electric actuators and actuator controls

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A L T R A I N D U S T R I A L M O T I O N Electric Actuators and Actuator Controls Measurements in Imperial and Metric Units

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Page 1: Electric Actuators and Actuator Controls

A L T R A I N D U S T R I A L M O T I O N

Electric Actuatorsand Actuator Controls

Measurements in Imperial and Metric Units

Page 2: Electric Actuators and Actuator Controls

Warner Linear is dedicated to designing and manufacturing the broadest selection of rugged service electromechanical actuators that serve the…

Our manufacturing facilities are located in New Hartford, CT (USA) and Angers, France.

Warner Linear offers a full line of standard electric actuators, each specifically designed to meet the needs of

All are engineered for maintenance-free, long-life service, providing maximum value for our customers. Our electric actuators are engineered and produced using quality components from ISO registered key suppliers.

Warner Linear provides a full line of actuator controls well suited for a broad range of application needs. They range from simple to use switch box controls for basic extend/retract function, to state-of-the-art microprocessor based digital electronic controls using SMT design and manufacturing processes.

light-duty, general-duty,or rugged-duty applications.

Food & Beverage

Mobile Off-Highway

Medical

Packaging

Turf & Garden

Material Handling &

Marine Industries

worldwide

Page 3: Electric Actuators and Actuator Controls

1P-1581-WL 10/18 www.warnerlinear.com

Warner Linear…Customer Focused, Quality DrivenProducts designed and manufactured for reliable, long-lasting performance

Quality ProcessesWarner Linear is dedicated to designing and manufacturing “best-in-class” electromechanical actuators and controls.

We subscribe to a standard of quality derived from Altra's operational excellence initiative, a comprehensive business management approach designed to drive world-class performance.

Our quality starts in product design. It is demonstrated in the attention given to design details and the refinement of prototypes. It is apparent in our fast response to requests for quotes, and our strict adherence to deadlines in every stage of the work flow.

Design and TestingOur application engineers and design specialists work closely with our customers to define both lab and field testing requirements.

Our solid model design capabilities, computer assisted testing, and manufacturing floor pre-shipment cycle test, all provide assurance that your Warner Linear actuators will meet or exceed your expectations (for application and technical service call 1-800-825-9050).

Our linear actuator testing capabilities include dual load life cycling stands, low and high pressure washdown test tanks, lift test stands and thermal shock submersion. Our test service providers add material analysis, noise and vibration evaluation capabilities.

Custom SolutionsWe recognize how critical our actuators are to the overall performance of your equipment. Working closely with your engineering and development staff, we strive for an early understanding of how you want your linear actuator to perform.

Building a direct communication line from our engineer to your engineer provides a number of significant benefits.

• A teaming of creative resources

• Joint understanding of our actuator capabilities and how they can be tailored to your application.

• An understanding of the lowest cost solution to meet your actuator requirements.

• Providing a complete solution that includes controls as required.

Please contact our knowledgeable staff with all of your Linear Product needs.

Page 4: Electric Actuators and Actuator Controls

Warner Linear offers a full line of standard electric actuators, each specifically designed to meet the needs of light-duty, general-duty, or rugged-duty applications. All are engineered for maintenance-free, long-life service, providing maximum value for our customers.

Linear actuators to meet your specific requirements

ContentsApplications/ Performance Features ............................ 4-5

M-Track Design Features ...................6

M-Track Configurator .........................7

M-Track 1 ....................... 8-12

S-Track ......................... 13-18

I-Track ........................... 19-21

B-Track Design Features .................22

B-Track Configurator .......................23

B-Track K2vl ................ 24-27

B-Track K2 ................... 28-31

B-Track K2ac ................ 32-35

B-Track K2x ................. 36-39

B-Track K2xac .............. 40-43

Custom Actuators ....... 44-54

Performance Features ..............................55

Power Supply/ Control/Accessory Selection Guide ..................56

Simple Switch Box Controls .......................57

M-Track Power Supply .....................58

K2/K2x Power Supply ............... 59-60

Switch Only Units SO ..............................61

P1.x Electronic Stroke Limit Control ..........62

Controls – BTc P1-DC .................... 63-64

EP1.x Electronic Stroke Limit Control ..........65

Controls – PQS ................................ 66-67

Controls – BTc P2-DC ..........................68

Controls – BTc RP .................................69

Controls – Wireless ..............................70

General Mounting Information .........................71

Glossary ........................ 72-73

Application Data Form ...........................76

QUICK SELECTION GUIDELight Duty General Duty

M-Track 1Compact, completely self-contained and sealed to allow for use in small spaces without sacrificing power or capability.

S-Track & Programmable S-TrackIntended for general duty applications with need for controllability and quieter operation.

I-Track Unique inline actuator with power-off release feature and designed to fit in limited space applications for loads up to 200 lbs. (890 N).

IP69K Static IP65 Dynamic

IP69K StaticIP65 Dynamic

IP69K StaticIP66 Dynamic

Drive Type: Acme Screw

Drive Type: Acme Screw

Drive Type: Ball Screw

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 25 @ 1.75 (111@45) 50 @ 0.80 (222@20)100 @ 0.45 (445@11)165 @ 0.25 (734@6)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 125 @ 1.0 (556 @ 25)175 @ 0.75 (778 @ 18)200 @ 0.50 (890 @ 12) 225 @ 0.62 (1001 @ 15)300 @ 0.33 (1334 @ 8)400 @ 0.25 (1779 @ 6)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 200 @ 1.1 (890 @ 26)

Stand. Stroke Length in. (mm) 2, 4, 6, 8, 10, 12 (50, 100, 150, 200, 254, 300)

Stand. Stroke Length in. (mm) 2 to 12 in 2” increments (50 to 300 in 50 mm increments)

Stand. Stroke Length in. (mm) 2 to 12 in 2” increments (50 to 300 in 50 mm increments)

Input Voltage (vdc): 12, 24

Input Voltage (vdc): 12, 24

Input Voltage (vdc): 12, 24

Typical Applications:• Throttle Control• Air Vent Opening• Remote Window Operation• Remote Mirror Positioning• Gate Opening• Shutter Control

Typical Applications:• Indoor Office Equipment• Medical• Deck Lifts• Gate Openers

Typical Applications:• Throttle controls• Hydraulic flow controls• Bus Door Operator• Hatch lift applications• Handicap Van Lifts• Engine Controls• Emergency Door (lock and unlock via

VDC)

Pg 6-12 Pg 13-18 Pg 19-21

Scan to watch!

