ehlebracht group and eic_presentation tools&plastics parts q2

ELEKTRA INDUSTRIAL CHINA 1

WELCOME

Presentation of EHLEBRACHT Group


EHLEBRACHT Group

► Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x) ► Business divisions: Moulds, Plastics technology and Lighting System


Ehlebracht Group Global Presence

Legend: Headquarter Ehlebracht AG

Production Site Enger

Germany

Berlin Germany Michalovce

Slowakia

Elektra Industrial China Co., Ltd. ; QingDao Branch

Elektra Industrial China Co., Ltd.

Ehlebracht Berlin GmbH & Co. KG

Ehlebracht Slowakei s.r.o.

Elektra GmbH

Ehlebracht GmbH & Co. KG

Ehlebracht AG

NanJing China

ShenZhen China

SuZhou, China

Elektra Industrial China Co., Ltd. ; SuZhou Branch

Elektra Industrial China Co., Ltd. ; NanJing Branch

QingDao China


EHLEBRACHT GmbH + Co. KG, Enger

► Plastic Injection Molding: 36 injection moulding machines: 20 – 300 tons, 1-2K ► Tool shop: New tool-making, maintenance & repair


EHLEBRACHT ENGER: products

Components for lighting systems

Varnished components for vacuum cleaner

Handle for vacuum cleaner


EHLEBRACHT BERLIN GmbH + Co. KG

► Plastic Injection Molding: 19 injection moulding machines: 100 – 1.300 tons ► Tool shop: tools maintenance & repair


EHLEBRACHT BERLIN: products

Housing for headlight

Single-rinse system washing machine

Washing machine door


EHLEBRACHT SLOWAKEI s.r.o., Michalovce

► Plastic Injection moulding: 29 injection moulding machines 30 –550 tons, 1-3K ► Metal processing: 8 – 160 tons ► Tool shop: New tool-making, Tools maintenance & repair


EHLEBRACHT SLOWAKEI: products

Housings for Power Tools


ELEKTRA GmbH, Enger

► Luminaries and Lighting-Systems for furniture, retail and shop fitting

► Customized industrial components ► Engineering and design for above listed business units

with the major focus on luminaries and lighting systems


ELEKTRA GmbH, Enger

Furniture Lighting system: Product samples

Kitchen Bathroom Retail & shop fitting


WELCOME

Presentation Elektra Industrial China Co.,Ltd.

A member of Ehlebracht Group


ELEKTRA Industrial China Co., Ltd.

Location

Shenzhen

Location

Suzhou

Location

Nanjing

Location

Qingdao


Elektra Industrial China Co., Ltd.

EIC Data + Facts:

Foundation in China: 2004 Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao China. Employees: 1200+ Production area: 45,000 square meters in Shenzhen 38,000 square meters in Suzhou 3,500 square meters in Nanjing 5,000 square meters in Qingdao Services: Plastic injection moulding: 42 injection machines include 1K, 2K and Vertical type which clamp force range from 40-650T in EIC Shenzhen 43 injection machines include 1K, 2K and Vertical type which clamp force range from 40-1000T in EIC Suzhou 9 injection which clamp force range from 470-700T in EIC Qingdao Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao Tool manufacture: Tool-making in Shenzhen and Suzhou Certifications: TS16949; ISO 9001; ISO 14001; OHSAS18001; UL; VDE; TÜV; GS


EIC Main Customers (Examples)

Industrial

Appliances / Consumer

Medical

Automotive

Others


At our site in China (EIC) own tool shop: Tooling technologies successfully introduced contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity Molds. EIC tooling capacities are available for injection clamping forces up to 1000ton.

EIC Tooling Technologies:

Stack Mold For

customer: BOSCH-SIEMENS

Automotive Mold

For customer: Audi-C7


EIC Products for Industrial (Insert Mold examples)


EIC Products for Industrial (2K and Overmold examples)


EIC Products for Industrial (Electric tool examples)


EIC Products for Industrial (Examples)


EIC Products by Appliances/Consumer (Examples)

Detergent Dispenser

Condenser+Fan inlet

Window Door Kit

Control Panel


Dishwasher

Ice Maker

Refrigerator



Others Router Printer Telephone Internal parts



EIC Products by Medical (Examples)


EIC Products by Automotive (Examples)



Guiding Rail | Bezel | Endcap Moulded, Assemblied, Painted



Cover Covering

Kennzeichenträger Pad Printing

Schieberiegel Drehgelenk

Kennzeichenleiste



Cabel Channel

Control Housing Arm Clip


Handle Cable Moulded, Zinc plated, Insert-moulded, Silk-printed


Adjust

Component

Row

Handle

Cable

Housing


EIC Factory Tour (ShenZhen)


