effect of aggregate gradation on measured asphalt content

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  • 8/9/2019 Effect of Aggregate Gradation on Measured Asphalt Content

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    EFFECTOFAGGREGATEGRADATIONONMEASUREDASPHALT CONTENT

    By

    PrithviS.Kandhal

    AssistantDirectorNationalCenterforAsphaltTechnology

    AuburnUniversity,Alabama

    StephenA.Cross

    AssistantProfessorUniversityofKansas

    PaperpublishedinTransportationResearchBoard,TransportationResearchRecord1417,1993

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    DISCLAIMER

    Thecontentsofthisreportreflecttheviewsoftheauthorswhoaresolelyresponsibleforthefactsandtheaccuracyofthedatapresentedherein.ThecontentsdonotnecessarilyreflecttheofficialviewsandpoliciesoftheNationalCenterforAsphaltTechnologyofAuburnUniversity.Thisreportdoesnotconstituteastandard,specification,orregulation.

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    ABSTRACT

    Itisnecessarytocontroltheasphaltcontentcloselyinhotmixasphalt(HMA)mixestoobtainoptimumserviceabilityanddurability.However,coarsermixes(binderandbasecourses)madewithlargermaximumparticle-sizedaggregatetendtosegregate,TheresultingvariationintheaggregategradationofthesampledHMAmixcansignificantlyaffectthemeasuredasphaltcontent.Theobjectiveofthisresearchwastoevaluatetheeffectofaggregategradationonthemeasuredasphaltcontent.

    Actualmixcomposition(asphaltcontentandgradation)datafromamajorinterstatepaving

    projectwasobtainedandanalyzed.Atotalof547bindercourseand147wearingcoursemixsampleswereobtainedbehindthepaverandsubjectedtoextractionanalysis,Asubstantialamountofsegregationwasobservedinthebindercoursemixwhichprovidedtheopportunitytocorrelatetheaggregategradationwiththemeasuredasphaltcontent.

    Someofthedeviationinthemeasuredasphaltcontentofthebindercoursemixesfromthejobmixformula(JMF)wasdeterminedtobetheresultofthechangeingradationofthemixfromtheJMF.Thepercentagesofmaterialpassingthe4.75mm(No.4)and2.36mm(No.8)sievesarecorrelatedwithmeasuredasphaltcontents.Forsegregatedbindercoursemixesevaluatedinthisstudy,equationsweredevelopedtoadjustthemeasuredasphaltcontenttoaccountforthechangeingradationfromtheJMFasmeasuredonthe12.5mm(1/2inch)andeither4.75mm(No.4)or2.36mm(No.8)sieves.

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    EFFECTOFAGGREGATEGRADATIONONMEASUREDASPHALTCONTENT

    PrithviS.KandhalandStephenA.Cross

    INTRODUCTIONAsphaltcontentmustbecloselycontrolledinhotmixasphalt(HMA)mixestoobtainoptimumserviceabilityanddurability.AHMApavementcanraveland/orcrackifitisdeficientinasphaltcontentbyaslittleas1/2percent,whereas1/2percentexcessiveasphaltcontentcancauseflushingandrutting.Qualitycontrol(QC)andqualityassurance(QA)ofHMApavementsgenerallyrequirethemeasurementofasphaltcontentinHMAmixesduringproductionusingeitherastandardextractiontestoranuclearasphaltcontentgauge.However,themeasuredvaluecanvaryfromtesttotestbecauseofmaterial,sampling,andtestingvariability.Inrecentyears,thematerialvariabilityhasbeenreducedsubstantiallybytheuseofautomatedHMAfacilities.Testingproficiencycanbeimprovedthroughtraining.ObtainingarepresentativeHMAsamplefortestingstillremainsaproblemeitherbecauseofsegregationorineffectivesampling/splittingtechniques.Whencoarsermixes(binderandbasecourses)madewithlargermaximumparticle-sizedaggregatesareinvolved,thesamplingvariationcanovershadowthematerialvariationandtestingvariation.CoarseHMAmixestendtosegregate.ThecoarseaggregatefractionintheHMAmixholdslessasphaltcementbyweightcomparedtothefineaggregatefraction,Segregationcausestheproportionsofcoarseandfineaggregateparticles(therefore,thegradation)tovaryinHMAsamplesandthusaffectthemeasuredasphaltcontents.ThereisaneedtoevaluatetheeffectofaggregategradationonmeasuredasphaltcontentsothatanadjustedasphaltcontentwhichisclosertotheasphaltcontentactuallyincorporatedintheHMAmix,canbeascertained.