Linear Actuator Basic Selection Video

https://p.widencdn.net/ydtpk6

Page 5: Electric Actuators and Actuator Controls

Basic controls and digital electronic options• Adjustable stroke limits• Fixed electronic stroke limits –

ESL• QS Quick Stop bi-directional

current limit control• Position feedback options –

potentiometer or digital outputs

Microprocessor based controls (available for special needs)

• Signal Follower Function• Programming pendant• Adjustable position and current

limit options• Remote mounting capable

Actuator Controls

Contents Quick Selection Guide

Simple extend/retract switch boxes• SBC-DC• SBC-AC

Pg. 56-70

General Duty Rugged Duty

B-Track K2vl

Intended for severe service requirements and loads up to 600 lbs. (2669 N) Lowest priced model in the B-Track family.

B-Track K2Uses a patented straight line load transfer offering high load capability in a small package size. Bronze or Delrin® nut options high impact load applications up to 1,500 lbs. (6672 N).

B-Track K2x

Completely sealed, designed for tough, high load applications. Able to perform in harsh environments providing years of trouble-free service.

B-Track K2ac

Uses a patented straight line load transfer offering high load capability in a small package size. Bronze or Delrin® nut options for high impact load applications up to 1,100 lbs. (4893 N).

B-Track K2xac

Completely sealed, designed for tough, high load applications. Able to perform in harsh environments providing years of trouble-free service.

IP69K StaticIP66 Dynamic

IP69K StaticIP65 Dynamic

IP69K StaticIP65 Dynamic

IP54 IP54

Drive Type: Hybrid Acme

Drive Type: Hybrid Acme

Drive Type: Ball Screw & Ball Nut

Drive Type: Hybrid Acme

Drive Type: Ball Screw & Ball Nut

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 200 @ 2.0 (890 @ 50) 300 @ 1.0 (1334 @ 25)600 @ 0.5 (2669 @ 12)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 300 @ 2.0 (1334 @ 50) 600 @ 1.0 (2669 @ 25)1200 @ 0.5 (5338 @ 12)1500 @ 0.35 (6672 @ 9)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 600 @ 2.0 (2669 @ 50) 1200 @ 1.0 (5338 @ 25)2200 @ 0.5 (9786 @ 12)2800 @ 0.25 (12455 @ 6)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 500 @ 1.0 (2224 @ 25) 750 @ 0.50 (3336 @ 12)1100 @ 0.33 (4893 @ 0.4)

Load Capacity & Speed lbs. @ in./sec. (N@mm/sec) 500 @ 2.0 (2224 @ 50) 1000 @ 1.0 (4448 @ 25)1500 @ 0.5 (6672 @ 12)2000 @ 0.33 (8900 @ 8)

Stand. Stroke Length in. (mm) 2 to 12 in 2” increments (50 to 300 in 50 mm increments)

Stand. Stroke Length in. (mm) 2 to 24 in 2” increments (50 to 600 in 50 mm increments)

Stand. Stroke Length in. (mm) 2 to 24 in 2” increments (50 to 600 in 50 mm increments)

Stand. Stroke Length in. (mm) 4 to 24 in 2” increments(100 to 600 in 50 mm increments)

Stand. Stroke Length in. (mm) 4 to 24 in 2” increments(100 to 600 in 50 mm increments)

Input Voltage (vdc): 12, 24

Input Voltage (vdc): 12, 24, 36, 48, 90

Input Voltage (vdc): 12, 24, 36, 48, 90

Input Voltage (vac): 115, 230

Input Voltage (vac): 115, 230

Typical Applications:• Fertilizer Gate Control• Mower Decks• Gate Openers• Scooter & Cycle Lifts• Pull Behind Implement Lifts

Typical Applications:• Residential Mower Decks• Gate & Valve Operation• Snow Blowers• Spouts & Chutes• Engine Lifts• Tables• Wagon Lifts• Combine Concaves

Typical Applications:• Paving Outriggers• Commercial Mower Decks• Spray Booms• ATV Dump Box Lifts• Boat Engine Lifts• Hydraulic Cylinder

Replacement• Construction Equipment

Typical Applications:• Engine Lifts• Tables• Indoor Applications• Machine Tools• Egg Rotation

Typical Applications:• Indoor Applications• Machine Tools• HVAC• Hood Lifts• Tables

Pg 24-27 Pg 28-31 Pg 36-39 Pg 32-35 Pg 40-43

Page 6: Electric Actuators and Actuator Controls

4 www.warnerlinear.com P-1581-WL 10/18

Compact designA Warner Linear actuator with a two inch stroke can provide up to 2800 pounds (12455 N) of force capacity in a compact package.

Maintenance-freeUnits are lubricated for life during assembly. There are no adjustments or maintenance required for units after they have left the factory. Consistent performance is provided for the entire life of the actuator.

Equal capacity in both directionsWarner Linear actuators can push-and-pull or lift-and-lower loads ranging from one pound to over 2800 pounds (12455 N) up to 24 inches (600 millimeters) with equal capacity in both directions of travel.

Efficient operationWarner Linear actuators consist of an electric motor combined with a high efficiency gear train and lead screw. This direct conversion of electrical to mechanical energy results in effective, economic linear movement. Units are completely self-contained and require minimal installation hardware or wiring.

Superb load holding powerWarner Linear actuators operate loads in both tension and compression equally well. They will hold a load stationary without power in either direction. Static load holding capability will always exceed the dynamic load moving capability.

