ecosystems general overview

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Currently in use as presentation of the main activities of Ecosystems Europe showing over 25 years experiance in gas cleaning

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Page 1: Ecosystems general overview
Page 2: Ecosystems general overview

Ecosystems builds non plugging Scrubber 

High efficient removal of dust combined with H2S is archieved at the rendering plant of Sonac Burgum The Netherlands. A total of two DynaWave® scrubbers are installed:  Design data:

Gas flowrate : 160000 Nm3/hTemparture : 50 oCMax. : 60 oCH2S content : 80 ppmvDust content : 50 mg/m3 This scrubber was build by ACS and designed by MECS with a vertical vessel containing one chevron demister allowing no plugging.

Page 3: Ecosystems general overview

DynaWave ScrubbersDynaWave Scrubbers

3500 Nm3/hr 160.000 Nm3/hr

Page 4: Ecosystems general overview

De-sulphurisation ScrubbersDe-sulphurisation Scrubbers

Castle Cement UK DSM Chemicals NL

Page 5: Ecosystems general overview

Acid Gas ScrubbersAcid Gas Scrubbers

Vertical HCl scrubber removes HCl from pickling line at Corus Steel Mill NL. Using only water this system has proved to be high efficient meeting all EU- requirements. Design data:

In outGas flowrate : 17000 Bm3/hTemparture : 40 oCMax. : 60 oCHCl content : 2500 <8 mg/m3Effluent : 45 g/l HCl 

Page 6: Ecosystems general overview

A set of two vertical scrubbers are installed to remove S02 and NH3 from the new Ammonium Bi Sulphate production at PVS chemicals Genth in Belgium using caustic and H2SO4 solution. Inlet conditions are:

Gas flowrate 3500 3500 Nm3/hTemparture 30 30 oCinlet content 1000 100 ppmv

SO2 NH3outlet content <20 <5 mg/3

Alkaline Scrubbers

Page 7: Ecosystems general overview

Recent installations:

Lucite International Billingham UK Acrylic acid Humidifying TowerINEOS Chlor Runcorn UK Chlorine Wet Chlorine filterHuntsman Tioxide Greatham TiO2 Tail gas scrubberAsahi Glass Blackpool UK PTFE C8 scrubberAkzo Nobel Delfzijl NL Chlorine wet & dry filterTronox Botlek NL TiO2 HCl recoveryLanxess (Bayer) Antwerp BE Sulphuric acid Inter pass towerDegussa Antwerp BE DeSOx Tail gas scrubberBASF/Solvay Antwerp BE Peroxide H2O2 ScrubberTerra Nitrogen Severnside Ammonia AN scrubberKemira Chester UK Ammonia AN scrubberTFE (Arkema) Botlek NL H2S Carbon filterIFF Tilburg frangrances Coalescer unit

Page 8: Ecosystems general overview

Types of filtersTypes of filters

- chevron type

- Demisters (Mesh Pad)

- Impaction device (CS I & II)

- Mist eliminators

Page 9: Ecosystems general overview

chevron typechevron type

Page 10: Ecosystems general overview

Demisters Mesh PadDemisters Mesh Pad

Page 11: Ecosystems general overview
Page 12: Ecosystems general overview

Typical Efficiency CurvesDiffusion product

90%

91%

92%

93%

94%

95%

96%

97%

98%

99%

100%

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Particle Size (microns)

Co

llect

ion

Eff

icie

ncy

(%

)

"Interception"

"Diffusion"

"Combined"

Page 13: Ecosystems general overview

Diffusion bedsDiffusion bedsDupont Dordrecht PTFE plantDupont Dordrecht PTFE plant

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Diffusion bedsDiffusion beds

Dupont

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Diffusion bedsDiffusion bedsCrown general engineering Plastics BECrown general engineering Plastics BE

Page 16: Ecosystems general overview

Diffusion bedsDiffusion bedsKemira Growhow Chester UKKemira Growhow Chester UK

Page 17: Ecosystems general overview

Diffusion bedsDiffusion bedsKemira Growhow Chester UKKemira Growhow Chester UK

Page 18: Ecosystems general overview

Zuhai, China GE Plastics, Netherlands

Gallino, Italy SVI, Netherlands

BEL-AIR® & BIOTON® biological off-gas treatment

BIOWAVE®

Page 19: Ecosystems general overview

Novaris, Switzerland Givaudan, Switzerland

Lesaffre, Poland IVVO, Belgium

BEL-AIR® & BIOTON® biological off-gas treatment

BIOWAVE®

Page 20: Ecosystems general overview
Page 21: Ecosystems general overview