CNC Room

MAKINO CNC

FANUC CNC

EIC Tooling Shop (ShenZhen)


EDM Room



Wire Cutting Room Sodick Wirecutting

AgieCharmilles Wirecutting



Depth Drill Gun Machine

Mold Quality Inspection area

Mold Fitting Machine

Mold Fitting area



• 141 Molds in 2008 • 180 Molds in 2009 • 267 Molds in 2010 • 312 Molds in 2011 • 335 Molds in 2012 • 361 Molds in 2013 • 387 Molds in 2014 • 395 Molds in 2015 2015 New Molds Delivery Distribution • 10% Exported to USA • 38% Exported to Europe • 52% for Local Market and Internal production

EIC Yearly Molds Output in 2008 - 2015



Mold Manufacturing Process

New Mold Kick-off Meeting

DFM: Product design review; Mold flow analysis; Mold Layout presentation

Detailed 2D&3D Mold layouts Approval by customer before cutting steel

Mold Manufacture Process report with pictures will be provided to Customer Weekly

High precision Mold manufacture process

1 2 3

4 5



Mold Manufacturing Process

Mold Manufacture In process quality check

First Article Inspection report with 100% dimension check

Mold delivery with:

Mold trial shots and Sampling Process based on mass Production requests and Conditions 6 7 8

9

-2D and 3D Detailed Mold layout -Electrode drawing -BOM -Steel certification -Steel Heat Treating certification -Mold Trial Process Overview -First article inspection report -Video of mold trail production -Pictures of mold packaging --Other documents upon customer request



42 sets of injection machines range from 40T to 650T

EIC Injection Shop (ShenZhen)


EIC Assembly Shop (ShenZhen)

(System and Component Assembly Area)


EIC Assembly Shop (ShenZhen)

Silk and Pad Printing Room Lathe Machine Room


EIC Suzhou Branch Factory


EIC Suzhou Branch Factory=>Injection Shop

43sets of injection machines range from 40T to 1000T


EIC Suzhou Branch Factory=>Injection Shop


EIC Suzhou Branch Factory=>Central Material Supply System


(System and Component Assembly Area: 4000 m²)

EIC Suzhou Branch Factory=>Assembly Shop


EIC Suzhou Branch Factory=>Tooling Shop


(J.I.T. Delivery to B/S/H (BOSCH / SIEMENS) =>Production & Stock Area: 3500 m²)

EIC NanJing Branch Factory


EIC NanJing Branch Factory (Two Washing Machine Window Door Kit assembly production line)

Assembly line


EIC NanJing Branch Factory (100% Automatic Quality Control)


EIC NanJing Branch Factory

J.I.T. Deliver directly to BOSCH / SIEMENS Assembly Line; Logistic: Supermarket Concept


EIC QingDao Branch Factory

Production & Stock Area: 5000 m² (Injection and Components Assembly)


EIC Logistics


EIC Quality Control

Projection Measuring Instrument 3D Measuring Instrument

Color Aberration Instrument

Melt Flow Index Tester

Glossy meter


EIC Quality Control

Moisture analyzer PH meter

High Voltage Tester

Salt Mist Test Machine

Frictionometer Standard light booth


EIC Quality Control

Spectrometer ( RoHS measuring instrument) Metallographic Specimen Meter


EIC Quality Control

Rockwell Hardness Tester

Height Gauge Leeb Hardness Tester Digital Torque Meter

TEST SYSTEMS FOR LIGHTING-Combined Spectrum Analysis System


EIC Quality Control

ISO9001 Certification ISO14001 Certification


EIC Quality Control

ISO/TS16949 Certification


EIC Quality Control

VDE Certification GS Certification CE Certification UL Certification


EIC Patent


EIC Company Culture


Contact us

You are interested in our products? You have questions regarding our company? Please let us know. We look forward to receive your message! Here you can find our contact details: Address: 中国广东省深圳市宝安区福永街道塘尾社区凤塘大道604号德仕主厂房 EIC Building, No.604, FengTang Avenue, FuYong Town, BaoAn District, ShenZhen City,

GuangDong Province, PRC. Postcode: 518103 Phone: +86 138 2367 9458 Fax: +86 755 27343340 Email: [email protected]

Website:http://www.eic-ltd.com.cn

Thank you!

mailto:[email protected]



ehlebracht group and eic_presentation tools&plastics parts q2

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