ed5200(a) series rim exit devices · vaughan, ontario, canada l4k 4t9 (2)8-32 x 5/16" flat...

ED5200(A) Series Rim Exit DevicesInstallation Instructions (Single Doors or Pairs with Mullion)

Dogging Key

End Clamp

End Cap

(2) 1/4-20 Pan Head Machine ScrewsOR (2) #14 Wood Screws

Shim

Locking Plate

(2) 10-24 Flat Head Machine Screwsor (2) #10 Flat Head Wood Screws

Strike

Dogging

Feature to hold bolts retracted and touchpad depressed, for push-pull door operation.

To Dog Device

1. Insert dogging key.2. Hold touchbar depressed.3. Turn key 1/4 turn clockwise. (Not a feature of the fire labeled devices.)

Fire Devices Only

Shim Kit Option

697F338, Black Finish

Kit consists of Latch Head Shim (Device Cover seats on shim) and End Clamp Shim (End Cap seats on shim).

Each shim is 1/8" thick. 3.2More than two Shim Kits require longer device mounting screws (not included).

Sex Nut Option

Recommended for wood, composite or unreinforced metal doors. Standard for fire rated doors.

Outside Trim

Device is packed ready for any compatible trim.

For Metal, Composite and Wood Doors of Either Hand

RHR Door LHR Door

Locking Plate

Interlock Bracket(Mullions)

(3) 10-24 Flat Head Machine Screws

Shim

Strike(Fire Label)

(4) 10-24 Flat Head Machine Screws

Device Quantity Size

Panic x M54 4 1/4-20

Fire Rated 4 1/4-20

Hole Plug(Fire Devices)

In U.S.:Corbin Russwin, Inc.225 Episcopal Road

Berlin, CT 06037 USAwww.corbinrusswin.com

Technical Product Support: Phone: 888-607-5703

Fax: 860-828-7277In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive Vaughan, Ontario, Canada L4K 4T9

www.assaabloy.ca

(2)8-32 x 5/16" Flat Head, Undercut Machine Screws

Cover

(3) 8-32 x 5/16" Flat Head, Undercut Machine Screws

2) 1/4-20 Pan Head Machine Screws OR (2) #14 Wood Screws

Branding Guidelines For Installation Instruction Sheets

Endorsed Logo

* Must Be Used On All Single Page and Multiple Page Installation Instruction Sheets

Group Brand Tagline

* Must Be Used On The Bottom Left Of ALL ONE PAGE Installation Instruction Sheets* Must Be Used On The Bottom Left Of ALL INSIDE PAGES of Multiple Page Installation Instruction Sheets* It is NOT USED On The Back Page Or Back Cover Of Installation Instruction Sheets* Image Must Be Used - CANNOT Be Typed

Corporate Statement

* Must Be Used On The BACK PAGE Or BACK COVER Of All Multiple Page Installation Instruction Sheets * Image Must Be Used - CANNOT Be Typed* A 2 line Version and a 5 Line Version Of The Corporate Statement Image Are Available

Copyright Statement

* Must Be Used On The Bottom of ALL ONE PAGE Installation Instruction Sheets* Must Be Used On The Bottom of The BACK PAGE OR BACK COVER Of All Multiple Page Installation Instruction Sheets * Copy Can Be Typed

Copyright © 2008 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

Note: Marketing will continue to be part of the instruction sheet and template reviewing process

mlw - 07/25/08

FM156 08/11

Door Must Swing Freely Door Must Not Be Warped Door Must Not Bind Door Must Not Sag

Unreinforced Door or FramesDoors and Frames with walls having a structural thickness (metal skin plus reinforcement, or solid hardwood) to engage less than (3) full screw threads, are considered unreinforced for hardware.Unreinforced Doors: Use SNB (sex nuts and bolts).Unreinforced Frames: Use Blind Rivet Nuts.Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin Russwin.

Reinforced Door or Frame engages at least (3) screw threads.

Reinforcement

Door Skin Blind Rivet Nut

1. Mark DoorLocate and Mark Horizontal and Vertical Reference Centerlines, as shown.

CL VERTICALREFERENCE

CL HORIZONTALREFERENCE

STOP FACE

39-15/16"(1014)





MULLION FACE MULLION FACE

Typical Single Swing Pair with Mullion

Check Before Starting

LHR DOORINSIDE FACE

RHR DOORINSIDE FACE

LHR DOORINSIDE FACE

2-5/16" 2-5/16"(59)

2-5/16"(59)

FINISHED FLOOR

Minimum Door Stile 4-1/2" (114mm)

Door and Frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation.


