efficient, pure and simple enerview.com: using activeview for internet-based remote process...

Efficient, Pure and Simple

enerVIEW.com:Using ActiveView for

Internet-Based Remote Process ManagementE

fficient, Pure and

Simple

Kevin HannDirector of Control Systems


Topics Clean Dry Air, Inc. – Compressed Air SolutionsClean Dry Air, Inc. – Compressed Air Solutions Need for Remote Process ManagementNeed for Remote Process Management Why PI ? Why ActiveView ?Why PI ? Why ActiveView ? Partnership with OmicronPartnership with Omicron COMSYS ArchitectureCOMSYS Architecture enerenerVIEWVIEW.com.com Future EnhancementsFuture Enhancements


Compressed Air - Who Cares? It is expensive!!!!It is expensive!!!!

30% of Ford’s Electric Bill30% of Ford’s Electric Bill 40% of Xerox’s Electric Bill40% of Xerox’s Electric Bill

In the first year of operation, compressors In the first year of operation, compressors consume more in power than their total capital consume more in power than their total capital cost. cost.

The DOE estimates that plant air compressors The DOE estimates that plant air compressors consume 30 billion kWH in the US annually, of consume 30 billion kWH in the US annually, of which 12 billion KWH are wasted.which 12 billion KWH are wasted.

Compressed air is a difficult utility to manage.Compressed air is a difficult utility to manage.


The Clean Dry Air ConceptThe Clean Dry Air Concept Deliver Deliver Compressed AirCompressed Air not not Air Compressors!Air Compressors!

Install modular, pre-engineered compressed air Install modular, pre-engineered compressed air stations at the customer’s facility. stations at the customer’s facility.

Using specialized technicians to manage plants Using specialized technicians to manage plants remotely, leveraging compressed air expertise remotely, leveraging compressed air expertise over many plants.over many plants.

The Clean Dry Air The Clean Dry Air ConceptConcept


The Clean Dry Air ConceptThe Clean Dry Air Concept Deliver a complete, engineered solution for Deliver a complete, engineered solution for

obtaining and managing this costly utility. obtaining and managing this costly utility. Use a suite of products and services developed by Use a suite of products and services developed by

CDA to focus on compressed air. CDA to focus on compressed air. Drive down the total cost of compressed air while Drive down the total cost of compressed air while

increasing the reliability.increasing the reliability.

ProductsProducts

andand

ServicesServices

ProductsProducts

andand

ServicesServices


Th

e Intern

et T

he In

ternet

Strateg

yS

trategy


Need for Remote Process ManagementNeed for Remote Process Management

Delivery of energy use and other high level Delivery of energy use and other high level data to customers.data to customers.

Ability to aggregate energy and plant data Ability to aggregate energy and plant data across multiple facilities.across multiple facilities.

Delivery of operating data to Clean Dry Air Delivery of operating data to Clean Dry Air personnel at various locations.personnel at various locations.


Requirements for Remote Process ManagementRequirements for Remote Process Management

Must be Internet-based for connection to multiple Must be Internet-based for connection to multiple customer and CDA locations.customer and CDA locations.

Need the fastest data delivery possible using the Need the fastest data delivery possible using the thinnest client.thinnest client.

Real-time data automatically updated.Real-time data automatically updated.(No manual refresh required).(No manual refresh required).

Customer data must be secure.Customer data must be secure. Use as much standard and open technology as Use as much standard and open technology as

possible.possible.


Why PI ? Why ActiveView ?Why PI ? Why ActiveView ?

Considered traditional relational databases.Considered traditional relational databases. Concern with database size/data retrieval time.Concern with database size/data retrieval time.

PI designed for analog data. Provided very PI designed for analog data. Provided very efficient storage and fast retrieval.efficient storage and fast retrieval.

ActiveView offered a solution that was ActiveView offered a solution that was tightly integrated with PI and easily tightly integrated with PI and easily adaptable for many different plant locations adaptable for many different plant locations and configurations. and configurations.


Partnership with OmicronPartnership with Omicron Entered into a agreement with Omicron Entered into a agreement with Omicron

(Philadelphia, PA) to develop (Philadelphia, PA) to develop enerenerVIEWVIEW.com.com

OMICRON CONSULTINGOMICRON CONSULTINGOMICRON OMICRON

A Company of the PBR Consulting GroupA Company of the PBR Consulting Group


Partnership with OmicronPartnership with Omicron Omicron’s StrengthsOmicron’s Strengths

Process Monitoring Specialty PracticeProcess Monitoring Specialty Practice PI Application ExperiencePI Application Experience ProcessBook/ActiveView ExpertiseProcessBook/ActiveView Expertise Broad Information Technology Expertise Including:Broad Information Technology Expertise Including:

