efficiency improved by acid texturization for multi

8
Efficiency improved by acid texturization for multi-crystalline silicon solar cells Yuang-Tung Cheng a , Jyh-Jier Ho a,, Song-Yeu Tsai b , Zong-Zhi Ye a , William Lee b , Daw-Shang Hwang a , Shun-Hsyung Chang c , Chiu-Cheng Chang d , Kang L. Wang e a Dept. of Electrical Eng., National Taiwan Ocean University, No. 2 Peining Rd., Keelung 20224, Taiwan b Photovoltaics Technology Center, Industrial Technology Research Institute, No. 195 Chung Hsing Rd., 4 Sec. Chutung, Hsinchu 31040, Taiwan c Dept. of Microelectronic Eng., National Kaohsiung Marine University, No. 142 Haijhuan Rd., Kaohsiung 81143, Taiwan d Risk Management, Asia University, 500, Lioufeng Rd., Wufeng, Taichung 41354, Taiwan e Device Research Lab, Dept. of Electrical Eng., University of California, Los Angeles, CA 90095, USA Received 22 June 2010; received in revised form 17 October 2010; accepted 29 October 2010 Available online 26 November 2010 Communicated by: Associate Editor Takhir Razykov Abstract In this paper, we will show that efficiency of multi-crystalline silicon (mc-Si) solar cells may be improved by acid texturization. In order to enhance overall efficiency of mc-Si for solar-cell applications, the surface treatment of texturization with wet etching using appropriate solutions can improve incident light into the cell. Alkali etchant cannot produce uniformly textured surface to generate enough open circuit voltage (V OC ) and high efficiency of the mc-Si due to the unavoidable grain randomly oriented with higher steps formed during etching process. Optimized acid etching conditions can be obtained by decreasing the reflectance (R) for mc-Si substrate below levels generated by alkali etching. Short-circuit current (I SC ) measurements on acid textured cells reveal that current gain can be significantly enhanced by reducing reflection. The optimal acid etching ratio HF:HNO 3 :H 2 O = 15:1:2.5 with etching time of 60 s and lowering 42.7% of the R value can improve 112.4% of the conversion efficiency (g) of the developed solar cell. In order to obtain more detailed information of different defect region, high-resolution light beam induced current (LBIC) is applied to measure the internal quantum efficiency (IQE) and the lifetime of minority carriers. Thus, the acid texturing approach is instrumental to achieve high effi- ciency in mass production using relatively low-cost mc-Si as starting material with proper optimization of the fabrication steps. Ó 2010 Elsevier Ltd. All rights reserved. Keywords: Texturization; Alkali etching; Acid etching; Solar cell performance; Conversion efficiency; Internal quantum efficiency 1. Introduction Crystalline silicon (c-Si) is a material commonly used by terrestrial photovoltaics (PV) industry because of non-tox- icity and abundance (25% of the Earth’s crust). In recent years, the multi-crystalline silicon (mc-Si) has become the most important substrate material for solar-cell applica- tions. For the worldwide PV market, mc-Si solar cells account for around 50%, which is expected to steadily increase in the near future (Panek et al., 2005; Gangopad- hyay et al., 2007). This is mainly because mc-Si solar cells have the lowest manufacturing cost at the mass production level (Goetzberger et al., 2003; Poullikkas, 2010). The mc-Si wafers contain high concentrations of impu- rities and defects, which are detrimental to the minority- carrier lifetime (Nelson, 2005) and lead to loss of conver- sion efficiency of the solar cells, thus degrading the electri- cal properties of the bulk material. Meanwhile, commercial mc-Si solar cells have lower efficiencies than those of single- crystalline silicon (sc-Si) cells. It is known that texturization 0038-092X/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.solener.2010.10.020 Corresponding author. Mobile.: +886 92 8346560; fax: +886 2 24635408. E-mail address: [email protected] (J.-J. Ho). www.elsevier.com/locate/solener Available online at www.sciencedirect.com Solar Energy 85 (2011) 87–94

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Available online at www.sciencedirect.com

www.elsevier.com/locate/solener

Solar Energy 85 (2011) 87–94

Efficiency improved by acid texturization for multi-crystallinesilicon solar cells

