material that requires labor intense
sorting activities to separate recyclables from the mixed waste. A “dirty” MRF increases the
likelihood of contaminates to the recyclables captured. Most recyclable products affected
by potential contamination by a “dirty” MRF system are paper products.
A “clean” MRF facility accepts recyclable commingled materials that have already
been separated at the source from municipal solid waste generated by either residential or
commercial sources. A hybrid MRF” incorporates characteristics of both a “clean” and
“dirty” MRF system.
Recycling streams can also be classified as “dirty” and “clean”. “Dirty”, or fully
commingled recycling, is a system in which all paper fibers and containers are collected in
the same bin instead of waste commodities being allocated into separate bins (source
separated) such as newspaper, cardboard, plastics, glass, etc. (State of Wisconsin, 2005).
“Dirty” recycling typically collects a greater variety of materials than do source separated or
“clean” (paper is one bin; glass, plastic and cans in another) (University of Wisconsin
Extension, 2007).
“Clean” recycling is a recycling process in which cans and bottles are collected
separately from other potential recyclables. “Clean” operations have higher collection costs
than “dirty” operations but the contamination of recyclable products is lower.
Revenues and Costs of Disposal and Diversion
Most recent economic studies of waste disposal and diversion are case studies;
these studies compare the costs of waste collection and disposal with the costs of collection
and processing recyclable materials in different communities.
Platt and Morris (1993), who studied 15 different communities throughout the
United States, estimated that the collection and disposal costs of residential solid waste
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ranged from $68 to $288 per ton2, while the net costs of source-separated curbside
recycling and composting ranged between $60 and $204 per ton. Net recycling costs
include costs of collection and processing minus revenues from the sales of recyclables.
They found that the net recycling costs were lower than the collection and disposal costs in
most communities. Platt and Morris (1993) found that recycling could be more expensive if
the study communities experienced high start-up program costs, lower levels of initial
material recovery, additional system design needs, and low costs of land filling.
Deyle and Schade (1991) compared the long-term cost of municipal enterprise
curbside recycling of mixed residential and commercial materials to that of waste disposal
in landfills for four large and small communities in Oklahoma. They found that net recycling
cost less than landfill disposal when the landfill tipping fees were more than $64 per ton in
the large cities and $110 per ton in the small ones. A nationwide survey by Folz (1992)
suggested that when the tipping fee was $58 per ton, the cost of recycling was the same as
that of disposal, assuming an equal scale and efficiency of recycling and disposal collection
programs. In cities where recycling is mandatory, which results in higher participation and
recovery amounts, recycling was competitive at tipping fees as low as $25 per ton. Folz
(1999) also reported that in 1996, the average net recycling costs for curbside programs in
158 cities were $47 per ton less than the average costs for collection and disposal of solid
waste.
The state of North Carolina analyzed the full costs of solid waste management for 15
selected local governments by considering operating costs, costs of capital expenditures,
revenues from sales of recyclables, and indicators of efficiency (North Carolina DEHNR,
1997). Of the 15 jurisdictions, six of the eight that had household recycling rates of more
than 12 percent found that the net recycling costs were less than that of solid waste
collection and disposal. A similar study in Washington showed that in 1992, the net per-ton
costs of residential recycling in three large study cities were lower than the costs of disposal
by $44 to $115 per ton (Sound Resource Management Group, Inc., 1993). A fourth city had
a mix of residential and commercial waste and the net savings advantage of recycling was
$17 per ton over disposal. The comparative cost advantage of recycling would increase as
the market demand for recyclables and landfill-tipping fees rise as expected in coming
years.
2 All prices have been adjusted to an Engineering News Record – Construction Cost Index (Engineering
News Record, 2010).
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With expanded interest in MRF and its rapid growth, unfortunately there is little
information about the costs of these facilities. The National Solid Waste Management
Association (1992) commissioned a study of MRFs. The MRF cost studies had two
objectives: one to determine the average cost per ton to process residential recyclables at
MRFs and two, to determine costs per ton to process each individual recyclable material.
The study found on average it costs $89.16 (National Solid Waste Management, 1992) to
process a ton of recyclables at an MRF. They concluded that on average, average revenues
of recyclable products would not cover costs.
The Pennsylvania Department of Environmental Protection (R.W. Beck, Inc., 2004)
completed a feasibility of a Goodwill Industries MRF. This case study found that the
Goodwill Industry MRF should focus on steel can recyclables, which could increase
revenues by $7,500 per year.
Eureka Recycling (2002) compared five different collection methods in the St Paul-
Minneapolis area and found that a “dirty” MRF operation collected 21 percent more
material than the current collection method. However, Eureka Recycling (2002) did not
ultimately recommend the “dirty” MRF system because the lower collection costs of the
“dirty” MRF system were outweighed by higher processing costs and lower material
revenues.
Lantz (2008) analyzed recovery rates from three “dirty” MRF and four “clean” MRF
programs in Ontario, Canada. Lantz (2008) found that the collection cost benefits of “dirty”
MRF systems do not outweigh their costs. He found that cost advantages originally
anticipated from “dirty” MRF recycling was not apparent over the “clean” MRF system.
Beck (2006) found in a Pennsylvania study that “dirty” MRF options had matured
somewhat but a higher number of contaminants were still present, more than for the
“clean” MRF system option. Beck (2006) found that 3.7 percent of materials were rejected
under the “dirty” MRF option as opposed to 1.8 percent rejected under the “clean” option.
Container Recycling Institute (2009) found with the recent world recession, exports
of recycled material to China declined and therefore demand for high quality recycled
material increased. The new marketplace requires reassessment of the economies of “dirty”
MRF option. Municipalities or private entities must weigh the lower collection costs of the
“dirty” MRF option against higher sorting costs at the MRF that improves the quality of
recycled material and therefore revenue potential.
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Most feasibility studies of proposed MRF systems ignore price and cost variability
and risk. Because of variation in recyclable prices and costs, these variable prices and costs
need to be incorporated in any analysis of a proposed MRF in Washoe County. Therefore,
this paper will incorporate Monte Carlo Simulation in a feasibility analysis. The next section
provides an overview of Monte Carlo Simulation for analysis of a potential recycle project
appraisal.
Monte Carlo Simulation for Feasibility Analysis
Deterministic investment feasibility analysis that ignores price and cost variability
and does not incorporate risk provides only a point estimate of key output variables (KOVs)
instead of estimates for probability distributions that incorporate risk of success and failure
(Pouliquen, 1970; Reutlinger, 1970; and Hardaker, et al., 2004). Pouliquen (1970) indicates
the benefits of Monte Carlo simulation are that it provides decision-makers the extreme
values of KOVs and their relative probabilities along with a weighted estimate of the
relationships between unfavorable and favorable outcomes. In addition to the risk analysis
and how it affects the feasibility of the project, Pouliquen (1970) suggests that the complete
feasibility simulation can be used to analyze alternative management plans if the
investment is undertaken.
Easy to use simulation add-ons for Excel, such as Semitar, @Risk, and Crystal Ball,
are available to convert deterministic Excel spreadsheet models to Monte Carlo simulation
models. For this paper, the add-on Excel Semitar package will be used (Richardson et al.,
2006b). The Semitar program allows investigators to ask “what if” questions for recyclable
projects.
Richardson (2006a) outlined steps in developing Monte Carlo simulation analysis of
investment projects. First probability distributions for all risky variables must be defined,
parameterized, simulated and validated. Second, the stochastic variables from the
probability distributions are used in the accounting equations to calculate production,
receipts, costs, cash flows, and balance sheet variables for the project. Stochastic values
sampled from the probability distributions make the financial statement variables
stochastic. Third, the completed stochastic model is simulated many times (i.e. 1,000
iterations) using random values for the risky variables. The results of the 1,000 samples
provide the information to estimate empirical probability distributions for unobservable
KOVs; such as: present value of end net worth, net present value, and annual cash flows, so
investors can evaluate the probability of success for a proposed project or the added fees to
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a customer’s rate. Fourth, the analysis uses stochastic simulation model to analyze
alternative management scenarios, and provide the results to the decision-maker in the
form of probabilities and probabilistic forecasts for the KOVs.
For this analysis, the Monte Carlo simulation analysis will provide a range of
potential results for proposed recycle operations. The complete simulation model will be
simulated many times (i.e.; 1,000 times) using random variables. The empirical probability
distributions for the KOVs will be for recyclable tons per year, fees to consumers, and Green
House Gas Emissions (GHGE) avoided. From the KOVs’ distribution, decision makers are
provided information as to a range of results from various recyclable programs.
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OVERVIEW OF PROPOSED WASHOE COUNTY MRF AND DATA
The amount of trash put into the Lockwood landfill has averaged about 1.7 million
tons per year since 2004. That is 4,700 tons each day. However, this average is misleading
as there has been a drastic drop in the amount of trash deposited in the landfill since 2007.
Through the third quarter of 2009, daily amounts were 3,000 tons which is 52
percent of the average daily tonnage that was put into the landfill in 2005 and 2006. This
drop can be explained by the economic downturn that began in 2007, which affected the
construction industry dramatically. In 2005 and 2006, construction waste accounted for 40
percent of the total amount deposited in the landfill. For the first three quarters of 2009, it
had dropped to 17 percent of the total. Overall, construction waste through the first three
quarters of 2009 was 20 percent of the amount deposited in 2006.
Municipal Solid Waste (MSW) deposits have also been affected by the economic
downturn but not to the same degree. Average MSW is 70 percent of the highs in 2004 and
2005. This amounts to a daily average of 2,247 in 2009 compared to averages of above
3,000 tons per day (TPD) in 2004 to 2006. Of this amount, 54 to 56 percent comes from
Washoe County. The rest comes from other counties in Nevada and several counties in
California. The bulk of the MSW from California comes from Sacramento County with El
Dorado, Plumas, Nevada, and Modoc counties supplying the rest.
It is important to distinguish between other MSW providers and Washoe County
MSW. Most of the trash that is sent to the Lockwood landfill from other than Washoe
County has already been processed and most of the recyclables removed. Therefore, if the
amount of recyclables is to be increased, it must come from the MSW currently collected
from Washoe County residents. In 2009, that amount was 1,200 tons per day but higher
amounts should be expected in the future as the economy recovers. From 2004 through
2006, the daily tonnage was in the 1,700 to 1,800 tons per day range. That amount
decreased each year from 2006 to its current level.
For this study, the input amount used is 264,055 tons per year which averages
between 723 and 724 tons per day (Waste Management, 2010b). This is the amount
collected from residential household pick up in Washoe County. The rest of the daily
tonnage comes from other sources (commercial, multiple residential and self-haul to the
landfill). While not included in the totals of this study, this additional 450-500 tons per day
14
represents a potential source of feedstock for any waste-to-energy project that might be
considered
The following section presents a review of data used by the research team. Also, the
three potential MRF systems will be outlined.
Proposed Collection Scenarios
Local governments in Washoe County are proposing three possible methods for
collecting and processing recyclable trash in Washoe County. Each of these methods will
have different costs and will yield different qualities and quantities of recyclables from each
waste stream. In addition, the “dirty” MRF and the “hybrid” MRF are split further based on
different assumptions of recycle returns. A figure of 20 percent recyclable recovery was
given by Waste Management while Western Placer Waste Management Authority in
Roseville, California claims a 50 percent recovery rate (Thompson, 2011). The Western
Placer Waste Management Authority facility recovers and sorts through both the municipal
and commercial waste to recovery recyclable products. These wastes are wood/green
waste that is processed for compost and woodchips, metal that is ferrous/metallic etc.,
plastic, glass, and paper (Western Placer Waste Management Authority, 2011).
Table 1 is an overview of the three systems showing comparisons for selected
characteristics. Table 2 presents capital costs for the three options broken down by
equipment, land, and buildings. Tables 3 and 4 break down the amounts diverted in each
method for recycling and how much recycled product is obtained under a recovery rate of
50 percent of MSW (Table 3) and under a recovery rate of 20 percent of MSW (Table 4).
Figures 1 through 9 present flow charts that track the amounts in Tables 3 and 4 along with
the costs for each stage of processing. These costs are presented as total costs and per
household costs. These costs are also summarized in Tables 15 and 16.