    PROJECTDETAILSThetestdataforthisstudywasobtainedfromamajor4-laneinterstatepavingprojectinPennsylvania.Thisrehabilitationprojectinvolved50.8mm(2inches)ofPennsylvaniaID-2bindercourse(adensegradedbindermixwith38,1mmor11/2inchmaximumaggregatesize)and38.1mm(11/2inches)ofPennsylvaniaID-2wearingcourse(adensegradedwearingmixwith12.5mmor1/2inchmaximumaggregatesize).Thejob-mixformulas(JMF)forthebinderandwearingcoursemixturesaregiveninTables1and2,respectively.Northbound(NB)andsouthbound(SB)laneswerepavedwithseparatepavers.SincethemixacceptanceorQAsampleswereobtainedbehindeachpaverseparately,thetestdatahasbeenreportedandanalyzedseparatelyforNBandSBlanes.PennsylvaniaDepartmentofTransportation(PennDOT)hasastatisticallybasedendresultspecificationforHMApavements

    whichrequiresobtainingloosemixsamplesbehindthepaveratrandomlocations.Theentireloosemixisscrapedoutofawelldefinedarea(usually229mmx229mmor9inchesx9inches)attheselectedrandomlocationtominimizesegregationduetosamplingoperation.Fiveloosemixsubletsamplesareobtainedforeachlotconsistingofabout500Mg(550tons).ThesesamplesaresenttoPennDOTcentrallaboratoryforextractiontodeterminethemixcomposition.Roadwaycoresarealsoobtainedaftercompactionandsenttothecentrallaboratoryfordeterminingthepavementdensity.Priceadjustmentsforeachlotarecalculatedbythecentrallaboratorythepercentageofmaterialpassing75:mbasedonthreepayitems:asphaltcontent,(No.200)sieve,andtheroadwaydensity.

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    Table1.SummaryStatisticsforBinderMixes

    TestParameter

    JMF NBLanes

    n=271

    SBLanes

    n=276

    All

    n=547

    Mean Std.Dev. Mean Std.Dev. Mean Std.Dev.

    Asphalt 4.8 4.70 0.429 4.66 0.416 4.68 0.422Content(%)

    Density(pcf) N/A 153.6 1.69 153.5 1.96 153.6 1.83

    1-1/2inch 100 99.9 0.77 100.0 0.00 100.0 0.54(%)

    1inch(%) 92 92.2 6.74 91.9 5.16 92.0 5.99

    1/2inch(%) 56 63.0 8.32 62.2 7.78 62.6 8.05

    No.4(%) 39 40.4 5.19 42.7 5.81 41.5 5.63

    No.8(%) 30 30.8 3.77 32.3 4.07 31.6 4.00No.16(%) 19 22.1 2.70 22.2 2.81 22.2 2.75

    No.30(%) 12 16.3 2.27 15.7 2.16 16.0 2.23

    No.50(%) 8 11.2 1.67 10.5 1.69 10.8 1.71

    No.100(%) 6 7.59 0.984 7.42 1.094 7.51 1.044

    No.200(%) 4.8 5.34 0.693 5.37 0.807 5.36 0.752

    Table2.SummaryStatisticsforWearingMixes

    Test

    Parameter

    JMF NBLanes

    n=67

    SBLanes

    n=80

    All

    n=147Mean Std.Dev. Mean Std.Dev. Mean Std.Dev.

    Asphalt 6.6 6.37 0.270 6.45 0.342 6.41 0.313Content(%)

    Density(pcf) N/A 143.6 2.38 142.5 2.70 143.0 2.61

    1/2Inch(%) 100 100.0 0.00 100.0 0.00 100.0 0.00

    3/8Inch(%) 96 96.6 1.43 96.8 1.48 96.7 1.46

    No.4(%) 72 70.8 4.35 71.8 3.36 71.3 3.86

    No.8(%) 48 49.4 3.82 49.8 2.35 49.6 3.10

    No.16(%) 34 35.0 2.49 34.9 1.49 34.9 2.00No.30(%) 24 25.7 1.88 25.5 1.17 25.6 1.53

    No.50(%) 16 16.4 1.83 16.6 1.36 16.5 1.59

    No.100(%) 10 9.28 1.253 9.54 0.913 9.42 1.085

    No.200(%) 4.5 5.54 0.779 5.57 0.654 5.56 0.711

    Atotalof547bindermixsamples(271inNBlanesand276147wearingmixsamples(67inNBlanesand80inSBlanes)wereinSBlanes)andobtainedbehindthepaverandtestedbythecentrallaboratory.