Yuang-Tung Cheng a, Jyh-Jier Ho a,⇑, Song-Yeu Tsai b, Zong-Zhi Ye a, William Lee b,Daw-Shang Hwang a, Shun-Hsyung Chang c, Chiu-Cheng Chang d, Kang L. Wang e

a Dept. of Electrical Eng., National Taiwan Ocean University, No. 2 Peining Rd., Keelung 20224, Taiwanb Photovoltaics Technology Center, Industrial Technology Research Institute, No. 195 Chung Hsing Rd., 4 Sec. Chutung, Hsinchu 31040, Taiwan

c Dept. of Microelectronic Eng., National Kaohsiung Marine University, No. 142 Haijhuan Rd., Kaohsiung 81143, Taiwand Risk Management, Asia University, 500, Lioufeng Rd., Wufeng, Taichung 41354, Taiwan

e Device Research Lab, Dept. of Electrical Eng., University of California, Los Angeles, CA 90095, USA

Received 22 June 2010; received in revised form 17 October 2010; accepted 29 October 2010Available online 26 November 2010

Communicated by: Associate Editor Takhir Razykov

Abstract

In this paper, we will show that efficiency of multi-crystalline silicon (mc-Si) solar cells may be improved by acid texturization. Inorder to enhance overall efficiency of mc-Si for solar-cell applications, the surface treatment of texturization with wet etching usingappropriate solutions can improve incident light into the cell. Alkali etchant cannot produce uniformly textured surface to generateenough open circuit voltage (VOC) and high efficiency of the mc-Si due to the unavoidable grain randomly oriented with higher stepsformed during etching process. Optimized acid etching conditions can be obtained by decreasing the reflectance (R) for mc-Si substratebelow levels generated by alkali etching. Short-circuit current (ISC) measurements on acid textured cells reveal that current gain can besignificantly enhanced by reducing reflection. The optimal acid etching ratio HF:HNO3:H2O = 15:1:2.5 with etching time of 60 s andlowering 42.7% of the R value can improve 112.4% of the conversion efficiency (g) of the developed solar cell. In order to obtain moredetailed information of different defect region, high-resolution light beam induced current (LBIC) is applied to measure the internalquantum efficiency (IQE) and the lifetime of minority carriers. Thus, the acid texturing approach is instrumental to achieve high effi-ciency in mass production using relatively low-cost mc-Si as starting material with proper optimization of the fabrication steps.� 2010 Elsevier Ltd. All rights reserved.

Keywords: Texturization; Alkali etching; Acid etching; Solar cell performance; Conversion efficiency; Internal quantum efficiency

1. Introduction

Crystalline silicon (c-Si) is a material commonly used byterrestrial photovoltaics (PV) industry because of non-tox-icity and abundance (25% of the Earth’s crust). In recentyears, the multi-crystalline silicon (mc-Si) has become themost important substrate material for solar-cell applica-tions. For the worldwide PV market, mc-Si solar cells

0038-092X/$ - see front matter � 2010 Elsevier Ltd. All rights reserved.

doi:10.1016/j.solener.2010.10.020

⇑ Corresponding author. Mobile.: +886 92 8346560; fax: +886 224635408.

E-mail address: [email protected] (J.-J. Ho).

account for around 50%, which is expected to steadilyincrease in the near future (Panek et al., 2005; Gangopad-hyay et al., 2007). This is mainly because mc-Si solar cellshave the lowest manufacturing cost at the mass productionlevel (Goetzberger et al., 2003; Poullikkas, 2010).

The mc-Si wafers contain high concentrations of impu-rities and defects, which are detrimental to the minority-carrier lifetime (Nelson, 2005) and lead to loss of conver-sion efficiency of the solar cells, thus degrading the electri-cal properties of the bulk material. Meanwhile, commercialmc-Si solar cells have lower efficiencies than those of single-crystalline silicon (sc-Si) cells. It is known that texturization

88 Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94

technology can reduce the reflection losses (Gangopadhyayet al., 2007), thus overall efficiencies on mc-Si solar-cellapplications can be improved. It has been a growing inter-est in the development of surface treatment to enhancelight-trapping cells by several methods, such as the use ofphysical anti-reflection sputter (Ho et al., 2005; Chenget al., 2010; Hsu and Lee, 1998), reactive ion etcher(RIE) (Macdonald et al., 2004), laser process (Dobrzanskiand Drygala, 2007), or chemical wet etching (Steinert et al.,2005; Nishimoto et al., 1999; Yair and David, 2003; Singhet al., 2001). Among these methods, the wet etching for tex-turing the surface is the major industrial process because ofits low-cost, high etching rate, and large-area uniformity.