Advantages• No hydraulic pumps, hoses, valves, or leaks

• Holds load when power is off

• Overload clutches prevent damage due to excess weight

• Simple to install and use

• Easily adaptable for position control

• Integrated sensors provide electrical position signals

• Golf Cart Height Adjust

• Mower Blade Lift

• Solar Panel Adjust

• 55 Gallon Drum Lift

• Fire Engine Valve Adjust

• Automated Dumpster

• Scissor Lift Table

• Round Baler Cover Lift

• Walk Behind Floor Washer

• Bulldozer Engine Cover

• Air Foil Adjust

• Construction Sign Positioning

• Forage Harvester Spout Positioning

• Combine Spout Positioning

• Adjustable Height Work Table

• Conveyor Lateral Guide Positioning

• Street Sweeper Bristle Lift

• RV/Bus Compartment Extension

Dependable Operation

Applications and Performance Features

Warner Linear Actuators are available for a wide variety of applications.

Page 7: Electric Actuators and Actuator Controls

5P-1581-WL 10/18 www.warnerlinear.com

Rugged and reliableWarner Linear actuators incorporate high strength, high quality components and are designed to assure trouble-free service. Rugged spur gearing, industrial quality synthetic lubricants and high performance motors combine to provide maximum capability and value for the end user. Units are gasketed and sealed for operation in industrial and mobile outdoor applications. Thermal overload switches are included for motor protection; and high performance corrosion protection features are standard.

Energy efficientElectric control provides clean, smooth linear motion without fluids, plumbing or other expensive components. Warner Linear actuators require power only when in motion. No power is required to hold loads stationary.

Lead screw drive systemsWarner Linear actuators use either acme, hybrid rolled, or highly efficient ball bearing screws. Models which use acme or hybrid rolled screws with bronze or plastic nuts will not backdrive when power is off. A bi-directional load holding brake is a standard feature on all ball bearing units and holds loads in position when power is off.

Overload protectionMotors incorporate thermal switches in their windings to shut the actuator motor off in case of overheating or high overcurrent. Reset is automatic after the motor has cooled. A standard overload clutch detects if the load is excessive or reaches end of stroke.

Note: Clutch is not incorporated in M-Track and S-Track due to size constraints.

Fuse Recommendation for All Systems:The fuse should be sized to 135% of full-load steady-state current.

Component Protection and DC Motors:DC motors can produce large voltage and current spikes when powered on or off. Back-to-back Zener diodes across the motor are recommended to help suppress the large spike from affecting other sensitive components in the system. Use a 20V-30V back-to-back Zener for a 12VDC motor and a 30V-40V back-to-back Zener for a 24VDC motor. Consult the factory for further recommendations.

VersatileWith their compact size, Warner Linear actuators can be located in confined areas, and move loads from 0 to 2800 pounds (12455 N). Their static load holding ability ensures that a load will remain in position when power is turned off. Gearing ratios create speeds that range from 0.3 to over 2 inches (7 to 50 millimeters) per second. Standard models are mounted using two parallel pins and require only simple wiring and switches. They are self-contained, lubricated for life, and designed for use where rugged and durable performance is required for almost any lift-and-lower or push-and-pull application.

• Direct drive manual override

• Mounting and end fitting variations

• DC Motor voltage variations

• AC and DC motor options

• Motor lead wire connectors

• End of stroke limit switches – fixed or adjustable

• Position feedback outputs (0-10vdc scaled) – potentiometer and digital

Also available• Basic switch box controls

• Integrated electronic position controls

Acme Screw

Ball Screw

Performance Features

Warner Linear Actuators are built for performance.

Available Customized Features

Page 8: Electric Actuators and Actuator Controls

6 www.warnerlinear.com P-1581-WL 10/18

M-Track FeaturesLight Duty Actuators

Integral end of stroke limit switches standard. No clutch required.

Integrated rear clevis for easy pin-to-pin mounting

Thermal overloads in windings protect the motor

Optional potentiometer assures accurate, consistent positioning feedback

Key Features• Compact size• Efficient design• Easy to use and install

Dual quad ring bearing provides double protection and rod support

Lightweight aluminum extension rod

Compact spur gear design allows compact space requirements

Standard ModelsM1

Unique Hi-Load solid thrust ring

Sealed limit switches

IP69K and Temporary ImmersionNeoprene Sealing Boot available upon request. Please see pages 9 & 10 for dimensional information. Consult factory for ordering details.

Page 9: Electric Actuators and Actuator Controls

7P-1581-WL 10/18 www.warnerlinear.com

M-Track Configurator

How To Select

Step 1 – Determine Load and Stroke length requirementsUse the Quick Selection guide to identify the model that will provide the load capacity and stroke length needed for your application.

Step 2 – Identify motor type and voltageSelect DC motor and motor voltage.

Step 3 – Confirm Speed and Current draw requirementsUsing the charts provided, confirm that unit speed and current draw is appropriate for the intended use.

Step 4 – Confirm the application Duty CycleAt full load capacity, actuators have a 25% duty cycle.

Duty cycle is the amount of on-timeon-time + off-time

A unit that runs for 15 seconds should be off for 45 seconds.

Important Unit Restrictions Side loading and shock loads must be considered in actuator applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading will dramatically reduce unit life. While actuators can withstand limited shock loads, it is recommended that shock loading be avoided wherever possible. (See General Mounting Information on page 71)

Step 5 – Unit OptionsM-Track units include end-of-travel limit switches as a standard feature. For positional feedback, a 12K linear membrane potentiometer can be factory installed. The changing potentiometer value provides unit movement feedback for units that are not visible to the machine operator.

M-Track Configurator

0050 AM1 02–– – – L P

Actuator Model No.

M1 – M-Track 1

Screw Type

A = Acme Screw

Limit Switch Options

L – Limit switches included

Load Capacity

0025 – 25 lbs. (111 N)0050 – 50 lbs. (222 N)0100 – 100 lbs. (445 N)0165 – 165 lbs. (734 N)

Note: Not all load ratings are standard for all units.

Consult unit page for details.

Potentiometer

P – With PotentiometerN – No Potentiometer

D012

Motor Voltage Options

D012– 12 volt DCD024– 24 volt DC Stroke Length

01 – 1 in. (25 mm)02 – 2 in. (50 mm)04 – 4 in. (100 mm)06 – 6 in. (150 mm)08 – 8 in. (200 mm)10 – 10 in.(254 mm)12 – 12 in.(300 mm)

Note: Not all stroke lengths are standard on all units. Consult

unit page for details.