Endorsed Logo


Group Brand Tagline


Corporate Statement


Copyright Statement




mlw - 07/25/08

2. Prepare Door & Frame

A. Seat template on door and stop faces.B. Align horizontal and vertical centerlines. Tape Template in place.C. Locate and tape Trim Template to door. (See instructions packed with Trim)D. Spot and prepare holes.

Device: (2) 1/4"-20 Machine Screws (*), or (2) 3/8" Dia. Sex Nuts & Bolts (10)

Strike: (2) 10-24 Machine Screws, or (2) #10 Wood Screws

(*) Metal reinforced doors only.

3. Size DeviceDevice must be field cut to size, unless standard opening and device are 36" (0.91m).

ALIGN MOUNTING HOLES IN DOOR WITH MOUNTING HOLES IN DEVICE.

ALIGN HORIZONTAL LINE ON DOOR WITH EDGE OF DEVICE.

NO GAP BETWEEN END COVER & TOUCH BAR

MARK CUTOFF LINE. CUT SQUARE ON LINE.

CL DOGGING HOLE

Minimum: 1-1/4" (3 )2

Minimum to Stile Edge: 1/2" (13)

1-15/16" Standard (49)

1-11/16" Minimum (43)

1-1/4" Min. Stop(32)


LHR DOORINSIDE FACE


LHR DOOR OPEN 90°INSIDE FACE


Endorsed Logo


Group Brand Tagline


Corporate Statement


Copyright Statement




mlw - 07/25/08

5. Install DeviceSeat Bar in Place, True to Door Face

A. Mount Trim (Follow instructions Packed with trim).B. Seat Bar in Place. Fasten Device Head (Pan Head Machine Screws or SNB).C. Set Bar Level. Locate End Clamp Holes.D. Prepare End Clamp Mounting Holes. Mount End Clamp.

E. Check Bolt Retraction. 1. Depress touchbar (bolt must retract). Release touchbar (bolts must extend). 2. Actuate trim (bolts must retract). Release trim actuator (bolts must extend). 3. (NOT FOR FIRE DEVICES). Depress touchbar, turn dogging key clockwise (bar must remain depressed, bolts must remain retracted). Turn dogging key counterclockwise (bar and bolts must return to extended position).NOTE: When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective.F. Tighten All Mounting Screws.

(2 # 1/4-20 Pan Head Machine Screws or 3/8" dia. SNB (10)

Device Screws(Bolt to door reinforcement, sex nuts, or trim studs)

3/8"(10)

1-1/4"(32)

4. Clear Raised Door MoldingDevice must seat flush on door surface, or on shims that keep it parallel to door face.

One shim Kit 697F338 required for each 1/4" (6mm) of device lift needed. Longer device mounting screws needed when more than (2) shim kits are used. See Shim Kits Option on front page. (1) Shim Kit

Per 1/4" of raised molding (6)

C

D

B


Endorsed Logo


Group Brand Tagline


Corporate Statement


Copyright Statement




mlw - 07/25/08

HO

LE A and

C B

DO

OR

/FR

AM

E

Met

al R

einf

orce

d1/

4-20

Mac

hine

Scr

ew

10-2

4M

achi

ne S

crew

#10

x 1-

1/4

Woo

d S

crew

See

Not

e 2

Met

al R

einf

orce

d

Sol

id H

ard

woo

d

All

othe

rs

All

othe

rs1/

4-20

SN

B

Dril

l: #7

(.20

1 d

ia.)

Tap

: 1/4

-20

Pilo

t H

ole:

11/

64(4

.40m

m) d

ia.

As

req

uire

d fo

r b

lind

nu

t us

ed.

Dril

l: #2

6 (.1

47 d

ia.)

Tap

: 10-

24

3/8

(9.5

0mm

)d

ia. t

hru

doo

r

FAS

TE

NE

RP

RE

PAR

AT

ION

ACCA

BBFra

me S

top

or

Mu

llion

Face

(Str

ike

Sea

t)

FOLD

LIN

E

VE

RT

ICA

LR

EFE

RE

NC

EC L

C L

1116

(17)

58

(92)

3

58

(92)

3

1116

(17)

58

(16)

516

(59)

2

1132

(34)

1

1132

(34)

15

8

(16)

CA

UT

ION

: O

ffic

e co

pie

rs a

nd f

acsi

mile

mac

hine

s m

y ch

ang

e th

e si

ze o

f a

dra

win

g

and

mak

e th

e te

mp

late

inac

cura

te t

o u

se a

s a

do

or

mar

ker.

If t

his

is n

ot

the

ori

gin

al

tem

pla

te p

acke

d w

ith

the

trim

, use

onl

y th

e d

imen

sio

ns w

ritt

en o

n th

e te

mp

late

to

lo

cate

the

ho

les

on

the

do

or

(do

no

t us

e th

e te

mp

late

as

a d

oo

r m

arke

r).