It is well accepted that changes of etching condition willhave a great influence on the surface morphology of mc-Sisubstrates. There are two well-known conditions for thewet-etching texturization on the mc-Si surface morphology,i.e., acid and alkali etching solution. Alkaline random tex-turing is not suitable to apply on mc-Si substrate due to itsanisotropic nature. Because of various grain orientations,alkali texturization for the mc-Si has little usefulness andcannot generate sufficient open circuit voltage (VOC)(Hauser et al., 2003).

Acid texturing, performed with solutions containinghydrofluoric acid (HF) and nitric acid (HNO3) that tend toisotropically etch, can result in features with rounded (pit)surfaces, as opposed to flat-sided features which arise fromalkaline etches. Thus, acid texturization is an economicalway to improve the VOC value. Because the acid texturizationis very simple, cheap, fast and suitable for mass production,present technology is very promising for mc-Si solar cellsmanufacturing. For the HF:HNO3:H2O mixture used inour research, the reactions between the mixture and mc-Siare given as follows (Shimura, 1989):

3Siþ 4HNO3 ! 3SiO2 þ 4NOþ 2H2O ð1Þ

SiO2 þ 6HF! H2SiF6 þ 2H2O ð2Þ

3Siþ 4HNO3 þ 18HF! 3H2SiF6 þ 4NOþ 8H2O ð3Þ

According to Robbins and Schwartz (1959, 1960, 1961),HNO3 creates an oxide layer at the silicon wafer surface(Eq. (1)) that can subsequently be etched away with HF

φ

r

Light 2

r

H FR2

SR2

Fig. 1. The partial hemispherical structure of surface reflection after acid etchlight with the first reflections (FR1 and FR2) and the second reflection (SR1

(Eq. (2)). The overall etching reaction is written inEq. (3). The actual reaction mechanism is quite compli-cated and involves many elementary reactions.

In order to increase the light-trapping as mentionedabove, surface structure analogous to an oval pit is formedfor mc-Si after acid etching. To simplify the model, wehypothesized that a partial hemisphere makes up a surface,as shown in Fig. 1, in which the second reflections (SRl andSR2) cannot occur for some light that meets the bottom ofsuch a partial hemisphere, while several reflections couldhappen for some other incident light. On the basis of par-tial hemisphere structure, the surface reflectance (R) can becalculated as follows (Nishimoto et al., 1999):

R ¼

Pni¼1

½f ðhÞ�i � pr2R

dðsin2 hÞ� �

pð2rH � H 2Þð4Þ

f ðhÞ ¼ 1

2

sin2ðh� /Þsin2ðhþ /Þ

þ tan2ðh� /Þtan2ðhþ /Þ

" #ð5Þ

where r and H separately refer to radius and height of thepartial hemisphere; h and / are angles of reflectance andtransmittance, respectively. The ratio of H to r (H/r) ofacidic etching hemisphere determines the value of surfacereflectance, for which the minimal R value is required forhigher H/r value (Cheng et al., 2010). Higher ratiosincreases the probability of second bounce in hemispherestructure for incoming photons.

Increasing overall efficiency of solar cells is technicallyfeasible in laboratory as described previously. However,the PV industry needs non-destructive technologies permit-ting the mapping and detection of impurity and defect con-tent in the solar cells. In fact, lower efficiencies in large-areaapplications are mainly due to localized regions of highminority carriers recombination. These defects may be sitesof excess recombination, like grain boundaries being char-acterized by decreasing the ISC values as mentioned above.Thus, mc-Si wafer mapping is performed using the LBICtechnique to measure the diffusion length and the lifetimeof the minority carriers.

The measured short-circuit current ISC, the power PL ofthe incident light and the reflection coefficient R can be

R

D

Light 1

rr

FR1 SR1

ing mc-Si with HF:HNO3:H2O solution. There are two simplified incidentand SR2), respectively.

Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94 89

converted into the local IQE according to the followingequation (Sze, 2002; Kittidachachan et al., 2007):

IQE ¼ I sc=qP L=ðhc=kÞ

� �1

1� R

� �¼ Ielectron

Iphotonð1� RÞ

¼ 1� e�aW

1þ affiffiffiffiffiffiffiffiffiffiDpsp

p ð6Þ

where q is electron charge, h is Plank’s constant, c is thelight velocity, and k is wavelength of the incident light,Ielectron is the induced electron current of solar cell, Iphoton

is the incident photon current and R is reflection coefficienton the absorbed layer calculated by Eq. (4) when i = 1, a isthe absorption coefficient, W is the depletion-layer layer,DP and sP are diffusion coefficient and lifetime of theminority carriers, respectively.