For Protective BootConsult factory for ordering details.

Scan to watch!

Linear Actuator Basic Selection Video

https://p.widencdn.net/ydtpk6

Page 10: Electric Actuators and Actuator Controls

8 www.warnerlinear.com P-1581-WL 10/18

M-Track 1DC Motor Acme Screw

Up to 165 lb. (734 N) Rated Load Up to 1.75 in. (45 mm)/sec. Travel Speed

M-Track 1 compact units are completely self-contained and sealed to allow use in small spaces without sacrificing power or capability. The load and length capabilities provide solutions for a diverse range of intermittent duty applications.

Functionally, M-Track 1 actuators are easily interchanged with comparable size hydraulic or pneumatic cylinders on intermittent duty applications. The actuator provides consistent, repeatable performance even for applications with operating conditions including temperature extremes, high humidity, or significant dust.

Specifications

Features• An Acme Screw drive delivers up

to 165 pounds (734 N) of force at a minimum extension rate of 0.25 inches (6.35 millimeters) per second.

• The anodized aluminum alloy housing resists corrosion and provides protection from dirt, dust and humidity.

• Temperature operating range of –20º F to +150º F (-26º to +65º C). –40º F to +185º F (-40º to +80º C) available.

• Standard stroke lengths of 1, 2, 4, 6, 8, 10, 12 inches (50, 100, 150, 200, 254, 300 millimeters) are available.

• Internal limit switches automatically shut off the unit at end of stroke.

• Optional potentiometer can provide positional location feedback.

• IP69K Static, IP65 Dynamic

• Temporary Immersion with protective boot (see page 10).

• Rod is non rotating during operation, can be rotated for mounting purposes.

Typical Applications Light load and short distance applications such as:

• Valve and vent adjustments

• Light weight tilt or lift positioning

• Vise and clamp operations

SpecificationsLoad Capacity 25 lbs. (111 N) 50 lbs. (222 N) 100 lbs. (445 N) 165 lbs. (734 N)

Speed at Full Load 1.75 in. (45 mm)/sec 0.80 in. (20 mm)/sec 0.45 in. (11 mm)/sec 0.25 in. (6 mm)/sec

Input Voltage 12 or 24 volt DC for all models

Static Load Capacity 300 lbs. (135 N) for all models

Stroke Length 1, 2, 4, 6, 8, 10 and 12 in. (50, 100, 150, 200, 254, 300 mm) for all models

Clevis Ends .25 in. (6.4 mm) diameter

Duty Cycle 25% for all models

Operation Temperature Range -20º F to +150º F (-26º to + 65º C) for all models, -40º F to +185º F (-40º C to +80º C) available

Environment IP65 Dynamic, IP69K and Temporary Immersion with Protective Boot

Limit Switch Fixed end of stroke limit switches standard for all units

Potentiometer Linear membrane potentiometer optional on all units

Page 11: Electric Actuators and Actuator Controls

9P-1581-WL 10/18 www.warnerlinear.com

67

7 6

BEAR LINEAR

SCALE 1:2

SIZE PART NUMBERB

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

M Track Dimensions

M-TRACK OUTLINETWCJRZ 3/17/2014

3/17/2014

CREATEDTuesday, June 26, 2007 8:32:43 AM

5 4 3 2 1

12345

1.47[ 37.4 ]

1.30[ 33 ]

Ø 1.500[ 38.10 ]

4.18[ 106.2 ]

.38[ 9.5 ]

.65[ 16.4 ]

.33[ 8.3 ]

Ø .785 - .002+.000

19.94 - 0.0510

.36[ 9.1 ]

Ø .259.253

6.586.43

[ 7.7 ].30

2X

6.5796.426

Ø .259.253

2.05[ 52.1 ]2.89

[ 73.3 ]

.75[ 19.1 ]

1.50[ 38.2 ]

1.16[ 29.5 ]

14.012.0

355304

[ ] [ ]

[ ]

[ ]

M-Track 1

• Stroke and its tolerance are based on a unit with no attached load operating at rated voltage +/-.5VDC, 70° F controlled temperature environment. Note normal wear, temperature changes and load variations all affect the stroke tolerance. If stroke tolerance is critical it is advisable that the selected unit be evaluated for performance in the specific application.

• The retract pin to pin dimension and its tolerance are based on a unit with no attached load operating at rated voltage +/-.5VDC, 70° F controlled temperature environment. Note normal unit wear, temperature changes and load variations all affect the stroke tolerance. If the retract pin to pin dimension is critical it is advisable that the selected unit be evaluated for performance in the specific application.

• Rotation of the extension tube is allowed up to one full turn to aid mounting. Rotate rod clockwise until it is fully seated in the unit. Rotate counterclockwise no more than one full turn to align clevis pins.

• Mounting points in the application must allow the actuator to reach full-extend and full-retract to ensure the internal limit switches are activated. If this is not possible another method for shutting off the actuator must be employed.

• If the actuator encounters an obstruction at mid-stroke and is not allowed to reach the internal limit switches the actuator will stall. An internal thermal circuit breaker is designed to protect the motor from damage during stalling and/or overheating due to exceeding duty cycle. If tripped it will self reset after a short period of time. The thermal is rated to protect the motor in the event of a stall condition. It is not designed to protect any other device in the circuit.

• Warner Linear recommends an externally mounted fuse of 6 AMPs max for 12VDC and 3 AMPs max for 24VDC circuit protection. Anything connected to the actuator must be sized to withstand the actuator’s power consumption or independently isolated from the circuit.