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    Asubstantialamountofsegregationwasobservedinthecompactedbindercoursemixofthis

    projectapparentlyduetomixhandlingandplacingoperations.Obviously,themixgradationofsubletsamplesobtainedbehindthepavervariedconsiderablyanditaffectedtheextractedasphaltcontent.Sincealargenumberofbindermixsampleswereobtainedatrandomlocations

    behindthepaveronthisprojectandwereanalyzedformixcomposition(asphaltcontentandgradation),auniqueopportunitywasavailableforevaluatingtheeffectofaggregategradationonthemeasuredasphaltcontents.MaterialproductionvariabilitywasconsideredtobeminimalonthisprojectbecauseanautomatedHMAfacilitywasused,andthemixsamplesobtainedatthefacilitywerereasonablyuniformincomposition.ThetestingvariabilityisalsoconsideredtobeminimalbecauseallextractiontestingwasdoneintheDOTcentrallaboratorybyessentiallythesametestingcrew.ASTMD2172(MethodD)wasusedforextractingtheasphaltcementfromHMAmixsamples.

    Itispossibletoconductasimilarstudyinalaboratory.Amixcanbepreparedwithaknown

    asphaltcontent,intentionallysegregated,andthenextracted.Thiswouldeliminatetheinherentmaterialvariation.However,itisnotpossibletosimulatethesegregationwhichoccursinthe

    field.Also,itisnotpracticaltotestaverylargenumberofsamplesaswasdoneinthisstudy.TESTRESULTS

    Duetospacerestrictionsitisnotpossibletoincludethemixcompositiontestdatafor547bindermixsamplesand147wearingmixsamplesinthispaper.However,Tables1and2givethesummarystatisticsforbindermixesandwearingmixes,respectively.Figures1,2,3and4givethecontrolchartsofthetestdataforasphaltcontent,thepercentpassingthe12.5mm(1/2inch),4.75mm(No.4),and2.36mm(No.8)sievesfor271bindermixsamplesobtainedfromtheNBlanesofthepavingproject.ThecontrolchartsofthetestdatafromtheSBlanesaresimilartothoseoftheNBlanesand,therefore,arenotincludedduetospacelimitationsinthepaper.

    ANALYSISOFTESTRESULTS

    Thepurposeofthisstudywastodeterminetheeffectofachangeingradationonthecorrespondingmeasuredasphaltcontent.Ifastrongcorrelationexistsbetweengradationandasphaltcontent,thenapartofthedeviationfromtheJMFinthemeasuredasphaltcontentcouldbeexplainedbythemeasureddeviationingradation.

    Asmentionedearlier,thesummarystatisticsofmeanandstandarddeviationforthequality

    assurancedataisshowninTable1forthebindermixesandTable2forthewearingmixes.Forthebindermixes,thestandarddeviationisover5percentforpercentpassingthe25.4mm(1inch),12.5mm(1/2inch)and4.75mm(No.4)sieves,and0.42percentforasphaltcontent.

    Table2showslowerstandarddeviationsforthewearingmixesformostsievesizes,andnoneof

    thesievesizeshadastandarddeviationover3.9percent.Thestandarddeviationforasphalt

    contentwas0.31YOforthewearingmixes.However,areviewofthecontrolchartsshowedthestandarddeviationforasphaltcontentmightbeartificiallyhighduetoanapparentchangeintheJMFasphaltcontentbythecontractorwhichdidnotappearinthetestrecords.