Not

e: D

o no

t pho

toco

py.

Dim

ensi

ons

will

not

be

to s

cale

.

Bra

nd

ing

Gu

idelin

es

Fo

r In

stallati

on

In

stru

ctio

n S

heets

En

do

rsed

Lo

go

*

Must

Be

Use

d O

n A

ll Sin

gle

Pag

e an

d M

ultip

le P

age

Inst

alla

tion I

nst

ruct

ion S

hee

ts

Gro

up

Bra

nd

Tag

lin

e

*

Must

Be

Use

d O

n T

he

Bott

om

Lef

t O

f A

LL O

NE P

AG

E I

nst

alla

tion I

nst

ruct

ion S

hee

ts*

Must

Be

Use

d O

n T

he

Bott

om

Lef

t O

f A

LL I

NS

IDE P

AG

ES

of

Multip

le P

age

Inst

alla

tion I

nst

ruct

ion S

hee

ts*

It is

NO

T U

SE

D O

n T

he

Bac

k Pa

ge

Or

Bac

k Cove

r O

f In

stal

lation I

nst

ruct

ion S

hee

ts*

Imag

e M

ust

Be

Use

d -

CAN

NO

T B

e Typ

ed

Co

rpo

rate

Sta

tem

en

t

*

Must

Be

Use

d O

n T

he

BA

CK

PA

GE O

r B

AC

K C

OV

ER

Of

All

Multip

le P

age

Inst

alla

tion I

nst

ruct

ion S

hee

ts

*

Imag

e M

ust

Be

Use

d -

CAN

NO

T B

e Typ

ed*

A 2

lin

e Ver

sion a

nd a

5 L

ine

Ver

sion O

f The

Corp

ora

te S

tate

men

t Im

age

Are

Ava

ilable

Co

pyri

gh

t S

tate

men

t

*

Must

Be

Use

d O

n T

he

Bott

om

of

ALL O

NE P

AG

E I

nst

alla

tion I

nst

ruct

ion S

hee

ts*

Must

Be

Use

d O

n T

he

Bott

om

of

The

BA

CK

PA

GE O

R B

AC

K C

OV

ER

Of

All

Multip

le P

age

Inst

alla

tion I

nst

ruct

ion S

hee

ts

*

Copy

Can

Be

Typ

ed

Copyr

ight

© 2

008 C

orb

in R

uss

win

, In

c.,

an A

SSA A

BLO

Y G

roup c

om

pan

y. A

ll rights

res

erve

d.

Rep

roduct

ion in w

hole

or

in p

art

without

the

expre

ss w

ritt

en p

erm

issi

on o

f Corb

in R

uss

win

, In

c. is

pro

hib

ited

.

No

te:

Mark

eti

ng

wil

l co

nti

nu

e t

o b

e p

art

of

the i

nst

ruct

ion

sh

eet

an

d t

em

pla

te r

evie

win

g p

roce

ss

mlw

- 0

7/2

5/0

8

HO

LE

AandCB

DO

OR

/FRA

ME

Metal R

einforced1/4-20M

achine Screw

10-24M

achine Screw

#10 x 1-1/4W

ood S

crew

See N

ote 2

Metal R

einforced

Solid

Hard

wood

All others

All others

1/4-20 SN

B

Drill: #7 (.201 d

ia.)Tap

: 1/4-20

Pilot H

ole: 11/64(4.40m

m) d

ia.

As req

uired for b

lind

nut used.

Drill: #26 (.147 d

ia.)Tap

: 10-24

3/8 (9.50mm

)d

ia. thru door

FAS

TE

NE

RP

RE

PAR

AT

ION

Fra

me S

top

or

Mu

llion

Face

(Strike S

eat)

FOLD

LINE

B B

A C C A

CLV

ER

TIC

AL

RE

FER

EN

CE

1116

(17)

58

(92)3

58

(16)

58

(92)3

516

(59)2

58

(16)11

16

(17)

1132

(34)1

1132

(34)1

CA

UT

ION

: Office co

piers and

facsimile m

achines my chang

e the size of a d

rawing

and

make the tem

plate inaccurate to

use as a do

or m

arker. If this is not the o

riginal

temp

late packed

with the trim

, use only the d

imensio

ns written o

n the temp

late to

locate the ho

les on the d

oo

r (do

not use the tem

plate as a d

oo

r marker).

Note: D

o not photocopy. D

imensions w

ill not be to scale.