Dimensions

M-TrackStroke

in. mm in. mm in. mm in. mm in. mm in. mm

2 50 4 100 6 150 8 200 10 254 12 300

A (w/o POT) 6.22 158.0 8.23 209.0 10.24 260.1 12.24 310.9 14.25 362.0 16.26 413.0

A (POT) 7.55 191.8 9.57 243.1 11.57 293.9 13.58 344.9 15.58 395.7 17.58 446.5

Note: Special lengths available; metric stroke length for reference only

DELPHI PACKARD MALE CONNECTOR8911773 BODY6294511 TERMINALS (2)CONNECT (+) TO & (-) TO BLACKTO EXTEND ACTUATOR

NO CONNECTOR ON POTENTIOMETER UNIT

["A"]"A" RETRACTED

STROKE TOLERANCEIS +/-.078 [1.98]

THRUTHRU

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 12: Electric Actuators and Actuator Controls

10 www.warnerlinear.com P-1581-WL 10/18

Dimensions

M-Track with Boot LN/LP

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

2 50 4 100 6 150 8 200 10 254 12 300

A 9.48 241 9.48 241 11.48 292 13.48 342 15.48 393 17.48 444

B 11.48 292 13.48 342 17.48 444 21.48 546 25.48 647 29.48 749

Note: Special lengths available

Features• All features as M-Track

• Protective Boot for temporary immersion

Typical Applications Light load and short distance applications such as:

• UTV differential locks

• Transmission Shifting

M-Track 1 with Protective BootFor Rubber Bellow Application

19.1.75

38.21.50

52.22.05

73.32.89 ACTUATORBODY HEIGHT

652.56

7.7.30

38.11.50

106.24.18

9.5.38

8.3.33

2X

6.506.35

.256

.250

33

1.30

19.9.79

16.4.65

9.5.38

45.71.80

ALL DIMENSIONS ARE NOMINALUNLESS OTHERWISE SPECIFIED

NOTE:2" STROKE LENGTH UNAVAILABLE WITH A RUBBER BOOTALTERNATE METHOD IS TO USE 4" STROKE WITH 2" LIMITS

M TRACK FOR RUBBERBELLOW APPLICATION

SPECIAL LENGTHS AVAILABLE

D

C

B

A

B

C

D

678

8 7 6

BEAR LINEAR

SCALE 1:2

SIZE PART NUMBER

BREV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

M Track Catalog Representation

M-TRACK BOOT OUTLINE

TWCJRZ 10/9/2014

NW

10/9/2014

CREATEDTuesday, June 26, 2007 8:32:43 AM

5 4 3 2 1

12345

A

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

NOTE: 2" Stroke Length unavailable with a Rubber Boot.Alternate method is to use 4" Stroke with 2" Limits

ACTUATOR BODY WIDTH

[73.3] 2.89 ACTUATOR BODY HEIGHT

BOOT(APPROX.)

ROD

THRUBOTH SIDES

BREATHER TUBE USEDFOR PROPER VENTING(APPROX.)

"A" RETRACTED"B" EXTENDED

Page 13: Electric Actuators and Actuator Controls

11P-1581-WL 10/18 www.warnerlinear.com

M-Track 1 Speed Current Draw

Performance Graphs ImperialMeasurements*

M1-D012-0025

M1-D012-0050

M1-D012-0100

M1-D012-0165

M1-D024-0025

M1-D024-0050

M1-D024-0100

M1-D024-0165

1.56

1.59

1.62

1.65

1.68

1.71

1.74

0.75

1

1.25

1.5

1.75

2

0 5 10 15 20 25

M1-D012-0025 Nominal Performance

Current Draw Speed

1.56

1.59

1.62

1.65

1.68

1.71

1.74

0.375

0.5

0.625

0.75

0.875

1

0 5 10 15 20 25

M1-D024-0025 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.97

0.975

0.98

0.985

0.99

0.995

1

1.005

0

0.5

1

1.5

2

2.5

0 10 20 30 40 50

M1-D012-0050 Nominal Performance

Current Draw Speed

0.97

0.975

0.98

0.985

0.99

0.995

1

1.005

0

0.25

0.5

0.75

1

1.25

0 10 20 30 40 50

M1-D024-0050 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.5

0.54

0.58

0.62

0.66

0.7

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 20 40 60 80 100

M1-D012-0100 Nominal Performance

Current Draw Speed

0.5

0.54

0.58

0.62

0.66

0.7

0.25

0.5

0.75

1

1.25

1.5

1.75

2

2.25

0 20 40 60 80 100

M1-D024-0100 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.37

0.38

0.39

0.4

0.41

0.42

0.43

0.5

1

1.5

2

2.5

3

3.5

0 15 30 45 60 75 90 105 120 135 150 165

M1-D012-0165 Nominal Performance

Current Draw Speed

0.37

0.38

0.39

0.4

0.41

0.42

0.43

0.25

0.5

0.75

1

1.25

1.5

1.75

0 15 30 45 60 75 90 105 120 135 150 165

M1-D024-0165 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

Load Capacity 50 lbs.

Load Capacity 165 lbs.

Load Capacity 25 lbs.

Load Capacity 100 lbs.

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 12.

For Metric Measurements, see page 12.

For Metric Measurements, see page 12.

For Metric Measurements, see page 12.

Page 14: Electric Actuators and Actuator Controls

12 www.warnerlinear.com P-1581-WL 10/18

39

40

41

42

43

44

0.75

1

1.25

1.5

1.75

2

0 22 45 67 89 111

M1-D012-0025 Nominal Performance

Current Draw Speed

39

40

41

42

43

44

0.375

0.5

0.625

0.75

0.875

1

0 22 45 67 89 111

M1-D024-0025 Nominal Performance

Current Draw Speed

24.6

24.7

24.8

24.9

25

25.1

25.2

25.3

25.4

25.5

0

0.5

1

1.5

2

2.5

0 45 89 134 178 223

M1-D012-0050 Nominal Performance

Current Draw Speed

24.6

24.7

24.8

24.9

25

25.1

25.2

25.3

25.4

25.5

0

0.25

0.5

0.75

1

1.25

0 45 89 134 178 223

M1-D024-0050 Nominal Performance

Current Draw Speed

M-Track 1

M1-D012-0025

M1-D012-0050

M1-D012-0165

M1-D024-0025

M1-D024-0050

M1-D012-0100 M1-D024-0100

M1-D024-0165

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PSSp

eed

- M

MPS

Load - N

Load - N

Load - N

Load - N

13

14

15

16

17

18

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 89 178 267 356 445

M1-D012-0100 Nominal Performance

Current Draw Speed

13

14

15

16

17

18

0.25

0.5

0.75

1

1.25

1.5

1.75

2

2.25

0 89 178 267 356 445

M1-D024-0100 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

9.5

9.75

10

10.25

10.5

10.75

11

0.5

1

1.5

2

2.5

3

3.5

0 67 134 200 267 334 401 467 534 601 668 734

M1-D012-0165 Nominal Performance

Current Draw Speed

9.5

9.75

10

10.25

10.5

10.75

11

0.25

0.5

0.75

1

1.25

1.5

1.75

0 67 134 200 267 334 401 467 534 601 668 734

M1-D024-0165 Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

Load Capacity 111 N

Load Capacity 223 N

Load Capacity 445 N

Load Capacity 734 N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 11.

