1. ELASTIMOLD 5kV-35kV Distribution Products s s s s s sCD-ROM CATALOG V10-99A Links To Catalog 2001SEPARABLE CONNECTORS CABLE JOINTS TERMINATIONS SURGE ARRESTERS FUSES LOADBREAK SWITCHESThis is the Home Page (page 1). Use this as the starting point to access product information. You may also search by product number using the viewer. If you need help, scroll down for diagram and additional instructions.Scroll list and select pages by clicking O or PO for Overview Page P for Product Number Page Introductory Product Information .......... O Component Application & Selection Help .. O Cable Terminations ........................... O P............ O Surge Arresters ................................ O P Separable Connector Interfaces ............. O Shield Adapters, Grounding Kits & Jacket Seals................................. O P Certified Tests & Performance 200 Amp Loadbreak Connectors ........... O P 200 Amp Deadbreak Connectors ........... O P 600 Series Deadbreak Connectors ......... O P 600 Series Deadbreak Connectors Cam-Op, Link-Op ......................... O P 600 Series Deadbreak Connectors Stick-Op, Window-Op .................... O P 600 Series Deadbreak Cable Joints ....... O P PCJ Cable Joints Overview Page........................... O P Product Number Page166LR-WX How to specify size-sensitive products ..... O WX Size Tables................................. O AEIC Cable Insulation Diameter Reference.. O Cable Conductor Diameter Reference ....... O Equipment Bushings .......................... O Loadbreak Switches, Molded Current Limiting Fuses, Molded Power Fuses & Transmission Class products ............. O Product Specification PageProduct Instruction SheetNUMBERUse Tables W1274LR-WX Use Tables W1To view Product Specification Page(s), choose a product by clicking directly on the product number in the table on the Product Number Page. To view Instruction Sheet, click on the Instruction Sheet button in the upper right-hand corner. To view Crimp Chart click on the Crimp Chart button.

2. CERTIFIED TESTS AND PERFORMANCE Elastimold Separable Connectors, Cable Joints, Cable Terminators, Surge Arresters, Fused Elbows and other cable accessory products have been designed and tested per applicable portions of IEEE, ANSI, NEMA and other industry standards including: IEEE 386 Standard For Separable Connectors IEEE 404 Standard For Cable Joints and Splices IEEE 48 Standard For Cable Terminations IEEE C62.11 Standard For Metal Oxide Surge Arresters ANSI C37.41 Standard For Current Limiting Fuses IEEE 592 Standard For Exposed Semiconducting Shields ANSI C119.4 Standard For Copper and Aluminum Conductor Connectors AEIC CS5 and CS6 Standards For XLP and EPR Insulated CablesCABLE JOINTS, TERMINATIONS AND ARRESTER RATINGS Refer to the pages listed below for rating information: PCJ Cable Joints, page 20. Cable Terminations, page 22 Surge Arresters, page 26.SEPARABLE CONNECTOR RATINGS Table 1 shows voltage and current ratings which apply to all Separable Connectors including 200 AMP Loadbreak, 200 AMP Deadbreak and 600 Series Deadbreak products. Table 2 shows switching and fault close ratings which only apply to 200 AMP Loadbreak Connectors. 15kV Class Ratings25kV Class Ratings35kV Class Ratings OPERATING VOLTAGE Maximum line-to-ground (See Application Info Note 1)TABLE 18.3kV15.2kV21.1kV BIL Impulse withstand 1.2 x 50 microsecond wave95kV125kV150kV WITHSTAND VOLTAGE AC One Minute DC Fifteen Minute34kV 53kV40kV 78kV50kV 103kV CORONA EXTINCTION LEVEL @ 3pC Sensitivity11kV19kV26kV200 AMP Products Continuous Current: Symmetrical Momentary Current:200 AMP* 10kA sym, 10 cycle duration600 Series Products Continuous Current: Symmetrical Momentary Current:600 and 900 AMP* 25kA sym, 10 cycle duration * Designed for 90 C maximum continuous operating temperatureTABLE 2LOADMAKE / LOADBREAK SWITCHINGFAULT CLOSE15kV Class Ratings 1 and 3 circuits 8.3kV line to ground, 14.4kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor.1 fault close operation at 8.3kV or 14.4kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)25kV Class Ratings 1 and 3 circuits 15.2kV line to ground, 26.3kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor.1 fault close operation at 15.2kV or 26.3kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)35kV Class Ratings 1 and 3 circuits 21.1kV line to ground, 36.6kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor.1 fault close operation at 21.1kV or 36.6kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)Application Information: 1. Loadbreak connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5kV ungrounded: use 15kV class products; 15kV ungrounded: use 25kV class products; 25kV ungrounded: use 35kV class products; 35kV ungrounded: contact factory. 2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried and continuously submerged in water. 3. Products are designed and rated for ambient temperatures of -40 C to +65 C. It is recommended that loadbreak connectors be hotstick operated at -20 C to +65 C ambient temperature range and at altitudes not exceeding 6000 feet.ELASTIMOLDCATALOG 2001 Page 2 ID: 0198 3. SEPARABLE CONNECTOR INTERFACESSTANDARD INTERFACES FOR SEPARABLE CONNECTORS, COMPONENTS AND EQUIPMENT BUSHINGS ANSI/IEEE Standard 386 defines the specific interface dimensions that 200 Amp and 600 Series elbows, inserts, junctions, equipment bushings and any mating components must conform to insure interchangeability. The tablebelow provides information concerning the types of interfaces supplied by Elastimold for various applications and is useful to assure proper matching of components.Bushing InterfaceVoltage ClassInterface Description200 AMP DEEPWELL EQUIPMENT BUSHING15kV, 25kV and 35kV200 AMP Bushing Well Interface 8.3kV, 15.2kV, 21.1kV200 AMP LOADBREAK INSERT15kV200 AMP Loadbreak 8.3kV and 8.3kV/14.4kVBIEEE 386-1995 Fig. 5200 AMP LOADBREAK INSERT25kV200 AMP Loadbreak 15.2kV and 15.2kV/26.3kVCIEEE 386-1995 Fig. 7, Note 3200 AMP LOADBREAK INSERT35kV200 AMP Loadbreak Interface No. 2 21.1kV and 21.1kV/36.6kVDIEEE 386-1995 Fig. 7, Note 3200 AMP DEADBREAK INSERT15kV and 25kV200 AMP Deadbreak 8.3kV and 15.2kVEIEEE 386-1985 Fig. 4600 SERIES EQUIPMENT BUSHING 15kV and 25kV600 AMP Deadbreak Interface No.1 8.3kV and 15.2kVFIEEE 386-1995 Fig.11, Note 1600 SERIES EQUIPMENT BUSHING600 AMP Deadbreak Interface No.1 21.1kVGIEEE 386-1995 Fig.13, Note 2ABCDEFG35kVStandard No Figure No.AIEEE 386-1995 Fig. 3NOTES: 1. Was Fig. 10 in previous IEEE 386-1985 publication. 2. Was Fig. 11 in previous IEEE 386-1985 publication. 3. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.CATALOG 2001 Page 3 ID: 0198 4. SEPARABLE CONNECTORS200 AMP LOADBREAK 200 Amp loadbreak connectors and accessories provide a convenient method to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include provisions for energized operation using standard hotstick tools, allowing loadmake/break operation and a visible disconnect. Components can be isolated with insulated caps, plugs and parking bushings. Optional accessories allow system grounding, testing, bypass, lightning surge protection and current limiting fusing. Additional connecting points and taps can be provided by use of junctions or feed-thrus.RATINGS OVERVIEW See page 2 for complete information including switching and fault close ratings.CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS CABLE TO EQUIPMENT CONNECTIONSLOADBREAK BUSHING INSERTBUSHING WELL EXTENDED BUSHING INSERT LOADBREAK ELBOW CONNECTOR WITH OR WITHOUT TEST POINT SEE CABLE NOTESBUSHING WELL PLUGLOADBREAK FEED-THRU INSERT REPLACEMENT ELBOW BOLTED ELBOW W/TAPREPAIR ELBOWOPERATING ACCESSORIES SEE CABLE NOTESGROUNDING ELBOWSEE CABLE NOTESINSULATED PARKING BUSHINGPARKING STANDGROUNDING PLUG FUSED ELBOWINSULATED CAP SEE PAGE 6FEED THRUINSULATED CAP WITH GROUND TEST RODASSEMBLY TOOLSEE PAGE 26 FOR SURGE ARRESTER APPLICATIONSELASTIMOLDCATALOG 2001 Page 4 ID: 0198 5. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERS200 AMP LOADBREAK IllustrationDescriptionVoltage ClassElbow Connector15kV(not to scale)ELASTIMOLD Part NumberNotes165LR-WXN2,3,4,5Use Tables W1 and X125kV273LR-WX 375LR-WXDescriptionVoltage ClassELASTIMOLD Part NumberFeed-Thru Well15/25kVK1601WFTFeed-Thru Well Vertical15/25kVK1601WFTVInsulated Parking BushingNotesN2,3,4,5Use Tables W2 and X135kVIllustration (not to scale)N2,3, 5Use Tables W3 and X2Elbow Connector w/ Test Point15kV166LR-WXN2,3,4,5Test Rod15kV 25kV 35kV ALLBushing Well Plug15/25kV 35kVN5,10,18Assembly ToolALLN5,10,18Contacts: Long Bi-Metal ELR Bi-Metal Copper LRT Contact RLR Contact Elbow ProbeUse Tables W1 and X125kV274LR-WXN2,3,4,5Use Tables W2 and X135kV376LR-WXN2,3, 5Use Tables W3 and X2Repair Elbow Connector15kV167ELR-WXN5,10,18Use Tables W5 and X125kV273ELR-WX Use Tables W5 and X1Repair Elbow Connector w/ Test Point15kV168ELR-WX Use Tables W5 and X125kV274ELR-WXN5,10,18Use Tables W5 and X1Replacement Elbow15kV167RLR-WXN5,11,13Use Tables W4 and X125kV273RLR-WXN5,11,13Use Tables W2 and X1Replacement Elbow w/ Test Point15kV168RLR-WXN5,11,13Use Tables W4 and X125kV274RLR-WXN5,11,13Use Tables W2 and X1Fused Elbow (General Purpose Current Limiting)15kVBolted Elbow w/ Tap15kVBushing Insert15kV 25kV 35kV 35kV 15kV 25kV1601A4 2701A4 3701A4 3701A3 1601EA4 2701EA4N4,8 N4,8 N6 N8 N8 N815kV 25kV 35kV1602A3R 2702A1 3702A1N16 N16 N6,16Insulated Cap15kV160DRInsulated Cap