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  • 8/19/2019 Effect of Twist Angle on the Performance of Savonius Wind Turbine

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    Effect of twist angle on the performance of Savonius wind turbine

     Jae-Hoon Lee, Young-Tae Lee, Hee-Chang Lim*

    School of Mechanical Engineering, Pusan National University, 2, Busandaehak-ro 63beon-gil, Geumjeong-gu, Busan, 46241, Republic of Korea

    a r t i c l e i n f o

     Article history:

    Received 28 January 2015

    Received in revised form

    30 October 2015

    Accepted 6 December 2015

    Available online 20 December 2015

    Keywords:

    Numerical study

    Savonius wind turbine

    Helical blade

    Maximum power coef cient

    Q-criterion

    a b s t r a c t

    This study aimed to understand the performance and shape characteristics of a helical Savonius wind

    turbine at various helical angles. The power coef cient (C  p) at different tip speed ratios (TSRs) and torque

    coef cient (C T ) at different azimuths for helical blade angles of 0

    , 45

    , 90

    , and 135

    were observedunder the conditions of a constant projection area and aspect ratio. The numerical results discussed in

    this paper were obtained using an incompressible unsteady Reynolds average NaviereStokes (k-ε RNG)

    model. A numerical analysis in the unsteady state was used to examine the  ow characteristics in 1

    steps from 0 to 360. In addition, an experiment was performed at a large-scale wind tunnel, and the

    results were compared with those of the numerical analysis. Wind speed correction was also employed

    because of the blockage effect between the wind turbine and wind tunnel. Our results showed that the

    maximum power coef cient (C  p,max) values in both cases had similar tendencies for the TSR range

    considered in this study, i.e. from 0.4 to 0.8, except for the twist angle of 45 . The C  p,max occurred at the

    twist angle of 45, whereas it decreased by 25.5% at 90 and 135. Regarding the  C T   values at various

    azimuths, the results showed that the peak-to-peak values in the proles for 90 and 135 were less than

    those for 0 and 45.

    ©  2015 Elsevier Ltd. All rights reserved.

    1. Introduction

    Because of the excessive use of fossil fuels, the world is facing

    serious problems related to energy depletion and environmental

    pollution. To overcome these problems, many alternatives to fossil

    fuels have been proposed. Among these, renewable energy has

    drawn much attention because of the signicant investments in

    its research and development by governments and the diverse

    policies established by governments to extend it to the private

    sector. According to a report published by the [1] ; the amount of 

    renewable energy generated is increasing yearly. In 2012, the

    amount had grown by about 19% from the previous year. The ca-

    pacity of wind energy in particular has increased compared toother forms of renewable energy. The annual average growth rate

    of wind power capacity from 2007 to 2012 was reported to be

    about 25%.

    Within wind energy, horizontal axis wind turbines (HAWTs)

    have attracted most of the attention during recent years. However,

    vertical axis wind turbines (VAWTs) have an inherent advantage

    over HAWTs. For example, in the case of VAWTs, the blade is easily

    manufactured, repaired, and maintained. Moreover, no tail or yaw

    devicefor thewind directionis necessary, because the rotorblade is

    installed vertically to the ground. Furthermore, VAWTs can

    generate power even at relatively low wind speeds compared to

    HAWTs, and they arealso easy to install [2]. VAWTs can be classied

    into two groups: the Darrieus and Savonius types. A Darrieus tur-

    bine is a device that uses the lift force generated by an airfoil,

    whereas a Savonius turbine exploits the drag force. The Savonius

    wind turbine, which was invented in 1929, has an inherently

    simple shape compared to other types of wind turbines. Therefore,

    the cost involved in its development can be lower. Furthermore, it

    produces less noise and maintains stable performance at relatively

    low wind speeds (see Refs. [3,4]).Recently, a few studies have been conducted on the optimiza-

    tion of a VAWT based on an evolvement in the eld of experimental

    study and numerical analysis [10]. and [11] numerically studied the

    inuence of the overlap ratio of a Savonius wind rotor. The results

    showedthat the maximum performance appears at an overlap ratio

    of 0.15. Regarding the numerical study with the steady Reynolds

    average NaviereStokes (k-ε   RNG) model, some recent papers

    simulated the vertical axis wind turbine rotors (see  [5e9,12,38]);

    examined the inuences of the diameter-to-height aspect ratio of a

    Savonius wind rotor and an increase in the number of stages on the

    performance. They also analysed the performance of a Savonius*  Corresponding author.

    E-mail address: [email protected] (H.-C. Lim).

