edcore presentation v20110407

THE SPECIALIST IN MEMBRANE FILTRATION TECHNOLGIESTHE SPECIALIST IN MEMBRANE FILTRATION TECHNOLGIESVisit our web site on www.edcore.eu

PRÉSENTATION OF EDCORE ANODESPRÉSENTATION OF EDCORE ANODES2011-01-20

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the only yExtrudedand Self-supportedsupported membraneavailable for this processthis process

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WHAT DO YOU LOOK FOR: ECONOMY/SAVINGS

Business Unit 3: EDCORE®

ANODE QUANTITY PERFORMANCES

ENERGY SAVINGS ADAPTATION

DESIGN MONITORING THE EDC‐ELECTRODE

LIFE TIME REACTIVITY – FOLLOW UP

MAINTENANCE NETWORKING

WARRANTY

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Uniq Selling Points (USP)


Extruded and self supported membrane can DRYcan DRYsurface brushed with “scotch brite” green tape!ZERO anolyte LEAK; EDCORE expands (dry to wet status) freely; does

NOt WRINKLEClosed under pressure design;p g15% to 20% better energy through put with the

same voltage.can be REPAIREDcan be REPAIRED2 years warranty (pro rata temporis) Maintenance friendly Silicone free with noble material like SS 316L andSilicone free, with noble material like SS 316L and

first use of PVC U

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Anode manufacturer since 2000

Size 3D Ecoat tank and EDC-Anodes,

Audit, Analysis, Technical Assistance, Training,

P f i l W ld id N t kProfessional Worldwide Network.

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+15 to 20% Energy through put

15 to 20% less anodes in your Ecoat tank compared to flat sheet membrane.

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Business Unit 3: EDCORE®Business Unit 3: EDCORE®

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Di t k (h i t t k) 1/6Dip tank (hoist tank): 1/6

Continuous conveyor line: 1/8Continuous conveyor line: 1/8

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Design Under Pressure

Anolyte flow rate regulation 3 to 5 L/h/Amps/m² (see next slide)

ZERO leaks

ZERO i klZERO wrinkles

EDCORE FREE EXPANSION from any outer / inner constraintsEDCORE FREE EXPANSION from any outer / inner constraints

EDCORE is repairable!!

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Maintenance friendly:EDCORE recovers its round tubular shapeEDCORE recovers its round tubular shapeEDCORE can be brushed with a “scotch brite”No anolyte leakage or lossRed dust/paint cover.The withdraw of the EDC-Electrode is easy. EDCORE can be repairedEDCORE can be repairedBacteria problems (Passivation (see next slide) / flush the Anolyte)

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1. Passivation of the EDC Electrodes

2. Passivation at the beginning of use (installation of new cell)

3. Later passivation

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EDCORE membrane remains smooth;EDCORE is repairableEDCORE is repairable Two years warranty (pro rata temporis)6 to 8 years! Sometimes MORE!!! :-\yEDC-Electrode quarter or halfrotation every 6 months allows a longer

lifetime of the SS pipe and an even metal consumption.

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An Electrode Certificate is supplied with the weight of each EDC-ElectrodeElectrode. During maintenance, you can take out an EDC-Electrode, weight it and see the difference of weight with the delivered certificate. gYou can hence estimate its lifetime and organize yourself when would the replacement happen.

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In case of wounded membrane, it can be repaired! The EDC-Repair Kit is available with its operating manualRepair Kit is available with its operating manual.

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An EDC-Anode is assembled with :

An EDCORE® membrane

An EDC-Cell (with EDCORE membrane and PVC parts)

An EDC-Electrode (with a Stainless Steel pipe 316L Hot extruded and a Stainless Steel plate with anolyte inlet & outlet and electrical

ti )connections).

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Active wet EDCORE membrane length:gEvery EDC-cell is custom sized at millimeters. It depends of the cathode height. We adapt the active length at millimeter. An EDC-cell can have a one piece straight active wet membrane of 3198mm.We can assemble EDC-cells with 2 membranes connected with a PVC part in between which offers longer membrane length than 3198mm.

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The PVC parts are chosen to resist to high temperatures: molded PVC-U parts with +GF+ quality compound.

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One design: closed under pressure system.

60

0 90.9

< C; > Mo; Hot Extruded + PolishSAF2205 or Titanium / Iridium coated pipe.Stainless steel head Patented since 2001Stainless steel head Patented since 2001.

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Item Description

1 Red Cap Protectionfor EDCORE / EDCORE-

MAX2 Anolyte Return QuickFit®3 Anolyte Supply QuickFit®

4 Electrical Copper Connector5 PVC Screw Fitting OD63/75mmg6 SS collar to hold the anode7 Moulded PVC 8 EDCORE membrane Repair Kit9 velocity tangential fl ow

10 Electrode SS 316L11 Red Dust cover Cap12 Emptying PVC screw13 Flow meter 60-600 l/h14 Valve for Anolyte inlet15 Anolyte collector pipe16 Collector Anolyte17 Anolyte inlet

A l l

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18 Anolyte outlet19 Electrical Copper rail20 Electrical wire 16mm²


ANOLYTE REPAIR KITQUICK FITS

ACS

QWC120

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This step is being very carefully watched.