The first method of collection and processing is the “clean” MRF (Figure 1) where all
recyclables are placed in a single container and provide feed stock for the MRF. No further
attempt would be made to separate recyclables. All MSW would be taken to the landfill. For
“clean” MRF option, the total waste available is 264,055 tons per year of which 54,576 tons
per year is collected for recycling. Of that 54,576, 45,555 tons per year of recyclables would
be available for sale. The remaining 217,665 tons per year of MSW would be sent to the
landfill. The figure of 54,576 is derived from an assumption that approximately 16.7
pounds of recyclables is available per household per week.
15
The second method of collection is designated as small “dirty” MRF (Figures 2 and
3) and large “dirty” MRF (Figures 4 and 5). The difference between small and large systems
is that a small system can process 1.5 tons per day, while a large system processes 2.0 tons
per day. Waste would be brought to the recycling facility and would be separated there.
For both small and large “dirty” MRF, a total waste stream would be 264,055 tons per year.
For both “dirty” MRF options, two recovery rates will be used. They are a 20 percent
recovery rate, which is the recovery rate stated by Waste Management, and a 50 percent
recovery rate as stated by Western Placer Waste Management Authority. For the small 20
percent recovery “dirty” MRF, 25,149 tons per year of recyclables would be collected for
sale, while 237,659 tons per year of MSW would be sent to the landfill (Figure 2 and Table
3). Under the large 20 percent recovery “dirty” MRF, 35,026 tons per year of recyclables
would be collected for sale, while 227,673 tons per year of MSW would be sent to the
landfill (Figure 4 and Table 3). For the small 50 percent recovery “dirty” MRF, 63,547 tons
per year of recyclables would be collected for sale while 198,066 tons per year of MSW
would be sent to the landfill (Figure 3 and Table 4). Under the large 50 percent recovery
“dirty” MRF, 87,566 tons per year of recyclables would be collected for sale, while 173,125
tons per year of MSW would be sent to the landfill (Figure 5 and Table 4). The disadvantage
of the “dirty” MRF is that there is greater chance of contamination of output with MSW that
is not recyclable. However, there are advantages with the “dirty” MRF options as detailed
by University of Wisconsin Cooperative Extension (2007). These factors are enumerated
below:
Simplified recycling. Recycled materials are collected in one container making collection easy and convenient for participants. This added convenience typically increases the number of participants, tonnage collected, and materials diverted from landfills.
Reduced collection costs by using single-compartment trucks. These trucks are typically cheaper to purchase and operate, they can also be used for garbage collection, and allow for larger loads and fewer trips to the recycling center than two-component trucks.
Increased cleanliness. There is a decrease of loose materials blowing through streets and alleys. Hinged lids on carts are often distributed to keep recyclables dry.
Increased collection efficiency and reduced injuries since wheeled carts used in automated collection eliminate heavy lifting for residents and workers.
Switching to “dirty” MRF offers the opportunity to update the collection and processing system, including adding more paper grades such as junk mail, telephone books, and mixed residential paper, a good opportunity considering approximately 35 percent of all municipal solid waste is paper (U.S. Environmental Protection Agency, 2005).
16
Under the “dirty” MRF option, there are additional factors to be considered that
come from a referenced study by the Container Recycling Institute (2009). These factors
are enumerated below:
“Dirty” MRF systems lower the cost of collection as opposed to “clean” MRF operations. A 2007 presentation by the Solid Waste Association of North America (2007) estimated that collection savings from “dirty” MRF operations were between $10 and $20 per ton. Therefore for this study, collection costs were reduced by $15 per ton for the “dirty” MRF simulation as oppose to “clean” MRF and hybrid simulations.
After initial investments are made, communities may realize cost savings from the “dirty” MRF option but a decrease in collection costs will possibly be negated by a rise in processing costs. The materials that arrive at a “dirty” MRF operation are unsorted; the recovery facility must sort these items to be marketed.
Generally, the final commodities sorted in a “dirty” MRF option will be more contaminated than those that are collected in a “clean” MRF operation or sorted at curbside. This contamination increase often causes the commodities sorted under a “dirty” MRF system to be worthless. In the current recession, contaminated recyclables could be refused by the purchaser.
Another inefficiency related to “dirty” MRFs versus the “clean” or curbside sorting is related to lost revenue associated with recyclables ending up in the wrong separated stream.
Beck (2006) found in Pennsylvania that even as “dirty” MRFs had matured somewhat, a higher percentage of contaminants were found in the incoming stream at “dirty” MRFs than in the stream of “clean” MRFs. The rejection rate for the Beck (2006) study will be applied in the simulation runs for this paper. From Beck (2006), the rejection rate for “dirty” MRFs was estimated to be 3.7 percent and for “clean” MRFs, it was estimated to be 1.8 percent.
The third option is the small and large hybrid option with 20 percent MSW and 50
percent MSW (Figures 6 through 9). This option consists of a combination of the “clean”
MRF and “dirty” MRF using the residential MSW that is collected. For the third option,
264,055 tons of MSW per year would be available for recycling. For the small 20 percent
MSW hybrid option, 79,019 tons per year of recyclables would be available for sale and
191,269 tons per year sent to the landfill (Figure 6 and Table 3). Under the large hybrid
option, 80,851 tons per year of recyclables would be available for sale and 181,293 tons per
year sent to the landfill (Figure 8 and Table 3). For the small 50 percent MSW hybrid
option, 117,141 tons per year of recyclables would be available for sale and 151,676 tons
per year sent to the landfill (Figure 7 and Table 3). Under the large option, 136,009 tons per
year of recyclables would be available for sale and 126,735 tons per year sent to the landfill
(Figure 9 and Table 4).
17
Finally, this analysis assumes that the recycle program will continue to be voluntary.
Currently, forty percent (40%) of households in Washoe County recycle. Waste
Management believes that a “dirty” MRF system will increase the participation rate to
seventy percent (70%). If an incentive program is initiated and the participation rate is
increased, the tonnage of recovered recyclables will increase in the “clean” MRF portion of
the hybrid option. With increased tonnage of recyclables, the tonnage from the MSW
portion of the hybrid option will decline.
Table 1. Comparisons of the Three Options.
Option “Clean” MRF “Dirty” MRF Hybrid MRF
Process 2 Containers 1 Container 2 Containers
Output of recyclables Middle Lowest Higher
Quality of recyclables Highest Lowest Close to “clean” MRF
Capital Costs:
Land and building $7.6 million $9.6 million $7.6 million
Equipment $8 million $11 million $12 million
Labor Costs Lowest Highest Middle
Operating Costs High Low High
Collection methods Requires 2 different trucks Requires 1 truck Requires 2 different trucks
Impact on Carbon Footprint
113,704 161,757 – 274,9901
275,141 – 388,7041
Recovery rate 85% 50% 50%/85%
Rates (approx.) $18.43 $20.00 to $23.13 $23.70 to 27.03 1Ranges for small 50 percent recovery option to large 50 percent recovery option.
Table 2. Plant, Equipment, and Land for Proposed Collection Options.1
Option Equipment2
Land3
Building4
“Clean” MRF $8,000,000 $1,600,000 $6,000,000
MSW Small (“Dirty” MRF) $11,000,000 $1,600,000 $8,000,000
Hybrid Small $12,000,000 $1,600,000 $6,000,000
MSW Large (“Dirty” MRF) $16,000,000 $1,600,000 $8,000,000
Hybrid Large $21,509,000 $1,600,000 $12,800,000
1Costs estimated through conversations with Waste Management personnel (Waste Management, 2010a).
2Equipment life assumed to be seven years.
3Land costs investment for 20 years.
4Building cost investment for 20 years.
18
Table 3. Recyclables and MSW Assumptions for Proposed Collection Options, (tons per year), Assumes a Recovery Rate of 20% MSW.1
Category “Clean” MRF Small MSW Small Hybrid Large MSW Large Hybrid
Total Collected 2 264,055 264,055 264,055 264,055 264,055
Processed for Recyclables 54,576 131,978 186,554 181,860 236436
Recovered for Sale 46,390 65,989 120,565 90,930 140,320
Unsalable 3,4
835 2,442 3,424 3,364 4,311
Actual Recyclable Sales 45,555 63,547 117,141 87,566 136,009
Residue to Landfill 8,186 65,989 74,175 90,930 99,116
Unprocessed MSW (Landfill)
209,479 132,077 77,501 82,195 27,619
Total to Landfill 217,665 198,066 151,676 173,125 126,735
Fees (approx.) $18.50 $20.00 $23.70 $21.87 $25.70 1Twenty percent recovery rate from Waste Management.
2Based on 723 TPD.
3Amount rejected by purchaser and disposed of by purchaser.
4Based on 1.8 percent rejection rates for “clean” MRF and 3.7 percent rejection rates for “dirty” MRF.
Table 4. Recyclables and MSW Assumptions for Proposed Collection Options, (tons per year), Assumes a Recovery Rate of 50% MSW.1
Category “Clean” MRF Small MSW Small Hybrid Large MSW Large Hybrid
Total Collected 2 264,055 264,055 264,055 264,055 264,055
Processed for Recyclables 54,576 131,978 186,554 181,860 236436
Recovered for Sale 46,390 26,396 80,972 36,372 82,762
Unsalable 3,4
835 977 1959 1,346 2,181
Actual Recyclable Sales 45,555 25,419 79,019 35,026 80,851
Residue to Landfill 8,186 105,582 113,768 145488 153,674
Unprocessed MSW (Landfill)
209,479 132,077 77,501 82,195 27,619
Total to Landfill 217,665 237,659 191,269 227,673 181,293
Fees (approx.) $18.50 $20.90 $24.63 $23.13 $27.03 1Fifty percent recovery rate from Western Placer Waste Management Authority.
2Based on 723 TPD.
3Amount rejected by purchaser and disposed of by purchaser.
4Based on 1.8 percent rejection rates for “clean” MRF and 3.7 percent rejection rates for “dirty” MRF.
19
1
Picking up, Transporting,
etc.
Trash 209,479 tons
(873 tons/day)
Recycles 54,576 tons
(227 tons/day)
Recyclables For Sale
45,555 tons (98.2%)
Picking up, Transporting,
etc.
Landfill
Cost: 209,479 tons x $82/ton
= $17.2 million Fee: $17.2 million/125,000/12
= $11.45/month/HH
Receipt: 45,555 tons x $36/ton
= $1.6 million
Processing
54,576 tons
Cost: 54,576 tons x $63.50/ton = $3.5 million
Cost: $5.1 m +3.5 m - $1.6 m = $7.0 million
Fee: $7.0 million/125,000/12
= $4.60/month/HH Fee: $11.45 + $1.2 +$4.6
= $17.25/month/HH
Price projection
Carbon Footprint
Figure 1. “Clean” MRF Operation.
Cost Flow: “Clean” MRF
Investment/Capital Cost Trucks and Equipment
Depreciation 1.8 million >> $1.20/month/HH
46,390 tons (85%)
8,186 tons (15%)
GHGE avoided: 111,670 MTCO2E
Contaminated 835 tons (1.8%)
Cost: 54,576 tons x $93/ton = $5.1 million
209,479 tons (100%)
20
2 2
Trash 264,055 tons
(1,100 tons/day)
MSW 131,978 tons
Recyclables For Sale
25,419 tons (96.7%)
Picking up, Transporting,
etc.
Landfill
Cost: 264,055 tons x $82/ton
= $21.6 million Fee: $21.6 million/125,000/12
= $14.44/month/HH
Receipt: 25,419 tons x $36/ton
= $0.9 million
Processing
131,978 tons
Cost: 131,978 tons x $73.50/ton
= $9.8 million
Cost: $9.7 m - $0.9 m = $8.8 million
Fee: $8.8 million/125,000/12
= $5.86/month/HH Fee: $14.44 + $1.6 +$5.86
= $21.90/month/HH
Price projection
Carbon Footprint
Figure 2. Small “Dirty” MRF Operation, Scenario 20% MSW.
Cost Flow: Small “Dirty” MRF Operation, Scenario 20% MSW
Investment/Capital Cost Trucks and Equipment
Depreciation
2.5 million >> $1.60/month/HH
26,396 tons (20%)
105,582 tons (80%)
GHGE avoided: 62,310 MTCO2E
Contaminated 977 tons (3.7%)
132,077 tons (50.02%)
131,978 tons
(49.98%)
21
3
..
Trash 264,055 tons
(1,100 tons/day)
MSW 131,978 tons
Recyclables For Sale
65,547 tons (96.3%)
Picking up; Transporting;
etc. .