In this paper, the acid solutions with different ratios anddifferent etching times are examined. Mc-Si surfaces withdifferent textured conditions have different electricalparameters. Using the best acid solution ratio and etchingtime, the best overall efficiencies can be obtained.

2. Experimental

2.1. Texturing process

Acid etching mc-Si wafer is more adaptable to industrialmanufacture due to its simplicity with lower cost. The iso-tropic acid texturing for mc-Si wafers has been performedusing the HF and HNO3 mixture. For acid etching solu-tion, the removal of saw damage layer and the surface tex-turing can be obtained in a single step (Lipinski et al.,2003). The etching rate is about 5 lm/min. A series ofexperiments based on acid etching are carried out by differ-ent methods. In the first part of the experiment for mc-Sisolar cell prototypes, the substrate is etched with thesequence of acid solution of HF, HNO3 and H2O in themixture ratio of 2.5:1:2.5 for 15 s, 20 s and 25 s. Duringthe etching optimization, in the second part of the experi-ment, the HF ratios are varied at three different recipesof 7, 15, and 36. The etching-time durations for the fourdifferent sets are taken as 25 s, 30 s, 60 s, and 120 s. Alletchings are carried out at room temperature.

In order to compare acid texturing with anisotropicetching, an alkali solution is used to texture the mc-Si.The alkali solution is prepared by mixing potassiumhydroxide (KOH), isopropyl alcohol (IPA), and deionized(DI) water. A series of experiments on mc-Si texturing arethen carried out by using alkali solution with different mix-ture ratio and different process time. The best etching solu-tion and etching time are KOH:IPA:H2O = 1:2:30 mixtureand 45 min at 75 �C.

2.2. Solar cell fabrication

Czochralski (CZ) mc-Si of p-type with resistivity 0.1–0.5 X cm is used as a starting material for experiment. All

the processes are carried out on 300 lm thick mc-Si waferswith size of the 125 mm � 125 mm. Firstly, the mc-Si sur-face is textured for reducing its reflectance. Secondly, it isdipped into a clean solution with 1:1:5 HCl:H2O2:H2Ofor 20 min and rinsed in DI water. Thirdly, the n-type emit-ter is diffused by phosphorus (P) in open-tube furnace usingconventional POCl3 diffusion source at 835 �C for 10 minpre-deposition followed by 20 min drive-in process. Thefront and back metallization of the diffused mc-Si wafersare carried out using standard Ag-paste and Al-paste forscreen-printed metallization technique followed by bakingand co-firing at a temperature of 750 �C in a conveyer beltfurnace. Finally, the solar cells are edge-isolated by a dicingsaw. For reference purpose, non-textured solar cell is madefrom same batch purchases.

2.3. Measurement

All textured samples are measured by a spectrophotom-eter and also the surface of the samples is examined byscanning electron microscope (SEM). In order to measurethe PV effect, the I–V curves are displayed on a curve tracer(Wacom, WXS-220S-L2). To characterize terrestrial solarcell by using the simplest approach, we measure theinduced photocurrents of the developed devices are mea-sured by the air mass (AM1.5G). The parameters of R

and g are measured with 300–900 nm spectral distribution.The light beam induced current (LBIC) system (model WT-2000, by Semilab Company) is operated at room tempera-ture with a laser wavelength at approximately 850 nm and2 nm/min scanning speed. The solar cells are illuminated byincident light power of 1000 Wm�2. From the values of ISC,PL and R, the local IQE of the developed mc-Si solar cellswith acid and alkali texturization treatment can becalculated.