w/ Ground15kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV160DRG 167DRG 273DRG 375DRG 168DRG 274DRG 376DRG 161GP 272GP15kV 25/35kV160GLR 370GLR15kV 25kV 35kV 15kV 25kV 35kV164FT 274FT 373FT 164FTV 274FTV 373FTVExtended Bushing Insert Feed-Thru InsertInsulated Cap w/ Ground and Test Point Grounding Plug (1/0 AWG x 6' Ground Lead) Grounding Elbow (1/0 AWG x 6' Ground Lead) Feed-ThruFeed-Thru Vertical166FLR-WXN5,15Use W and X Tables on Page 6167LRT-WXN17Use Tables W4 and X1N7 N7 N7 N7 N7 N7N12Elbow Cable Entrance Insulating Plug Cable Size Adapter161SOP 272SOP 372SOP 370TRN9276BWP M276BWP 200ATN8,9Use Table X1ALL 15/25kV ALL 15kV 15/25kV 15kV 25kV 35kV ALL02500X 02509X 02702X 02800X 00400X 166LRF 274LRF 376LRF 10EP-WN9 N10 N1,9 N11N9Use Table W615kV160CA-WN14Use Table W6 EB-FA OnlyN1. Copper lug for use on COPPER CONDUCTOR ONLY. N2. Incudes 02500X long bi-metal compression lug as standard. N3. Also available as housing only. Specify: 165BLR-W; 273BLR-W; 375BLR-W; 166BLR-W; 274BLR-W; 376BLR-W. N4. Also available as elbow/insert combination. Specify: 165A4-WX; 273A4-WX; 166A4-WX; 274A4-WX; 274A4-WX. N5. Also available with jacket seal included. Add - S suffix to part number. See 200ECS page 28. N6. Rated for single-phase applications only. N7. Equipped with insulated cuff. N8. Includes internal torquing feature using 200AT Assembly Tool. N9. Rated for 15kV thru 35kV applications. N10. Repair elbow has extended length (3-1/4) contact and elbow housing. N11. Replacement elbow has extended length (9-7/8) contact and elbow housing. N12. Rated for 25kV thru 35kV applications. N13. Includes long bi-metal contact 00400X. N14. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only. N15. See page 6 for WX size tables and for fuse sizes. N16. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well. N17. Incudes 02800X long bi-metal contact. N18. Incudes 02509X long bi-metal contact.JUNCTIONS CONTINUED ON PAGE 6.Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 5 ID:0198 6. SEPARABLE CONNECTORS200 AMP LOADBREAK Contd from Pg. 5 RATINGS OVERVIEW See page 2 for complete information including switching and fault close ratings.200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTSCURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona ExtinctionCABLE TO CABLE CONNECTIONS 4-POINTJUNCTION3-POINT JUNCTION35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction2-POINT JUNCTION2 POINT WELL JUNCTIONLOADBREAK BUSHING INSERT3 POINT WELL JUNCTIONSEE PAGE 26 FOR SURGE ARRESTER APPLICATIONSLOADBREAK BUSHING INSERTLOADBREAK BUSHING INSERT4 POINT WELL JUNCTIONFUSED ELBOW ORDERING INSTRUCTIONSORDERING INSTRUCTIONS FOR FUSE KITStep 1 (W) Determine the insulation diameter of the cable. Select the insulation letter code that best straddles the insulation diameter. Insert code into catalog number.(to be ordered separately) Determine the ampere rating required. Insert rating into the catalog number below.Step 2 (X) Choose the proper connector code according to the conductor size. Insert code into the catalog number after the insulation code. Step 1 (W)166PF8 -Step 2 (X)Voltage (kV)5166FLR 8.3 Cable Insulation Diameter Range InchesSymbol For W.610 -.735FABConductor Size* (AWG)FB.725 - .835FG.775 - .885GA.825 - .935GAB8 12 18Symbol For X Stranded/ Compr.Solid/ Compact2022002101023002201/0024002302/0025002403/0.675 - .7850250*Cu or AI ConductorELASTIMOLDAmpere RatingThe Fused Elbow kit contains the following: 1 - Upper elbow half 1 - Lower elbow half 1 - Upper connector 1 - Lower connector 1 - Probe 1 - Torque-limiting wrench 1 - Lubricant 1 - Instruction sheet30The Fuse Kit includes the following: 1 - Current limiting fuse 1 - Allen wrench 1 - Air vent rod 1 - Instruction sheetTo order replacement parts, specify the following: For an upper elbow half, specify 166BFLR-T For a lower elbow half, specify 166BFLR-W For an upper connector, specify 166-88 For a lower connector, specify 02600X For a probe, specify 166LRFCATALOG 2001 Page 6 ID: 0198 7. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVLIVEFRONTPART #Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.SURGE ARRESTERS200 AMP LOADBREAK IllustrationDescriptionVoltage ClassELASTIMOLD Part NumberNotes2-Way Well Junction w/ s.s. Bracket15/25kVK1601WJ2N22-Way Well Junction w/ U Straps15/25kVK1601WJ2-5N1, N23-Way Well Junction w/ s.s. Bracket15/25kVK1601WJ3N23-Way Well Junction w/ U Straps15/25kVK1601WJ3-5N1, N24-Way Well Junction w/ s.s. Bracket15/25kVK1601WJ4N24-Way Well Junction w/ U Straps15/25kVK1601WJ4-5N1, N22-Point Junction with/stainless steel bracket15kV 25kV 35kV164J2 274J2 373J22-Point Junction w/U-straps15kV 25kV 35kV164J2-5 274J2-5 373J2-53-Point Junction with/stainless steel bracket15kV 25kV 35kV164J3 274J3 373J33-Point Junction w/U-straps15kV 25kV 35kV164J3-5 274J3-5 373J3-54-Point Junction with/stainless steel bracket15kV 25kV 35kV164J4 274J4 373J44-Point Junction w/U-straps15kV 25kV 35kV164J4-5 274J4-5 373J4-5(not to scale)N1 N1 N1N1 N1 N1N1 N1 N1N1. Also available without straps. Specify suffix -4 in place of -5 in the part number. N2. Supplied with replaceable stud. Replacement stud available separately. Specify 1601RS.CATALOG 2001 Page 7 ID: 0198 8. SEPARABLE CONNECTORS200 AMP DEADBREAK 200 Amp deadbreak connectors and accessories provide a quick disconnect feature for cable and equipment connections on power distribution systems. All deadbreak connectors must be DEENERGIZED before operating and must be mechanically secured with bails when connected. Components can be isolated with insulated caps, plugs and parking bushings. All deadbreak elbows are equipped with test points as standard. Optional accessories allow system grounding, bypass and lightning surge protection. Additional connecting points and taps can be provided by use of junctions or feed-thrus.RATINGS OVERVIEW See page 2 for complete information.200 AMP DEADBREAK SEPARABLE CONNECTOR COMPONENTSCURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona ExtinctionINTEGRAL BUSHING25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Ground 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction ALL 200 A DEADBREAK CONNECTIONS MUST BE MECHANICALLY SECURED WITHSEE PAGE 26 FOR SURGE ARRESTERS APPLICATIONSELASTIMOLDCATALOG 2001 Page 8 ID: 0198 9. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERS200 AMP DEADBREAK IllustrationDescription(not to scale)Voltage ClassElbow Connector 15/25kV w/ Test Point Bail Assembly 15/25kV for 156LR Elbow Bushing Insert15/25kVFeed-thru Insert 15/25kVNotes156LR-WXN1,2IllustrationDescriptionVoltage ClassELASTIMOLD Part NumberNotesBAIL15/25kV150TB4N5BAILELASTIMOLD Part Number15/25kV150TB5N5Contacts: Long Bi-Metal Copper15/25kV 15/25kV02500X 02702XN7Elbow Cable Entrance Insulating Plug15/25kV10EP-WN10Cable Entrance Insulating Plug15/25kV(not to scale)Use Tables W4 and X1150BAK1501A1N3K1502A1N3,4Insulated Plug15/25kVK150DPN3Insulated Cap15/25kVK150DRN3Use Table W6152EA-WN11Use Table W6N1. Includes bail assembly. N2. Includes 02500X long, bi-metal compression lug as standard.Insulated Parking 15/25kV Bushing Grounding Plug 15/25kVK150SOPN3N3. Bails are required but not included. Order separately. Consult factory for bails not listed for a specific application. N4. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well.151GPN3N5. Refer to general catalog for application details. N6. Center-to-center spacing equals 4 inches.Feed-Thru15/25kVK1501FTN3,62-Point Junction 15/25kVK1501J2-UN3,63-Point Junction 15/25kVK1501J3-UN3,6,74-Point Junction 15/25kVK1501J4-UElbow Probe15/25kV 15/25kVK151SR-WXStraight Plug15/25kVN8. To order cable legs for different cable sizes, list each leg size W and X. Example: K151LY-FB240-FB240-FAB220. See Tables W6 and X8 for sizes. N9. To order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X8 for sizes. N10. For use with 156LR elbows. N11. For use with K151SR, K151SP K151LS, K151LY receptacles, plugs and , splices. N12. Also available as housing only. Specify K151SPH-W or K151SRH-W.156LRFStraight ReceptacleN3,6,7N7. Copper lug for copper cable only.N3,12Use Tables W6 and X5K151SP-WXN3,12Use Tables W6 and X5Tee Splice15/25kVK150TN3In-Line Junction 15/25kVK150SN3K151LS-WXN8,9Locking Splice15/25kVUse Tables W6 and X8Locking Y Splice15/25kVK151LY-WXN8,9BAIL15/25kV150TB1N5BAIL15/25kV150TB2N5BAIL15/25kV150TB3N5Use Tables W6 and X8Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 9 ID: 0198 10. SEPARABLE CONNECTORS600 SERIES DEADBREAK 600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, deadending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hot-stick operable and separable joint systems are shown on pages 14 thru 19.RATINGS OVERVIEW See page 2 for complete information.SEPARABLE CONNECTORS 600 SERIES DEADBREAK STRAIGHT RECEPTACLECURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles NOTE: 900 Amp ratings require copper cable and copper current-carrying components.VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.SEE PAGE 26 FOR SURGE ARRESTER APPLICATIONSSTRAIGHT RECEPTACLE ADAPTERBOLT & WASHERSRETAINING RINGSTRAIGHT RECEPTACLE HOUSINGCOMPRESSION LUGCABLE ADAPTERCABLE TO EQUIPMENT ELBOW CONNECTOR200A TAPS 200A DEADBREAK SEE PAGES 8 & 9THREADED STUD 600 SERIES ELBOWINTEGRAL BUSHINGCABLE TO CABLEINSULATING VOLTAGE DETECTION PLUG CAPCONNECTING PLUGTHREADED STUDCONNECTING PLUGBUSHING EXTENDER(UTILIZING JUNCTIONS)600 SERIES TAPSDEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELLCOMPRESSION LUG200A LOADBREAK SEE PAGES 4 & 5 WINDOW-OP SEE PGS 16 &17LOADBREAK REDUCING TAP PLUGCABLE ADAPTER 2 PT JUNCTION 3 PT JUNCTIONL-44 PT JUNCTION THREADED STUDOPERATING ACCESSORIESBUSHING EXTENDER L-3INSULATED CAP WITH TEST POINTGROUNDING PLUGL-2CABLE ADAPTERCABLE TO CABLE UTILIZING L-KITS SEE PGS 12 & 13INSULATED PARKING BUSHINGHOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES 14 - 17L-1COMPRESSION LUGSTICK-OP SEE PGS 16 & 17 VS2STICK-OP LOADBREAK REDUCING TAP PLUGVAULT STRETCHER CONNECTORTHREADED COMPRESSION LUG THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVESVS3 VAULT STRETCHERLINK CONNECTOR LINK-OP COMPRESSION LUGCABLE TO CABLE UTILIZING VAULT STRETCHERS CAM-OP RETAINER SLEEVESELASTIMOLDCAM-OP SEE PGS 14 & 15VS4SEE PGS 12 & 13 CABLE ADAPTERCAM-OP LINK CONNECTORCATALOG 2001 Page 10 ID: 0198 11. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERS600 SERIES DEADBREAK IllustrationDescription(not to scale)Voltage ELASTIMOLD Class Part Number600 Series Elbow 15/25kV K655LR-W0X (w/ Insul. Plug, Use Tables W7 and X6 Cap, Stud, Lug & 35kV 755LR-W0X Cable Adapter) Use Tables W9 and X6 600 Series Elbow 15/25kV K656LR-W0X w/ T Point est Use Tables W7 and X6 (w/ Insul. Plug, 35kV 756LR-W0X Cap, Stud, Lug & Use Tables W9 and X6 Cable Adapter) 600 Series Elbow 15/25kV K655BLR Housing only 35kV 755BLR (w/ Stud) 600 Series Elbow w/ T Point est (Housing only w/ Stud) 600 Series Straight Receptacle (w/Cable Adapter , Lug & Retaining Ring) 600 Series Straight Receptacle Housing (Lug & Cable Adapter not included) Straight Receptacle Adapter 600 Series Vault Stretcher (Housing only w/ Stud) Cable Size Adapter15/25kV K656BLR 35kV 756BLRNotesDescriptionN1,2 N1,2 N1,2 N1,2N1,3 N1,3N1,3 N1,3Deadbreak Reducing Tap Plug Reducing Tap Well Loadbreak Reducing Tap Plug Vault Stretcher Threaded Stud 600 Series Elbow Threaded Stud Assembly Tool Spanner WrenchVoltage ELASTIMOLD Class Part NumberNotes15/25kV K650RTPN1,7,8,915/25kV K650RTWN1,7,8,915kV 25kV 35kV 15/25kVN1,7,8,10,13 N1,7,8,10,13 N1,7,8,10,13 N1650ETP K650ETP 750ETP 650VSA15/25kV 650SA 35kV 750SA ALL 600AT ALL600SWN1 N1 N10 N915/25kV K655BSRN1,11 N1,11 N1,11 N1,114-Point Junction 15/25kV K650J4 35kV 750J4N1,2,12Use Tables W7 and X62-Point Junction 15/25kV K650J2 35kV 750J2 3-Point Junction 15/25kV K650J3 35kV 750J315/25kV K655SR-W0XN1,11 N1,11N1,1215/25kV K650SRAN1,415/25kV K655BVSN1,915/25kV 655CA-W Use Table W735kV755CA-W Use Table W9Compression LugIllustration (not to scale)ALL03700XN5Use Table X6ALL03702XN6Use Table X6600 Series Elbow 15/25kV 655CK-W0X N2 Size Sensitive Kit Use Tables W7 and X6 (Cable Adapter 35kV 755CK-W0X N2 & Lug) Use Tables W9 and X6 Adapter ALL 650ARR-X Retaining Ring Use Table X6 600 Series Straight 15/25kV Receptacle Size Sensitive Kit (Cable 35kV Adapter Retaining , Ring & Lug) Bushing 15/25kV Extender 35kV (w/ Stud) Insulated Cap 15/25kV w/ T Point est (w/ Stud) Insulating Plug 15/25kV (w/ Cap) 35kV Grounding Plug 15/25kV (Ground Lead 35kV 2/0 AWG x 30") Insulated 15/25kV Parking Bushing 35kV Connecting Plug 15/25kV 35kV655CK-W0X-ARR N2 Use Tables W7 and X6755CK-W0X-ARR N2 Use Tables W9 and X6K655BE 755BEN1,3 N1,3K656DRN3,7K650BIP 750BIP 650GP 750GPN1,7,8 N1,7,8 N1,7,8 N1,7,8K650SOP 750SOP K650CP 750CPN7,8 N7,8 N1,7,8,9 N1,7,8,9N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N2. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N3. Available without the stud by adding N to the part number. N4. Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X (Pg.14) to equipment bushings. N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N7. Available with the stud factory-assembled by adding SP to the part number. N8. Available with a loose stud by adding suffix S to the part number. N9. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells.. N10. 600AT assembly tool is required for installation of loadbreak reducing tap plugs. N11. Rubber junction with stainless steel mounting plate and back plate. Add -U for rubber junction with stainless steel mounting plate, back plate and adjustable bracket. Add -4 for rubber junction only. Add -5 for rubber junction, stainless steel U-straps and back plate. N12. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N13. See page 17 for Window-Op Connector Kit.Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 11 ID: 0198 12. SEPARABLE CONNECTORS600 SERIES DEADBREAK Contd from Pg. 11 600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, deadending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hot-stick operable and separable joint systems are shown on pages 14 thru 19.RATINGS OVERVIEW See page 2 for complete information.SEPARABLE CONNECTORS 600 SERIES DEADBREAK STRAIGHT RECEPTACLECURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles NOTE: 900 Amp ratings require copper cable and copper current-carrying components.VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.SEE PAGE 26 FOR SURGE ARRESTER APPLICATIONSSTRAIGHT RECEPTACLE ADAPTERBOLT & WASHERSRETAINING RINGSTRAIGHT RECEPTACLE HOUSINGCOMPRESSION LUGCABLE ADAPTERCABLE TO EQUIPMENT ELBOW CONNECTOR200A TAPS 200A DEADBREAK SEE PAGES 8 & 9THREADED STUD 600 SERIES ELBOWINTEGRAL BUSHINGCABLE TO CABLEINSULATING VOLTAGE DETECTION PLUG CAPCONNECTING PLUGTHREADED STUDCONNECTING PLUGBUSHING EXTENDER(UTILIZING JUNCTIONS)600 SERIES TAPSDEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELLCOMPRESSION LUG200A LOADBREAK SEE PAGES 4, & 5 WINDOW-OP SEE PGS 16 &17LOADBREAK REDUCING TAP PLUGCABLE ADAPTER 2 PT JUNCTION 3 PT JUNCTIONL-44 PT JUNCTION THREADED STUDOPERATING ACCESSORIESBUSHING EXTENDER L-3INSULATED CAP WITH TEST POINTGROUNDING PLUGL-2CABLE ADAPTERCABLE TO CABLE UTILIZING L-KITS L-1INSULATED PARKING BUSHINGHOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES 14 - 17COMPRESSION LUGSTICK-OP SEE PGS 16 & 17 VS2STICK-OP LOADBREAK REDUCING TAP PLUGVAULT STRETCHER CONNECTORTHREADED COMPRESSION LUG THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVESVS3 VAULT STRETCHERLINK CONNECTOR LINK-OP COMPRESSION LUGCABLE TO CABLE UTILIZING VAULT STRETCHERS CAM-OP RETAINER SLEEVESELASTIMOLDCAM-OP SEE PGS 14 & 15VS4CABLE ADAPTERCAM-OP LINK CONNECTORCATALOG 2001 Page 12 ID: 0198 13. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVLIVEFRONTPART #Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.SURGE ARRESTERS600 SERIES DEADBREAK IllustrationDescriptionVoltage ClassELASTIMOLD Part NumberNotes1-way L-Kit15/25kV 35kVK655L1 755L1N1,2,3,4 N1,2,3,42-way L-Kit15/25kV 35kVK655L2 755L2N1,2,3,4 N1,2,3,42-way VS-Kit15/25kVK655VS2N1,2,33-way L-Kit15/25kV 35kVK655L3 755L33-Way VS Kit15/25kVK655VS3N1,2,34-Way L-Kit15/25kV 35kVK655L4 755L4N1,2,3,4 N1,2,3,44-Way VS-Kit15/25kVK655VS4N1,2,3Spanner WrenchALL600SWN1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper currentcarrying connector components and copper conductor cable.N1,2,3,4 N1,2,3,4N2(not to scale)N2. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells. N3. L-Kits and VS-Kits do not include cable adapters, compression lugs or adapter retaining rings. These items must be ordered separately. N4. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number.VAULT STRETCHER Provides an alternate method of splicing and joining various types and styles of cables using standard 600 Series components.Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 13 ID: 0198 14. SEPARABLE CONNECTORS CAM-OP LINK-OP ,600 SERIES DEADBREAK Elastimolds 600 Series Cam-Op~, and Link-Op~ deadbreak connector systems incorporate provisions for hotstick operation of DE-ENERGIZED primary feeder or network circuits. Configurations allow external visible break, testing, grounding and isolation. Retrofit kits allow upgrading existing equipment. Cam-Op systems utilize pin and socket connectors. Link-Op connectors are bolted and installed using torque controlled tools. Either system can be retrofitted to existing equipment. The Cam-Op and Link-Op connectors are unique, allowing all hotstick operations to be completed without moving the cable, an important consideration when large, stiff cables prohibit movement. The Cam-Op connector is easily installed or removed by hotstick operation of the cam action disconnect lever.RATINGS OVERVIEW See page 2 for complete information.CAM-OP & LINK-OP SYSTEM 600 SERIES DEADBREAKCURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cyclesRETROFIT COMPONENTS FOR EXISTING EQUIPMENT W/O PROVISIONS FOR MOUNTABLE INSULATED BUSHINGCAM-OPALIGNMENT BRACKETORNOTE: 900 Amp ratings require copper cable and copper current-carrying components.CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona ExtinctionEQUIPMENT BUSHINGCABLE TO EQUIPMENTINSULATED PARKING BUSHINGEQUIPMENT BUSHINGLINK-OPBUSING EXTENDERCAM-OPALIGNMENT BRACKETORORLINK-OPMOUNTABLE INSULATED PARKING BUSHING600 SERIES ELBOWINSULATED CAPORLINK CONNECTORLOADBREAK ELBOW CONNECTORLINK-OPLOADBREAK ELBOW CONNECTOR INSULATED CAPELBOW ARRESTER COMPRESSION LUGELBOW ARRESTERCABLE ADAPTER SEE CABLE NOTESLINK CONNECTOROPERATING TOOL LINK-OPOR CAM-OPGROUNDING ELBOWLOADBREEAK REDUCING TAP PLUGLINK-OP CAM-OPORTEST RODRETAINER SLEEVESOR CABLE ADAPTERSEE CABLE NOTES600 SERIES ELBOW600 SERIES ELBOWCOMPRESSION LUGCABLE ADAPTERCOMPRESSION LUGORCAM-OPSEE CABLE NOTESSEE PAGE 26 FOR SURGE ARRESTER APPLICATIONSCABLE TO CABLE CONNECTION 2-POINT INSULATED BUSHINGSELASTIMOLDCAM-OPRETAINER SLEEVESLINK-OPCATALOG 2001 Page 14 ID: 0198 15. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT200 AMP LOADBREAK35kVPART #LIVEFRONT SURGE ARRESTERSCAM-OP & LINK-OP Illustration (not to scale)ABABVDescription Voltage ClassELASTIMOLD Part NumberNotesCAM-OP 15kV 655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 CONNECTOR KIT 25kV K655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W9 and X6 13,14,18 LINK-OP 15kV 655LINK-B-LR-W0X-B-DRG N2,3,11,12 CONNECTOR Use Tables W7 and X6 13,14,18 KIT 25kV K655LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W9 and X6 13,14,18 Mountable 25kV K650LBM-3 N3 Insulated 35kV 750LBM-3 N3 Bushing RETROFIT 15kV 655LINK-C-LR-W0X-A-DRG N5,11,13 CAM-OP Use Tables W7 and X6 14,18 CONNECTOR 25kV K655LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W7 and X6 14,18 KIT 35kV 755LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W9 and X6 14,18 RETROFIT 15kV 655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 LINK-OP CONNECTOR 25kV K655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 KIT 35kV 755LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W9 and X6 13,14,18 Insulating 25kV K650LB N4 Plug 35kV 750LB N4 CAM-OP 15kV 650CAB Alignment 25kV K650CAB Bracket 35kV 750CAB LINK-OP ALL 650AB N15 Alignment ALL 650ABV N15 Bracket (Retrofit LINK-OP Only) Compression ALL 03700X N7 Use Table X6 N8 Lug ALL 03702X Use Table X6CAM-OP & LINK-OP Size Sensitive Kit (Cable Adapter & Lug) CAM-OP Retaining Sleeve LINK-OP Retaining Sleeve CAM-OP CABLE JOINT KIT15/25kV 655CK-W0XN13Use Tables W7 and X635kV 755CK-W0XN13Use Tables W9 and X6ALL 650RSCN11ALL 650RSN1115kV 655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 25kV K655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 35kV 755BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W9 and X6 14,18 LINK-OP 15kV 655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 CABLE JOINT KIT 25kV K655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 35kV 755BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W9 and X6 13,14,18 CAM-OP 15kV 650LK-C-VB Loadbreak 25kV K650LK-C-VB Reducing 35kV 750LK-C-VB Tap Plugs (Visi-Break) LINK-OP 15kV 650LT-B N11 Loadbreak 25kV K650LT-B Reducing 35kV 750LT-B Tap PlugIllustration (not to scale)Description Voltage Class Grounding 15kV Elbow 25kV (1/0 AWG x 6' 35kV Ground Lead)ELASTIMOLD Part Number 160GLR 370GLR 370GLRNotesN19 N19Test RodALL370TRAssembly ToolALL600ATN11CAM-OP OPERATING KIT15kV 25kV 35kV650CAM-OK K650CAM-OK 750CAM-OKN16 N16 N16LINK-OP OPERATING KIT15kV 25kV 35kV650LINK-OK K650LINK-OK 750LINK-OKN17 N17 N17N1. Cam-Op connector kit includes: 1- Cam-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- mountable insulated bushing and 1- alignment bracket. N2. Link-Op connector kit includes: 1- Link-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; and 1- mountable insulated bushing. N3. Mountable insulated bushing included with Cam-Op and Link-Op connector kit. Requires 3 threaded studs on equipment faceplate for installation. N4. Use with the Retrofit Cam-Op and Retrofit Link-Op connector kit. N5. Retrofit Cam-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- insulating plug; and 1- alignment bracket. N6. Retrofit Link-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; 1- insulating plug; and 1- alignment bracket. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N9. Cam-Op Cable Joint Kit includes: 1- Cam-Op link; 1- Cam-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 1- insulated cap. N10. Link-Op Cable Joint Kit includes: 1- Link-Op link; 1- Link-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 2- insulated caps. N11. 600AT assembly tool required for operation and/or installation. N12. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N13. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N14. To add elbows or arresters instead of insulating caps, replace the DRG with LR-WX for elbows (with test point) or ESA for elbow arresters. N15. The 650ABV is required when the bushing horizontal spacing on the equipment or junctions is less than 5". N16. Cam-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 3- Cam-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N17. Link-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 6- Link-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N18. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N19. Rated for both 25kV and 35kV applications. Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 15 ID: 0198 16. SEPARABLE CONNECTORS STICK-OP WINDOW-OP ,600 SERIES DEADBREAK Elastimolds 600 Series Window-Op~ and Stick-Op~ deadbreak connector systems incorporate provisions for hotstick operation of DE-ENERGIZED primary feeder or network circuits.BOLTED CONNECTION LOADBREAK REDUCING TAP PLUGINSULATED CAPThe Window-Op and Stick-Op connectors allow direct testing and grounding with no required cable movement. Window-Op is ideal for equipment applications which include viewing windows to provide an internal visible break that does not require hot stick removal of the elbows. Stick-Op provides an external visible break by hot stick removal of the elbow. Window-Op and Stick-Op connectors are bolted and installed using torque controlled tools. STICK-OPERABLERATINGS OVERVIEW See page 2 for complete information.CURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cyclesSTICK-OP & WINDOW-OP SYSTEM 600 SERIES DEADBREAK SEE PAGE 26 FOR SURGE ARRESTER APPLICATIONS STICK-OPNOTE: 900 Amp ratings require copper cable and copper current-carrying components.CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona ExtinctionLOADBREAK REDUCING TAP PLUGINTEGRAL BUSHINGINSULATED CAP600 SERIES ELBOW WINDOW-OP THREADED COMPRESSION LUG STICK-OPOR COMPRESSION LUG WINDOW-OPCABLE ADAPTERSEE CABLE NOTESTEST ROD STAND-OFF PLUGASSEMBLY TOOL (WINDOW-OP) ASSEMBLY TOOL (STICK-OP) GROUNDING ELBOWGROUNDING PLUGSTICK-OP 600DB / 200LB BUSHING/ELBOW ADAPTEROPERATING ACCESSORIESELASTIMOLDCATALOG 2001 Page 16 ID: 0198 17. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERSSTICK-OP & WINDOW-OP Illustration (not to scale)Description WINDOW-OP CONNECTOR KITVoltage ELASTIMOLD Class Part Number 15kV655ETP-W0X-DRG Use Tables W7 and X625kVN1,3,4,5, 6,13K655ETP-W0X-DRG35kVNotes755ETP-W0X-DRGUse Tables W7 and X6 Use Tables W9 and X6STICK-OP CONNECTOR KIT15kV655LRTP-W0X-DRG Use Tables W7 and X625kVN2,3,4,5, 8,13K655LRTP-W0X-DRG Use Tables W7 and X635kV755LRTP-W0X-DRG Use Tables W9 and X6WINDOW-OP Loadbreak Reducing Tap Plug15kV 25kV 35kV650ETP K650ETP 750ETPN4,15 N4,15 N4,15STICK-OP Loadbreak Reducing Tap Plug15kV 25kV 35kV650LRTPA3 K650LRTPA2 750LRTPA2N3,4STICK-OP Bushing Adapter15kV 25kV 35kV650BEA3 K650BEA2 750BEA2N3,4Compression Lug WINDOW-OPALL03700XN603702XN7Use Tables X6Threaded Compression Lug STICK-OPALL03600XN8Use Tables X6ALL03602XN9Use Tables X6WINDOW-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Lug) STICK-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Threaded Lug)655CK-W0XN5Use Tables W7 and X6755CK-W0XN5Use Tables W9 and X6655TCK-W0XN4. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N5. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N6. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminum conductors. DO NOT substitute unthreaded 03700X lugs. DO NOT use with 675, 676, K675, K676, 775 or 776 part numbers. N9. Threaded copper lug (Stick-Op only) for use on copper conductors only. DO NOT substitute unthreaded 03702X lugs.Use Tables X6ALLN1. Window-Op Kit includes: insulated cap; Window-Op reducing tap plug; 600 Series elbow housing; cable adapter; and 0370 style compression lug. N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tap plug; 600A Elbow Housing; cable adapter; and threaded 0360 style compression lug. N3. 600AT assembly tool required for operation and/or installation.N10. Required to disassemble Stick-Op loadbreak reducing tap plug from the threaded compression lug and 600 Series elbow after the shear-pin is broken during assembly. N11. Stick-Op Operating Kit includes accessories that enable visible break direct testing, isolation, and grounding functions to be performed. Kit includes: 3-insulated parking bushings; 3-grounding elbows; 3600DB/200LB bushing/elbow adapters; 1-assembly tool; 1-test rod; 1-carry case; l-lubricant; 1-instructions. N12. Window-Op Operating Kit includes accessories that enable visible grounding and direct testing functions to be performed. Kit includes: 3-grounding elbows; 1-test rod; 1-carry case; 1-lubricant; 1-instructions. N13. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N14. Rated for both 25kV and 35kV applications.N5N15. 