Landfill
Cost: 264,055 tons x $82/ton
= $21.6 million Fee: $21.6 million/125,000/12
= $14.44/month/HH
Receipt: 63,547 tons x $36/ton
= $2.3 million
Processing 131,978 tons
Cost: 131,978 tons x $73.50/ton
= $9.7 million
Cost: $9.7 m - $2.3 m = $7.4 million
Fee: $7.4 million/125,000/12
= $4.93/month/HH Fee: $14.44 + $1.6 +$4.93
= $20.97/month/HH
Price projection
Carbon Footprint
Figure 3. Small “Dirty” MRF Operation, Scenario 50% MSW.
Cost Flow: Small “Dirty” MRF Operation, Scenario 50% MSW
Investment/Capital Cost Trucks and Equipment
Depreciation 2.5 million >> $1.60/month/HH
65,989 tons
(50%)
65,989 tons (50%)
GHGE avoided: 155,770 MTCO2E
Contaminated 2,442 tons
(3.7%)
132,077 tons (50.02%)
131,978 tons
(49.98%)
22
4
Trash 264,055 tons
(723 tons/day)
MSW 181,860 tons
(700 tons/day)
Recyclables For Sale
35,026 tons (96.3%)
Picking up; Transporting;
etc. .
Landfill
(227,683 tons)
Cost: 264,055 tons x $82/ton
= $21.7 million Fee: $21.7 million/125,000/12
= $14.40/month/HH
Receipt: 35,026 tons x $36/ton
= $1.3million
Processing 181,860 tons
Cost: 181,860 tons x $73.50/ton
= $13.3 million
Cost: $13.3 m - $1.3m = $12.0 million
Fee: $12.0 million/125,000/12 = $8.00 month/HH
Fee: $14.4 + $1.6 +$8.0
= $24.00/month/HH
Price projection
Carbon Footprint
Figure 4. Large “Dirty” MRF Operation, Scenario 20% MSW.
Cost Flow: Large Dirty MRF Operation, Scenario 20% MSW
Investment/Capital Cost Trucks and Equipment
Depreciation
2.5 million >> $1.60/month/HH
36,372 tons
(20%)
145,488 tons (80%)
GHGE avoided: 85,860 MTCO2E
Contaminated 1,346 tons
(3.7%)
82,195 tons (31.13%)
181,860 tons
(68.87%)
23
5
Trash 264,055 tons
(723 tons/day)
MSW 181,860 tons
(700 tons/day)
Recyclables For Sale
87,566 tons (96.3%)
Picking up; Transporting;
etc. .
Landfill
(173,125 tons)
Cost: 264,055 tons x $82/ton
= $21.7 million Fee: $21.7 million/125,000/12
= $14.40/month/HH
Receipt: 87,566 tons x $36/ton
= $3.2 million
Processing 181,860 tons
Cost: 181,860 tons x $73.50/ton
= $13.3 million
Cost: $13.3 m - $3.2m = $10.1 million
Fee: $10.1 million/125,000/12
= $6.73month/HH Fee: $14.4 + $1.6 +$6.73 =
$22.73/month/HH
Price projection
Carbon Footprint
Figure 5. Large “Dirty” MRF Operation, Scenario 50% MSW.
Cost Flow: Large Dirty MRF Operation, Scenario 50% MSW
Investment/Capital Cost Trucks and Equipment
Depreciation
2.5 million >> $1.60/month/HH
90,930 tons
(50%)
90,930 tons (50%)
GHGE avoided: 214,650 MTCO2E
Contaminated 3,364 tons
(3.7%)
82,195 tons (31.13%)
181,860 tons
(68.87%)
24
6
8,186 tons (15% of Rcycl)
Trash 209,479 tons
(814 tons/day)
MSW 131,978 tons
Recyclables For Sale
79,019 tons (97.6%)
Picking up, Transporting,
etc. .
Landfill
Cost: 209,479 tons x $82/ton
= $17.2 million Fee: $17.2 million/125,000/12
= $11.45/month/HH
Receipt: 79,019 x $36/ton
= $2.8 million
Processing 131,978 tons 54,576 tons
Cost: 131,978 tons x $73.50/ton = $9.7 million 54,576 tons x $63.50/ton = $3.5 million
Total Cost = $13.2
Cost: $5.1 m + $13.2 m - $2.8 m = $15.5 million
Fee: $15.5 million/125,000/12 = $10.33/month/HH
Fee: $11.45 + $1.6 +$10.33
= $23.38/month/HH
Price projection
Carbon Footprint
Cost Flow: Small Hybrid Operation, Scenario 20% MSW
Investment/Capital Cost Trucks and Equipment
Depreciation
$2.41 million >> $1.60/month/HH
80,972 tons
105,582 tons (80% of MSW)
GHGE avoided: 193,700 MTCO2E
Contaminated 1,959 tons
(2.4%)
77,501 tons
(37%)
131,978 tons
(63%)
Picking up, Transporting,
etc. .
Recycles 54,576 tons
(227 tons/day)
Cost: 54,576 tons x $93/ton = $5.1 million
Figure 6. Small Hybrid Operation, Scenario 20% MSW.
25
7
Figure 7. Small Hybrid Operation, Scenario 50% MSW.
8,186 tons (15% of Rcycl)
Trash 209,479 tons
(814 tons/day)
MSW 31,978 tons
Recyclables For Sale
117,141 tons (97.2%)
Picking up, Transporting,
etc.
Landfill
Cost: 209,479 tons x $82/tons
= $17.2 million Fee: $17.2 million/125,000/12
= $11.45/month/HH
Receipt: 52,430 x $36/ton
= $1.9 million
Processing 131,978 tons 54,576 tons
Cost: 131,978 tons x $73.50/ton = $9.8 million 54,576 tons x $63.50/ton = $3.5 million
Total Cost = $13.2
Cost: $5.1 m + $13.2 m - $4.2 m = $14.2 million
Fee: $14.2 million/125,000/12 = $9.46/month/HH
Fee: $11.45 + $1.6 +$9.46
= $22.51/month/HH
Price projection
Carbon Footprint
Investment/Capital Cost Trucks and Equipment
Depreciation
$2.41 million >> $1.60/month/HH
120,565 tons
65,989 tons (50% of MSW)
GHGE avoided: 287,150 MTCO2E
Contaminated 3,424tons
(2.8%)
77,501
(37%)
131,978 tons
(63%)
Picking up, Transporting,
etc. .
Cost: 54,576 tons x $93/tons = $5.1 million
Cost Flow: Small Hybrid Operation, Scenario 50% MSW
Recycles 54,576 tons
(227 tons/day)
26
8
Figure 8. Large Hybrid Operation,Scenario 20% MSW.
8,186 tons (15% of Rcycl)
Trash 209,479 tons
(814 tons/day)
MSW 181,860 tons
(700 tons/day)
Recyclables For Sale
80,851 tons (97.4%)
Picking up, Transporting,
etc.
Landfill
(181,293 tons)
Cost: 209,479 tons x $82/tons
= $17.2 million Fee: $17.2 million/125,000/12
= $11.45/month/HH
Receipt: 80,851 x $36/ton
= $2.9 million
Processing 181,860 tons 54,576 tons
Cost: 181,860 tons x $73.50/ton = $13.4 million 54,576 tons x $63.50/ton = $3.5 million
Total cost = $16.9 million
Cost: $5.1 m + $16.9 m - $2.9 m = $19.1 million
Fee: $19.1 million/125,000/12 = $12.73/month/HH
Fee: $11.45 + $1.6 +$12.73
= $25.78 month/HH
Price projection
Carbon Footprint
Investment/Capital Cost Trucks and Equipment
Depreciation
$2.41 million >> $1.60/month/HH
82,762 tons
145,488 tons (50% of MSW)
GHGE avoided: 198,190 MTCO2E
Contaminated 2,181 tons
(2.6%)
27,619 tons
(13.18%)
181,860
(86.82%)
Picking up, Transporting,
etc. .
Cost: 54,576 tons x $93/tons = $5.1 million
Cost Flow: Large Hybrid Operatio, Scenario 20% MSW
Recycles 54,576 tons
(227 tons/day)
27
9
Figure 9. Large Hybrid Operation, Scenario 50% MSW.
8,186 tons (15% of Rcycl)
Trash 209,479 tons
(814 tons/day)
MSW 181,860 tons
(700 tons/day)
Recyclables For Sale
136,009 tons (96.9%)
Picking up, Transporting,
etc.
Landfill
(126,735 tons)
Cost: 209,479 tons x $82/tons
= $17.2 million Fee: $17.2 million/125,000/12
= $11.45/month/HH
Receipt: 136,009 x $36/ton
= $4.9 million
Processing 181,860 tons 54,576 tons
Cost: 181,860 tons x $73.50/ton = $13.4 million 54,576 tons x $63.50/ton = $3.5 million
Total costs= $16.9 million
Cost: $5.1 m + $16.9 m - $9.9 m = $12.1 million
Fee: $12.1 million/125,000/12 = $8.07/month/HH
Fee: $11.45 + $1.60 +$8.07
= $21.12 month/HH
Price projection
Carbon Footprint
Investment/Capital Cost Trucks and Equipment
Depreciation
$2.41 million >> $1.60/month/HH
140,320 tons
90,930 tons (50% of MSW)
GHGE avoided: 333,400 MTCO2E
Contaminated 4,311 tons
(3.1%)
27,619 tons
(13.18%)
181,860
(86.82%)
Picking up, Transporting,
etc. .
Cost: 54,576 tons x $93/tons = $5.1 million
Cost Flow: Large Hybrid Operation, Scenario 50% MSW
Recycles 54,576 tons
(227 tons/day)
28
Recyclable Commodity Prices
As a component of the feasibility analysis, price data on recyclable commodity
prices was gathered.3 This price data is used to derive stochastic revenues for different
recyclable plant scenarios. Also, the goal of the price data collection is to forecast prices for
recyclable commodities throughout the project horizon.
Price data was gathered for 11 different recyclable commodities and their markets.
They are:
Steel cans
Aluminum cans
White goods (metals)
Amber glass
Flint glass
Green glass
Colored high density polyethylene (HDPE) plastic
Natural high density polyethylene (HDPE) plastic
Polyethylene terephthalate (PET) plastic
Linear low density polyethylene (LLDPE) plastic
Residential mixed paper
Figure 10 shows the historic patterns and relationships of recyclable commodity prices.
The analysis of historical price data for each of these 11 markets follows in this
report. In general, the analysis for each market consists of a time series graph of historical
price data. The analysis also includes summary statistics for each market, including the
number of price observations included in the data set, the average regional and national
price over time, the standard deviation of the price, the coefficient of variation, the
minimum, and the maximum. The average is the average of all prices equally weighted over
time, the standard deviation is a measure of variance (volatility) of the prices, the coefficient
of variation is a percentage measure of how large the standard deviation (volatility) as a
percentage of the average price, and the minimum and maximum are the minimum and
maximum prices observed in the market respectively.
3 Waste and Recycling News. “Commodity Pricing.” http://www.wasterecyclingnews.com/smp/prices.html?cid=3&city=LOS+ANGELES+%28Southwest+USA%29#prices.
29
Figure 10. Historical Prices for All Recyclable Commodity Prices Considered in this Report.
0
200
400
600
800
1000
1200
1400
1600
1800
12
-Ap
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Recyclable Commodity Prices
Colored HDPE
Natural HDPE
PET
Green Glass
Amber Glass
Flint Glass
Aluminum Cans
White Goods
Steel Cans
30
The national average price is the average of markets from eight different regions including,
Chicago (Midwest/Central), New York (Northeastern USA/Maritimes), Ontario/Western New York,
Pacific Northwest, Quebec, Atlanta (Southeast USA), Los Angeles (Southwest USA.), and Houston
(South Central USA). The regional average price illustrated in Figure 6 is the average price of the
Los Angeles (LA) region, which encompasses Washoe County. As is depicted in this figure, when
the national average price exceeds the regional average price, the majority of the eight regions have
a higher price for the commodity than the LA region and when the regional average exceeds the
national average, the LA region has a higher price than the majority of other regions.
Loose Steel Cans Price
Steel cans are a component of household and commercial waste which will be extracted
from the waste stream for recycling. Figure 11 illustrates the historical prices for the steel cans
market, where prices are in units of dollars per ton of loose steel cans.