3. Results and discussions

The SEM surface micrographs of two mc-Si waferstextured with alkali solution and acidic solution are shownin Fig. 2a and b, respectively. In the case of the anisotropicetching image in the best alkali solution (KOH:I-PA:H2O = 1:2:30, etching time = 45 min), Fig. 2a showsthe small tetrahedron pyramid in conjunction with anappropriate choice of the crystal plane orientation on thesubstrate surface. This morphology results in unwantedsteps and crevasses between the grains and cannot suffi-ciently reduce reflectance for our solar-cell applications(Gangopadhyay et al., 2005). However, wet acidic textur-ing (HF:HNO3:H2O = 2.5:1:2.5, etching time = 25 s) inFig. 2b, which tends to etch isotropically, can result in fea-tures with oval pits whose sizes are about 10 lm and inde-pendent of the grain orientation. It is believed that thegenerated oval shape of NO2 gas during texturing reactionof Eq. (1) leads to a spherical structure (Nishimoto et al.,1999). In general, the reflection is reduced because of therandomly distributed and scattering etch pits which are

Fig. 2. The SEM photos of the textured mc-Si, which was etched by (a)alkali solution with KOH:IPA:H2O = 1:2:30 at 75 �C for 45 min, and (b)acid solution with HF:HNO3:H2O = 2.5:1:2.5 at room temperature for25 s.

90 Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94

formed on the surface morphology. The spherical structure(shown in Fig. 1), which is independent of the grain orien-tation, also establishes a simplified model to simulatereflectance behavior simultaneously.

Table 1 compares the opto-electrical parameter values ofthe solar cell prototypes of alkali, acid texturization, andnon-etching process techniques. For the case of acid textur-ing which depends on the oval-pit diameter, the R valuedecreases with increasing etching time, thus enhancingthe electrical property of the material. It is evident fromthis table that all opto-electrical parameters of surface tex-turization using acid solution are much better than those ofnon-etching and alkali solution. Also, the reflectance valuesfor the acid etchant and the alkali etchant improve by39.21% and 2.21% from the non-etching value respectively.

Table 1The opto-electrical parameters of solar-cell prototypes on the mc-Si substrat(KOH:IPA:H2O = 1:2:30), and non-etching values included for comparison.

OE parameters

Etching Etchingtime

Reflectance(R, %)

Current(Isc, A)

Vo(Vo

Non-etching 37.36 2.08 0.5Alkali 45 min 36.51 2.65 0.5Acid 25 s 22.71 2.66 0.5

20 s 23.6 2.65 0.515 s 26.16 2.66 0.5

This shows that acid texturization has the highest conver-sion efficiency (g = 12.61%) with the lowest reflectancevalue (R = 22.71%). These phenomena are consistent withthe simplified model shown in Fig. 1 (Nishimoto et al.,1999), and the reduction in the R values for the acid textur-ization technique can be verified from Eqs. (4) and (5) mak-ing them viable for solar-cell applications (Cheng et al.,2010). The resulting surface morphology (Fig. 2b) simulta-neously produces nano-porous layers which are easily dam-aged by micro-cracks and are thus not suitable for solar-cell applications. In order to obtain the etching optimiza-tion, the HF ratios (HF:HNO3:H2O) are varied in threedifferent proportions of 7:1:2.5, 15:1:2.5, and 36:1:2.5,respectively. The etching-time durations for the four differ-ent sets are obtained as 25 s, 30 s, 60 s, and 120 s.

Fig. 3 shows the surface of a mc-Si wafer textured by anacid etching solution. With these opto-electrical results pre-sented in Table 2, it could be seen in Fig. 3 that texturingscheme at 60 s etching duration with all acid recipes creat-ing an oval-pit surface is successful in achieving lower R

and hence better g values. This is attributed to the fact thatthe saw damage has been totally removed and a layer withmc-Si defects has vanished, thereby enhancing values of ISC

and VOC. If the etch time is too long (120 s), the dimensionof the texture becomes too large. This will cause an increasein reflectance (decrease in ISC) and a large increase of sur-face area (decrease in VOC). Overall conclusions are thatthe 15:1:2.5 ratio of acid solution showing the optimaloval-pit structure (shown in Fig. 3b) by reaching the high-est conversion efficiency (g = 13.19%) with the lowestreflectance (R = 21.41%). Fig. 3d shows the cross-sectionof the acid texturized (HF:HNO3:H2O = 15:1:2.5) surfaceat 60 s. The etched pit with radius (r) about 2 lm and aheight (H) about 3.2 lm is consistent with our model men-tioned above in Fig. 1.