For Imperial Measurements, see page 11.

For Imperial Measurements, see page 11.

For Imperial Measurements, see page 11.

Page 15: Electric Actuators and Actuator Controls

13P-1581-WL 10/18 www.warnerlinear.com

S-Track and Programmable S-Track Features

Up to 400 lb. (1779 N) Rated Load Up to 1 in. (25.4 mm)/sec. Travel Speed

New S-Track electric actuators are designed for better control and quieter operation in general duty applications including medical, industrial, turf & garden and recreational vehicles.

S-Track Adjustable ControlThe control functions the same as the basic control, but also has the capability to stop at up to four different positions. The stop positions are programmed by using a membrane keypad mounted to the actuator. The main benefit is to be able to change the end limit stop locations and two additional stops if needed.

S-Track Basic ControlThe control allows for 12 or 24 VDC switched power operation of the S-Track actuator by turning power off to the motor automatically when the internal end limits are reached.

SpecificationsG07 G11 G14 G17 G26 G35

Load Capacity125 lbs. (556 N)

175 lbs. (778 N)

200 lbs. (890 N)

225 lbs. (1001 N)

300 lbs. (1334 N)

400 lbs. (1779 N)

Speed at Full Load1.0 in.

(25 mm)/sec

0.75 in. (18 mm)/

sec

0.62 in. (15 mm)/

sec

0.50 in. (12 mm)/

sec

0.33 in. (8 mm)/

sec

0.25 in. (6 mm)/

sec

Input Voltage 12 or 24 volt DC for all models

Static Load Capacity 700 lbs. (315 kg) for all models

Stroke Length2, 4, 6, 8, 10 and 12 in. (50, 100, 150, 200, 254, 300 mm)

for all models

Duty Cycle 25% for all models

Operation Temperature Range

-20º F to +150º F (-29º C to + 65º C) for all models, -40º F to +185º F (-40º C to +80º C) Available

Environment IP50 Standard, IP65 Dynamic, IP69K Static Configurable

Acme ScrewFeatures• The end limits are factory set to the maximum

allowable stroke of the actuator.

• The current and temperature of the motor are monitored at all times and power will be removed from the motor when exceeded to protect components from failure.

• Several standard input and output features through the 8-pin molded connector to monitor the operation of the actuator.

• 0-10 VDC position output follows linearly with the position of the actuator and is offered in many different voltages and currents.

• End of stroke limit outputs indicate when the actuator reaches the fully retracted and extended positions.

• These outputs can be set at the factory as, active low or active high independently and are good for up to 1 Amp.

• Live power feature is available to maintain all of these output signals when switched power is off.

• IP50 Standard or IP65 Dynamic, IP69K Static Configurable.

• Temporary Immersion Boot available upon request. Consult factory.

Features to Adjustable Control• 4 adjustable stop positions using a simple 4

button membrane keypad.

• Customer can adjust Retract & Extend stops using membrane keypad. These values will be stored in permanent EEPROM memory for the life of the actuator.

• Adjusted stop positions can also be erased at any time to go back to factory default.

• Retract is Stop 1 and Extend is Stop 2. Stop 3 and Stop 4 can be set anywhere inside these two values.

• When Stop 1 (Retract) and Stop 2 (Extend) positions are reached the actuator will automatically stop and not allow movement in that direction. Power will have to be reversed in the opposite direction to move the actuator.

• If Stop 3 and Stop 4 positions are used, when these positions are reached the control will remove power to the actuator until input power is cycled. Then when power is reapplied it can move in either direction.

• Positional Accuracy, under no load conditions from the initial stop position setting is within 0.10". This will improve with loaded applications since there will be less coast.

• Repeatability of hitting the same stop position every time is within .010".

Typical Applications• Indoor Office Equipment

• Medical

• Deck Lifts

• Gate Openers

Page 16: Electric Actuators and Actuator Controls

14 www.warnerlinear.com P-1581-WL 10/18

4567

7 6 5 4 3 2

WARNER LINEAR

SCALE 2:3

SIZE PART NUMBERC

ALL DIMENSIONS ARE NOMIMAL MAXMATERIAL CONDITION UNLESS TOLERANCESARE APPLIED TO DIRECTLY TO EACH DIMENSIONCONTACT WARNER LINEAR FOR ADDITIONALINFORMATION ON MANUFACTURINGTOLERANCES

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

S Track Dimensions

SEE BOM

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Wednesday, July 27, 2011 8:30:10 AM

[ 69 ]2.72

[ 106.4 ]4.19

[ 51.6 ]2.03

[ 43.9 ]1.73

[ 32.2 ]1.27

[ 35.4 ]1.39

[ 19.8 ].78

[ 37 ]1.46

[ 7.9 ].31

[ 14.5 ].57

[ 11 ].43

[ 9 ].36

[19.92±0.13]Ø .784±.005

[ 181.1 ]7.13

9.659.53

Ø .380.375

[ ]

S-TrackDimensions & Configurator

S-Track Configurator

G11 12VP1S1 DN– – – –08 1

Actuator Model No.