600ATM assembly tool required for Window-Op assembly.Use Tables W7 and X6755TCK-W0XN5Use Tables W9 and X6Extraction ToolALL600ETN3,10Grounding Elbow (1/0 AWG x 6' Ground Lead)15kV 25kV 35kV160GLR 370GLR 370GLRN14 N14Test RodALL370TRAssembly Tool (Stick-Op)ALL600ATN3Assembly Tool (Window-Op)ALL600ATMN15STICK-OP OPERATING KIT15kV 25kV 35kV650STICK-OK K650STICK-OK 750STICK-OKN11 N11 N11WINDOW-OP OPERATING KIT15kV 25kV 35kV650WINDOW-OK K650WINDOW-OK 750WINDOW-OKN12 N12 N12Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 17 ID: 0198 18. SEPARABLE CONNECTORS CABLE JOINTS600 SERIES DEADBREAK 600 Series Separable Cable Joints are available in 2, 3 and 4-way versions and include a capacitive test point as standard. Units are interchangeable, featuring bolted connections. Designs are compact and ideally suited for small vaults and manholes. DE-ENERGIZED joints can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Bus bars can be changed to add or remove cables from the joint. Optional accessories include insulating and grounding caps and plugs which allow visible external separation, by-pass, isolation, dead-ending, grounding and testing.RATINGS OVERVIEW See page 2 for complete informationSEPARABLE CABLE JOINTS 600 SERIES DEADBREAKCURRENT RATINGS (Prefixes: 650, K650, K655, K656 & 03700) 600 Amp Continuous 25kA sym.,10 cyclesBSEPARABLE H-JOINT (4-WAY)A(Prefixes: 675, K675, K676 & 03702) 900 Amp Continuous 25kA sym.,10 cycles4-WAY INSULATED BUS BAR W/ TEST POINTNOTE: 900 Amp ratings require copper cable and copper current-carrying components. CVOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.ASEPARABLE WYE-JOINT (3-WAY) 3-WAY INSULATED BUS BARBOLT & WASHERSRETAINING RINGSTRAIGHT RECEPTACLE HOUSINGSEPARABLE STRAIGHT JOINT (2-WAY)DCABLE ADAPTER 2-WAY INSULATED BUS BAR COMPRESSION LUGOPERATING ACCESSORIESINSULATING PLUG W/TEST POINT & CAP INSULATED CAP WITH BAILGROUNDING CAPNote: The separable cable joints shown here use a special Y interface that may not be interchangeable with other 600 Series interfaces.GROUNDING PLUGDIMENSION A B C DELASTIMOLDINCHES 4 1/4 37 1/8 8 1/8 3 7/8CATALOG 2001 Page 18 ID: 0198 19. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERS600 SERIES DEADBREAK IllustrationDescriptionVoltage ELASTIMOLD Class Part NumberNotesSeparable 15/25kV K656I-W0X Straight Joint Pkg. Use Tables W7 and X6 (2-way) w/ Test PointN1,6,8(not to scale)Basic Housing Pkg. 15/25kV K656I-HP Straight Joint w/ Test Point Separable Wye Joint Pkg. (3-Way) w/ Test Point15/25kV K656CY-W0XSeparable H Joint Pkg. (4-Way) w/ Test PointN2,6N1,6,8Use Tables W7 and X6Basic Housing Pkg. 15/25kV K656CY-HP Wye Joint w/ Test point 15/25kV K656CH-W0XIllustrationDescription(not to scale)Voltage ClassInsulating Plug w/ 15/25kV Test Point & CapELASTIMOLD Notes Part Number K650YBIPGrounding Plug (4/0 AWG x 6' Ground Lead)15/25kV650YGPGrounding Cap (4/0 AWG x 6' Ground Lead)15/25kV650YGDRAluminum Bolt & Washers Brass Bolt & Washers15/25kV650BAWN615/25kV675BAWN6N2,6N1,6,8Use Tables W7 and X6Basic Housing Pkg. 15/25kV K656CH-HP H Joint w/ Test PointN2,6N1. Complete Joint Packages consisting of: insulated bus bar; straight receptacle housings, retaining rings, cable size adapters, lugs, bolts and washers.2-Way 15/25kV K656I-BUS Insulated Bus Bar w/Test PointN3,6N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers.3-Way 15/25kV K656CY-BUS Insulated Bus Bar w/Test PointN3,6N3. Insulated bus bar only.4-Way 15/25kV K656CH-BUS Insulated Bus Bar w/Test PointN3,6N4. Straight Receptacle consisting of: straight receptacle housing, retaining ring, cable adapter, lug, bolt and washers.Straight Receptacle15/25kV K655YSR-W0X N4,6,8Straight Receptacle Housing Only15/25kV K655YBSRInsulated Cap w/ Bail Bail Only Cable AdapterUse Tables W7 and X6N5,6, 10N5. Straight receptacle housing consisting of: straight receptacle housing, bolt and washers. N6. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug.15/25kV K655YDRN10. Available without the bolt & washers by adding N to the part number. 15/25kV 650BA15/25kV 655CA-W Use Table W7Adapter Retaining Ring15/25kV 650ARR-X Use Table X6Compression Lug 15/25kV 03700X 15/25kV 03702XN6,7 N6,9Use Table X6600 Series 15/25kV 655CK-W0X Straight Receptacle Use Tables W7 and X6 Size Sensitive Kit (Cable Adapter , Retaining Ring & Lug) Assembly/ Disassembly Tool15/25kV 600YADTN8Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 19 ID: 0198 20. PCJ CABLE JOINTS PCJ~Power Cable Joints utilize permanently crimped connectors. PCJ Housings are fully insulated, shielded and sealed for direct buried, vault, submersible and other severe service applications. Units have been designed and tested per IEEE Standard 404 to assure system matched performance and ratings equal to the cable to which the splice will be installed. PCJ Power Cable Joints are available in 2 styles: Style 1 uses a single piece housing that is sized to accommodate a specific range of cable. Style 1 units are ideally suited for straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable.ELECTRICAL RATINGS SUMMARY The follow ratings summary is based on IEEE Std. 404 and applies to all Elastimold PCJ Power Cable Joints.VOLTAGE A. 15kV Class (8.7kV Phase-to-Ground) B. 25kV Class (14.4kV Phase-to-Ground) C. 35kV Class (20.2kV Phase-to-Ground) Impulse Withstand: A=110kV, B=150kV, C=200kV BIL,1.2 x 50 microsecond wave. Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity.Production tests include 100% tests of the premolded joints to assure: Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz, 1 minute. Design tests on production joints demonstrate compliance with IEEE 404 including: Corona Extinction Voltage: A=13.0kV, B=21.6kV, C=30.3kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz 1 minute. DC Withstand: During installation: A=56kV, B=80kV, C=100kV (Reference AEIC CS5 and CS6, Section L.1.) DC Withstand: A=70kV, B=100kV, C=125kV negative polarity, 15 minutes. DC Withstand: After installation and in service for the first 5 years: A=18kV, B=25kV, C=31kV for XLPE Insulated Cables and A=45kV, B=64kV, C=80kV for EPR Insulated Cables. (Reference AEIC CS5 and CS6, Section L.2.) Impulse Withstand (BIL): A=110kV, B=150kV, C=200kV, 10 positive and 10 negative, 1.2 x 50 microsecond wave, at conductor temperatures of 20 and 130C, nominal.CURRENT Continuous rating equal to the rating of the cable. Short-Time rating equall to the rating of the cable. SHIELD DESIGN Meets IEEE standard 592 for Exposed Semiconducting Shields on Premolded High Voltage Cable Joints and Separable Insulated Connectors.ELASTIMOLD Short-Time Current: magnitude equal to cable. Cyclic Aging: 30 days at: A=26.1kV, B=43.2kV, C=60.2kV AC continuous, load current for 8 hours per day providing 130 conductor temperature. Joints then subjected to: A=35kV, B=52kV, C=69kV for 5 hours followed by: A=53kV, B=78kV, C=104kV for 1 hour. Load Cycle: Connectors meet thermal and mechanical requirements of ANSI C119.4, Class A heat cycle, Class 2 partial tension.CATALOG 2001 Page 20 ID: 0198 21. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERSPCJ Style 1ORDERING INFORMATIONConductor Size CodeConductorwith universal housing and separate cable adapters that can be varied with the cable application.Insulation DiameterStyleJointCablePCJ Style 2PowerVoltage Classwith single-piece housing1- Aluminum 2- Copper1- Style 1 2- Style 2W SIZING INFORMATION AND SELECTION Use Table W8 for 15PCJ Use Table W9 for 25PCJ Use Table W10 for 35PCJDIMENSION B OUTSIDE DIA.X SIZING INFORMATION AND SELECTION DIMENSION A OVERALL LENGTHUse Table X7 for 15PCJ, 25PCJ and 35PCJDIMENSIONAL DATA STYLE 1 PART NUMBERABinchesinches15PCJ1FX10 1/4"1 3/4"15PCJ1GX10 1/4"1 3/4"25PCJ1GX14 3/8"2 7/16"15/25/35PCJ1HX14 3/8"2 7/16"15/25/35PCJ1JX14 3/8"2 7/16"15/25/35PCJ1KX14 3/8"2 25/32"15/25/35PCJ1LX14 3/8"2 25/32"15/25/35PCJ1LMX14 3/8"2 25/32"15/25/35PCJ1MX14 3/8"2 25/32"Description Power Cable Joint Style 1Power Cable Joint Style 2Voltage Class 15kV 15kV 25kV 25kV 35kV 35kV 15kV 15kV 25kV 25kV 35kV 35kVELASTIMOLD Part Number 15PCJ1W1X 15PCJ1W2X 25PCJ1W1X 25PCJ1W2X 35PCJ1W1X 35PCJ1W2XNotes15PCJ2W1X 15PCJ2W2X 25PCJ2W1X 25PCJ2W2X 35PCJ2W1X 35PCJ2W2XN1 N2 N1 N2 N1 N2N1 N2 N1 N2 N1 N215/25/35PCJ1NX15 3/4"3 3/16"15/25/35PCJ1PX15 3/4"3 3/16"15/25/35PCJ1QX15 3/4"3 3/16"STYLE 2 PART NUMBERABinchesinches15PCJ2EX16 3/8"2 25/32"15PCJ2FX16 3/8"2 25/32"15/25PCJ2GX16 3/8"2 25/32"15/25/35PCJ2HX16 3/8"2 25/32"15/25/35PCJ2JX16 3/8"2 25/32"15/25/35PCJ2KX21"3 3/4"15/25/35PCJ2LX21"3 3/4"15/25/35PCJ2MX21"3 3/4"15/25/35PCJ2NX21"3 3/4"Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.15/25/35PCJ2PX21"3 3/4"For cable shield adapters and jacket seals, see page 28.15/25/35PCJ2QX21"3 3/4"N1.Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor.N2.Kit includes copper compression connector suitable for splicing copper conductor to copper conductor only.CATALOG 2001 Page 21 ID: 0198 22. CABLE TERMINATIONS Elastimold cable terminations are available in single piece or modular designs. Terminators allow connection and transition from shielded, underground cable to bare overhead conductors and live-front equipment. Units are designed and rated per IEEE Standard 48 for riser pole, padmount, indoor and outdoor applications. PCT1, PCT2, 16THG and 35MTG terminators provide sufficient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal. The 35MTGI terminators and 35MSC stress cones are rated for class 2 and class 3 indoor service respectively. Optional mounting brackets, aerial lugs and equipment connectors are available as required.ELECTRICAL RATINGS SUMMARYTERMINATIONS SINGLE PIECE TERMINATORSThe following ratings summary is based on IEEE Std. 48 and applies to all the terminations on page 22 thru 25. Elastimold terminations are designed for use on threephase systems, either 3-wire or 4-wire and the single-phase laterals of these systems.VOLTAGE RATINGS 15kV Class 9.5kV Phase-to-Ground 110kV BIL 1.2 x 50 microsecond wave AC Withstand: 50kV 1 min. dry 35kV 6 hr. dry 45kV 10 sec. wet 13kV Corona Extinction 25kV Class 16kV Phase-to-Ground 150kV BIL 1.2 x 50 microsecond wave AC Withstand: 65kV 1 min. dry 55kV 6 hr. dry 60kV 10 sec. wet 21.5kV Corona ExtinctionPCT-1PCT-216THGSTRESS CONE16THGS35MSC35MSCIMODULAR TERMINATORS35MTGI35MTGBRACKETS35kV Class 22kV Phase-to-Ground 200kV BIL 1.2 x 50 microsecond wave AC Withstand: 90kV 1 min. dry 75kV 6 hr. dry 80kV 10 sec. wet 30kV Corona Extinction PB-1ELASTIMOLD16TB235MTB1535AFBCATALOG 2001 Page 22 ID: 0198 23. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVPART #LIVEFRONTPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.SURGE ARRESTERSTERMINATIONS IllustrationDescriptionVoltage ClassSingle-Piece Terminator (Class 1)15kV 25kVHousing only15kV 25kVSingle-Piece Terminator (Class 1)15/25kVHousing only15/25kVELASTIMOLD Part NumberNotesPCT1-X-4Use Table X9(not to scale)N12,14, 15, 22 N12,14, 15, 23PCT1-4 PCT2-4N13, 22 N13, 2316THG-WX-4N2,14 15Use Table X9PCT2-X-4Use Tables W12 and X816THGH-W Use Table W12Single-Piece 15/25kV Terminator for solid conductor only (Class 1) Stress Cone (Class 3)ALLw/Grd. StrapALL16THGS-WXN13. N3Use Tables W12 and X435MSC-WN17Use Table W1135MSCI-WN17Use Table W11Modules onlyALLModular Terminator (Class 1)15kV35MG-WN11,16Use Table W1335MTG-WX-4-CAN2,11Use Tables W13 and X325kVN1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.35MTG-WX-8-CAN2,5,11N14. N15. N16. N17. N18. N19. N20. N21. N22. N23. N24. N25.Use with PCT1 or PCT2 Terminators. Includes contact rod, ground strap and rain cap. Includes crimp ring, ground strap and rain cap. Includes spade contact, ground strap and rain cap. For KA thru PB sizes use 35MTG-WX-6-CA. For KA thru PB sizes use 35MTG-WX-8-CA. For KA thru PB sizes use 35MTGI-W-6. Use with 16THG Terminators. Use with 16THGS Terminators. Use with 35MTG Terminators. Refer to page 24 for detailed ordering instructions. Includes rod contact as standard. Specify suffix -3 in place of -4 for two-hole spade lug. Specify suffix -5 in place of -4 for one-hole spade lug. Specify suffix - 3 or - 5 in place of -4 for two-hole spade lug housing or one- hole spade style housing. Use 1X for rod contact for aluminum conductors only. Use 0X for rod contact for aluminum or copper conductors. Available in sizes from GA thru PB. Available in sizes EB thru PB. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Use for insulation dia. range from .640" thru 1.070". Use for insulation dia. range from .830" thru 1.180". Select symbol for A from aerial lug ordering information on page 24. W13 Table provides sizing for rain cap X10 Table provides sizing for connectors.Use Tables W13 and X335kV35MTG-WX-10-CA N2,6,11 Use Tables W13 and X3Modular Terminator (Class 2) w/o Rain Cap15kV35MTGI-W-4N11Use Table W1325kV35MTGI-W-6N11Use Table W1335kV35MTGI-W-8N7,11Use Table W13Rod Contact for PCT15/25kVRod Contact for 16THG15/25kVN1Use Table X916TCA-XN2, 8Use Table X8Solid Conductor 15/25kV Package for 16THGS 3/4-16 Threaded Rod for MTGALL1-14 Threaded Rod for MTGALLTwo-Hole Spade for MTGALLTwo-Hole Spade for PCTALLOne-Hole Spade for PCTALLUniversal Rod for MTGALLAerial LugsALLfor MTG Threaded Rod (Two-hole spade or bare wire)0070X16CAS-XN3, 9Use Table X435MTGA-WX-1 Use Tables W13 and X335MTGA-WX-2 Use Tables W13 and X335MTGA-WX-3N2,10,11 18, 25 N2,10,11 19, 25Use Tables W13 and X3N4,10,11 20, 250100XN1Use Table X90110XN1Use Table X9 Use Tables W13 and X335MTCGA-WX-4N2,10,11 21, 2535AL-AN10, 24Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 23 ID: 0198 24. CABLE TERMINATIONS contd QRDERING INSTRUCTIONS FOR MODULAR TERMINATORS35MTG- W X- N- C AI =Indoor Blank = OutdoorUse Table W13, belowConnector StyleUse Table X3, belowDescriptionGA-JB 4 8 10Table W13 USE FOR FOLLOWING PRODUCTS35MTG 35MTGIELASTIMOLD1/0 thru 350 kcmil-1N8400 thru 1000 kcmil-22-Hole SpadeKA-PB 4 6 8Note#2 thru 1000 kcmil-3N10Universal Rod15kV 25kV 35kVSymbol1"-14 Threaded RodRecommended Number of ModulesAvailable for Conductor Sizes3/4"-16 Threaded RodNOTE: Sizes are limited depending upon connector style selection. See notes 8 thru 11 on page 25.#6 thru 4/0-4N11Cable Insulation Diameter in Inches Symbol MIN. MAX. for W.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875Aerial Lugs for Threaded Rod Connectors OnlyGA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PBTable X3 USE FOR FOLLOWING PRODUCT35MTGN9Type Bare WireConnector 3/4"-16 Rod 2-Hole Spade 3/4"-16 Rod Bare Wire 1"-14 Rod 2-Hole Spade 1"-14 RodSymbol -11 -12 -21 -22Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 10003 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000 3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900CATALOG 2001 Page 24 ID: 0198 25. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVPART #LIVEFRONTPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.SURGE ARRESTERSTERMINATIONS IllustrationDescriptionVoltage ClassELASTIMOLD Part NumberNotesPCT Positioning BracketALLPB-1N1,1216THG BracketALL16TB-2N6Bracket for crossarm mounting 16THGALL16TB-3N6Bracket for riser pole mounting 16THGALL16TB-4N6Bracket for tri-mounting 16THGALL16TB-5KELLUMS GRIP BracketALL ALL ALL ALL35MTB1-A 35MTB1-B 35MTB1-C 35MTB1-DALL ALL ALL ALL35MTB3-A 35MTB3-B 35MTB3-C 35MTB3-DN1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7Bracket (for riser pole mounting)ALL ALL ALL ALL35MTB4-A 35MTB4-B 35MTB4-C 35MTB4-DN1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7KELLUMS Bracket for tri-mountingALL ALL ALL ALL35MTB5-A 35MTB5-B 35MTB5-C 35MTB5-DN1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7ALUMA FORM BracketALL1535AFB-1N1,6,7ALUMA FORM Bracket for Crossarm mountingALL1535AFB-3N1,6,7ALUMA FORM Bracket for riser-pole mountingALL1535AFB-4N1,6,7ALUMA FORM Bracket for tri-mountingALL1535AFB-5Use with PCT-1 or PCT-2 Terminators. Fits overall cable O.D. from 1.195" to 1.625". Fits overall cable O.D. from .925" to 1.335". Fits overall cable O.D. from .890" to 1.185". Fits overall cable O.D. from 1.500" to 2.000". Use with 16THG & 16THGS Terminators. Use with MTG, MTG1 & MSC Terminators. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Fits overall cable O.D. from .750" to 1.625" .N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7KELLUMS Bracket for crossarm mountingN1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.N6N1,6,7(not to scale)Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.CATALOG 2001 Page 25 ID: 0198 26. SURGE ARRESTERS ELASTIMOLD Metal Oxide Varistor (MOV) surge arresters are fullyshielded, fully-submersible and are equipped with IEEE 386 interfaces for convenient energized connection with other 200 Amp loadbreak components. Units are compact, allowing installation in existing cabinetry. For application ease, arresters are available in 3 styles: Elbow (ESA), Parking Stand (PSA) and Bushing (BSA). The PSA and BSA arresters permit direct connection eliminating the need for additional accessories.167ESAElastimold arresters provide high voltage lightning and switching surge protection of transformers, cable, equipment and other components typically located on underground power distribution systems. Proper placement, voltage selection and coordination with riser pole arresters minimizes damaging surge voltages by improving protective margins. Typical applications include installing an arrester at the end of a radial system or at both ends of an open point on a loop system. Additional arresters can be added at strategic locations upstream from the end point for optimum protection. Request Form 2068 (Surge Protection Options For Underground Distribution) and Form 2069 (Arrester Applications Underground Electrical Systems) for additional application and margin of protection information.167BSA 167PSAESA Elbow Arresters are also available with a 200 Amp Deadbreak interface for mating with other Deadbreak accessories. BUSHING WELLBSA BUSHING SURGE ARRESTERELECTRICAL RATINGS & PROTECTIVE CHARACTERISTICS Performance: High Current Short Duration - All MOV Arresters withstand two discharges of 40kA crest. Low Current Long Duration - All MOV Arresters withstand 20 surges of 75 amperes/2000 microsecond duration. Duty Cycle Test - All MOV Arresters withstand 22 operations of 5kA crest at 8 x 20 microsecond duration while energized at rated voltage for the initial 20 operations and at maximum continuous operating voltage (MCOV) for the final two operations.LOADBREAK BUSHING INSERTFollowing each of the preceding tests, MOV Arresters demonstrate thermal recovery at MCOV.PROTECTIVE CHARACTERISTICS: MCOV Maximum Discharge Voltage (kV crest) F.O.W.Protective (kVrms) Duty Cycle 8x20 microsecond current wave Level (kV crest) Note 1 Rating (kVrms) 1.5kA 3kA Note 2 5kA 10kA 20kA 15kV CLASS2.55 5.1 8.4 10.2 12.7 15.33 6 10 12 15 1810.5 20.5 30.5 40.0 48.0 56.511.0 21.5 32.5 42.5 51.0 60.011.5 23.0 34.5 45.0 54.0 64.013.0 25.5 38.5 50.0 60.0 71.014.5 30.0 43.5 56.5 68.0 80.513.0 25.5 38.5 50.0 60.0 71.025kV CLASS8.4 10.2 12.7 15.3 17.010 12 15 18 2130.5 40.0 48.0 56.5 65.532.5 42.5 51.0 60.0 69.534.5 45.0 54.0 64.0 74.038.5 50.0 60.0 71.0 82.543.5 56.5 68.0 80.5 93.019.5 22.0 24.424 27 3078.5 87.5 95.583.5 93.0 101.589.0 99.0 108.099.0 110.0 120.0112.0 124.5 136.0ESA ELBOW SURGE ARRESTER38.5 50.0 60.0 71.0 82.535kV CLASSLOADBREAK FEED-THRU INSERT99.0 110.0 120.0NOTES: 1. MCOV = Maximum Continuous Operating Voltage. 