LBIC measurements which have been performed are usedto reveal the distribution of carrier recombination in thewafers. Fig. 4a–e provide a series of LBIC maps demonstrat-ing localized regions with comparative performance of thedeveloped mc-Si solar cells. The dark red regions in theLBIC images correspond to high carrier recombinationzones, while the blue regions are related to low recombina-tion regions where the current is higher. For the non-etchingcondition of Fig. 4a, vast LBIC dark red regions with low

es textured by acid solution (HF:HNO3:H2O = 2.5:1:2.5), alkali solution

ltage

c, V)Shunt resistance(Rsh, X)

Fill factor(FF, %)

Conversionefficiency (g, %)

64 0.44 45 6.2173 1.12 58.15 11.0471 2.91 65.6 12.6169 1.88 61.75 11.797 0.87 58.64 11.27

Table 2The opto-electrical parameters of the mc-Si solar cell for acid textured by different mixture etchant and etching time.

OE parameter

Acid etching ratio Etching time (s) Reflectance(R, %)

Current(Isc, A)

Voltage(Voc, V)

Shunt resistance(Rsh, X)

Fill factor(FF, %)

Conversionefficiency (g, %)

7:1:2.5 25 23.26 2.55 0.568 0.96 59.07 10.86630 22.81 2.64 0.569 2.83 65.52 12.52860 22.71 2.65 0.572 2.67 65.55 12.56

120 23.13 2.56 0.568 0.98 59.27 10.92915:1:2.5 25 28.79 2.48 0.567 0.64 51.7 9.23

30 23.63 2.51 0.569 0.91 57.35 10.39460 21.41 2.71 0.575 4.12 66.73 13.189

120 22.69 2.65 0.572 2.89 65.57 12.56936:1:2.5 25 29.83 2.47 0.567 0.38 50.49 8.9882

30 31.56 2.35 0.566 0.36 50.01 8.500160 28.79 2.49 0.568 0.65 51.6 9.22

120 29.73 2.35 0.566 0.37 50.01 8.5076

Fig. 3. The SEM photos representing the changes of surface morphology for mc-Si etched by the mixture HF:HNO3:H2O of (a) 7:1:2.5, (b) 15:1:2.5, (c)36:1:2.5, respectively, for 60 s etch duration and (d) cross-section image of HF:HNO3:H2O = 15:1:2.5 for 60 s etching.

Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94 91

In depth grain boundary (light yellow)

Damage layer (Dark red)

High performance regions (blue)

High performance regions (blue)

In depth grain boundary (light yellow)

In depth grand boundary (light yellow)

Damage layer (Dark red)

High performance regions (blue)

Damage layer (Dark red)

In depth grand boundary (light yellow)

High performance regions (blue)

In depth grand boundary (light yellow)

Damage layer (Dark red)

High performance regions (blue)

(a)

(b)

(e)

(c)

(d)

Fig. 4. The LBIC maps (step: 150 lm, distance between two metallization lines: 2.9 mm) scanning for (a) non-etching, (b) 45 min alkali etching, and 60 sacid etching with HF:HNO3:H2O mixture of (c) 7:1:2.5, (d) 15:1:2.5, (e) 36:1:2.5 texturing the mc-Si solar cells. Dark red and blue regions indicate low andhigh performance, respectively. Note light yellow colors indicate the discrete grain boundary. (For interpretation of the references to colour in this figurelegend, the reader is referred to the web version of this article.)

92 Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94

performance correspond to high minority carrier recombi-nation, while high performance blue regions increase at thealkali etchant condition (shown in Fig. 4b). Fig. 4c–e showLBIC maps of mc-Si duration 60 s etched by acidHF:HNO3:H2O mixtures of (c) 7:1:2.5, (d) 15:1:2.5 and (e)36:1:2.5, respectively. Although the alkali or acid texturingsolution can remove those low-performance regions, theprocess-time budget in the industrial applications shouldalso be considered in order to improve the overall solar cellefficiency. For the condition of Fig. 4d, the larger absorbinggrain (blue regions) produces the higher current than theother neighboring grains (light yellow and red regions), thusreaching the optimal opto-electrical parameter with the leasttime-consuming process (60 s for acid solution) as men-tioned in Table 2.