S1 – Aluminum HousingS2 – Plastic Housing

Voltage

12 – 12 VDC24 – 24 VDC

Dimensions

Stroke “A”2" (50 mm) 9.324" (100 mm) 9.326" (150 mm) 11.328" (200 mm) 13.3210" (254 mm) 15.3212" (300 mm) 17.32

End Fitting

Blank– STDR90 – 90

Stroke Length

02 – 02 in. (50 mm) 04 – 04 in. (100 mm)06 – 06 in. (150 mm)08 – 08 in. (200 mm)10 – 10 in. (250 mm)12 – 12 in. (300 mm)

Gear Ratio

G07 1" 44 .375 - 8 screwG11 .75" 44 .375 - 12 screwG14 .62" 44 .375 - 16 screwG17 .50" 18 .375 - 8 screwG26 .33" 18 .375 - 12 screwG35 .25" 18 .375 - 16 screw

IP-Rating

Blank– IP 501 – IP 65/IP69K

Output/Limit Switch

P0 – Basic Control, No Outputs

P1 – S-Track Basic Control, POT output and Limit Switches

K1 – Key Pad Control

Dimensions

S-Track Stroke

in. mm in. mm in. mm in. mm in. mm

4 102 6 152 8 203 10 254 12 305

A 9.32 236.7 11.32 287.5 13.32 338.3 15.32 389.1 17.32 439.9

Note: Special lengths available

MALE METRIPACK 150 (SHOWN)MATES TO ACTUATOR HOUSINGUSE 16AWG WIRESPIN A: LIVE POWER (+)PIN B: EXTEND LIMIT OUTPUTPIN C: LIVE INPUTPIN D: LIVE POWER (-)PIN E: RETRACT LIMIT OUTPUTPIN F: POTENTIOMETER OUTPUTPIN G: LIVE GROUNDPIN H: SIGNAL GROUND

VENT FOR .125" [3.18]BREATHER TUBE

["A"]"A" RETRACTED

STROKE TOLERANCEIS +/-.078 [1.98]

THRUBOTH ENDS

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

For Protective BootConsult factory for ordering details.

Scan to watch!

Linear Actuator Basic Selection Video

https://p.widencdn.net/ydtpk6

Page 17: Electric Actuators and Actuator Controls

15P-1581-WL 10/18 www.warnerlinear.com

S-TrackWiring Diagram & Performance Graphs

Imperial* Measurements

S Track G07-12VDC

S Track G11-12VDC

S Track G07-24VDC

S Track G11-24VDC

0.95

0.97

0.99

1.01

1.03

1.05

1.07

1.09

1

1.5

2

2.5

3

3.5

4

4.5

0 25 50 75 100 125

S Track G07-12VDC Nominal Performance

Current Draw Speed

0.95

0.97

0.99

1.01

1.03

1.05

1.07

1.09

0.5

0.75

1

1.25

1.5

1.75

2

2.25

0 25 50 75 100 125

S Track G07-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.62

0.65

0.68

0.71

0.74

0.77

0.8

0.83

0

1

2

3

4

5

6

0 25 50 75 100 125 150 175

S Track G11-12VDC Nominal Performance

Current Draw Speed

0.62

0.65

0.68

0.71

0.74

0.77

0.8

0.83

0

0.5

1

1.5

2

2.5

3

0 25 50 75 100 125 150 175

S Track G11-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

Load Capacity 125 lbs.

Load Capacity 175 lbs.

Wiring Diagram for Basic and Adjustable Control

Metri-PackConnector12047937

Plugs intoconnector cavity on S-TrackActuator

Pin A: 12/24VDC Input Power

Pin D: 12/24VDC Input Power

Pin B: Extend Limit Output, 12/24VDC @ 1 Amp

Pin C: +12/24VDC Live Power Input

Pin E: Retract Limit Output, 12/24VDC @ 1 Amp

Pin F: Analog Output, 0-10 VDC

Pin G: Live Power Ground Input

Pin H: Signal Ground

Extend = Pin A + & Pin D –Retract = Pin A – & Pin D +

Customer SuppliedSwitch EXAMPLE:Momentary DPDT

Switch with Center Off 12VDC, 15 Amp

24VDC, 7.5 AmpFuse Recommended

InputPower

12/24VDC

1 Amp FuseRecommended

Extend Lamp, Relay, or Isolated PLC Input

Extend Lamp, Relay, or Isolated PLC Input

Display, Meter, or Isolated PLC Input

S-Track Actuator

All dashed lines are customer supplied

connections

Performance Graphs Imperial Speed Current Draw

Measurements**Performance Chart Measurements are Nominal

For Metric Measurements, see pages 17-18.

For Metric Measurements, see pages 17-18.

Page 18: Electric Actuators and Actuator Controls

16 www.warnerlinear.com P-1581-WL 10/18

S-Track

0.4

0.43

0.46

0.49

0.52

0.55

0

1

2

3

4

5

0 25 50 75 100 125 150 175 200 225 250

S Track G17-12VDC Nominal Performance

Current Draw Speed

0.4

0.43

0.46

0.49

0.52

0.55

0

0.5

1

1.5

2

2.5

0 25 50 75 100 125 150 175 200 225 250

S Track G17-24VDC Nominal Performance

Current Draw Speed

0.28

0.29

0.3

0.31

0.32

0.33

0.34

1

2

3

4

5

6

0 50 100 150 200 250 300

S Track G26-12VDC Nominal Performance

Current Draw Speed

0.28

0.29

0.3

0.31

0.32

0.33

0.34

0.5

1

1.5

2

2.5

3

0 50 100 150 200 250 300

S Track G26-24VDC Nominal Performance

Current Draw Speed

S Track G17-12VDC

S Track G26-12VDC

S Track G14-12VDC

S Track G35-12VDC

S Track G17-24VDC

S Track G26-24VDC

S Track G14-24VDC

S Track G35-24VDC

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Load - lbs

Load - lbs

Load - lbs

Load - lbs

0.45

0.48

0.51

0.54

0.57

0.6

0.63

0

1

2

3

4

5

6

0 25 50 75 100 125 150 175 200 225

S Track G14-12VDC Nominal Performance

Current Draw Speed

0.45

0.48

0.51

0.54

0.57

0.6

0.63

0

0.5

1

1.5

2

2.5

3

0 25 50 75 100 125 150 175 200 225

S Track G14-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.17

0.19

0.21

0.23

0.25

0.27

0

1

2

3

4

5

6

7

0 50 100 150 200 250 300 350 400

S Track G35-12VDC Nominal Performance

Current Draw Speed

0.17

0.19

0.21

0.23

0.25

0.27

0

0.5

1

1.5

2

2.5

3

3.5

0 50 100 150 200 250 300 350 400

S Track G35-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

Load Capacity 300 lbs.