2. The front of wave (FOW) protective level is the maximum discharge for a 5kA impulse current wave producing a voltage wave cresting in 0.5 microseconds.ELASTIMOLDFEED THRUPARKING STANDPSA PARKING STAND ARRESTERCATALOG 2001 Page 26 ID: 0198 27. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVLIVEFRONT SURGE ARRESTERSSELECTION CHART Illustration (not to scale)ARRESTER APPLICATION TABLEDescription Voltage Class BSA Bushing Surge Arrester (includes assembly tool)See Notes N1, 2, 3,4ESA Elbow Surge ArresterSee Notes N2, 3, 5PSA Parking Stand ArresterSee Notes N1, 2, 3Elastimold Part NumberMCOV15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV167BSA-3 167BSA-6 167BSA-10 167BSA-12 167BSA-15 167BSA-18 273BSA-10 273BSA-12 273BSA-15 273BSA-18 273BSA-21 375BSA-24 375BSA-27 375BSA-302.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.4015kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV167ESA-3 167ESA-6 167ESA-10 167ESA-12 167ESA-15 167ESA-18 273ESA-10 273ESA-12 273ESA-15 273ESA-18 273ESA-21 375ESA-24 375ESA-27 375ESA-302.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.4015kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV167PSA-3 167PSA-6 167PSA-10 167PSA-12 167PSA-15 167PSA-18 273PSA-10 273PSA-12 273PSA-15 273PSA-18 273PSA-21 375PSA-24 375PSA-27 375PSA-302.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40System Line-to-Line Voltage kV rmskV rmsN1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200A switching and fault close loadbreak bushing. N2. Elastimold Arresters use high-strength silver epoxy bonded MOV blocks and shunted spring connections for the best circuit connection. N3. A 36 inch #4 AWG ground lead provided with each unit. N4. BSA installed by turning internal hex bolt (accessed thru the 200 Amp Bushing Interface) with 5/16" hex wrench supplied with each unit. N5. For 15kV and 25kV Class DEADBREAK system Elbow Arresters, use part number 156ESA with the appropriate Duty Cycle rating.MCOV (Max. Continuous Operating Voltage) kV rms Solidly Grounded Neutral Circuits3-Wire Ungrounded CircuitsNominalMax.15kV Class2.40 4.16 4.80 6.90 8.32 12.47 13.20 13.80 13.802.54 4.40 5.08 7.26 8.80 13.20 13.97 14.50 14.502.55 2.55 5.10 5.10 5.10 8.40 8.40 8.40* 10.202.55 5.10 5.10 8.40 8.40 15.30 15.30 15.30 15.3025kV Class6.90 8.32 12.47 13.20 13.80 13.80 20.78 20.78 23.00 24.94 24.94 28.007.26 8.80 13.20 13.97 14.50 14.50 22.00 22.00 24.34 26.40 26.40 29.805.10 5.10 8.40 8.40 8.40* 10.20 12.70 15.30* 15.30 15.30 17.00* 17.008.40 8.40 15.30 15.30 15.30 15.30 35kV Class23.00 34.50 34.5024.34 36.51 36.51 22.00* 24.4022.00 * Preferred arrester MCOV for this system voltageORDERING INSTRUCTIONS: (1.) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage by using the ELASTIMOLD ARRESTER APPLICATION TABLE. (2.) Specify the appropriate ELASTIMOLD part number from the selection chart.CATALOG 2001 Page 27 ID: 0198 28. SHIELD ADAPTERS, GROUNDING KITS AND JACKET SEALSElastimold elbows, splices and terminators are designed for application on XLP EPR and other solid dielectric insulated power cables. As shown in the , diagram below, a variety of shielding and jacketing methods are available for these types of cables. In some cases, the use of cable shield adapters, grounding kits and/or jacket seals are required in order to properly install Elastimold components. Refer to the diagram below for recommendations, selection and use of adapters, grounding kits and jacket seals.600/200 ECS600/200 ECSG1-221MACABLE ENTRANCE DETAIL INSULATION EPDM RUBBERMOLDED SHIELD CONDUCTIVE EPDM RUBBER600/200 ECSG2-220MA600/200 ECS310TL10TLNONE REQUIREDCONDUCTORCONDUCTORCONDUCTORCONDUCTORCONDUCTORCONDUCTORINSULATIONINSULATIONINSULATIONINSULATIONINSULATIONINSULATIONEXTRUDED SHIELDEXTRUDED SHIELDEXTRUDED SHIELD OR BEDDING TAPEEXTRUDED SHIELD OR BEDDING TAPECONCENTRIC NEUTRAL WIRESCONCENTRIC NEUTRAL WIRESCONDUCTIVE JACKET SEMI-CON TAPECOPPER SHIELD DRAIN WIRESDRAIN WIRESJACKETED CONCENTRIC NEUTRAL URDCABLE SHIELD TYPES10TLCable Insulation Dia. min. max.ELASTIMOLDCONCENTRIC NEUTRAL URDDRAIN WIRE SHIELDED20 MALEAD JACKETOUTER JACKETOUTER JACKETOUTER JACKETCOPPER TAPE SHIELDEDLEAD JACKETED CABLE21MAUNISHIELDECSCABLE SHIELD ADAPTERS 10TL 20MA21MAinchesinchesinchesO.D.inchesinches.495 1.755.575 1.755.575 1.755min. max..80 1.501.28 2.30JacketJACKET SEALS 200ECS 600ECSCATALOG 2001 Page 28 ID: 0198 29. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK 200 AMP DEADBREAK25kVTERMINATIONS600 SERIES DEADBREAKPart numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.5-15kVCABLE JOINTSDEADFRONT35kVPART #LIVEFRONT SURGE ARRESTERSIllustrationDescription(not to scale)ELASTIMOLD Part NumberSuffixNotesCold Shrinkable Jacket Seal200ECS-SN1,3Cold Shrinkable Jacket Seal600ECS-SN1,4Metallic Tape Shield Adapter20MA-W Use Table W14 for sizing-0MAN1,2Wire Shield Adapter21MA-W Use Table W14 for sizing-1MAN1,2Shield Adapter10TL-W Use Table W15 for sizing-TLN1,2Cold Shrinkable Seal w/ Copper Rod & Crimp Connector200ECSG1-2-SG1N1,3Cold Shrinkable Seal w/ Copper Rod & Crimp Connector600ECSG1-2-SG1N1,4Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring200ECSG2-2-SG2N1,3Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring600ECSG2-2-SG2N1,4Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring200ECSG3-SG3N1,3Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring600ECSG3-SG3N1. To order the kits as separate items, use the part numbers shown in the table. Example: To order a cold shrinkable tube as a separate item, use the part number 200ECS. To order the kits as components of other items, add the suffix to the end of the part number. Example: To order a cold shrinkable jacket seal as a component of an elbow kit, use the part number 166LR-A520-S.N1,4Table W14 USE FOR20MA 21MAInsulation Inches MIN. MAX..530 .640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515.680 .820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780Symbol for WE F G H J K L LM M NN2. Only use this suffix with part numbers that designate a W housing size. Sizing the main component will also size the suffix adapter. N3. Size range .80" to 1.50" jacket diameters. Maximum installed diameter is approx. 2". N4. Size range 1.28" to 2.30" jacket diameters. Maximum installed diameter is approx. 2.75".Table W15 USE FOR10TLInsulation Inches MIN. MAX..495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.755.585 .635 .585 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.875Symbol for WEB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PBCATALOG 2001 Page 29 ID: 0198 30. How to specify Size-Sensitive ProductsDetermines Size of Molded Rubber Part WWCABLE INSULATION DIAMETERINSULATION DIAMETERINSULATION DIAMETER SELECTION GUIDE Elastimold Elbows, splices and terminations are designed for application on XLP , EPR and other solid dielectric insulated power cables. These components are constructed of molded elastomer and rely on an interference fit with the cable insulation diameter in order to maintain proper dielectric strength, creep path integrity and a water seal. Elastimold components are available in a wide range of sizes in order to accommodate a variety of cable insulation diameters. Selection of size-sensitive components requires determining the cable insulation diameter. This can be done in several ways: A. Refer to the cable manufacturers spec sheet for dimensions. B. Measure the cable. C. If the cable conforms to AEIC standards with a 175, 220, 260 or 345 mil wall thickness, use the table on page 34. After the cable insulation diameter has been determined: 1. Locate the W table indicated in the part number selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the W table) into the part number.Ordering Example To complete the information required to order a K655LR-W0X elbow for use on standard AEIC 500 kcmil stranded aluminum cable with .220 inch thick insulation wall. A. Determine that the insulation diameter (from AEIC table on page 34) is 1.325 .030 inches. B. For this elbow, the part number selection chart on page 11 indicates to use table W7 for elbow sizing and table X6 for connector sizing. C. From table W7 the symbol for W is L. D. From table X6 the symbol for X is 330. E. The completed part number therefore is K655LR-L0330.ELASTIMOLDCATALOG 2001 Page 30 ID: 0198 31. SEPARABLE CONNECTORS FUSED ELBOWS200 AMP LOADBREAK5-15kVCABLE JOINTS200 AMP DEADBREAK25kVTERMINATIONSDEADFRONT600 SERIES DEADBREAK35kVLIVEFRONTPART #Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.SURGE ARRESTERSDetermines Crimp Connector Size XCABLE CONDUCTORX CABLE CONDUCTORSuffixCABLE SHIELD AND JACKETDetermines Required Accessories (if any) Cable Shield Adaptors Cable Grounding Kits Cable Jacket SealCONNECTOR SELECTION GUIDE Elastimold elbows, splices and terminations are furnished with crimp style cable connectors. As standard, these connectors are constructed with a tin-plated aluminum barrel filled with an oxide inhibitor. Aluminum barrel connectors are designed for use on either aluminum or copper conductor cable.Reference Pages 28 & 29 for application, selection and ordering information.When specified, all copper crimp style connectors can be furnished. These connectors are ONLY for use on copper conductor cable and are not for use with aluminum conductor cables. Bi-metallic connectors are constructed with a copper top and an aluminum barrel. Bi-metal connectors can be used on either aluminum or copper conductor cable and are furnished as