    Contents lists available at ScienceDirect

    Renewable Energy

    j o u r n a l h o m e p a g e :   w w w . e l s e v i e r . co m / l o c a t e / r e n e n e

    http://dx.doi.org/10.1016/j.renene.2015.12.012

    0960-1481/©

     2015 Elsevier Ltd. All rights reserved.

    Renewable Energy 89 (2016) 231e244

    mailto:[email protected]://www.sciencedirect.com/science/journal/09601481http://www.elsevier.com/locate/renenehttp://dx.doi.org/10.1016/j.renene.2015.12.012http://dx.doi.org/10.1016/j.renene.2015.12.012http://dx.doi.org/10.1016/j.renene.2015.12.012http://dx.doi.org/10.1016/j.renene.2015.12.012http://dx.doi.org/10.1016/j.renene.2015.12.012http://dx.doi.org/10.1016/j.renene.2015.12.012http://www.elsevier.com/locate/renenehttp://www.sciencedirect.com/science/journal/09601481http://crossmark.crossref.org/dialog/?doi=10.1016/j.renene.2015.12.012&domain=pdfmailto:[email protected]

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    wind turbine at a 90 twist angle. They reported that the perfor-

    mance at a low aspect ratio(0.88) was better than those at 0.93 and

    1.17 [13,14]. performed a numerical analysis on a Savonius turbine

    with either two or three blades. The results indicated that the two-

    bladed rotor generated better power coef cients than the three-

    bladed design. Furthermore, they attempted to optimize the

    blade shape using evolutionary algorithms [15]. numerically stud-

    ied the inuences of the number of blades, overlap ratio, twist

    angle, and aspect ratio on the power coef cient [16]. conducted an

    experiment using a helical blade in a wind tunnel. Their results

    indicated that an increase in the twist angle enhanced the perfor-

    mance at lowspeeds. On the other hand, increasing the twist angles

    resulted in a reduction in the net positive torque.

    There has been some literature regarding the helical Savonius

    wind turbines. (see Refs. [32e35]). However, have focused on their

    specic cases. For instance   [32]; studied the Savonius-Darrieus

    turbine model combined with the k-ε turbulence model, and they

    validated their numerical model through comparison with existing

    results   [34]. attempted to obtain performance data of a helical

    Savonius turbine (45), and interestingly, they found a marginal

    increase in the power coef cient  [35]. conducted numerical and

    experimental studies on a variety of helical Savonius turbines (45 -

    720), but the software platform and test model used were not

    reliable enough to support the power performance [33]. proposed a

    guideline for designing an appropriate helical Savonius geometry

    by utilising the calculus principles of denite integrals, which

    would help to gain a basic understanding of the turbine design.

    If we take into account existing studies, it is evident that many

    previous researchers have focused on studying various shapes of 

    Savonius wind turbine. However, a closer look at the design pa-

    rameters clearly shows that there is a lack of clear analysis results

    that would indicate the effects of the helical angle on the perfor-

    mance of a VAWT. These previous studies encouraged us to develop

    and optimise the Savonius wind turbine with different helical an-

    gles by means of an experiment and numerical calculation.

    Therefore, the primary objective of this study was to investigate thevariation in the power coef cient and   ow patterns of a wind

    turbine at different helical angles based on a constant projection

    area, which is the area of thewind rotoractually receiving the wind.

    This paper is organized in the following manner: Section 2 outlines

    the basic description of experimental and numerical methods with

    various blade models. Section 3 describes the parametric analysis of 

    VAWTs under uniform wind  ow. Section 4  explains the effect of 

    various blade parameters on Savonius VAWT, and Section  5  gives

    the major conclusions.

    2. Design of wind tunnel experiment

     2.1. De nitions of wind turbine performance

    Usually, it is not easy to evaluate the performance of wind rotors

    with different shapes using a wind tunnel experiment. In addition,

    it is time consuming to fabricate an appropriate measurement

    Fig. 1.  Top view of Savonius wind turbine design.

    Fig. 2.  Top and side view of wind rotor shapes with different twist angle (solid line: contact line on the upper endplate, dashed line: lower endplate).

     J.-H. Lee et al. / Renewable Energy 89 (2016) 231e 244232

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    system. In addition, because of the limited conditions implanted in

    the boundary condition, a numerical simulation cannot be applied

    effortlessly. Therefore, we utilized both approaches in this study,

    whereas most studies have focused on and used only one. In order

    to dene the wind turbine performance and evaluate the interac-

    tive   ow characteristics between the   uid   ow and rotationalblades, it is generally important to express the performance using

    well-known non-dimensional parameters. These parameters C  p, C T ,

    and TSR were used. In particular,  C  p is a coef cient used to present

    the wind rotor performance.

    The Reynolds number based on the conguration of the wind

    turbine is expressed as

    Re ¼ rV ∞H 

    m  (1)

    where V ∞ and  H  are the velocity at the tunnel freestream and the

    height of the Savonius turbine, respectively. In this study, V ∞ and H 

    are taken as 8 m/s and 10 m/s and 2.1 m, respectively. Therefore, the

    Reynolds numbers used in this study are 1.8106 and 1.44106 forthe experiment and simulation, respectively.