The minority-carrier lifetime (sp) as a function of excesscarrier density is extracted from the data. In order to mea-sure surface/interface recombination effects on the devel-oped mc-Si solar cell, the LBIC maps also provide sp

values (in ls) and surface percentage (in %) of minoritycarriers. Fig. 5 shows the lifetime of minority carriers ofthe area on the surface corresponding to the lifetime ofminority carriers for non-etching (+), alkali etching (s),and acid HF:HNO3:H2O mixtures of 7:1:2.5 (h), 15:1:2.5(N), 36:1:2.5 (�) texturing the developed mc-Si solar cells.From the five-texturization comparison of the lifetime ofminority carriers and their corresponding sp it can bededuced that the choice of the etching solution may affectthe mc-Si surface grains. In the case of the optimal acid tex-tured with HF:HNO3:H2O = 15:1:2.5 mixture ratio, thelargest average sp value (17.34 ls) is proved to be the mostefficient. It is obvious that this most stable surface percent-age (with 40 ls lifetime span) occurred in this conditionalso provides the optimal oval-pit surface morphology asSEM imaged in Fig. 3b.

Fig. 6 shows the IQE values (Eq. (6)) and the correspond-ing reflectance (measured at the 300–900 nm wavelengthradiation) of the developed mc-Si solar cells for non-textur-

0

10

20

30

40

50

60

70

80

90

300 400 500 600 700 800 900

Wavelength (nm)

IQE

(%

)

0

10

20

30

40

50

60

70

80

90

Ref

lect

ivit

y (%

)

Non-etching(IQE) Alkial etching (IQE) 7:1:2.5 (IQE) 15:1:2.5 (IQE) 36:1:2.5 (IQE)Non-etching (R%) Alkial etching (R%) 7:1:2.5 (R%) 15:1:2.5 (R%) 36:1:2.5 (R%)

Fig. 6. Comparison of the calculated IQE values (bottom-left axes) and the measured reflectance (bottom-right axis) for the different mixture ratios with60 s acid etching with different solution ratios (HF:HNO3:H2O), 45 min alkali etching and non-etching of the developed mc-Si solar cells.

0

4

8

12

16

20

24

28

32

36

40

44

0 4 8 12 16 20 24 28 32 36 40

Surf

ace

(%)

non-etching

alkali

7:1:2.5

15:1:2.5

36:1:2.5

Average values:( )ave = 5.02

( )ave = 14.63

( )ave = 9.18

( )ave = 17.34

( )ave = 6.02

Lifetime ( s)

Fig. 5. The lifetime (sp, in ls) of minority carriers on the surface occupied percentage (in %) for non-etching (+), 45 min alkali etching (O), and 60 s acidetching with HF:HNO3:H2O mixture of 7:1:2.5 (h),15:1:2.5 (N), 36:1:2.5 (�) texturing the developed mc-Si solar cells. All average sp values withcorresponding maps of color codes (a–e) are also inserted.

Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94 93

ing, alkali and different acid etchant ratios. The IQE curvewith acid solution (HF:HNO3:H2O = 15:1:2.5) is higherthan those of the non-etching and the alkali textured onthe mc-Si solar cell in a wide-wavelength range (300–650 nm). The average of measured reflectance is consistentwith that derived from Eq. (4). Comparing reflectancecurves, the acid textured cell has lower reflectance at thelong-wavelength region (more than 500 nm) due to thehomogeneous property of the acid texturization, while alkalicannot texturize uniformly because of the anisotropic etch-ing on the mc-Si substrate. Therefore, the higher IQE has

contributed to a lower reflectance within the longer wave-length range, while the IQE in shorter wavelength (below500 nm) is caused by the surface recombination. As can beseen from Table 2, the ISC value depends on oval-pit mor-phology, and ISC has higher value for acid texturization onmc-Si substrate, thus resulting in higher g values.

4. Conclusion

Acid texturization based on HF:HNO3:H2O-mixtureratio has been demonstrated. This texturization does not

94 Y.-T. Cheng et al. / Solar Energy 85 (2011) 87–94

depend on crystal orientation so that it is suitable for textur-ing the mc-Si substrate. It eliminates a damaged layer in a fewseconds. For a theoretical approach to get lower reflectance,we calculate the reflectance considering a texture as an oval-pit spherical structure. In the mean time, the measured reflec-tance is in agreement with the simulation. Comparing theelectrical characteristics of the non-etching, alkali and acidtextured mc-Si solar-cell applications, the overall efficiency(g and IQE) of acid texturization is higher than those ofthe others.

Acknowledgement

The authors acknowledge financial support from TheNational Science Council of Taiwan, ROC under ContractNos. NSC 98-2622-E-019-356-006-CC3 and NSC 98-2221-E-019-003.

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