Figure 11. Historical Prices of Loose Steel Cans (dollars/ton).
As given by the summary statistics in Table 5, the average regional price of steel cans is
$68.25 per ton over a five year period. The standard deviation, which is a measure of volatility, is
$8.12 per ton. This implies a coefficient of variation of 11.8 percent, which is the amount of
variation in prices adjusted for the average price. The average national price has a higher average
price of $75.94 per ton and a higher amount of total variability with a standard deviation $18.71
0
20
40
60
80
100
120
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Steel Cans (average loose price)
Regional Average
National Average
31
per ton. Comparing the coefficient of variation for the regional and national price, it is clear that the
national average price is much more variable than that of the LA region.
Table 5. Summary Statistics of Historical Prices of Loose Steel Cans
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 68.25 8.12 11.8% 52.5 77.5
National average
258 75.94 18.71 24.6% 73.93 108
Loose Aluminum Can Price
The next recyclable commodity market analyzed is that of aluminum cans. Aluminum cans
are the most valuable on a per unit basis of all recyclables considered in this analysis. Figure 12
illustrates the historical prices for the aluminum cans market, where prices are given in units of
cents per pound.
Figure 12. Historical Prices of Aluminum Cans (cents/pound).
As given by the summary statistics in Table 6, the average regional price of loose aluminum
cans is $0.6065 per pound over the approximately five year period. The standard deviation, which
is a measure of volatility, is $0.1396 per pound. This implies a coefficient of variation of 23 percent,
which is the amount of variation in prices adjusted for the average price. The average national
price has a higher average price of $0.6304 per pound and a higher amount of total variability with
0
10
20
30
40
50
60
70
80
90
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Aluminum Cans (average loose price)
Regional Average
National Average
32
a standard deviation $0.1552 per pound. Comparing the coefficient of variation for the regional and
national price, it is clear that the national average price is more variable than that of the LA region.
Table 6. Summary Statistics of Historical Prices of Loose Aluminum Cans.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
192 60.65 13.96 23% 31 83
National average
192 63.04 15.52 24.6% 31.25 82.81
Loose White Goods Price
White goods include large domestic appliances such as, refrigerators, dishwashers and
washing machines that can be recycled. Figure 13 illustrates the historical prices for recycled white
goods.
Figure 13. Historical Prices of White Goods (dollars/ton).
As given by the summary statistics in Table 7, the average regional price of white goods is
$52.60 per ton over the approximately five year period. The standard deviation, which is a measure
of volatility, is $5.54 per ton. This implies a coefficient of variation of 10.5 percent, which is the
amount of variation in prices adjusted for the average price. The average national price has a
higher average price of $57.18 per ton and a higher amount of total variability with a standard
deviation $8.29 per ton. Comparing the coefficient of variation for the regional and national price, it
is clear that the national average price is more variable than that of the LA region.
0
10
20
30
40
50
60
70
80
90
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Metals White Goods
Regional Average
National Average
33
Table 7. Summary Statistics of Historical Prices of Loose White Goods.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 52.60 5.54 10.5% 35 73.5
National average
258 57.18 8.29 14.5% 31.33 81.5
Amber Glass Prices
Figure 14 illustrates the regional average and national average historical prices for amber
glass over an approximately five year period.
Figure 14. Historical Prices of Amber Glass.
As given by the summary statistics in Table 8, the average regional price of amber glass is
$18.57 per ton over the approximately five year period. The standard deviation, which is a measure
of volatility, is $1.19 per ton. This implies a coefficient of variation of 6.4 percent, which is the
amount of variation in prices adjusted for the average price. The national average price is lower
than region at $15.32 per ton, but has higher amount of total variability having a standard deviation
$2.06 per ton. Comparing the coefficient of variation for the regional and national price, it is clear
that the national average price is much more variable than that of the LA region.
0
5
10
15
20
25
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Amber Glass
Regional Average
National Average
34
Table 8. Summary Statistics of Historical Prices for Amber Glass.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 18.57 1.19 6.4%
17.5 20
National average
258 15.32 2.06 13.4% 12.31 20
Flint Glass Prices
Figure 15 illustrates the regional average and national average historical prices for flint
glass prices over a five year period.
Figure 15. Historical Prices of Flint Glass.
As given by the summary statistics in Table 9, the average regional price of flint glass is
$32.34 per ton over the five year period. The standard deviation, which is a measure of volatility, is
$6.97 per ton. This implies a coefficient of variation of 21.6 percent, which is the amount of
variation in prices adjusted for the average price. The national average price is lower than region at
$26.71 per ton with a lower amount of total variability having a standard deviation $2.96 per ton.
Comparing the coefficient of variation for the regional and national price, it is clear that the national
average price is much less variable than that of the LA region.
0
5
10
15
20
25
30
35
40
45
50
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Flint Glass
Regional Average
National Average
35
Table 9. Summary Statistics of Historical Prices for Flint Glass.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 32.34 6.97 21.6% 27.5 45
National average
258 26.71 2.96 11.1% 23.58 45
Green Glass Prices
Figure 16 illustrates the regional average and national average historical price for green
glass prices over a five year period.
Figure 16. Historical Prices of Green Glass.
As given by the summary statistics in Table 10, the average regional price of green glass is
$8.29 per ton over the approximately five year period. The standard deviation, which is a measure
of volatility, is $2.15 per ton. This implies a coefficient of variation of 25.9 percent, which is the
amount of variation in prices adjusted for the average price. The national average price is lower
than region at $7.63 per ton and has a lower amount of total variability with a standard deviation
$1.45 per ton. Comparing the coefficient of variation for the regional and national price, it is clear
that the national average price is less variable than that of the LA region.
0
2
4
6
8
10
12
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Green Glass
Regional Average
National Average
36
Table 10. Summary Statistics of Historical Prices of Green Glass.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 8.29 2.15 25.9% 5 11
National average
258 7.63 1.45 19.0% 5 11
Colored HDPE Plastic Prices
Figure 17 illustrates the regional average and national average historical price for colored
HDPE plastic over a five year period
Figure 17. Historical Prices of Colored HDPE Plastic.
As given by the summary statistics in Table 11, the average regional price of colored HDPE
plastic is $0.1858 per pound over the approximately five year period. The standard deviation,
which is a measure of volatility, is $0.0683 per pound. This implies a coefficient of variation of 36.8
percent, which is the amount of variation in prices adjusted for the average price. The national
average price is higher than region with a price of $0.2018 per pound and has a lower amount of
total variability with a standard deviation $0.0704 per pound. Comparing the coefficient of
variation for the regional and national price, it is clear that the national average price is less
variable than that of the LA region.
0
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30
35
40
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Colored HDPE Plastic (baled)
Regional Average
National Average
37
Table 11. Summary Statistics of Historical Prices of Colored HDPE Plastic.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 18.58 6.83 36.8% 3.5 36.5
National average
258 20.18 7.04 34.9% 6.56 36.5
Natural HDPE Plastic Prices
Figure 18 illustrates the regional average and national average historical prices for natural
HDPE plastic over a five year period.
Figure 18. Historical Prices of Natural HDPE Plastic.
As given by the summary statistics in Table 12, the average regional price of natural HDPE
plastic is $0.2856 per pound over the approximately five year period. The standard deviation,
which is a measure of volatility, is $0.0688 per pound. This implies a coefficient of variation of 24.1
percent, which is the amount of variation in prices adjusted for the average price. The national
average price is higher than region at $0.2947 per pound and has a higher amount of total
variability with a standard deviation of $0.0768 per pound. Comparing the coefficient of variation
for the regional and national price, it is clear that the national average price is more variable than
that of the LA region.
0
5
10
15
20
25
30
35
40
45
50
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Natural HDPE Plastic (baled)
Regional Average
National Average
38
Table 12. Summary Statistics of Historical Prices of Natural HDPE Plastic.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 28.56 6.88 24.1% 9.5 40.3
National average
258 29.47 7.68 26.1% 11.69 45.13
PET Plastic Prices
Figure 19 illustrates the regional average and national average historical prices for PET
plastic over a five year period.
Figure 19. Historical Prices of PET Plastic.
As given by the summary statistics in Table 13, the average regional price of PET plastic is
$0.2013 per pound over the approximately five year period. The standard deviation, which is a
measure of volatility, is $0.0552/lb. This implies a coefficient of variation of 27.4 percent, which is
the amount of variation in prices adjusted for the average price. The national average price is lower
than region with a price of $0.1600 per pound and has a lower amount of total variability with a
standard deviation $0.0459 per pound. Comparing the coefficient of variation for the regional and
national price it is clear that the national average price is more variable than that of the LA region.
0
5
10
15
20
25
30
35
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PET Plastic (baled)
Regional Average
National Average
39
Table 13. Summary Statistics of Historical Prices of PET Plastic.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
258 20.13 5.52 27.4% 5.5 30
National average
258 16.00 4.59 28.7% 4.13 24.7
LLDPE Stretch-Film Plastic Prices
Figure 20 illustrates the regional average and national average historical prices for LLDPE
stretch-film plastic over a five year period.
Figure 20. Historical Prices of LLDPE Stretch Film Plastic.
As given by the summary statistics in Table 14, the average regional price of LLDPE stretch
film plastic is $0.1822 per pound over the approximately five year period. The standard deviation,
which is a measure of volatility, is $0.0877 per pound. This implies a coefficient of variation of 48.1
percent, which is the amount of variation in prices adjusted for the average price. The national
average price is lower than the region at $0.1734 per pound and has a lower amount of total
variability with a standard deviation of $0.0836 per pound. The coefficients of variation for the
regional and national price are nearly the same.
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LLDPE - Stretch Film Plastic(baled)
Regional Average
National Average
40
Table 14. Summary Statistics of Historical Prices of LLDPE Stretch Film Plastic.
Variable Observations Average Std. Dev. Coefficient
of Variation Minimum Maximum
Regional average
144 18.22 8.77 48.1% 5.5 27.5
National average
144 17.34 8.36 48.2% 5.44 27.5
Mixed Residential Paper Prices
Figure 21 illustrates historical prices of mixed residential paper. Only the national average
price was available from the utilized database.
Figure 21. Historical Prices of Mixed Residential Paper.
As given by the summary statistics in Table 15, the average national price of mixed
residential paper is $10.84 per ton. The standard deviation, which is a measure of volatility, is
$7.18 per ton. This implies the largest coefficient of variation of all markets analyzed at 66.2
percent, which is the amount of variation in prices adjusted for the average price. It is also
important to note that the minimum price observed in this market is $0 per ton, indicating that in
the past and as of the time this report was written, residential mixed paper had no value on the
recyclable market.
Table 15. Summary Statistics of Historical Prices of Mixed Residential Paper.
Variable Observations Average Std. Dev. Coefficient of Variation
Minimum Maximum
National average
255 10.84 7.18 66.2% 0 20
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Mixed Residential Paper (loose)
National Average
41
SIMULATION OF MRF ECONOMIC FEASIBILITY
The Simetar add-on Excel package with data and recyclable options was used to complete
the feasibility analysis. The feasibility model will be discussed as a price projection model,
recyclable and carbon foot print model, total receipts, amortized investment payment, operating
costs, net returns of net costs, and fee to customers.
Price Projection
Recyclable prices are assumed to be a function of the raw material prices, U.S. Gross
Domestic Product growth and China Gross Domestic Product growth. The West Texas Crude Oil
Price represents the raw material prices. Gross Domestic Product growth of the United States and
China are introduced to capture the recyclables demand. Of interest is that most of the state of
Nevada’s recyclables are exported to China.
Recyclable prices are projected under the following assumption. First, West Texas Oil
Prices are estimated under three scenarios which are high, reference, and low West Texas Oil
Prices. Crude oil price projections are obtained from Energy Outlook from the U.S. Energy
Information Administration (EIA). Second, Gross Domestic Product growth for China is assumed to
be nine percent in 2010 and 10 percent thereafter. Third, U.S. Gross Domestic product growth is
assumed to be five percent for the next 10 years. The error term is employed to derive stochastic
prices. Also, employing procedures by Richardson, Klose and Gray (2000), the relationship of
prices among recyclable goods is maintained.