    In addition, in order to dene the power and torque coef cients

    (C  p and  C T , respectively), the dynamic effects of the rotational wind

    turbine need to be considered; therefore, the hydraulic diameter Dhof the Savonius turbine is used to form an appropriate projection

    area  A.

    Dh  ¼ 2ðD  H Þ

    D þ H   (2)

    where  D  is the diameter of the Savonius turbine.TSR is dened as the ratio of the blade tip linear speed to the

    undisturbed ow speed. TSR can be expressed in Eqn (3), where  R

    denotes the rotor radius [m], n  is the revolutions per minute [rpm],

    and V ∞

     is the free stream wind speed [m/s].

    TSR ¼ uR

    V ∞¼

     2pRn

    60V ∞(3)

    The power coef cient   ’C  p’ is the ratio of the power produced by

    the wind rotor to the power available at a specic wind speed. The

    power coef cient can be calculated using Eqn (4), where  T  repre-

    sents the torque [N ,m],  r  is the air density [kg ,m3], and  A  is the

    area covered by the rotor [m2].

    Fig. 3.  Various projection areas and blade shape of different azimuths.

     Table 1

    Average, maximum, and minimum projection areas at different twist angles.

    Twist angle Average area Maximum are a Minimum area

    f¼0 0.296 m2 0.392 m2 0.136 m2

    f¼45 0.297 m2 0.386 m2 0.183 m2

    f¼90 0.297 m2 0.366 m2 0.229 m2

    f¼135 0.297 m2 0.335 m2 0.268 m2

    Fig. 4.  Experimental setup used for wind tunnel test.

     J.-H. Lee et al. / Renewable Energy 89 (2016) 231e 244   233

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    C  p  ¼  T u

    0:5r AV 3∞

    (4)

    The torque coef cient   ’C T ’ can be calculated using Eqn (5). In a

    case where the wind rotor lift is used to determine the rotational

    force, the torque can be generated using the moment due to the lift

    produced by the rotating plane of the blade. On the other hand, in

    the case of a drag-type wind rotor, the torque is generated using the

    moment due to the drag.

    C T  ¼  T 

    0:5r ARV 2∞

    (5)

     2.2. Design of helical Savonius blade shape

    As shown in Figs. 1 and 2, a variety of parameters are used todesign a helical Savonius wind turbine blade. Some representative

    design parameters are as follows: the aspect ratio (a), overlap ratio

    (b), twist angle (f), and azimuth angle (q). The aspect ratio   ’a0 is

    dened as the ratio of the height (H ) to the diameter (D) of the

    blade, as shown in Eqn (6). In order to   nd the inuence of the

    aspect ratio, this study considered the effective   ’a0 as one of the

    primary parameters, which may increase the rotor performance

    ef ciency, as reported in previous papers (see Refs.  [13,19]).

    a ¼ H 

    D  (6)

    Equation (7)  represents overlap ratio   ’b0, where b   is the ratio of 

    the gap between two adjacent blades (e) to the distance between

    both blade ends (D) [18]. explained the effect of the overlap ratiobetween blades using particle image velocimetry (PIV). The

    parameter ’e’ is used to dene a gap, and the oncoming wind blows

    through the gap along a concave surface of the blade, which lets air

    move through this gap and reach an opposite blade. When the

    overlap ratio   b   increases to some extent, the torque and power

    coef cient reach their maximums and decrease (see Refs. [38,39]).

    Hence, overlap ratio b  is one of the design parameters used to in-

    crease the performance of Savonius rotor blades. Some papers have

    already been published on this subject (see Ref.  [10,11,13]). There-

    fore, the effect of the overlap ratio was not considered in this study.

    b ¼ e

    D  (7)

    The twist angle is de

    ned as the twist angle between the upper

    and lower end-plates of the blades. In order to properly join all the

    blades and stabilize the  ow around them, the use of both upper

    and lower end-plates was the best choice, as previously suggested

    (see Refs. [20,21]). Regarding the aspect ratio,  a  was set to 1.33:1,

    which was considered to be the optimum shape [19]. Overlap ratio

    b   was set to 0.167, and end-plates were installed. In order to

    conduct an experiment and numerical analysis based on different

    twist angles, we made four different models: - 0, 45, 90, and

    135.

    In the case of a Savonius wind rotor, the projection area would

    change along a cycle of rotation when two blades are rotating.