    Controlchartsofthetestdataforasphaltcontentandthepercentpassingthe12.5mm(1/2inch),

    4.75mm(No.4),and2.36mm(No.8)sievesforthebindermixes(NBlanes)areshowninFigures1-4.Thepermissibletolerancelimitsforthesefourtestparameterswere0.5,8,and6percent,respectively.Tables3and4showthefrequencythattheabovetestparameterswerewithinandoutsidethespecificationtolerancelimitsforthebinderandwearingmixes,respectively.Forthebindermix,asphaltcontentwasoutsidethespecificationlimits23.4percentofthetimeandthepercentpassingthe12.5mm(1/2inch),4.75mm(No.4),and2.36mm(No.8)sieves28.9,20.3,and17.5percentofthetime,respectively.Fromthecontrolchartsandthedata

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    Figure1.ControlChartforAsphaltContentinBinderMixes(NBLanes)

    Figure2.ControlChartforPassing1/2InchSieveinBinderMixes (NBLanes)

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    Figure3.ControlChartforPassingNo.4SieveinBinderMixes(NB Lanes)

    Figure4.ControlChartforPassingNo.8SieveinBinderMixes (NBLanes)

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    inTable3,itisobviousthatthebindermixsampledfromtheroadwaywasnotuniform.Review

    ofthetestdataandvisualobservationsshowedsegregationofthemixtobeamajorproblemonboththeNBandSBlanes.

    Table3.FrequencyDistributionofTestDataforBinderMixes

    AsphaltContent

    PercentPassing1/2InchSieve

    PercentPassingNo.4Sieve

    PercentPassingNo.8Sieve

    InSpec.

    Out-Low

    Out-High

    InSpec.

    Out-Low

    Out-High

    InSpec.

    Out-Low

    Out-High

    InSpec.

    Out-Low

    Out-High

    NBLanes

    74.2

    15.9

    9.9

    67.5

    9.2

    23.3

    84.9

    1.5

    13.6

    87.8

    2.2

    10.0

    SBLanes

    79.0

    16.7

    4.3

    74.6

    9.8

    15.6

    74.6

    1.5

    23.9

    77.2

    1.8

    21.0

    All

    76.6

    16.3

    7.1

    71.1

    9.5

    19.4

    79.7

    1.5

    18.8

    82.5

    2.0

    15.5

    Table4.FrequencyDistributionofTestDataforWearingMixes

    AsphaltContent

    PercentPassingNo.4Sieve

    PercentPassingNo.8Sieve

    InSpec.

    Out-Low

    Out-High

    InSpec.

    Out-Low

    Out-High

    InSpec.

    Out-Low

    Out-High

    NBLanes

    76.1

    23.9

    0.00

    95.5

    3.0

    1.5

    89.5

    1.5

    9.0

    SBLanes

    80.0

    12.5

    7.5

    100.0

    0.0

    0.0

    98.8

    0.0

    1.2

    All

    78.2

    17.7

    4.1

    97.9

    1.4

    0.7

    94.5

    0.7

    4.8

    Table4showsthefrequencythatthewearingmixtestparametersofasphaltcontentandthepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sieveswerewithinspecificationtolerancelimits.Thepermissibletolerancelimitsforthesethreetestparameterswere0.4,8,and6percent,respectively.Asphaltcontentwasoutsidethespecificationlimits21.8percentofthetime,andthepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sieves2.1and5.5percentofthetime,respectively.Reviewofthecontrolchartsandtestdatashowedthatthegradationofthemixwaswithinprojectlimits95percentofthetime.SomeofthescatterinasphaltcontentoccurredwhenthecontractorloweredtheasphaltcontentontheNBlanesfrom6.6percenttoapproximately6.2percentafter35tests.However,theavailabletestdatadidnotshowacorrespondingchangeintheJMFasphaltcontent.IftheJMFhadbeenchangedto6.2percent,asthedataindicates,andtheapplicabletoleranceof0.4percentapplied,thepercentof

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    theasphaltcontenttestswithinspecificationlimitswouldchangefrom76.1percentto97.0

    percentfortheNBlanesandfrom78.2percentto87.8percentforallofthedata.

    Correlationanalysiswasperformedtodetermineifthematdensityorthepercentagespassing

    varioussievesizescorrelatewithasphaltcontent.Table5showstheresultsofthecorrelationanalysisforthebindermixes,bylane,andwithallofthedata.Theresultsshowalloftheparametersexceptunitweight(densityofthecoresamples)andpercentpassingthe38.1mm(11/2inch)sievehaveahighprobabilityofatruecorrelation(alpha=0.0001)withasphaltcontent.Thebestcorrelationswithasphaltcontentforthebindermixeswerewiththepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sieves.