Recyclables and Carbon Footprint
Recyclables are fixed over the scenarios, base (“clean” MRF), “dirty” MRF and Hybrid
options. Let recyclables in time period t denote .4 Thus the carbon footprint can be estimated
by the quantity of greenhouse gas emissions avoided from recycling recyclable stream or shown in
equation 1 as:
(1)
Where:
is the carbon footprint (greenhouse gas emission avoided) for time period t,
cb is the greenhouse gas emission factor for recyclables from recycling the waste as compared to
putting it in a landfill. WARM model (U.S. Environmental Protection Agency, 2006) is used to
compute cb, and RCYt was defined earlier.
4 Recyclables tonnage obtained through conversations with Waste Management personnel (Waste Management,
2010b.)
42
Total Receipt
Total receipts from sales of recyclables are derived by equation 2:
(2)
Where:
is total revenue from sales of recyclables in time period t,
is the stochastic price for recyclables in time period t, and
RCYt was defined earlier.
Amortized Investment Payment
Investment payment is assumed to be paid back over a 20 year period at a 4.5 percent
interest rate. Also, no payment is assumed in the first year.
Operating Cost
Operating cost data were collected from a personal communication with Waste
Management (2010a). Minimum operating cost is $62/ton and maximum operating cost is $65.
For operating cost estimation, first capacity of the facility or total waste to be processed was
defined as in equation 3:
(3)
Where:
is the capacity of the facility or total waste to process,
is the waste to landfill, and
RCYt was defined earlier.
Once facility capacity (CPCT) is computed, stochastic operating cost is computed as
following
(4)
Where:
is total operating cost in time period t and
is stochastic operating cost.
Stochastic operating cost is generated using the GRKS distribution as in equation 5:
(5)
43
GRKS distribution is similar to a triangular distribution. The GRKS distribution was
developed by Richardson (2006a) to simulate a “subjective probability distribution” with minimal
data. The GRKS distribution is useful when there is minimal available information such as
(average), minimum, and maximum. The GRKS distribution has useful properties: the midpoint is
where 50 percent of the observations are less than the midpoint, 95 percent of the simulated values
are between the minimum and maximum, 2.2 percent of the simulated values are less than the
minimum, and 2.2 percent of the simulated values are more than the maximum values (Evans and
Stallman, 2006). Therefore, total operating costs are stated below as:
Total Cost
Total cost is the summation of total operating cost ( ) and amortized investment costs
( ) and is shown in equation 6.
(6)
Where:
is stochastic total cost in time period t for a given recycle operation,
is fixed cost in time period t or the amortized investment cost, and
was defined earlier.
Net Returns
Equation 7 shows the net returns above operating costs or:
(7)
Where:
are the net returns above operating costs at time period t.
Net returns are estimated in equation 8:
(8)
Where:
are net returns in time period t.
Fee
The tipping fee for each recyclable operation is given in equation 9:
(9)
44
RESULTS Results for the various recyclable projects are presented in Table 16 (small) and Table 17
(large) that summarizes the risk-based (or problematic) forecasts for key KOVs. For each of the
KOVs, the stochastic analysis reports the mean, standard deviation, coefficient of variation, and
minimum and maximum stochastic, thus indicating the risk associated with each KOV.
The Monte Carlo simulation was run 1,000 times. From the simulation results, the revenue
for recyclables is quite variable (Table 16 and 17). Of interest is the impact to consumers from
these variable returns.
For the “clean” MRF option, the deterministic or average forecast for customer fees is
$17.25. The stochastic forecast for customer fees has an average value of $17.26 with a standard
deviation of 0.50 and coefficient of variation of 2.72. With high commodity prices, the fee drops to
$15.66 and if commodity prices are low, the fee rises to $18.73. From Figure 22, the probability
distribution of customer fees for the “clean” MRF system is seen as the average price to customers
is the vertical line for $17.26 in Figure 22, which is $1.47 less than the maximum ($18.73) and $1.60
greater than the minimum ($15.66). This is due to the somewhat symmetrical distribution in fees.
Figure 22. Probability Distribution of Fees to Consumer for “Clean” MRF Option.
45
For comparison, Figure 23 shows the probability distribution for consumer fees for the
small 50 percent hybrid option. From Table 16 and Figure 23, the average fee to the consumer for
the small 50 percent hybrid option is $22.47. However for the small 50 percent hybrid option, the
standard deviation was 0.50 with coefficient of variation of 2.60. With high commodity prices, the
fee drops to $20.55 and if commodity prices are low, the fee rises to $24.43.
Figure 23. Probability Distribution of Fees to Consumer for Small 50% Hybrid Option.
Also from Table 16 are estimated carbon footprints for each of the recycle options. For
carbon footprint, there is no variability. The carbon footprint values were derived from Tables 1
through 4 and conversations with Waste Management personnel (2010b). Of all the small
operations, the small 50 percent MSW hybrid option had the largest greenhouse gases avoided with
287.15 thousand metric tons of CO2 emissions per year avoided.
Of interest is that Table 16 results concur with previous studies by Eureka Recycling
(2002), Lantz (2008), and Container Recycling (2009). As with previous studies, the “dirty” MRF
recycling options had the higher cost of recycling. However, when cost of collection is included as
shown in Table 16, the “dirty” MRF options cost less than the other options.
As shown in Table 16, the small “dirty” MRF with 50 percent MSW had an average monthly
household fee of $21.00, which is higher than “clean” MRF operations but lower than the small
hybrid operation with 50 percent MSW option. When considering the “dirty” MRF options, one
must be aware of the increased likelihood of contamination to recyclables captured. Given the
46
current international recession, the cost of obtaining high quality recyclables would increase the
recycling costs.
The larger value Green House Gas Emissions (GHGE) avoided means the larger the carbon
footprint provided. As seen from Table 16, of the small operation options, the small hybrid under
50 percent MSW had the highest GHGE avoided, followed by the small hybrid with 20 percent MSW.
An additional analysis was run for potentially larger “dirty” MRF and hybrid operations.
The larger operations would process more tons per day. For the “dirty” MRF, capacity would
increase from 35 tons per day to 50 tons per day. For the hybrid operation, “clean” MRF component
capacity would remain the same but “dirty” MRF component would increase capacity from 20 tons
per day to 50 tons per day.
From Table 17, under the larger “dirty” MRF options, monthly household fees would be on
average $24.08 under 20 percent recycle rate as opposed to $22.88 per household per month under
50 percent recycle rate. As for the larger hybrid systems, household monthly charges would on
average be $25.77 under 20 percent recycle rate as opposed to $24.48 per month per household
under the 50 percent recycle rate. The highest greenhouse avoidance on average was the 50
percent recycling under the large hybrid option.
47
Table 16. Results of Monte Carlo Simulation of Proposed Collection Options for Smaller Operation, Assuming 264,055 Ton Per Year Available.a, b
“Clean” MRF 20% MSW – “Dirty” MRF 50% MSW – “Dirty” MRF Hybrid with 20% MSW Hybrid with 50% MSW
Deterministic Stochastic Deterministic Stochastic Deterministic Stochastic Deterministic Stochastic Deterministic Stochastic
Cost of Processing (MSW + Recycling) ($/ton) Mean 84.27 84.27 82.00 82.00 82.00 82.00 84.27 84.27 84.27 84.28 Standard Deviation 2.85 2.87 2.88 2.84 2.84 Coefficient of Variation 2.63 2.42 2.43 2.48 2.48 Minimum 76.66 75.45 75.85 76.87 77.43 Maximum 91.13 88.31 88.33 90.87 91.66
Cost of Processing (Recycling only) ($/ton) Mean 63.50 63.50 73.50 73.50 73.50 73.50 70.57 70.57 70.57 70.57 Standard Deviation 0.75 0.75 0.75 0.75 0.75 Coefficient of Variation 1.18 1.02 1.02 1.02 1.02 Minimum 60.70 71.10 71.12 67.97 67.97 Maximum 66.08 76.07 75.89 73.39 72.94
Plant Cost (Land + Recycling facility, million $) 7.60 7.60 9.60 9.60 9.60 9.60 7.60 7.60 7.60 7.60
Trucks and Equipments (million $) 8.00 8.00 11.00 11.00 11.00 11.00 12.00 12.00 12.00 12.00 Recyclables (tons/year) Mean 45,555 45,555 25,419 25,419 63,547 63,547 79,019 79,019 117,141 117,141 Standard Deviation 0.00 0.00 0.00 0.00 0.00 Coefficient of Variation 0.00 0.00 0.00 0.00 0.00 Minimum 45,555 25,419 63,547 79,019 117,141 Maximum 45,555 25,419 63,547 79,019 117,141 Receipt from Recyclables Sales (000$/year) Mean 1,639.98 1,624.88 873.50 873.77 2,182.91 2,182.86 2,769.60 2,769.38 4,109.15 4,110.42 Standard Deviation 65.52 36.92 94.01 71.21 79.39 Coefficient of Variation 4.03 4.07 4.15 4.13 4.23 Minimum 1,430.95 773.04 1,906.42 2,444.38 3,471.51 Maximum 1,853.90 987.88 2,469.06 3,139.69 4,616.14 Fees to Consumer (Recycling + MSW) ($/Month/HH) Mean 17.25 17.26 21.90 21.36 20.97 21.00 23.38 24.18 22.51 22.47 Standard Deviation 0.50 0.50 0.51 0.50 0.50 Coefficient of Variation 2.72 2.42 2.56 2.59 2.60 Minimum 15.66 19.67 19.34 22.00 20.55 Maximum 18.73 22.98 22.59 26.14 24.43 GHGE Avoided (000 metric tons CO2 E/year) Mean 111.67 111.67 62.31 62.31 155.77 155.77 193.70 193.70 287.15 287.15 Standard Deviation 0.00 0.00 0.00 0.00 0.00 Coefficient of Variation 0.00 0.00 0.00 0.00 0.00 Minimum 111.67 62.31 155.77 193.70 287.15 Maximum 111.67 62.31 155.77 193.70 287.15 aEach simulation run for 1,000 iterations. bAssuming 125,000 households
48
Table 17. Results of Monte Carlo Simulation of Proposed Collection Options for Large Operation.a, b
20% MSW – “Dirty” MRF 50% MSW – “Dirty” MRF Hybrid with 20% MSW Hybrid with 50% MSW
Stochastic Deterministic Stochastic Deterministic Stochastic Deterministic Stochastic Deterministic Stochastic
Cost of Processing (MSW + Recycling) ($/ton)
Mean 82.00 82.00 82.00 82.00 84.27 84.27 84.27 84.27 Standard Deviation 1.72 1.72 1.70 1.69 Coefficient of Variation 2.13 2.14 2.19 2.18 Minimum 76.56 75.68 76.44 76.44 Maximum 87.69 87.74 90.16 90.16
Cost of Processing (Recycling only) ($/ton)
Mean 73.50 73.50 73.50 73.50 71.19 71.19 71.19 71.19 Standard Deviation 0.75 0.75 0.75 0.75 Coefficient of Variation 1.02 1.02 1.02 1.02 Minimum 71.10 70.82 68.93 68.93 Maximum 76.07 76.35 73.98 73.82
Plant Cost (Land + Recycling facility, million $) 9.60 9.60 9.60 9.60 14.40 14.40 14.40 14.40
Trucks and Equipments (million $) 16.00 16.00 16.00 16.00 21.50 21.50 21.50 21.50
Recyclables (tons/year)
Mean 35,026 44,873 87,556 112,181 80,851 80,851 136,009 136,009 Standard Deviation 0.00 0.00 0.00 0.00 Coefficient of Variation 0.00 0.00 0.00 0.00 Minimum 35,026 87,556 80,851 136,009 Maximum 35,026 87,556 80,851 136,009
Receipt from Recyclables Sales (000$/year)
Mean 1,203.18 1,203.24 3,007.64 3,007.59 2,833.88 2,833.76 4,771.02 4,770.90 Standard Deviation 62.80 164.40 122.42 134.67 Coefficient of Variation 4.07 4.27 4.17 4.22 Minimum 1,061.03 2,658.16 2,494.08 4,133.28 Maximum 1,372.19 3,387.74 3,224.22 5,429.10
Fees to Consumer (Recycling + MSW) ($/Month/HH)
Mean 24.00 24.08 22.73 22.88 23.38 25.77 22.51 24.48 Standard Deviation 0.51 0.52 0.51 0.51 Coefficient of Variation 2.17 2.36 2.33 2.33 Minimum 22.47 21.17 23.25 22.34 Maximum 25.79 24.55 27.68 26.42
GHGE Avoided (000 metric tons CO2 E/year)
Mean 85.86 85.86 214.65 214.65 198.19 198.19 333.40 333.40 Standard Deviation 0.00 0.00 0.00 0.00 Coefficient of Variation 0.00 0.00 0.00 0.00 Minimum 85.86 214.65 198.19 333.40 Maximum 85.86 214.65 198.19 333.40 aEach simulation run for 1,000 iterations. bAssuming 125,000 households
49
ADDITIONAL ISSUES
In the MRF analysis for Washoe County, additional questions and additional information as to
energy production from waste were presented.