    Therefore, when the blades are rotating, a performance evaluation

    needs to consider a full cycle. Depending on the twist angle, the

    projection area appears to have a variety of shapes: a nut, ellipsoid,

    almost circle, etc. At a twist angle of 0, the projection area has the

    shape of two partly overlapping circles. As the twist angle in-

    creases, however, the projection area turns into an ellipsoid shape,

    as indicated in Fig. 3. Therefore, the various projection area shapes

    at different twist angles were taken into consideration in this study.Note that even at different twist angles, the wind turbine was

    designed to have projection areas with identical average sizes. The

    maximum, minimum, and average projection areas are listed in

    Table 1. The   gures in this table indicate that the difference be-

    tween the minimum and maximum projection areas became lower

    as the twist angle increased.

     2.3. Wind tunnel experiment 

    The experiments were carried out in a large-scale boundary

    Fig. 5.  Experimental setup used for wind tunnel test.

    Fig. 6.  Variation of velocity correction factor with S/C [21].

     J.-H. Lee et al. / Renewable Energy 89 (2016) 231e 244234

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    layer wind tunnel at Pusan National University. The dimensions of 

    the wind tunnel were 2  m    2.1 m    20  m. A 185kW  three-phase

    variable speed DC motorwas used to keep the wind speed constant.

    The maximum wind speed was limited to 23 m/s with the turbu-

    lence intensity less than 1% (see Ref.   [17]). One of authors previ-

    ously described the experimental method in detail (see

    Refs.   [22,23]). Therefore, only a short introduction and brief 

    description of the experiment is given here. Fig. 4 shows the details

    of the experimental setup employed. A pitot tube was installed 5 m

    ahead of the wind turbine to measure the non-disturbed wind

    speed in the upstream region. The incoming wind speed was

    measured using a micro-manometer (FCO12).

    The incoming wind from the wind tunnel rotated the blade and

    generated rotating power. The rotational power produced as a

    result of the wind  ow was analysed using a torque meter (TRD-

    50KC) built in a circular box placed below the turbine model. When

    measuring the torque, we used a powder brake (ZKG-50YN) to

    create force control power. The rotational speed (rpm) of the wind

    turbine was measured using a tachometer, which was installed to

    receive the signal sent by an optical sensor (ROS-5P). The torque

    meter was connected to a computer through an A/D converter,

    through which the voltage signal produced by the torque meter

    was transmitted to the computer. The signal travelling from thetorque meter to the computer was acquired by means of in-house

    code, which was coded using the   ’Labview’ platform data acquisi-

    tion software. The output power of the helical Savonius wind tur-

    bine was calculated based on the measured values. Fig. 5 shows the

    helical Savonius wind turbine model and measurement devices

    used in the experiment.

     2.4. Wall interference effect (blockage effect)

    The   C  p   of the wind turbine was affected by the wall (see

    Refs.   [21,22]). Many researchers have tried to study this effect.

    Among them [21]; suggested a relation for the velocity correction

    due to the blockage ratio of a Savonius wind turbine, as shown in

    Eqn (8) and Fig. 6.

    V c V 

      ¼  1

    1  m S C (8)

    where the blockage ratio (S /C ) is the ratio of the wind turbine

    projection area (S ) and wind tunnel cross-sectional area (C ). V is the

    free stream velocity, V c  is the correction velocity, and m represents

    the coef cient of wall, which had a value of one. In our study, the

    values of   S /C   and   V c /V   were 0.092 and 1.15, respectively. After

    correction, the velocity in the wind tunnel during our experiments

    was increased from 10   m/s   to 11.5   m/s, while the velocity in the

    numerical simulations was changed from 8  m/s to 9.2  m/s.

    3. Numerical analysis

    In this study, the numerical simulations were coaxially per-

    formed using ANSYS Fluent, which is a commercial computational

    uid dynamics (CFD) solver. This software calculates the compli-

    cated  ow structure based on the  nite volume method (FVM) of 

    the NaviereStokes governing equation, which is suitable for

    resolving the problems associated with the interaction between the

    complicated on-coming wind   ow and the rotating blades. The

    numerical domain and meshes were generated using ANSYS ICEM.

    The number of meshes used in this study ranged from 1,200,000 to

    1,500,000.

    In order to calculate the   ow around the wind turbine, it is

    important to set an appropriate iteration time at each step during

    the rotation of the blade. Asthe subdomain is rotated in each step, it

    reconnects with the external domain so that the wind   ows are

    readjusted and repeatedly renewed. Therefore, after creating this

    unsteady condition, it is  nally stabilized. The  nal values depend

    on the number of iterations (i.e. 50 iterations in our study) and then

    becomeconverged. In addition, the data began to be savedafterve

    rotations of the turbine rotor to ensure  ow stabilization. The data

    began to be saved after  ve rotations of the turbine rotor to ensure

    ow stabilization.

