efficient hop flavor€¦ · hop product alpha utilization kettle dose (lb) wort loss (bbl) pellets...
TRANSCRIPT
Efficient Hop Flavor
Phillip Chou, Michael Visgil, Virgil McDonald, Christina Schönberger
Phillip ChouDirector of Brewing Solutions
John I. Haas, Inc.
Michael Visgil
Brewing Solutions Specialist
John I. Haas, Inc.
Virgil McDonald
Innovations Brewmaster
John I. Haas, Inc.
Christina Schönberger
Head of Innovation & Education
BarthHaas GMBH & Co. KG
About Us
Take Home Message
Flavor
Why Do We Care About Efficient Hop Flavor?
• Competition: Year to year growth in the number of breweries
• Greater Production Yields: Brew more beer for less money
• Sustainability: Less solid waste generation and disposal,
recyclable packaging
• Reduced Harmful Components like pesticides and herbicides
Hops & Brewing Unit Operations
Efficiency Opportunities?
Kettle Bittering
Kettle Bittering Solutions
Pellets
• Type 90
• Type 45
• Pre-isomerized
CO2 ExtractNext Generation
Products
CO2 Extraction Process
Extraction
Vessel
(filled with
Pellets)
Heat
Exchanger
Pure
Super-
Critical
CO2
CO2 Storage
Vessel
Super-Critical CO2 with Hop Resins
CO2 Pump
Heat Exchanger
evaporates CO2
Separator
EXTRACT
Condensor
liquifies CO2
Gaseous CO2
Liquid CO2
Pressure
Control
Valve
250 bar
⇩70 bar
CO2 Extract Product Features
• Higher concentrations of alpha acids versus pellets
➢ Pellets: 13 - 18% alpha, CO2 Extract: 30 - 55% alpha.
• No vegetative matter.
• Reduction in nitrates & pesticide residues.
Beer Loss
1 kg of Pellets absorbs 10 L of wort/beer
• Process losses due to
absorption by
vegetative matter.
• Can remove by
centrifugation…High
capital cost.
CO2 Extract Yield Increase
No vegetative matter in CO2 Extract, reduces wort loss.
Hop Product Mass to Kettle (g) Avg Yield Loss %
T-90 Pellet 263 13.9
T-45 Pellet 263 10.0
T-35 Powder 263 9.1
CO2 Extract 263 8.1
Visgil, M.; McDonald, V.; Algazzali, V.; Byelashov, A. Supercritical CO2 Hop Extract Improves Brewery Process Yield Over Hop
Pellets. In Proceedings of the 2017 Master Brewers Conference, Atlanta, GA, October 12-14, 2017, Abstract #71.
Brew Volume: 8 gal
Storage & Shelf Life Considerations
1 Box CO2 Extract = 3 Boxes Pellets
Photo Credit: Alec Mull, Founders Brewing
• Can be stored at
ambient temperature.
• 3 year shelf life at
ambient.
Next Generation of Extract-based Hop Products
Flowable Liquid
• Pours from package at ambient temperatures.
Concentrated Alpha Product
• 65% by weight.
• Compare to bittering pellet concentrations of 13-
20% alpha or CO2 extract at ~50-55% alpha.
• No vegetative matter.
• Minimal amounts of beta acids and waxes.
• Up to 98% reduction in nitrates.
Efficiency
• 10-20% (relative) greater alpha acid utilization
relative to pellets during wort boil.
Flowable Hop-based Extract (FHE)
Recyclable
Packaging
Brewing Value
• Reduced Beer Loss
Hop
Product
Alpha
Utilization
Kettle
Dose (lb)
Wort Loss
(bbl)
Pellets 0.25 37.0 1.4^
FHE* 0.30 6.6
100 bbl Brew
50 IBU Target Bitterness
100 bbl Brew
Beer Production Cost: $175/bbl
Beer Loss Reduction Cost Impact: $250
*Flowable Hop Extract-based Product^Wort loss due to hop vegetative matter only. Does
not take into account losses due to other wort solids.
Supply Chain Savings
• Need less kg of FHE* to achieve target IBU’s relative to
pellets.