1. Commodity Pricing Effects on Rates: This was addressed by the Semitar analysis. The
randomness of recycle commodity prices was incorporated in the analysis.
2. “Dirty” MRF Option: This was addressed in the analysis of alternative MRF systems.
3. Green Waste Option: The primary mission of MRFs is to process recyclables collected
through residential curbside collection. MRFs also have received residential materials from
drop-off centers. Such a center may collect yard waste for compost. The Central Valley
Region of California, which has a large agricultural sector, has green waste as compost for
crop production (Goldman and Ogishi, 2001). Green waste, being organic material can be
used to generate energy through any of the waste-to-energy technologies. If a waste-to-
energy option were adopted the green waste could be gathered through “dirty” MRF
collection and then used as an additional efficient fuel source for the waste-to-energy
process, possibly reducing the need for designated centers to collect green waste.
4. Method to Handle Extra Bags/Bins: The community of San Jose, California charges extra
bags beyond the customer’s 32 gallon plastic bag. A person will be charged if the garbage
lid is not closed. The extra garbage bag sticker is $6.26 and can be purchased in selected
grocery and variety stores in San Jose. The city of Lancaster, California has a weekly
maximum of 14 bags or a 35-pound garbage limit. The city of Lancaster charges an extra
$2.69 per bag. Also, in Bettendorf, Iowa, there is a fee of $3.00 per bag for those times when
all the garbage will not fit into the 32 gallon cart with the lid completely closed. The extra
bag must have a $3.00 sticker on it or the bag will not be picked-up. One must set the extra
bag of trash on top of the closed lid of the cart. The bag size is limited to no larger than 32
gallons and no more than 50 pounds. The garbage stickers are available at the City Hall, City
Annex, and local grocery and convenience stores in Bettendorf, Iowa. If Washoe County
wanted to charge extra for additional bags and bins at the curbside, the government in
Washoe County and Waste Management would have to develop an agreement.
5. Large Item Collection Centers/Events: As mentioned earlier, most MRF systems process
recyclables through residential curbside collection programs. Additional recyclables may
be received through buy-back centers which may pay or charge residents for materials they
50
bring to the center. Buy-back centers may be located at the MRF or at some other locations
in Washoe County. It may also be possible to large item collection through the proposed
mechanical arm truck option in conjunction with Waste Management’s Bagster program.
6. Inclusion of Clean and Green Costs: These costs, once formalized, could be added to the
simulation model to derive impacts to returns of an MRF scenario. Waste Management
estimates the charge of clean and green waste dumping to be $60,000 per quarter. Also,
this waste stream will be seasonal, lasting five months in a year. This seasonality needs to
be included in all feasibility analyses.
7. Household Hazardous Waste Events: This is an area that could be handled at the buy-back
center or centers. Household hazardous waste could be deposited and charges or payments
derived. If a plasma incineration furnace was used, then items would be incinerated.
8. Illegal Dumping: Illegal dumping in Washoe County is a problem. The proposed MRF and
buy-back collection centers could reduce illegal dumping. A recent study by Cowee and
Curtis (2009) examined Nevadans’ perception of illegal dumping and their willingness to
pay for expanded cleanup and enforcement in Northern Nevada. In person surveys were
conducted in public areas such as parks and shopping centers in the Reno/Sparks area. A
total of 452 usable surveys were completed across 18 separate zip codes.
One portion of the survey asked respondents to answer three hypothetical scenarios
that the local government might undertake in an effort to address illegal dumping in
Northern Nevada. These three hypothetical scenarios were: (1) a tax/fee collected with
Waste Management charges or property ownership taxes to pay for the cleanup of illegal
dumping sites on public lands; (2) a tax/fee collected with Waste Management Charges or
property ownership taxes to pay for increased law enforcement and prosecution of illegal
dumping offenses; (3) a public lands use permit that would restrict use of public lands to
permit holders, with fees collected from the permit dedicated to the regulation and cleanup
of illegal dump sites. After the respondents were presented with the three hypothetical
scenarios they were presented with a dollar amount, which they were asked if they would
be willing to pay.
Results of survey indicate that respondents were willing to pay for cleanup of illegal
dumping on public lands which was $3.78 per year or $0.315 per month. A total of 351
respondents or 78 percent of the survey sample were willing to pay some amount for this
51
option. The highest amount elicited from a respondent was $18.00 per year or $1.50 per
month.
As for the second option, survey respondents’ willingness to pay for increased law
enforcement and prosecution of illegal dumping offenders was estimated to be $3.17 per
year or $0.324 per month. A total of 319 respondents or 71 percent of the survey sample
were willing to pay some amount for this option. The largest amount a respondent was
willing to pay for the second option was $25.00 per year or $2.08 per month.
For the final scenario, survey respondent’s willingness to pay for a hypothetical
public land permit was estimated to be $23.12 per year or $1.93 per month. A total of 250
respondents or 55 percent of the sample were willing to pay some amount for this option.
The highest amount a respondent was willing to pay was $75.00 per year or $6.25 per
month.
Information provided from Cowee and Curtis (2010) show how residents of
Northern Nevada value the elimination and enforcement of illegal dumping and their
willingness to pay indicates the level of amenability on the part of Northern Nevada
residents to eliminate illegal dumping either through tax increases or increases in monthly
charges by Waste Management. This information may be used in the future to support
proposals to either increase residential taxes or Waste Management service fees to expand
cleanup and/or enforcement of illegal dumping laws.
9. Potential Economic Cluster Effects: Numerous studies have found that recycling increases
the net employment and value-added in the local economy. Quigley (1988) reported that
with conservative estimates, one job would be created in the collection and processing
sectors per 800 tons of material recycled. Platt and Morris (1993) estimated that just the
processing alone of recycled materials directly created nine jobs for every 15,000 tons of
recovered materials (one job for every 1,667 tons)to two jobs created with incineration
(one job for every 7,500 tons), and one job created with land filling (one job for every
15,000 tons). Importantly Platt and Morris (1993) indicated that recycling would attract
new industries such as scrap-based manufacturing further increasing the number of jobs
created through recycling. Studies done in the Northeast (Roy F. Weston, Inc., 1994), South
(Roy F. Weston, Inc., 1996), and state of Washington (Sound Resource Management Group,
Inc., 1993) showed that most of the increase in recycling jobs was in manufacturing sectors.
Goldman and Ogishi (2001) found that approximately 2.5 jobs would be added for every
additional 1,000 tons of waste disposed while approximately 4.7 jobs would be added if the
52
same volume had been directed as recyclable. The proposed MRF for Washoe County could
provide the impetus for an economic cluster around recyclables. Also with further and
future technological developments, this could be an avenue for high paying manufacturing
jobs for Washoe County.
10. Residual Wastewater Solids (Sludge): In the process of treating wastewater (sludge),
nearly all the wastewater is converted to clean water. A byproduct of residual solids is
produced by biological processing and is called sludge or biosolids. TMWRF, operated
jointly by the cities of Sparks and Reno, produces approximately 160 tons per day of sludge
that consists of 85 percent water. Current practice is to send six (6) truckloads per day to
the landfill in Lockwood. Previously, the sludge was shipped to Empire Farms for use as a
soil amendment; however, this practice was discontinued three years ago due to the high
cost of transportation.
Dried sludge is a valuable fuel with BTU content similar to dry wood. Dried sludge
could be converted to steam, power, or heat by several practical means. At the University of
Nevada, Reno, the fuel value of sludge was estimated to be sufficient to generate
approximately 1.0 MW of electricity. In principle, this could be done on site at TMWRF or
on site in Lockwood. Also at Lockwood, this process could be integrated with the landfill
gas facility currently being planned by Waste Management that is projected to produce 3.0
MW of electricity.
To make use of sludge as a fuel, it must be dried first. Several technologies are
available on the market currently, and work is ongoing at the University of Nevada, Reno to
commercialize one of these technologies. The technology currently being studied is a low-
temperature fluidized bed dryer that utilizes heat capture from a co-generation (combined
heat and power) facility. Use of sludge as a fuel in such a CHP facility is discussed by
Horttaninen et al. (2010).
11. Potential Waste-to-Energy: With MRF systems, approximately 30 percent of the waste is
recyclable. Some MRF systems also collect organic wastes. This waste is often shipped to
landfills but new pulse energy technologies have been developed. Using the organic wastes,
the pulse furnace system can produce power that could be added to the grid or used as
energy input to clustered recyclable industry. A detailed analysis of the potential for waste-
to-energy is in the following section.
53
12. Potential Waste-to-Fuels: To produce MSW feedstock for waste-to-fuels and reduce
processing and handling costs, additional equipment could be installed at the backend of the
MRF to produce feedstock that meets appropriate specifications for waste-to fuels
technologies.
54
POTENTIAL WASTE-TO-ENERGY PROCESSES
After recycling, there will be a large amount of MSW that will be put into the Lockwood
landfill. Some of this waste in the long-run could be diverted to processes that would allow the
MSW to be converted to energy or other commodities. A number of technologies exist today that
use MSW as feed stock to produce electricity, syngas, or chemicals that offer sources of revenue to
offset the costs of processing MSW. They also provide a way to reduce the amount of material that
has to put into a landfill. The output for all proposed system could in the long-run be food stock to
the waste-to-energy or waste-to-fuel projects. Being direct inputs would by-pass the volatile recycle
market and potentially even reduce the processing costs because recycle quality for energy-to-fuel
and/or energy-to-gas is less stringent.
Incineration Technologies
Incineration technologies are probably the most common way of using MSW to produce
electricity. Trash is burned in an incinerator which heats water in boilers. Steam from those
boilers drives turbines which produce electricity. The biggest drawback to incineration is the
emission of noxious gases and the potentiality of hazardous residue, which must then be disposed
of in landfills.
More recent technology attempts to reduce these negative byproducts (Regional
Municipality of Halton, 2007). The tipping area is enclosed and air from the tipping area is used to
feed the incinerator fires. Doing this creates negative pressure in the tipping area which prevents
odors and emissions from escaping. After burning, flue gases are scrubbed to remove harmful
emissions before gases are vented. The residue is further processed to remove metals and to
separate hazardous residue from non-hazardous. The non-hazardous can be used for construction
or disposed of in non-controlled landfill. The hazardous residue must be put in landfill areas
designed for hazardous materials.
The estimated output for incineration technologies is around 550 to 600 kWh per ton of
MSW net. This will vary by the composition of the MSW being burned (Circeo, 2009).
Pyrolysis
Pyrolysis is a process very similar to the process used to convert wood to charcoal or coal to
coke. The MSW is cooked at temperatures between 400 degrees and 900 degrees Celsius (750
degrees to 1,650 degrees Fahrenheit) with no air or oxygen present. An outside fuel source is
necessary to produce the heat. The process takes some time, which means an investment in more
ovens is needed or the amount of MSW must be reduced (Regional Municipality of Halton, 2007).
55
At low temperatures, pyrolysis produces liquid oils which may be burned or processed for
chemicals. At higher temperatures, pyrolysis produces syngas; methane, carbon monoxide, and
hydrogen. Syngas can then be used as fuel to drive a gas turbine or used to produce other products
such as ethanol (Cheminfo online, 2009) or biodiesel (Young, 2008). Some pyrolysis may produce
less energy than is needed to operate the ovens. Where the process is energy self-reliant, net
production can be up to 570 kWh per ton of MSW (Circeo, 2009).
The by-products of pyrolysis are ash and char. Both may be put in landfills but the char may
be processed further (see below). Extensive pre-processing is required to remove non-organic and
hazardous materials. This increases the efficiency of the process and makes the residue safe for
landfills. The process also minimizes air emissions but scrubbing is required for the emissions to
meet standards.