Bra

nd

ing

Gu

idelin

es F

or In

stalla

tion

Instru

ction

Sh

eets

En

do

rsed

Lo

go

* M

ust B

e Used

On A

ll Sin

gle Pag

e and M

ultip

le Page In

stallation In

structio

n S

heets

Gro

up

Bra

nd

Tag

line

* M

ust B

e Used

On T

he B

otto

m Left O

f ALL O

NE P

AG

E In

stallation In

structio

n S

heets

* M

ust B

e Used

On T

he B

otto

m Left O

f ALL IN

SID

E P

AG

ES

of M

ultip

le Page In

stallation In

structio

n S

heets

* It is N

OT

US

ED

On T

he B

ack Page O

r Back C

over O

f Installatio

n In

structio

n S

heets

* Im

age M

ust B

e Used

- CAN

NO

T B

e Typ

ed

Co

rpo

rate

Sta

tem

en

t

* M

ust B

e Used

On T

he B

AC

K P

AG

E O

r BA

CK

CO

VER

Of A

ll Multip

le Page In

stallation In

structio

n S

heets

* Im

age M

ust B

e Used

- CAN

NO

T B

e Typ

ed* A

2 lin

e Versio

n an

d a 5

Line V

ersion O

f The C

orp

orate S

tatemen

t Imag

e Are A

vailable

Co

pyrig

ht S

tate

men

t

* M

ust B

e Used

On T

he B

otto

m o

f ALL O

NE P

AG

E In

stallation In

structio

n S

heets

* M

ust B

e Used

On T

he B

otto

m o

f The B

AC

K P

AG

E O

R B

AC

K C

OV

ER

Of A

ll Multip

le Page In

stallation In

structio

n S

heets

* C

opy C

an B

e Typ

ed

Copyrig

ht ©

2008 C

orb

in R

ussw

in, In

c., an A

SSA A

BLO

Y G

roup co

mpan

y. All rig

hts reserved

. Rep

roductio

n in

whole o

r in p

art with

out th

e express w

ritten p

ermissio

n o

f Corb

in R

ussw

in, In

c. is pro

hib

ited.

No

te: M

ark

etin

g w

ill con

tinu

e to

be p

art o

f the in

structio

n sh

eet a

nd

tem

pla

te re

vie

win

g p

roce

ss

mlw

- 07/2

5/0

8

6. Install StrikeA. Position Strike Projection (Strike + Locking Plate + Shims, if needed). See Detail A.

B. Position Strike Depth. See Detail B.C. Fasten Strike Securely, as Shown on Detail C.D. Check Bolt Engagement. 1. Bolt should retract to clear the strike, when actuated by bar, trim, or dogging action.

Bolt should consistently re-engage the strike, when actuators are released and the door shuts.

2. Door should remain latched and not rattle when pushed, pulled, or shaken in/out.E. (Fire Devices Only) Stabilize Strike. See Detail E. 1. Prepare for and install strike center screw (1 # 10-24 Flat Head Machine Screws). 2. Position strike interlock bracket in place, as shown. Locate bracket holes. 3. Prepare interlock bracket mounting holes. Mount interlock bracket

(4 # 10-24 Flat Head Machine Screws or SNB).

3/16" ± 1/32" (4.0 - 5.6)

Detail A

Detail B

Detail C

Bolt Fully Extended (MUST)

StrikeLocking Plate

Shims, as required

Detail E

E1

E2/E3

5/16"(8)

CL Device, Strike & Interlock Bracket

7. Install Head Cover & End CapUse (2) 8-32 Flat Head Machine Screws each, for Cover and for (3) End Cap.

Fire rated mullion application only

(2) # 10-24 Flat Head Machine Screws


Endorsed Logo


Group Brand Tagline


Corporate Statement


Copyright Statement




mlw - 07/25/08

For use in conjunction with instruction sheets and door marker templates packed with exit device. Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed.

L H R

RHR

RHLR

R H R

Concealed Vertical Rod

All ED5000 Series Devices

Against Frame Stop or Mullion(when applicable)For Rim and SecureBolt® Exit Devices Only

ED5200S

Mortise

Concealed Vertical Rod

All ED5000 Series Devices

Vertical Reference (Except Rim and SecureBolt® Exit Devices)

Trim Only

Trim Only

Horizontal Reference

Against Door Surface

Trim Only

Vertical Reference (Except Rim and SecureBolt® Exit Devices)

Plastic Template Instructions

Rim and SecureBolt®


Endorsed Logo


Group Brand Tagline


Corporate Statement


Copyright Statement




mlw - 07/25/08

Copyright © 2001, 2011 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved.Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

ed5200(a) series rim exit devices · vaughan, ontario, canada l4k 4t9 (2)8-32 x 5/16" flat...

Documents