Cardboard / Wooden Crate.

ISPM15 NIMP15ISPM15-NIMP15

Freight forwarder / CountryFreight forwarder / Country

Production capacity: 80 EDC-cells per weekp y p

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LEAK FREE Test

Certificate for the EDC-Electrode (weight and tracking nb)

Certificate of Silicone Free

Q lit t lQuality control

EDCAD™ drawing for each design is deliveredEDCAD drawing for each design is delivered.

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EDIM™

EDCAD™

ANODES 3D ANIMATIONANODES 3D ANIMATION

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http://www.alting.fr/uploads/EDC_brochure.pdf

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NUDE ELECTRODE SPECIFIC DESIGN

Available on request!

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DOCUMENTATIONS - MANUALS

Operating Manuals

R i dRepair procedure

“Storage Procedure”Storage Procedure•For the EDCORE cells : +4° and +35°C, humidity maximum 50%.•For the Stainless Steel Electrode : no limit

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Tel +33 3 90 29 20 30Fax +33 3 90 29 20 [email protected]

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PROBLEMS REMEDIES

Rise in anode temperature due to insufficient anolyte flow <50L/h (obstructions);

Increase anolyte flow rate; eliminate any obstructions;Adapt the conductivity(obstructions); Adapt the conductivityCheck the flow of the pumps of anolyte

Electrode destroyed by presence of corrosive components in anolyte, suchas chlorine, fluorine, or paint; formation of hydrochloric or hydrofluoric acidcan destroy the electrode in several weeks

Check anolyte turbidity and possible sources of pollution;Check the possible sources of pollution;Check if the flow of the pumps of anolyte is in conformity with the values defined into 5 3can destroy the electrode in several weeks. in conformity with the values defined into 5.3

pH too low because of acid buildup in anolyte; Adapt conductivity;

pH too high >2.8; Lower the ED water flow;

Presence of metals promoting corrosion, such as iron or iron oxides; Increase the flow of the pump of anolyte, regulate the ED water addition and readjust conductivity;

Passage of cathode surfaces greater than specified dimensional design; Adapt conductivity and decrease the ED flow;

Inappropriate electrical strength >80 Amp/m²; Choose the adapted types of electrode, increase the flow of anolyte on most exposed cells;most exposed cells;

Anolyte conductivity too high; Adapt conductivity and regulate the ED flow;

Presence of paint in anolyte circuit: clogging of membrane; Isolate the leaking EDC Anode and replace it;

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Absence of anolyte liquid io circuit: destruction of anode steel. Check the Anolyte pump flow and the valves – remove the possible obstructions in the cell

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EDCORE AccessoriesComponents Lengths available


1 Red Dust Cover Silicone Free

2 Anolyte Inlet HoseArmed Flexible

PVC-U D12 Ø 9x15mm

3 Anolyte Outlet Hose PVC-U D16

Lengths availableBw EDCORE active wet

lengthCustom sizing at millimeter cut. Maximum length of 6 meters can be produced

D PVC head length is sized at millimeter request.3 Anolyte Outlet HoseArmed flexible

PVC U D16 Ø 12x19mm

4 Electricalconnection/lug/clamp

100% Copper 16²

5 Electrical wire 16mm² - 1000V secured – multi fibres - flexible

No limit in terms of lenght

- Active anodic surface 0.153m² / linear meter of SS Electrode-Anode (D48.3)0.19m² / linear meter of SS Electrode-Anode

6 Electrode-Anode 316L – DIN Hot extruded – Seamless – with low carboncontent and High Molybden contentD48.3, #2.77mmTitanium – Irridium coated

(D60.3)

Titanium Irridium coatedD45 #0.9mm

7 Anionic exchange membrane for Cationic paint

EDCORE extruded and self supportedmembrane

ServicesAudit / Analysis Ecoat line

Anodes autopsy

Repair / Resize / Specific Desing / AutoCAD competence / EDIM / Customers Ecoat tank History-follow up

As EDCORE is the only repairable membrane we can help you repairing a wounded Cell, or resize it because the injury is too big. Our custom designed EDC-Anodes allow us to adapt our product to each customer’s request. AutoCAD is our to

Production / Certification / Warranty Each EDC-Cell is LEAK FREE PROOFED with water under 1.3 bar during 5 minutes

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All EDCORE Anodes are certified Silicone Free

According to our 10 years experience we can give a 3 years warranty pro rata temporis on the EDC-Cell and 2 yearspro rata temporis on the EDC-Electrode2011‐01‐21

EDCORE – THE BEST MEMBRANE FOR ECOAT


EDCORE THE BEST MEMBRANE FOR ECOAT

Alting has gained 10 years of experience in this field,Alting has produced and delivered more than 13 000 EDC‐cells within 800 Ecoat lines worlwide.g pWe have referenced more than 1800 Ecoat lines in our Databasis. We can find references for you!

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edcore presentation v20110407

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