    Table5.SummaryofCorrelationCoefficients(R)withAsphaltContentforBinderMixes

    Parameter

    R

    NBLanes

    n=271

    Alpha*

    R

    SBLanes

    n=276

    Alpha*

    R

    All

    n=547

    Alpha*

    Density 0.121 0.0474 -0.033 0.589 0.040 0.354611/2Inch 0.056 0.3577 N/A N/A N/A N/A1

    Inch 0.413 0.0001 0.517 0.0001 0.455 0.0001

    1/2Inch 0.649 0.0001 0.790 0.0001 0.716 0.0001

    No.4 0.822 0.0001 0.842 0.0001 0.800 0.0001

    No.8 0.819 0.0001 0.825 0.0001 0.795 0.0001

    No.16 0.738 0.0001 0.682 0.0001 0.707 0.0001

    No.30 0.635 0.0001 0.556 0.0001 0.597 0.0001

    No.50 0.586 0.0001 0.457 0.0001 0.521 0.0001

    No.100 0.640 0.0001 0.474 0.0001 0.554 0.0001

    No.200 0.611 0.0001 0.476 0.0001 0.535 0.0001*1-Alpha=Probabilitycorrelationcoefficient(R)notequalto0. TheresultsofthecorrelationanalysisforthewearingmixesareshowninTable6.Theanalysisshowsthehighestprobabilityofatruecorrelation(alpha=0.0001)withasphaltcontentforthe

    percentpassingthe300 :m2(No.50),150:m(No.100)and75:m(No.200)sieves.However,the

    correlationcoefficients(R)arenotonlytoolowtobeuseful,theyindicateanunexpectedtrend,thatis,theasphaltcontentdecreaseswithincreaseinthematerialpassingthesesieves.

    Tofurtherinvestigatetherelationshipbetweenasphaltcontentandgradation,regressionanalysiswasperformed.Thepurposeofthisstudyistodetermineifasphaltcontentcouldbepredictedfrommeasuredgradation;therefore,asphaltcontentwasselectedasthedependentvariableandgradationtheindependentvariable,Table7isasummaryofthebestcoefficientsofdetermination(R2),bylaneandbymixtype,forthebinderandwearingmixes.

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    Table6.SummaryofCorrelationCoefficients(R)withAsphaltContentforWearingMixes

    Parameter

    R

    NBLanes

    n=67

    Alpha*

    R

    SBLanes

    n=80

    Alpha*

    R

    ALL

    n=147

    Alpha*

    Density -0.022 0.8577 -0.003 0.9807 -0.038 0.6489

    1/2Inch N/A N/A N/A N/A N/A N/A

    3/8Inch 0.443 0.0002 0.114 0.3135 0.247 0.0025

    No.4 -0.106 0.3942 0.073 0.5174 0.009 0.9144

    No.8 -0.165 0.1824 0.124 0.2716 -0.014 0.8653

    No.16 -0.113 0.3637 0.242 0.0307 0.050 0.5495

    No.30 -0.264 0.0308 0.078 0.4940 -0.101 0.2229

    No.50 -0.418 0.0004 -0.330 0.0028 -0.345 0.0001

    No.100 -0.326 0.0071 -0.490 0.0001 -0.375 0.0001

    No.200 -0.257 0.0356 -0.522 0.0001 391 0.0001*1-Alpha=Probabilitycorrelationcoefficient(R)notequalto0. ThedatainTable7indicatesthatnocorrelationexistsbetweenasphaltcontentandthepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sievesforthewearingmix.Thereisverylittlespreadinthegradationdata,andnosegregationwasobservedinthefield.Therefore,allofthescatterappearstobeduetothenormalvariationinthematerial,samplingandtestingoperations.

    Table7.SummaryofCoefficientsofDetermination(R2)withAsphaltContentfor

    Id2Mixes

    NumberofObservations

    IndependentVariable

    1/2InchSieve

    No.4Sieve

    No.8Sieve

    1/2Inch&No.4Sieves

    1/2Inch&No.8Sieves

    No.4Sieve

    No.8Sieve

    N13Lanes

    n=271

    R2

    0.422

    0.676

    0.671

    0.686

    0.685

    0.011

    0.027

    SBLanes

    n=276

    R2

    ID2BinderMixes

    0.625

    0.708

    0.680

    0.722

    0.729

    ID2WearingMixes

    0.005

    0.016

    All

    n=547

    R2

    0.515

    0.640

    0.632

    0.669

    0.676

    0.000

    0.000

    Figures5and6showtherelationshipbetweenasphaltcontentandthepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sievesforthebindermixinbothlanes,respectively.Theresultsshowthatthereisarelationshipbetweenchangeingradationandmeasuredasphaltcontent.Therelationshipsshowthatasthemixbecomesfinerforthegivensievesize,theasphaltcontentincreases.Therelationshipshavethefollowingform:

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    Figure5.PercentagePassingNo.4Sievevs.AsphaltContent(BinderMixesfromBothLanes)

    Figure6.PercentagePassingNo.8Sievevs.AsphaltContent(BinderMixesfromBothLanes)

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    AC=2.186+0.060(P4) (1)

    R-square=0.64

    AC=2.025+0.084(P8) (2)

    R-square=0.63

    where,AC=AsphaltcontentP4=Percentpassingthe4.75mm(No.4)sieveP8=Percentpassingthe2.36mm(No.8)sieve

    Equations1and2indicatethatthemeasuredasphaltcontentsofthebindercoursemixinthis

    studyincreaseby0.06and0.08percent(basedonslopesoftheregressionlines)witheachonepercentincreaseinthematerialpassing4.75mm(No.4)and2.36mm(No.8)sieves,respectively,fromtheJMF.Conversely,therewillbeasimilardecreaseinthemeasuredasphaltcontentsifthesampledmixiscoarserthantheJMF.Theseso-called"correctionfactors"canbe

    usedtocorrectthemeasuredasphaltcontentforeachonepercentdeviationfromtheJMF.Someresearchers(1,2,and3)havedevelopedthefollowing"correctionfactors"forbindercoursemixes(maximumaggregatesizegreaterthan25.4mmor1inch)basedonthematerialpassing2.36mm(No.8)sieveafteranalyzinglimitedfielddata.

    CorrectionFactor,%

    CustomaryinUKforrolled-asphaltmixpriorto1970(1)

    GoodsallandMathews(l)

    Warden(2)

    Brownetal(3)

    KandhalandCross(Thispaper)

    0.08

    0.14

    0.16

    0.10

    0.08The"correctionfactor"isexpectedtobegenerallydependentonthefineaggregategradation,theparticleshapeandsurfacetextureoftheaggregates,andtheactualasphaltcontentofthebindercoursemix.Furtheranalysiswasperformedtodetermineifamulti-variablemodelwouldgiveastatisticallystrongermodel.Thebestmulti-variablemodelwasfoundbyincludingthe12.5mm(1/2inch)sievewitheitherthe4.75mm(No.4)or2.36mm(No.8)sieve.Therelationshipbetweenasphaltcontentandthepercentpassingthe12.5mm(1/2inch)sieveisshowninFigure7.TherelationshiphasanR2of0.52.Bycombiningthe12.5mm(1/2inch)sievewiththe4.75mm(No.

    4)sievethemodelhasanR2

    of0.67.Therelationshiphasthefollowingform:AC=1.947+0.014(P1/2)+0.045(P4) (3)

    R-square=0.67

    Where,

    AC=AsphaltcontentP1/2=Percentpassing12.5mm(1/2inch)sieveP4=Percentpassing4.75mm(No.4)sieve

    Aslightlystrongermodelwasfoundutilizingthe12.5mm(1/2inch)and2.36mm(No.8)sieves.

    TherelationshipisshowninFigure8andhasthefollowingform:

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    Figure7.PercentagePassing1/2InchSievevs.AsphaltContent(BinderMixesfromBothLanes)

    Figure8.Actualvs.PredictedAsphaltContent(BinderMixesfromBothLanes)

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    AC=1.757+0.016(P1/2)+0.061(P8) (4)

    R-square=0.68where,

    AC=Asphaltcontent

    P1/2=Percentpassing12.5mm(1/2inch)sieveP8=Percentpassing2.36mm(No.8)sieve

    ThedatashowninFigures6-8showthatthemeasuredasphaltcontentisaffectedbyachangein

    gradation.Achangeingradationwillcauseacorrespondingchangeinthemeasuredasphaltcontent.Byutilizingeitheroftheabovefourmodels,themeasuredasphaltcontentcanbeadjustedfortheamountcausedbythechangeingradation.TheadjustedasphaltcontentcanthenbecheckedagainstthetolerancelimitsfortheJMFasphaltcontenttodetermineifthevariationinasphaltcontentisduetothechangeingradation,segregation,oratruechangeintheasphaltcontent.