Brewing Bitterness Target: 40 IBU
3 kg of FHE = 20 kg of 15% pellets
$136.38
$36.03Yakima, WA to MA
UPS Shipping
Costs
✓ Ambient
Storage
✓ Less Storage
Space
*Flowable Hop Extract-based Product
Aroma & Taste:
Whirlpool & Cold
Side Operations
Comparison of Aroma & Taste Delivery Products
Pellets
• Type 90
• Type 45
Next Generation
Products
✓ Beer absoption by
vegetative matter
✓ Solid waste generation
✓ Supply chain impact
✓ Deliver desired flavor
outcomes
✓ Beer loss reduction
✓ Improved sustainability
✓ Supply chain cost
savings
✓ Easy & safe to use
Hops & Brewing Unit Operations: Whirlpool Hop Additions
Next Generation Whirlpool Hopping
Pourable Liquid Hop Extract Product (LHEP)
• Flows from package at ambient temperatures
Concentrated Flavor Product
• Varietal-specific
• 40 – 55% Alpha Acids
• High Oil Content: 8 – 14% Total Oils
• No vegetative matter
• Up to 98% reduction in nitrates
Application
• Whirlpool addition
Recyclable
Packaging
Liquid Hop Extract Product (LHEP) Features
Bitterness Impact
• 2 – 10% Alpha Acid Utilization
Equivalents
• 1 g/L LHEP replaces 5.8 g/L
(1.5 lb/bbl) pellets
Increased yields by substituting Liquid Hop Extract
Product (LHEP) for pellets.
Hop
Product
Whirlpool
Dose (lb)
Wort Loss
(bbl)
Pellets 150.0 5.8*
LHEP 25.8
100 bbl Brew
Impact on Efficiency
*Wort loss due to hop vegetative matter only. Does
not take into account losses due to other wort solids.
Increased yields by substituting LHEP for pellets.
T-90 Citra®
Pellets (lb)
T-90 Mosaic®
Pellets (lb)
Citra LHEP
(lb)
Mosaic LHEP
(lb)
% Beer
Yield
Pellet Beer
Control18 18 82
LHEP Beer 3.1 3.1 93
• 30 bbl Brews
• 70 IBU Target
• 7% ABV Target
• Beer Cost: $175/bbl
• Value of Beer Gained Due to Increased Yield: $577
Liquid Hop Extract Product (LHEP) Features
Pellets
LHEP
Gas Chromatography-Mass
Spectrometry data indicated
that oil profiles were
comparable for LHEP & pellet
beers
Liquid Hop Extract Product (LHEP) Aroma Analysis
LHEP
Pellets
LHEP
Hops & Brewing Unit Operations: Cold Side Hop Additions
Hopping Trends
Traditional IPA Hazy IPA
50 IBU
1 lb/bbl (0.38 kg/hL) Dry Hopping
30 IBU
5 lb/bbl (1.94 kg/hL) Dry Hopping
Dry Hopping Losses
Hazy IPA
30 IBU
5 lb/bbl (1.94 kg/hL) Dry Hopping
Dry Hopping Beer Loss
T-90
Pellets
226.8 kg 22.7 hL
500 lb 19.3 bbl
117.3 hL (100 bbl) Brew
1 kg of Pellets absorbs 10 L of wort/beer
• Beer Production Cost: $175/bbl
• Production Loss: $3,378
Dry-hopping Considerations
HopGun (BrauKon)
Specialized Equipment Safety Issues
Solid Waste
1 kg of Pellets absorbs 10 L of wort/beer
Solid waste
handling &
cost needs to
be taken into
account
Sustainability
• Reduced solid waste management costs.
Spent
Hops
Transport to Waste
Handling FacilityHolding Tank+ Wort
Waste Water
Treatment Plant
Hop Aroma Chemistry
Design by Victor Algazzali
Graphics from http://www.bojensen.net/index.html
Table adapted from: Eyres, G.; Dufour, J.
J. Chromat. A 1977, 1150, 70.
Hop Oil Isolation & Fractionation
CO2 Extract
Hop Oils Alpha Acids
Beta Acids
Oil
Component
Oil
Component
Oil
Component
Distillation
Separation
• Cold side applications
• Completely soluble in beer
• No vegetative matter
• 2 Year shelf life (refrigerated)
Hop Oil Product
• Imparts a wide variety of aroma
attributes
➢Citrus
➢Floral
➢Spicy
➢Herbal
• Can be varietal-specific
➢Citra
➢Mosaic
➢Cascade
➢Hersbrucker
➢Perle
Sensory Impact of Hop Oil Product Addition
Control Beer
Beer + Hop
Oil Product A
Hop Oil Product A
Control
Beer + Hop Oil Prod B
Sensory Impact of Hop Oil Product Addition
Hop Oil Product B
• Achieving desired aroma, flavor, and bitterness can be
achieved efficiently through the use of advanced hop
products.
• Extract- & essential oil-based products address different
needs in the brewery, provides ease of use, as well as cost
savings.
Summary
• Marshall Ligare
• Victor Algazzali
Acknowledgements