standard with 200 Amp Loadbreak Elbows, 200 Amp Deadbreak Elbows, and PCT, 16 THG or MTG terminators with rod connectors. Selection and ordering the proper crimp connector requires determining information relative to the cable conductor as follows: A. Conductor size in AWG or kcmil B. Conductor type (stranded, compressed, compact or solid) C. Conductor material (aluminum or copper) After the cable conductor information has been determined: 1. Locate the X table indicated in the part number selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the X table) into the part number. See the Ordering Example on page 30 for further information.CATALOG 2001 Page 31 ID: 0198 32. WWX SIZE TABLES Table W1 USE FOR FOLLOWING PRODUCTSCable Insulation Diameter in Inches Symbol MIN. MAX. for W165/166LRTable W2 USE FOR FOLLOWING PRODUCTS273/274LR 273/274RLRTable W3 USE FOR FOLLOWING PRODUCTS375/376LRTable W4 USE FOR FOLLOWING PRODUCTS156LR 167/168RLR 167LRTTable W5 USE FOR FOLLOWING PRODUCTS167/168ELR 273/274ELRTable W6 USE FOR FOLLOWING PRODUCTSK151SP K151SR K151LS K151LY 10EP 152EA 160CA* (*EB - FA Only)ELASTIMOLD.575 .665 .830 .930.740 .905 1.060 1.220A B C DCable Insulation Diameter in Inches Symbol MIN. MAX. for W.760 .850 .980 1.090.950 1.050 1.180 1.310G H J KCable Insulation Diameter in Inches Symbol MIN. MAX. for W.850 .980 1.090 1.2351.050 1.180 1.310 1.465H J K LTable W7 USE FOR FOLLOWING PRODUCTSK656I/CY/CH K655/656LR K655/656SR 655/656LINK K655/656LINK 655/656ETP K655/656ETP 655/656LRTP K655/656LRTP 655/656BI-LINK K655/656BI-LINK 655CA 655CK 655TCKTable W8 USE FOR FOLLOWING PRODUCTS15PCJ-1 15PCJ-2Cable Insulation Diameter in Inches Symbol MIN. MAX. for W.640 .760 .850 .980 1.090.820 .950 1.050 1.180 1.310F G H J KCable Insulation Diameter in Inches Symbol MIN. MAX. for W.665 .740 .880.895 .950 1.1006689 7495 88110Cable Insulation Diameter in Inches Symbol MIN. MAX. for W.495 .525 .575 .625 .675 .725 .775 .825 .875.585 .635 .685 .735 .785 .835 .885 .935 .985EB EF FA FAB FB FG GA GAB GBTable W9 USE FOR FOLLOWING PRODUCTS25PCJ-1 25PCJ-2 755/756LR 755/756LINK 755/756ETP 755/756LRTP 755/756BI-LINK 755CA 755CK 755TCKTable W10 USE FOR FOLLOWING PRODUCTS35PCJ-1 35PCJ-2INSULATION DIAMETERCable Insulation Diameter in Inches Symbol MIN. MAX. for W.640.820F.760.950G.8501.050Table W11 USE FOR FOLLOWING PRODUCTS.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755H.9801.180 1.310K1.1801.465L1.2801.430LM1.3701.630M1.5151.780N1.7251.93535MSC 35MSCIJ1.090PCable Insulation Diameter in Inches Symbol MIN. MAX. for W.640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900.820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120F G H J K L LM M N P QTable W12 USE FOR FOLLOWING PRODUCTS.950G.8501.050H.9801.180J1.0901.310K1.1801.465L1.2801.430LM1.3701.630M1.5151.780N1.7251.935P1.9002.120QCable Insulation Diameter in Inches Symbol MIN. MAX. for W.850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.9001.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120H J K L LM M N P QTable W13 USE FOR FOLLOWING PRODUCTS35MTG 35MTGI 35MTCGA.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875EB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PBCable Insulation Diameter in Inches Symbol MIN. MAX. for W.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .98016THG 16THGS 16THGHCable Insulation Diameter in Inches Symbol MIN. MAX. for W.760Cable Insulation Diameter in Inches Symbol MIN. MAX. for W.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115EB EF FA FAB FB FG GA GAB GB GH HACable Insulation Diameter in Inches Symbol MIN. MAX. for W.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PBCATALOG 2001 Page 32 ID: 0198 33. XCABLE CONDUCTORTable X1 USE FOR FOLLOWING PRODUCTS167/168ELR 273/274ELR 156LR 165/166LR 273/274LR 167LRT 167/168RLR 273/274RLR 00400 02500 02509 02702 02800Table X2 USE FOR FOLLOWING PRODUCTS375/376LRTable X3 USE FOR FOLLOWING PRODUCT35MTGConductor Symbol for X Size AWG Strand./ Compt./ or kcmil Compr. Solid.#45200Table X45190Riser Conductor Size. Symbol AWG Solid for XUSE FOR FOLLOWING PRODUCT16THGS 16CAS#352105200#25220#2 #1 1/0 2/0 3/0 4/05210#1523052201/0524052302/052505240Table X53/0526052504/052705260USE FOR FOLLOWING PRODUCTS25052702 2 10 20 30 30151SP 151SRConductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.1/0 2/0 3/0 4/05240 5250 5260 52705230 5240 5250 52603 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000 3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900USE FOR FOLLOWING PRODUCTSConductor Aluminum Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.#4 #2 #1 1/0 2/0 3/0 4/0 2502AX 1AX OAX 10AX 20AX 30AX 40AX #6 #4 #2 #1 1/0 2/0 3/0Table X6 USE FOR FOLLOWING PRODUCTS655/656LRTP K655/656LRTP 755/756LRTP K656I/Y/H K655/656LR 755/756LR K655/656SR 655/656LINK K655/656LINK 755/756LINK 655/656ETP K655/656ETP 755/756ETP 655/656BI-LINK K655/656BI-LINK 755BI-LINK 655CK 755CK 655TCK 03600 03602 03700 037023 2 1 0 10 20 2AX 1AX 0AX 10AX 20AX 30AX 40AX 3 2 1 0 10 20Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.1/0240 250 260 270 280270300290280350300290400310300450320310500330320550340320600350 360 38035075038036080039036090040038010004104001250440 180 190 200 210 220 230 240 250 260340700180 190 200 210 220 230 240 250 260 270330650 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420260250180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 380 380 390 400 410 440Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/016THG K151LS K151LY 16TCA2504/0USE FOR FOLLOWING PRODUCT2403/0Table X82302/0Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 125015PCJ1 25PCJ1 35PCJ1 15PCJ2 25PCJ2 35PCJ2Conductor Copper Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 1000Table X7420Table X9 USE FOR FOLLOWING PRODUCTSPCT1 PCT2 01000 01010Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.#2 #1 1/0 2/0 3/0 4/0220 230 240 250 260 270210 220 230 240 250 260CATALOG 2001 Page 33 ID: 0198 34. AEIC CABLE INSULATION DIAMETER REFERENCE WCABLE INSULATION DIAMETERInsulation Diameters for Standard AEIC Cables with .175, .220, .260 or .345 inch wall XLP or EPR solid dielectric insulation. NOTE: The insulation diameters shown have a .030 inch tolerance which should be considered when selecting the minimum and maximum component sizing from the appropriate W table. w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches)w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches)#2 Solid.175 .220 .260 .34515kV 15kV 25kV 35kV .670 .760 500.175 .220 .260 .34515kV 15kV 25kV 35kV1.235 1.325 1.415 1.5901.210 1.300 1.390 1.5651.155 1.245 1.335 1.510#2.175 .220 .260 .34515kV 15kV 25kV 35kV.700 .790 .695 .785 .680 .770 600.175 .220 .260 .34515kV 15kV 25kV 35kV1.325 1.415 1.505 1.6801.295 1.385 1.475 1.6501.245 1.335 1.425 1.600#1 Solid.175 .220 .260 .34515kV 15kV 25kV 35kV .700 .790 .870 700.175 .220 .260 .34515kV 15kV 25kV 35kV1.395 1.485 1.575 1.7501.365 1.455 1.545 1.7201.305 1.395 1.485 1.660#1.175 .220 .260 .34515kV 15kV 25kV 35kV.740 .830 .910 .730 .820 .900 .710 .800 .880 750.175 .220 .260 .34515kV 15kV 25kV 35kV1.430 1.520 1.610 1.7851.400 1.490 1.580 1.7551.340 1.430 1.520 1.6951/0 Solid.175 .220 .260 .34515kV 15kV 25kV 35kV .735 .825 .905 1.075800.175 .220 .260 .34515Kv 15kV 25kV 35kV1.460 1.550 1.640 1.8151.430 1.520 1.610 1.7851.370 1.460 1.550 1.7251/0.175 .220 .260 .34515kV 15kV 25kV 35kV.785 .875 .955 1.125.770 .860 .940 1.110.745 .835 .915 1.085900.175 .220 .260 .34515kV 15kV 25kV 35kV1.525 1.615 1.705 1.8801.490 1.580 1.670 1.8451.430 1.520 1.610 1.7852/0.175 .220 .260 .34515kV 15kV 25kV 35kV.830 .920 1.000 1.170.815 .905 .985 1.155.785 .875 .955 1.1251000.175 .220 .260 .34515kV 15kV 25kV 35kV1.580 1.670 1.760 1.9351.545 1.635 1.725 1.9001.490 1.580 1.670 1.8453/0.175 .220 .260 .34515kV 15kV 25kV 35kV.880 .970 1.050 1.220.865 .955 1.035 1.205.835 .925 1.005 1.1754/0.175 .220 .260 .34515kV 15kV 25kV 35kV.940 1.030 1.110 1.280.920 1.010 1.090 1.260.885 .975 1.055 1.225250.175 .220 .260 .34515kV 15kV 25kV 35kV.995 1.085 1.175 1.350.980 1.070 1.160 1.335.940 1.030 1.120 1.295350.175 .220 .260 .34515kV 15kV 25kV 35kV1.100 1.190 1.280 1.4551.080 1.170 1.260 1.4351.035 1.125 1.215 1.390ELASTIMOLDCATALOG 2001 Page 34 ID: 0198 35. CABLE CONDUCTOR DIAMETER REFERENCEConductor Diameters for Copper and Aluminum Stranded, Compressed, Compact and Solid Cables CABLE CONDUCTOR Conductor Size AWG or kcmilNo. of Strands and their Nom. Strand Dia. (in.)Cross-sectional Area Square mm2 Inches ConversionStranded Conductors (Inches)Compressed Conductors (Inches)Compact Conductors (Inches)Solid Conductors (Inches)14 12 10 8 6 4 27 7 7 7 7 7 7x .0242 x .0305 x .0385 x .0486 x .0612 x .0772 x .0974.0032 .0051 .0082 .0130 .0206 .0328 .05212.08 3.31 5.26 8.37 13.30 21.15 33.62.073 .092 .116 .146 .184 .232 .292. . . . . . .283. . . . . . .268.064 .081 .102 .129 .162 .204 .2581 1/0 2/0 3/0 4/019 19 19 19 19x .0664 x .0745 x .0837 x .0940 x .1055.0657 .0829 .1054 .1318 .166242.41 53.49 67.43 85.01 107.2.332 .373 .418 .470 .528.322 .362 .405 .456 .512.299 .336 .376 .423 .475.289 .325 . . .250 350 50037 x .0822 37 x .0973 37 x .1162.1964 .2749 .3924127 177 253.575 .681 .813.558 .661 .789.520 .616 .736. . .600 700 750 800 900 100061 61 61 61 61 61x .0992 x .1071 x .1109 x .1145 x .1215 x .1280.4712 .5498 .5890 .6283 .7069 .7854304 355 380 405 456 507.893 .964 .998 1.031 1.094 1.152.866 .935 .968 1.000