Hardware/SoftwareHardware/Software NetworkingNetworking Web Site and Internet TechnologiesWeb Site and Internet Technologies


enerVIEW.com

COMSY

S

CENTRYPCS™

MOMCenterMachine Operation Monitoring CenterMachine Operation Monitoring Center

Architecture Overview

CENTRYCLC™


Architecture (Plant)Architecture (Plant)

CENTRYCENTRYCLC CLC (Compressor Level Controller)(Compressor Level Controller) PLC-based Compressor ControllerPLC-based Compressor Controller

CENTRYCENTRYPCS PCS (Plant Control System)(Plant Control System) On-site Industrial PCOn-site Industrial PC

Communications Interface to Clean Dry Air Communications Interface to Clean Dry Air MOMMOMCenterCenter Standard or Leased Phone LineStandard or Leased Phone Line Virtual Private Network (VPN) via the InternetVirtual Private Network (VPN) via the Internet Private Network, such as Frame RelayPrivate Network, such as Frame Relay


Architecture (MOMCenter)Architecture (MOMCenter)

Communications ServersCommunications Servers Database ServersDatabase Servers Web ServersWeb Servers Monitoring WorkstationsMonitoring Workstations Communications to the InternetCommunications to the Internet

T1 LineT1 Line


Architecture Detail

CommunicationCommunication ServersServers

DatabaseDatabaseServersServers

Ethern

et

Customer PCCustomer PCAccessingAccessing

enerenerVIEWVIEW.com.com

The InternetThe InternetWebWeb

ServersServers

Direct Dial, VPN orDirect Dial, VPN orPrivate NetworkPrivate Network

CENTRYPCS

COMSY

S

LocalLocalPlantsPlants

FirewallFirewall

MonitoringMonitoringWorkstationsWorkstations

CDA CDA MOMMOMCENTERCENTER


Data Flow

COMSY

S

Air StationAir Station

Sensors & Sensors & Control DevicesControl Devices

CENTRYCENTRYCLCCLC

CENTRYCENTRYPCSPCS

PI InterfacePI Interface

CommunicationCommunicationServicesServices

MOM CenterMOM Center

Web ServerWeb Server

PI DatabasePI Database

CommunicationCommunicationServicesServices

MonitoringMonitoringWorkstationsWorkstations

EnerVIEW UserEnerVIEW User

Web BrowserWeb Browser

ActiveViewActiveView


enerVIEW.comenerVIEW.com

Browser-based remote access to process data.Browser-based remote access to process data. Delivers “real-time” process data to the desktop.Delivers “real-time” process data to the desktop. Based on ActiveView ActiveX control.Based on ActiveView ActiveX control. Interfaces to PI database.Interfaces to PI database. Users screens customized to their specific plants.Users screens customized to their specific plants. Users can look at multiple plant or individual unit Users can look at multiple plant or individual unit

energy/process information.energy/process information. Both trend and graphical screens.Both trend and graphical screens.


enerVIEW.com


enerVIEW.com

DEMO


Future EnhancementsFuture Enhancements EnerVIEW EnhancementsEnerVIEW Enhancements

User Management of PasswordsUser Management of Passwords User Configuration of TrendsUser Configuration of Trends Numerical Data DownloadsNumerical Data Downloads Automatically-Generated Custom Reports Automatically-Generated Custom Reports

ActiveView EnhancementsActiveView Enhancements Browser IndependenceBrowser Independence Thinner ClientThinner Client Integrated Security with NTIntegrated Security with NT Generic Screens with AliasingGeneric Screens with Aliasing Connectivity IssuesConnectivity Issues


Future EnhancementsFuture Enhancements More Universal Broadband Customer More Universal Broadband Customer

ConnectionsConnections Faster Downloads of ActiveView ControlFaster Downloads of ActiveView Control Faster Downloads of Trends and GraphicsFaster Downloads of Trends and Graphics

Faster Communications to PlantsFaster Communications to Plants Live Video of Air StationLive Video of Air Station Infrared Mapping of EquipmentInfrared Mapping of Equipment Acoustic Signature of MachineryAcoustic Signature of Machinery


ContactsContacts Clean Dry Air, Inc. (www.CleanDryAir.com)Clean Dry Air, Inc. (www.CleanDryAir.com)

Kevin Hann, Director of Control SystemsKevin Hann, Director of Control Systems [email protected]@CleanDryAir.com (716) 214-5362(716) 214-5362

Omicron (www.Omicron.com)Omicron (www.Omicron.com) John Matranga, Chief Technology OfficerJohn Matranga, Chief Technology Officer

[email protected]@Omicron.com (215) 854-3485(215) 854-3485

efficient, pure and simple enerview.com: using activeview for internet-based remote process...

Documents