Conventional Gasification
Gasification involves the conversion of organics into syngas through thermal gasification at
temperatures of 760 degrees to 1,540 degrees Celsius (1,400 degrees to 2,800 degrees Fahrenheit)
(Regional Municipality of Halton, 2007). Organic materials are decomposed into syngas. Pre-
processing is required to achieve maximum efficiency by removing non-organics. If burned
directly, the syngas needs to be scrubbed to reduce harmful emissions. The syngas can also be
cooled and scrubbed. From there it can be burned or used in the production of other chemicals.
The estimated net electricity created by gasification is 685 kWh per ton of MSW (Circeo, 2009).
The residue of gasification is a slag. The slag neutralizes any hazardous materials and is
safe to be used for construction or to be put into landfills.
Pyrolysis Gasification
This is a combination of the previous two processes. The char that is “precooked” in the
pyrolysis stage is used as fuel for the gasification process. This method yields higher outputs of
syngas (Regional Municipality of Halton, 2007). However, because some of the energy is needed to
fuel the pyrolysis oven, net electricity is also about 685 kWh per ton of MSW (Circeo, 2009). As
with conventional gasification, the slag is safe for land fill or for uses in construction.
Plasma Arc Gasification
Plasma arc gasification is the most recent WTE technology. MSW is inserted into a plasma
furnace which attains extremely high temperatures (4,000 degrees to 7,000 degrees Celsius, 7,200
degrees to 12,600 degrees Fahrenheit, or higher). At those temperatures, organic materials are
broken into carbon monoxide and hydrogen gas to form syngas. The syngas is cleaned and can then
be processed further or burned to produce electricity through gas turbines. Additionally, the heat
56
from the plasma furnace can be used to produce steam to drive steam turbines and produce
additional electricity. Some of the electricity produced in the process is used to power the plasma
arcs; the rest can go to the grid. Net electricity to the grid is more than 800 kWh per ton of MSW
(Circeo, 2009).
Because of the high temperatures, extensive preprocessing is not necessary although
increasing the organic content of the feedstock increases the efficiency. Non-organic components
become slag which is non-leachable. The slag can be safely put into landfills or used for
construction purposes. A potentially profitable byproduct of plasma furnaces is plasma wool which
is created by blowing air through the molten slag. This appears to have potential as a competitor to
fiberglass in insulation products (Circeo, 2009).
Plasma technology has been around and in use for nearly 40 years. However, plasma
furnaces were generally small and designed for specialized disposal of such things as munitions,
chemically hazardous waste, and catalytic convertors. These operations were small with a daily
capacity of 25 tons or less.
Only in the past 10 years has it become economically feasible for large scale disposal of
MSW. Currently the technology is in use on a large scale in Japan and in Pennsylvania. The plant in
Japan has been largely successful. The Lighthouse Project in Madison, Pennsylvania came online in
2009 and produces 100 gallons of ethanol for every ton of input. Its process capacity appears to be
about 1,500 tons per day. However, it currently uses highly processed biomass rather than MSW
(Cheminfo online, 2009).
A better indicator of WTE conversion through plasma arc technology will be some projects
that are currently in development. A plant in Tallahassee, Florida is designed to process 1,000 tons
per day. A project in St. Lucie, Florida is now designed to handle 600 tons per day. Finally, Sun
Energy Group LLC is developing a plant in New Orleans to handle 2,500 tons of MSW per day
(Circeo, 2009).
Example Plasma WTE Project
For this example analysis, a plasma WTE Project is analyzed that is based on the assumption
that a plasma operation uses 750 tons per day of MSW. From Table 16, the example plasma
operation has an initial investment cost between $250 to $350 million to produce output of 52
megawatts. Assuming a 7 percent rate over 20 years and prices ranging from $50 to $100 per
megawatt hour, net returns can range from a loss of $3 million to a gain of $20 million annually
(Alter NRG, 2009). The break-even price was estimated to be approximately $58 per megawatt
57
hour, which may be a low estimate for the price of electricity. Other studies use $70, which is also
believed to be an underestimation of price (Clark and Rogoff, 2010).
If steam is only produced with this method, the projected capital cost ranges between $128
million and $175 million. The projected electrical output is 26 megawatts. Given the same
assumptions as above, net return could range between a $4 million loss to a to $7 million gain. The
break-even price for this scenario is approximately $67 per megawatt hour (Alter NRG, 2009).
It is assumed for these two examples that MSW was costless which is not realistic.
However, actual costs of MSW should reduce the tipping fees customers in Washoe County pay to
Waste Management. Additional carbon footprint for these two plants is of interest. From Table 16,
the 52 megawatt plant produces 290,000 metric tonnes of CO2 per year or 325,000 short tons of
CO2. For the 25 megawatt capacity plant, the plant produces 140,000 metric tonnes of CO2 per year
or 155,000 short tons of CO2 (Circeo, 2010).
Table 18. Projected Costs and Outputs for Plasma WTE Project.1, 3
Integrated Gasification Combined Cycle (IGCC)
Projected Capital Costs = $250-300 million
Projected Yearly Payments @ 7% interest $22-26 million
@ 5% interest $18-22 million
Projected Output = 52 MW
Projected Revenue @$100 per MWhr $45 million
@$50 per MWhr $22 million
Potential Net $(3) to $20 million
Steam Cycle Only
Projected Capital Costs = $125-175 million
Projected Yearly Payments @7% interest $12.5-15 million
@5% interest $10-12.5 million
Projected Output = 25 MW
Projected Revenue @$100 per MWhr $22 million
@$50 per MWhr $11 million
Potential Net $(4) to $12 million
Carbon Footprint (CO2 produced)2
52 MW capacity plant produces about 290,000 metric tonnes of CO2 per year (325,000 tons)
25 MW capacity plant produces about 140,000 metric tonnes of CO2 per year (155,000 tons) 1Based on data from Alter NRG (2009).
2Lou Circeo, Georgia Tech Research Institute.
3The results based on an assumption of a plant that can process 750 tons per day of MSW.
58
Example Waste-to-Fuels Project
Fulcrum BioFuels’ waste-to-fuels project is leading the next generation of clean, sustainable
alternative transportation fuels with the development of its first commercial-scale project, Project
Sierra, located approximately 20 miles east of Reno in the TRIC in McCarran, Storey County,
Nevada. Project Sierra will use non-combustion, thermochemical conversion technology to convert
feedstock, comprised of the organic component of MSW derived from the residual materials
remaining after recycling operations into ethanol. Project Sierra will convert nearly 140,000 tons
of feedstock per year into 10.5 million gallons of ethanol. A portion of Project Sierra includes a
Generating Facility that will be fueled using synthesis gas to produce electricity. All the renewable
energy will be used by Project Sierra for its own station use and in the production of ethanol.
Project Sierra will be configured with three synthesis gas generation units, each comprised
of a gasifier, a patented plasma enhanced melter (“PEM™”) system, a thermal residence chamber
(“TRC”) and a HRS. The synthesis gas generation units are designed to maximize the conversion of
feedstock to an intermediate product – synthesis gas.
The conditioned synthesis gas produced by Project Sierra will pass through a catalytic
reactor for conversion to an ethanol product. Within the alcohol synthesis loop, excess CO2 and
other inert gases are removed to maintain the proper synthesis gas composition. The ethanol
product is then cooled and condensed prior to entering the alcohol separation equipment to
remove excess water and any alcohol co-products before being sent to above-ground storage tanks,
located in a bermed area designed to provide secondary containment, to await shipment to market.
Project Sierra will reduce air pollutants and reduce the anthropogenic emissions of
greenhouse gasses. Project Sierra has received a Class II air permit from the NDEP, which permits
the facility as a “minor source” emitter. Along with its environmental consultant, Fulcrum
performed detailed air emissions modeling analyses in support of its air permit. These analyses
indicate that Project Sierra will:
Eliminate 70,000 tons of GHG emissions (on a CO2 equivalent basis) annually and reduce approximately 1.4 million tons of GHG emissions over the life of the project.
Divert MSW from landfills and reduce the release of methane gas, which has a global warming potential over a 100-year time horizon that is 25 times greater than CO2.
Reduce GHG emissions on a life-cycle basis by more than 75 percent relative to gasoline and by 44 percent relative to corn ethanol.
Produce ethanol that will have the effect of removing 11,600 cars from the highway.
59
CONCLUSIONS
This study investigated the potential feasibility of alternative recycling programs in Washoe
County. With the public and government interest to increase recycling while reducing input into
landfills, recycling may have potentials. The report also showed that the economic linkages of
recycling are higher than that of just hauling trash to a landfill. Also given potential backward and
forward economic linkages, recycling could afford Washoe County a potential economic cluster.
For adoption of any recycling program, a detailed engineering study is required as well as
assessment of the waste stream from the Washoe County populace. Alternatively, waste-to-energy
or waste-to-gas options could be considered as a viable outlet for the recyclable output of Washoe
County. Given the volatility in the national economy and variability of the recycle market, an
alternative approach could be to use the recyclable products from the proposed recycle options as
input to these waste-to-energy and/or waste-to gas options. Additionally, Washoe County might
want to investigate the feasibility of an eco-industrial park similar to Perry County, Illinois
(University of Southern California Center for Economic Development, 2005). Such an eco-industrial
park could develop value added products from the waste stream and create an industry cluster.
60
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US EPA, OAR. 2006. Waste Home - Solid Waste Management and Greenhouse Gases | Climate
Change - What You Can Do | U.S. EPA. October 19. http://www.epa.gov/climatechange/wycd/waste/SWMGHGreport.html.
U.S. Environmental Protection Agency, Municipal Solid Waste Generation, Recycling, and Disposal in
the United States: Facts and Figures for 2003. EPA 530-F-05-003, April 2005. Waste & Recycling News. “Commodity Pricing.”
http://www.wasterecyclingnews.com/smp/prices.html?cid=3&city=LOS+ANGELES+%28 Southwest+USA%29#prices.
Waste Management. Costs estimates from conversations with Shawn Tackitt, 2010a. Waste Management. Carbon footprint and recyclable estimates from conversations with Amanda
Fairley, 2010b. Western Placer Waste Management Authority. “Materials Recovery Facility”.
http://www.wpwma.com, Roseville, California, 2011. Weston, R. Inc. Value Added to Recyclable Materials in the Northeast. Prepared for the Northeast
Recycling Council, Council of State Government, Wilmington, Massachusetts, 1994. Weston, R. Inc. Economic Benefit of Recycling in the Southern States. Prepared for the Southern
States Energy Board, Norcross, Georgia, 1996.
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Young, G. “From Waste Solids to Energy.” Pollution Engineering. 2008.
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APPENDIX A
GLOSSARY
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APPENDIX A, GLOSSARY
Biological waste: Waste derived from living organisms.
Biomass: Amount of living matter in the environment.
British thermal unit (Btu): Unit of measure for the amount of energy a given material contains (e.g., energy released as heat during the combustion is measured in Btu). Technically, 1 Btu is the quantity of heat required to raise the temperature of 1 lb of water 1°F.
Buy-back recycling center: Facility that pays a fee for the delivery and transfer of ownership to the facility of source-separated materials for the purpose of recycling or composting.
Capital costs: Those direct costs incurred in order to acquire real property assets such as land, buildings, and machinery and equipment.
Carbon dioxide (CO2): Colorless, odorless, nonpoisonous gas that forms carbonic acid when dissolved in water. It is produced during the thermal degradation and microbial decomposition of solid wastes and contributes to global warming.
Carbon monoxide (CO): Colorless, poisonous gas that has an exceedingly faint metallic odor and taste. It is produced during the thermal degradation and microbial decomposition of solid wastes when the oxygen supply is limited.
Clean Air Act: Act passed by Congress to have the air “safe enough to protect the public’s health” by May 31, 1975. Required the setting of National Ambient Air Quality Standards (NAAQS) for major primary air pollutants.
“Clean” materials recovery facility or “clean” MRF: Accepts recyclable commingled materials that have already been separated at the source from municipal solid waste generated by either residential or commercial sources.
Codisposal: Burning of municipal solid waste with other material, particularly sewage sludge: the technique in which sludge is combined with other combustible materials (e.g., refuse, refuse-derived fuel, coal) to form a furnace feed with a higher heating value than the original sludge.
Cofiring or coburning: Combustion of MSW along with other fuel, especially coal.
Cogeneration: Production of electricity as well as heat from one fuel source.
Collection routes: Established routes followed in the collection of commingled and source-separated wastes from homes, businesses, commercial and industrial plants, and other locations.