     3.1. Governing equation

    The turbulence model employed in this paper requires an un-

    steady Reynolds average NaviereStokes (URANS) analysis. In this

    case, the governing equations under a Newtonian   uid condition

    required two equations: the continuity equation expressed in Eqn

    (9) and momentum equation expressed in Eqn (10).

    vuiv xi

    ¼ 0 (9)

    vuiv

      þ  v

    v

     x juiu j ¼

    1

    r

    v p

    v

     xi

    þ  v

    v

     x jn

    vuiv

     x j

     u0iu0

     j!   (10)where   ui   and   u

    0i   are the mean and   uctuating components,

    respectively, of velocity in the xi direction. In addition, p is the mean

    pressure,  n   is the kinematic viscosity,   r  is the density of the  uid,

    and t is the time. The Reynolds stress u0iu0

     j also needs to be modelled

    to close the problem mathematically. (See Ref.   [26]   Among the

    various turbulence models (e.g., standard k-u and k-ε, etc), the k-ε

    RNG model was chosen to better predict the swirling effect behind

    the rotating blade, particularly to enhance the accuracy of the rapid

    strain and streamline curvature (see Refs.   [24,26,27]. The turbu-

    lence kinetic energy (k) is also described in Eqn(11). The turbulence

    dissipation rate (ε) is given by Eqn (12).

    r DkDt  ¼  v

    v x j

    akmeff 

    v

    kv x j

    !þ Gk   rε   (11)

    rDk

    Dt  ¼

      v

    v x j

    aεmeff 

    v x j

    !þ C 1εGk

    ε

    k  C 2εr

    ε2

    k   Rε   (12)

    where  ak and  aε  are the turbulent Prandtl numbers for k and   ε. In

    addition, meff  and  Gk are the dispersion coef cient and the genera-

    tion of turbulence kinetic energy due to the mean velocity gradi-

    ents, respectively. In these equations,   C 1ε   and   C 2ε   are constants

    having values of 1.42 and 1.68, respectively. In addition, the term  Rεis used to improve the accuracy for rapidly strained   ows (see

    Refs. [24,26,27].

    A k-ε  RNG turbulence model was selected for our analysis. In

    Fig. 7.   Overall domains of boundary and internal condition used in numerical analysis.

     J.-H. Lee et al. / Renewable Energy 89 (2016) 231e 244   235

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    order to deduce the link between the pressure and velocity in the

    calculation domain, the semi-implicit method for pressure-linked

    equation (SIMPLE) algorithm was used.

    In order to deduce the link between the pressure and velocity in

    the calculation domain, we implemented a second-order upwind

    scheme (thus improving accuracy and feasibility) rather than using

    a  rst-order scheme. In order to convert the continuity equation

    into a discrete Poisson equation for pressure, the Simple method

    was applied (see Refs.   [11,14,27]). The differential equations are

    linearized and solved implicitly in sequence, starting with the

    pressure equation (predictor stage), followed by the momentum

    equations and the pressure-correction equation (corrector stage).

    In order to manipulate the gradient, we used a least-squares cell-

    based scheme. (See Ref.  [28]).

    The time step we used in the calculation was 5.89 104 sec at

    TSR¼1 (i.e. 1 rotation every time step) to observe the detailed

    structure of the separated wake behind the turbine blades. For a

    reliable result, the calculation was continuously made to achieve

    consistent torque from each blade during one cycle. In addition, in

    order to provide a suitable time step, the CFL number was main-

    tained at less than 10, which is a bit unsuitable, but the standard

    wall function compensates for the wall treatment instead.

    During each iteration, the values obtained for the variablesshould get closerand closer so that they converge. For some reason,

    the solution can become unstable, so a relaxation factor refers the

    value from the previous iteration to dampen the solution and cut

    out steep oscillations. As a rule of thumb in this study, we simply

    keep the relaxation factors at default, which is quite reasonable for

    especially cold   ows without combustion. In our study, we used

    pressure 0.3, body force 1, momentum 0.8, turbulent kinetic energy

    0.8, turbulent dissipation rate 0.8, and turbulent viscosity 1.

     3.2. Boundary conditions

    For appropriate analysis, the overall domain was divided into

    two sub-domains: surrounding   xed and inner rotating bladed

    domains as shown in Fig. 7. The total number of grids was 1.0~ 1.5

    million, and the grid shape is shown in Fig. 8. Fig. 8 (a) and (b) are

    the main grid shapes of the rotating rotor and surrounding outer

    domain, respectively. In order to link the inner and outer domains,

    the interface condition was used to describe the separated wake

    ow interaction with the rotating blades and surrounding region. In

    addition, the sliding mesh model (SMM) was used for a (pseudo-)

    rotating mesh to simulate the rotating blades. The sliding mesh

    could be effectively used in a case where the mesh did not deform.

    The rotational speed could be set depending on the experimental

    conditions (see Refs. [11,24,27]).