    Tocheckthemodelsdeveloped,themeasuredasphaltcontentswereadjustedforthemeasured

    changeingradationusingequations1,2and4.Theadjustedasphaltcontent(AAC)isdeterminedbyaddingthedifferencebetweenthemeasuredasphaltcontent(MAC)andthepredictedasphaltcontent(PAC),totheJMF.TheadjustedasphaltcontentisthencheckedagainsttheupperandlowertolerancelimitsoftheJMFasphaltcontent.

    where,

    AAC=JMFAC+(MAC-PAC)

    AAC=AsphaltcontentadjustedforgradationJMFAC=JobmixformulaasphaltcontentMAC=MeasuredasphaltcontentPAC=PredictedasphaltcontentfromEq.1,2,3or4

    (5)

    Figure9showsthecontrolchartsfortheasphaltcontentadjustedutilizingequation5forbindermixsamplesfromNBlanes.Table8showsthefrequencythattheadjustedasphaltcontent,adjustedutilizingequations1,2and4,arewithinspecificationlimits.Theresultsshow95percentoftheadjustedasphaltcontentswithinspecificationlimitsregardlessoftheequationsutilized.Theadjustedasphaltcontentsforthebindermixshowacompliancepercentageverysimilartothatobtainedforthewearingmixeswheresegregationwasnotaproblem.

    Table8.FrequencyDistributionofAdjustedAsphaltContentforBinderMixes

    AsphaltContent NBLanes SBLanes All

    InSpec. 93.7 96.7 95.2

    AdjustedonNo.Out-Low 0.4 0.8 0.5

    4Sieve(Eq.1)Out-High 5.9 2.5 4.2

    InSpec. 94.1 96.0 95.1

    AdjustedonNo.Out-Low

    8Sieve(Eq.2)Out-High

    0.4

    5.5

    2.9

    1.1

    1.6

    3.3

    Adjustedon

    1/2"&No.8Sieve(Eq.4)

    InSpec.

    Out-Low

    Out-High

    94.8

    1.5

    3.7

    96.4

    0.7

    2.9

    95.6

    1.1

    3.3

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    Figure9.ControlChartforAsphaltContentAdjustedfor1/2InchandNo.8Sieves(BinderMixesfromNBLanes)

    CONCLUSIONSANDRECOMMENDATIONS

    Basedonthedataobtainedinthisstudythefollowingconclusionsarewarranted.1.InsegregatedHMApavements,someofthedeviationinasphaltcontentfromthejobmixformula(JMF)iscontrolledbythechangeingradationofthemixfromtheJMF.

    2.Whensegregatedbindercoursemixesweresampledbehindthepaver,thepercentpassingthe4.75mm(No.4)and2.36mm(No.8)sievescorrelatedwithmeasuredasphaltcontent.

    3.Forsegregatedbindercoursemixes,theasphaltcontentcanbeadjustedtoaccountforthechangeingradationfromtheJMFasmeasuredonthe12.5mm(1/2inch)andeitherthe4.75mm(No.4)or2.36mm(No.8)sievesasshowninequations3and4.However,theseequationsarevalidfortheaggregatesandtheJMFusedinthisstudy.Careshouldbetakeninapplyingtheseformulastoothermixes.

    4.Sincenosignificantsegregationoccurredduringthelaydownofthewearingcoursemix,gradationcouldnotberelatedtothemeasuredasphaltcontent.

    DISCLAIMER

    Theopinions,findings,andconclusionsexpressedherearethoseoftheauthorsandnotnecessarilythoseoftheNationalCenterforAsphaltTechnologyorAuburnUniversityortheUniversityofKansas.

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    REFERENCES

    1.

    2.3.

    G.D.GoodsallandD.H.Mathews.SamplingofJournalofAppliedChemistry, Vol.20,DecemberRoadSurfacingMaterials.1970.

    WarrenB.Warden,BitumenExtractionTesting.PaperpresentedattheSixthWorldMeetingoftheInternationalRoadFederation,Montreal,Canada,October1970.E.R.Brown,RonaldCollins,andJ.R.Brownfield.InvestigationofSegregationofAsphaltMixturesinStateofGeorgia.TransportationResearchRecord1217, TRB,NationalResearchCouncil,Washington,DC,1989.

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