Collection systems: Collectors and equipment used for the collection of commingled and source separated waste. Waste collection systems may be classified from several points of view, such as the mode of operation, the equipment used, and the types of wastes collected.
Collection, waste: Act of picking up wastes at homes, businesses, commercial and industrial plants, and other locations, loading them into a collection vehicle (usually enclosed), and hauling them to a facility for further processing or transfer to a disposal site.
Combustible : Various materials in the waste stream that are burnable, such as paper, plastic, lawn clippings, leaves, and other organic materials; materials that can be ignited at a specific temperature in the presence of air to release heat energy.
Combustion: Chemical combining of oxygen with a substance, which results in the production of heat.
Combustion air: Air used for burning a fuel.
Combustion gases: Mixture of gases and vapors produced by burning.
Commercial solid wastes: Wastes that originate in wholesale, retail, or service establishments, such as office buildings, stores, markets, theaters, hotels, and warehouses.
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Commercial waste: All types of solid wastes generated by stores, offices, restaurants, warehouses, and other nonmanufacturing activities, excluding residential and industrial wastes.
Commingled recyclables: Mixture of several recyclable materials in one container.
Commingled waste: Mixture of all waste components in one container.
Component separation: Separation or sorting of wastes into components or categories.
Conservation: The planned management of a natural resource to prevent exploitation, destruction, or neglect.
Construction and demolition waste: Waste building materials, packaging, and rubble resulting from construction, remodeling, and demolition operations on pavements, houses, commercial buildings, and other structures. The materials usually include used lumber, miscellaneous metal parts, packaging materials, cans, boxes, wire, excess sheet metal, and other materials.
Consumer waste: Materials used and discarded by the buyer, or consumer, as opposed to wastes created and discarded in-plant during the manufacturing process.
Consumption: Amount of any resource (material or energy) used.
Controlled-air incinerator: Incinerator with excess or starved air having two or more combustion chambers in which the amounts and distribution of air are controlled. The U.S. EPA prefers to use the term combustor instead of incinerator.
Conversion: Transformation of wastes into other forms; for example, transformation by burning or pyrolysis into steam, gas, or oil.
Conversion products: Products derived from the first-step conversion of solid wastes, such as heat from combustion and gas from biological conversion.
Cost-effective: Measure of cost compared with an unvalued output (e.g., the cost per ton of solid waste collected) such that the lower the cost, the more cost-effective the action.
Curbside collection: Collection of recyclable materials at the curb, often from special containers, to be brought to various processing facilities. Collection may be both separated and/or mixed wastes.
Curbside separation: To separate commingled recyclables prior to placement in individual compartments in truck providing curbside collection service; this task is performed by the collector.
Demolition wastes: Wastes produced from the demolition of buildings, roads, sidewalks, and other structures. These wastes usually include large, broken pieces of concrete, pipe, radiators, ductwork, electrical wire, broken-up plaster walls, lighting fixtures, bricks, and glass.
“Dirty “materials recovery facility or “dirty” MRF: Facility that accepts a mixed solid waste stream and then proceeds to separate out designated recyclable materials through a combination of manual and mechanical sorting.
Disposal: Activities associated with the long-term handling of (1) solid wastes that are collected and of no further use, and (2) the residual matter after solid wastes have been processed and the recovery of conversion products or energy has been accomplished. Normally, disposal is accomplished by means of sanitary landfilling.
Disposal facility: Collection of equipment and associated land area that serves to receive waste and dispose of it. The facility may incorporate one or more disposal methods.
Diversion rate: Measure of the amount of material now being diverted from landfilling for reuse and recycling compared with the total amount of waste that was thrown away previously.
Dual-stream recycling (“Clean”): Recycling process in which waste streams are separated. For example, a dual-stream (“clean”) recycling process can be where one stream contains cans and bottles and a
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separate stream collects other potential recyclables. Dual-streams (“clean’) have higher collection costs than single-stream (“dirty”) operations but the contamination of recyclables products is lower.
Drop-off center: Location where residents or businesses bring source-separate recyclable materials. Drop-off centers range from single-material collection points (e.g., easy-access “igloo” containers) to staffed, multimaterial collection centers.
Energy: Ability to do work by moving matter or by causing a transfer of heat between two objects at different temperatures.
Energy recovery: Conversion of solid waste into energy or a marketable fuel. A form of resource recovery in which the organic fraction of waste is converted to some form of usable energy, such as burning processed or raw refuse, to produce steam.
Environmental quality: Overall health of an environment determined by comparison with a set of standards.
External costs: Cost relating to, or connected with, outside expenses.
Fee: Dollar amount charged by a community to pay for services (e.g., tipping fee at a landfill).
Flue gas: Products of combustion, including pollutants, emitted to the air after a production process or combustion takes place.
Front-end loader: (1) Solid waste collection truck that has a power-driven loading mechanism at the front; (2) vehicle with a power-driven scoop or bucket at the front, used to load secondary materials into processing equipment or shipping containers.
Furnace: Combustion chamber; an enclosed structure in which heat is produced.
Garbage: Solid waste consisting of putrescible animal and vegetable waste materials resulting from the handling, preparation, cooking, and consumption of food, including waste materials from markets, storage facilities, handling and sale of produce, and other food products. Generally defined as wet food waste, but not synonymous with trash, refuse, rubbish, or solid waste. (See food wastes.)
Gas control system: System at a landfill designed to prevent explosion and fires due to the accumulation of methane concentrations and damage to vegetation on final cover of closed portions of a landfill or vegetation beyond the perimeter of the property on which the landfill is located and to prevent objectionable odors off-site.
Hybrid materials recovery facility or hybrid MRF: Incorporates characteristics of both “clean” and “dirty” MRF systems.
Incineration: Engineered process involving burning or combustion to thermally degrade waste materials. Solid wastes are reduced by oxidation and will normally sustain combustion without the use of additional fuel. Incineration is occasionally referred to as combustion.
Industrial waste: Materials discarded from industrial operations or derived from industrial operations or manufacturing processes, all nonhazardous solid wastes other than residential, commercial, and institutional. Industrial waste includes all wastes generated by activities such as demolition and construction, manufacturing, agricultural operations, wholesale trade, and mining. A distinction should be made between scrap (those materials that can be recycled at a profit) and solid wastes (those that are beyond the reach of economical reclamation).
Integrated solid waste management: Management of solid waste based on a combination of source reduction, recycling, waste combustion, and disposal. The purposeful, systematic control of the functional elements of generation; waste handling, separation, and processing at the source; collection; separation and processing and transformation of solid waste; transfer and transport; and disposal associated with the management of solid wastes from the point of generation to final disposal.
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Integrated waste management: Management of solid waste based on a consideration of source reduction, recycling, waste transformation, and disposal arranged in a hierarchical order. The purposeful, systematic control of the functional elements of generation, onside storage, collection, transfer and transport, processing and recovery, and disposal associated with the management of solid wastes from the point of generation to final disposal.
Manual separation: Separation of wastes by hand. Sometimes called hand picking or hand sorting, manual separation is done in the home or office by keeping food wastes separate from newspaper, or in a materials recovery facility by picking out large cardboard and other recoverable materials.
Materials recovery facility or MRF: A specialized plant that receives, separates, and prepares recyclable materials for marketing to end-user manufacturers.
Municipal incinerator or combustor: A privately or publicly owned incinerator or combustor primarily designed and used to burn residential and commercial solid wastes within a community.
Municipal solid waste (MSW): Includes all of the wastes that are generated from residential households and apartment buildings, commercial and business establishments, institutional facilities, construction and demolition activities, municipal services, and treatment plant sites.
Operational costs: Those direct costs incurred in maintaining the ongoing operation of a program or facility. Operational costs do not include capital costs.
Pyrolysis: Way of breaking down burnable waste by combustion in the absence of air. High heat is usually applied to the wastes in a closed chamber, and all moisture evaporates and materials break down into various hydrocarbon gases and carbon like residue.
Recovery: Refers to materials removed from the waste stream for the purpose of recycling and/or composting. Recovery does not automatically equal recycling and composting, however. For example, if markets for recovered materials are not available, the materials that were separated from the waste stream for recycling may simply be stored or, in some cases, sent to a landfill or combustor. The extraction of useful materials or energy from waste.
Recycled material: Material that is used in place of a primary, raw, or virgin material in manufacturing a product and consists of material derived from postconsumer waste, industrial scrap, material derived from agricultural wastes, and other items, all of which can be used in the manufacture of new products. Also referred to as recyclables.
Recycling: Separating a given waste material (e.g., glass) from the waste stream and processing it so that it may be used again as a useful material for products that may or may not be similar to the original.
Recycling program: Should include the following: types of collection equipment used, collection schedule, route configuration, frequency of collection per household, whether curbside setout containers are provided by the program, publicity and educational activities, and budget, financial evaluation (costs, revenues, and savings), processing and handling procedures, market prices, ordinances, and enforcement activities.
Separation: To divide wastes into groups of similar material, such as paper products, glass, food wastes, and metals. Also used to describe the further sorting of materials into more specific categories, such as clear glass and dark glass. Separation may be done manually or mechanically with specialized equipment.
Sewage sludge: Semiliquid substance consisting of settled sewage solids combined with varying amounts of water and dissolved materials.
Single-stream recycling (“Dirty”): A recycling process where the recyclable stream is fully commingled. Recyclable materials are collected in one bin instead of separated bins. A single-stream (“dirty”)
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operation has lower collection costs than dual-stream (“clean”) operations but contamination of recyclables products is higher.
Sludge: Any solid, semisolid, or liquid waste generated from a municipal, commercial, or industrial wastewater treatment plant, water supply treatment plant, or air pollution control facility, or any other such waste having similar characteristics and effects. Must be processed by bacterial digestion or other methods, or pumped out for land disposal, incineration, or composting.
Solid waste disposal facility: Any solid waste management facility that is the final resting place for solid waste, including landfills and incineration facilities that produce ash from the process of incinerating municipal solid waste. Solid wastes: Any of a wide variety of solid materials, as well as some liquids in containers, which are discarded or rejected as being spent, useless, worthless, or in excess, including contained gaseous material resulting from industrial, commercial, mining, and agricultural operations, and from community activities.
Source-separated materials: Waste materials that have been separated at the point of generation. Source-separated materials are normally collected separately.
Source separation: Separation of waste materials from other commingled wastes at the point of generation.
Tipping fee: Fee, usually dollars per ton, for the unloading or dumping of waste at a landfill, transfer station, recycling center, or waste-to-energy facility. Also called a disposal or service fee.
Tipping floor: Unloading area for wastes delivered to an MRF, transfer station, or waste combustor.
Transfer station: Place or facility where wastes are transferred from smaller collection vehicles (e.g., compactor trucks) into larger transport vehicles (e.g., over-the-road and off-road tractor trailers, railroad gondola cars, or barges) for movement to disposal areas, usually landfills. In some transfer operations, compaction or separation may be done at the station.
Trash: Wastes that usually do not include food wastes but may include other organic materials, such as plant trimmings. Generally defined as dry waste material, but in common usage, it is a synonym for rubbish or refuse.
Waste: Unwanted materials left over from manufacturing processes, or refuse from places of human or natural habitation.
Waste categories: Grouping of solid wastes with similar properties into major solid waste classes, such as grouping together office, corrugated, and newspaper as a paper waste category, as identified by a solid waste classification system, except where a component-specific requirement provides alternative means of classification.
Waste composition: Relative amount of various types of materials in a specific waste stream.
Waste diversion: To divert solid waste, in accordance with all applicable federal, state, and local requirements, from disposal at solid waste landfills or transformation facilities through source reduction, recycling, or composting.
Waste generation: Act or process of generating solid wastes.
Waste generator: Any person whose act or process produces solid waste, or whose act first causes solid waste to become subject to regulation.
Waste reduction: The prevention or restriction of waste generation at its source by redesigning products or the patterns of production and consumption.
Waste sources: Agricultural, residential, commercial, and industrial activities, open areas, and treatment plants where solid wastes are generated.
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Waste stream: Describes the total flow of solid waste from homes, businesses, institutions, and manufacturing plants that must be recycled, burned, or disposed of in landfills; or any segment thereof, such as the residential waste stream or the recyclable waste stream. The total waste produced by a community or society, as it moves from origin to disposal.
Some glossary definitions obtained from referenced study by Tchobanoglous and Kreith (2002).