    In order to impose a similar condition as the wind tunnel, the

    inlet boundary conditions were set as follows: velocity inlet at a

    uniform velocity of 8 m/s, and the outlet atmospheric pressure

    condition at 1 atm. The no-slip wall condition was applied to the

    surface of the domain wall and the blade surface. In terms of tur-

    bulent kinetic energy (k), k is dened as 12 u0iu0

     j ¼  12 ðu

    02 x   þ u

    02 y   þ u

    02 z  Þ ¼

    32 u

    02 and the axial stresses are assumed to be approximately 0.7 in

    our study. Therefore, the turbulent kinetic energy (k) and turbulentdissipation rate (ε) are dened as a unit. The wall boundary con-

    dition was applied to the side and top/bottom wall planes. The

    moving wall condition was set for all the moving components such

    as the helical blades, main supporting pipe, and end plates. In order

    to observe the vortex formation behind the blades in detail, the

    downstream size of the sub-domain was set at around 4D.

    Regarding the sub-domain side, this study mainly attempts to

    understand the near-vortex   ow close to the blades determining

    the   ne subdomain in the downstream approximately 4D, which

    Fig. 8.  Mesh generation and distribution around VAWT.

     J.-H. Lee et al. / Renewable Energy 89 (2016) 231e 244236

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    includes the smallest scales of the vortex. In fact, a parametric study

    was also conducted for the downstream subgrid of the wind blades.

    It was found that an approximately 4D   to 6D   subdomain in the

    downstream of the blades was enough to generate small-scale

    eddies. In addition, in order to maintain the vortex in the region

    that is farther downstream, the midsized subdomain was also

    created so that the vortex region was still maintained farther

    downstream. One of the interesting facts in the result is that the

    dissipation of the vortex wake behind the blades depends on the

    twist angle (e.g., see Fig. 12, and the periodic regular vortex wake

    appears downstream, whereas the dissipation seems faster when

    the twist angle increases).

    4. Results and discussion

    To analyze the results, we compared the  C  p values with various

    TSRs. In this study, the wind tunnel experiment results were

    compared with those of the numerical simulations. Based on the

    numerical analysis, C T was examined at various azimuths under the

    condition that the blade was being rotated. Furthermore, we also

    investigated how the air ow changed at different azimuths for the

    Savonius wind turbine.

    4.1. Power coef  cients of experimental and numerical analysis

    The Reynolds numbers used in this study were 1.24106 and

    1.55106 depending on the averaged projection area.  Fig. 9 shows

    the TSR versus   C  p  plot for both the experimental and numerical

    simulation results at different twist angles (f) ranging from 0 to

    135.

    Because of the blockageeffect, C  p,max was reduced to38.2% in the

    experiments and numerical simulations. Compared to 0 and 45,

    C  p  appeared relatively low at twist angles of 90 and 135.  C  p,max

    was found to be between TSR values of 0.5 and 0.65 for all of the

    twist angles. In addition, the  C  p  values were not present below a

    TSR of 0.4 in the experiment, which was due tothe high mechanical

    friction between the main axle of the Savonius turbine and the

    mechanical powder brake. The difference between the C  p,max values

    in the experimental and simulation results was the largest (around

    0.02) at the 45 twist angle, whereas at the 135 twist angle, this

    difference was found to be very small (i.e. almost negligible). The

    performance of the Savonius wind turbine was observed to be the

    most ef cient at the 45 twist angle from both the experiments and

    numerical analysis, with a  C  p of 0.13 at a TSR of 0.54, whereas the

    twist angle with the lowest value of C  p was 135, with a C  p of 0.12 at

    a TSR of 0.54.

    All experimental data may contain more or less uncertainty. An

    uncertainty analysis was carried out for all experimental results to

    assess their condence levels, following the method suggested by

    Ref.   [25]. The total error consists of the bias error and precision

    error. The bias error can be minimized by carefully calibrating themeasuring instruments. To evaluate the precision error, the stan-

    dard deviation of the sample records was calculated for the surface

    pressure. The total error, with 95% condence, is depicted as a form

    of error bar. (see Fig. 9) As shown in the  gure, the maximum error

    of uncertainty reaches approximately 5% at most.

    4.2. Temporal variation of torque coef  cient at different azimuths

    Fig. 10 shows the torque coef cient (C T ) values at different azi-

    muths. When the azimuth was varied, C T attained its highest value

    of 0.34 at a twist angle of 45 and TSR of 0.45. The graphs also

    indicate that the phase difference of  C T  decreased as the twist angle

    increased. At a twist angle of 135, the phase difference was the

    least.In the experiment, the torque sensoractually reads the averaged

    torque values during the measurement so that the values of 

    different azimuth angles in real time may not be possible or

    available owing to the hardware limitations of our experiment. In

    addition, depending on the condition of the wind tunnel, the torque

    signal sometimes becomes unstable in the early stages of mea-

    surement. Therefore, during each measurement, we waited to

    obtain a stable condition that yielded a reliable rpmand torque. The

    averaged values were obtained after waiting for approximately

    5e10 min to get reliable values in the tunnel. For the numerical

    simulation, the torque variation having consistent periodic values

    from each blade was averaged for each cycle.

    In the result, negative  C T  values occurred in the azimuth angle

    ranges of 60

    -150

    and 240

    -330

    at twist angles of 0

    , 45

    , and135, with a TSR of 0.88. Regarding this observation, which will be

    explained shortly, it is inferred that a force by air is not properly

    transferred to the concave surfaces of both blades. Instead, it might

    affect convex surfaces. However, in a case where TSR was less than

    0.45, no negative values were found. This might be because the air

    resistance increased at the convex part of the blade in comparison

    to the rotational power of the turbine as the rotational speed

    increased. In contrast, the blades with twist angles of 135 did not

    show any negative value of  C T  at TSR  ¼  0.88.

    Fig. 11 shows C T  values with a TSR of 0.6 at different azimuths.

    Interestingly, in Fig. 11(a) and (b), the C T of blade 1 tends to increase

    and decrease within the range of 225-270. However, this phe-

    nomenon was not observed in the case of blades with twist angles

    of 90

    and 135

    . It seems that the twist angle caused the internal

    Fig. 9.  Power coef cient variations against TSR.

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    ow to circulate effectively. In addition, with twist angles of 0 and

    45, the internal   ow through the central overlap hole stuck the

    main axis pipe during the rotation of the blade, and then moved to

    the opposite side of the blade. When the twist angle was 90 , the

    instant kink of the torque coef cient did not appear because of the

    twist angle. In addition, with an increase in the twist angle, the

    Fig. 10.   Torque coef cient variations against TSR.

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    convex surface side always faced the on-coming wind, which

    reduced the torque coef cient. From this observation, it can also be

    implied that the generated torque would remain consistent as the

    twist angle increased.

    Fig. 11.   Torque coef cient variations of Blades 1 and 2 at different azimuths.

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    4.3. Flow visualization at different azimuths

    Fig. 12 shows the vortex formation at a twist angle of 0 and

    azimuth angle of 0, 45, 90, and 135. We used the Q-criterion

    method, which can be de

    ned as the 

    ow regions with a positivesecond invariant of the velocity (see Refs.  [29e31]). The value for

    the Q-criterion coef cient was set as 0.011 in this case. In the case of 

    the Savonius wind turbine, vortex formation was in the direction of 

    rotation. As shown in the   gure, the symmetric vortex pairs are

    separated from both sides of the blade end and propagated

    downstream, yielding horseshoe-shaped vortex structures. In this

    visualization scheme, it is noticeable that the vortex is a bit

    complicated, but owing to the end plates they would be making

    better stable wake shape.

    Fig. 13 shows the case with a twist angle of 0 and a TSR of 0.6 at

    different azimuths. At an azimuth angle of 0, the results show that

    the air did not directly impact on the concave surface of the blade,

    as shown in Figs.13(a) and 14(a). Instead, it impacted on the convex

    surface of blade 2, and then hit the concave surface of blade 1.

    Figs. 13(c) and 14(b) show the air-ow pattern at an azimuth angle

    of 90. Looking at the streamlines shown in  Fig. 13  and velocity

    vector  eld in Fig. 14, it can be seen that the air moves towards the

    concave surface, and the 

    ow separates at the inner and outer re-gions. Subsequently, the air moves towards the opposite blade,

    passing through a narrow space between the shaft and the blades.

    At this moment, the air entering blade 1 hits the concave surface of 

    blade 2, which creates the rotational power for blade 2. On the

    other hand, Figs. 13(b) and (d) suggest that the air moves towards

    the concave part of the blade. It is also found that when the concave

    surface of the blade receives the force of the air, this force is

    transferred to the concave surface of the opposite blade.

    In Fig.14(a), the air surrounding the shaft slowlymoves from the

    concave surface of blade 2 to the concave surface of blade 1. In

    contrast, Fig. 14(b) shows that the air moving from blade 2 to the

    inside of blade 1 moves relatively fast. Moreover, the area marked

    by the black circle in Fig. 14 is the point where the separated eddies

    Fig. 12.  Q-criterion distribution around Savonius wind turbine (Q-value was 0.011).

    Fig. 13.  Streamline and speed magnitude contours at different Azimuths.

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    occur in the direction indicated by the arrow.

    Fig.15 shows the blade surface pressure (C  pr ) and velocity vector

    elds at twist angles of 0 and 135 at an azimuth angle of 45.

    Fig. 15(a) shows the vector eld around the blade. In the  gure, thewind directions are toward the page. It can be seen that the surface

    of the blade is divided into two parts, i.e. right and left. Moreover,

    the surface pressure is the same at each part. In the case of 

    Fig. 15(b), we can see that unlike those at a twist angle of 0, here

    the directions of the velocity vectors are not only towards the left

    and right but also in the upward and downward directions. In

    addition, the pressure  elds are different in the upper and lower

    portions of the blade. Generally, the pressure has been found to

    increase near the end plate. This seems to occur as a result of the

    wall interference effect by the end plate.

    Fig. 16 presents and compares the surface pressure distributions

    for the twist angles having the highest and lowest performances.

    For the azimuth angle having the highest performance,   Fig. 16

    shows that the pressure side of the blade (i.e. concave surface)creates a pressure-driven ow on the suction side of the blade (i.e.

    convex surface). By contrast, for the case having the lowest per-

    formance, the pressure side maintains high pressure, whereas the

    suction side has little effect on the pressure-driven  ow.

    Fig. 17   shows the surface pressure distribution on the blade

    surfaces with different twist angles. For a twist angle of 0 (see

    Fig. 17(a)), the surface pressure close to the end plates experi-ences little change, but as the twist angle increases, the surface

    pressure increases gradually at the bottom area close to the end

    plate and reaches a maximum at a twist angle of 135 (see

    Fig. 17(d)). In addition, in Figs. (a) and (b), it is noted that the

    surface pressure coef cient at the concave surface has an almost

    constant distribution, whereas it increases substantially at the

    convex surface.

    Fig. 18   shows the sectional averaged pressure distribution

    around blades with different twist angles. For slice S1, the overall

    pressure distribution is a bit higher than that of the other slices. The

    implication of this  gure is that in the case of twist angle 0, the

    oncoming wind impacts the blade at a perpendicular angle directly

    so that the surface pressure on the blade is almost consistent along

    the lateral direction through the blade. However, as the twist anglechanges, the wind is in multiple directions (i.e. horizontal and

    vertical) along the blade surface, and the suction pressure increases

    (i.e. the colour turns brighter at high twist angles). In addition, the

    Fig. 14.  Snapshots of velocity vector  elds at different azimuths.

    Fig. 15.   Surface pressure (C  pr ) and velocity 

    eld at twist angles of 45

    and 135

    with an azimuth angle of 45

    . In the 

    gure, the wind directions are toward the page.

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    Fig. 16.  Sectional pressure distribution indicating the maximum and minimum  C  pr . In the  gure, (a) and (c) are the case of maximum C  pr  and (b) and (d) the minimum  C  pr .

    Fig. 17.  Averaged surface pressure distribution for different twist angles.

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    stagnant pressure close to the end plates is a bit high for the blade

    with a twist angle of 0 (see the slices S1 and S5. The suctionpressure would be high close to the end plate). However, this effect

    seems tobe reduced for the blade with a twist angle of 135 (see the

    slice S5). Considering the structural stability, this effect reduces

    relatively the vertical load (vertical lift force and bending moment,

    etc.) on the main rotational axis (i.e. the negative lift force increases

    as the twist angle increases).

    5. Concluding remarks

    This study investigated the performance and shape character-

    istics of a helical Savonius wind turbine at various twist angles. The

    power coef cient (C  p) values at different TSRs and torque coef -

    cient (C T ) values at different azimuths for twist blade angles of 0

    ,45, 90, and 135 were observed under the condition that the

    projection area and aspect ratio were constant. The keyconclusions

    are summarized as follows.

    1) The simulation results successfully veried the experiment re-

    sults at a range of TSRs and maximum power coef cient (C  p,max)

    values as the Savonius wind turbine blade twist angle was

    varied.

    2) The maximum  C  p  appears to be approximately 0.13 at a twist

    angle of 45. However, at twist angles of 90 and 135, the value

    of the power coef cient (C  p) became lower than that at 0, but

    the maximum C  p appeared to be similar.

    3) When the twist angle was greater than 90, itwasfoundthat the

    torque coef 

    cients stabilized and remained constant.

    4) The maximum C T  was observed at an azimuth angle of 45 and

    twist angle of 0 but varied with the azimuth and twist angles.5) Regarding the surface pressure distribution around the blade,

    when the convex blade faced the  ow, the surface pressure had

    the maximum distribution, while the concave blade had the

    minimum. While the blades were rotating, some sections had an

    effective torque, and others had a relative drag force, which

    retarded the blades rotation.

     Acknowledgements

    This work was supported by the Human Resources Develop-

    ment of the Korea Institute of Energy Technology Evaluation and

    Planning (KETEP) grant fundedby the Korea government Ministry

    of Knowledge Economy (No. 20124010203230, 20114010203080).

    In addition, this research was supported by Basic ScienceResearch Program through the National Research Foundation of 

    Korea(NRF) funded by the Ministry of Education, Science and

    Technology(2013005347).

    This research was also supported by the Fire Fighting Safety  &

    119 Rescue Technology Research and Development Program funded

    by the Ministry of Public Safety and Security (MPSS-2015-80).

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