Load Capacity 250 lbs.

Load Capacity 225 lbs.

Load Capacity 400 lbs.

Performance Graphs Imperial Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see pages 17-18.

For Metric Measurements, see pages 17-18.

For Metric Measurements, see pages 17-18.

For Metric Measurements, see pages 17-18.

Page 19: Electric Actuators and Actuator Controls

17P-1581-WL 10/18 www.warnerlinear.com

S-Track

S Track G07-12VDC

S Track G11-12VDC

S Track G07-24VDC

S Track G11-24VDC

24

24.5

25

25.5

26

26.5

27

27.5

1

1.5

2

2.5

3

3.5

4

4.5

0 111 223 334 445 556

S Track G07-12VDC Nominal Performance

Current Draw Speed

24

24.5

25

25.5

26

26.5

27

27.5

0.5

0.75

1

1.25

1.5

1.75

2

2.25

0 111 223 334 445 556

S Track G07-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

16

17

18

19

20

21

0

1

2

3

4

5

6

0 111 223 334 445 556 668 779

S Track G11-12VDC Nominal Performance

Current Draw Speed

16

17

18

19

20

21

0

0.5

1

1.5

2

2.5

3

0 111 223 334 445 556 668 779

S Track G11-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

11

12

13

14

15

16

0

1

2

3

4

5

6

0 111 223 334 445 556 668 779 890 1001

S Track G14-12VDC Nominal Performance

Current Draw Speed

11

12

13

14

15

16

0

0.5

1

1.5

2

2.5

3

0 111 223 334 445 556 668 779 890 1001

S Track G14-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

Load Capacity 556 N

Load Capacity 779 N

Load Capacity 1001 N S Track G14-12VDC S Track G14-24VDC

Speed Current Draw

Performance Graphs MetricMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see pages 15-16.

For Imperial Measurements, see pages 15-16.

For Imperial Measurements, see pages 15-16.

Page 20: Electric Actuators and Actuator Controls

18 www.warnerlinear.com P-1581-WL 10/18

Load Capacity 1113 N

Load Capacity 1335 N

Load Capacity 1780 N

S-Track

S Track G17-12VDC

S Track G26-12VDC

S Track G17-24VDC

S Track G26-24VDC

S Track G35-12VDC S Track G35-24VDC

10

10.5

11

11.5

12

12.5

13

13.5

0

1

2

3

4

5

0 111 223 334 445 556 668 779 890 1001 1113

S Track G17-12VDC Nominal Performance

Current Draw Speed

10

10.5

11

11.5

12

12.5

13

13.5

0

0.5

1

1.5

2

2.5

0 111 223 334 445 556 668 779 890 1001 1113

S Track G17-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

7

7.25

7.5

7.75

8

8.25

8.5

1

2

3

4

5

6

0 223 445 668 890 1113 1335

S Track G26-12VDC Nominal Performance

Current Draw Speed

7

7.25

7.5

7.75

8

8.25

8.5

0.5

1

1.5

2

2.5

3

0 223 445 668 890 1113 1335

S Track G26-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

4

4.5

5

5.5

6

6.5

7

0

1

2

3

4

5

6

7

0 223 445 668 890 1113 1335 1558 1780

S Track G35-12VDC Nominal Performance

Current Draw Speed

4

4.5

5

5.5

6

6.5

7

0

0.5

1

1.5

2

2.5

3

3.5

0 223 445 668 890 1113 1335 1558 1780

S Track G35-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see pages 15-16.

For Imperial Measurements, see pages 15-16.

For Imperial Measurements, see pages 15-16.

Page 21: Electric Actuators and Actuator Controls

19P-1581-WL 10/18 www.warnerlinear.com

I-TrackGeneral Duty In-line Actuator DC Motor Ball Screw

I-Track is a general duty inline actuator suited for applications needing a power-off releasing the rod into a float mode. This unit utilizes a ball screw and planetary drive for long life in a compact space. Models can be fitted with a potentiometer that is directly coupled to the rod that will provide position feedback regardless if the rod is in float or locked mode. It can be driven by PWM to control velocity. For controlling the float and locked rod setting there is a separate input independent of the motor connection. The rod can also be configured to be permanently locked for applications where a floating rod is not required. The unit incorporates a ratchet-free overload slip clutch to protect the drive system.

Up to 200 lbs. (890 N) Rated LoadUp to 1 in. (25 mm)/sec. Travel Speed

Features• Models available in 12VDC and 24VDC.

• Loads up to 200 lbs thrust.

• In-line design reduces base footprint.

• Releasing clutch allows rod to float with clutch power-off. Clutch power is separate from motor power.

• Clutch also acts as over-load protection.

• Motor thermal for added motor protection.

• Optional Potentiometer output scaled to stroke.

• Can be driven by PWM (not supplied) controller to achieve multiple velocities.

• Can be mounted at the body by trunnions (shoulder bolts) or as traditional clevis.

• Rod end mounts are configurable.

• Ball screw and nut for long life.

• Operating temperatures -40° F to +185° F (-40° C to 85° C).

• Steel rod for durability.

• Nitrile impregnated gaskets for superior sealing.

• Black powder coat for 250 hour salt spray protection.

• Nitrotec® coated steel components for 250 hour Salt Spray Protection.

• IP69K Static; IP66 Dynamic. Rod bellow will allow for temporary operation IP67 submersion.

Typical Applications• Throttle controls

• Mobility lifts for vehicles requiring manual operation in emergency situations

• Hydraulic flow controls

• Bus Door Operator

• Hatch lift applications

• Handicap Van Lifts

• Engine Controls

• Emergency Door (lock and unlock via VDC)

SpecificationsOperating Voltage 9-15VDC or 22-26VDC

Passed EMI Immunity Testing

ISO 11452-4 Certified

Operating Load 200 lbs. (890 N) Thrust, 800 lbs. (3,559 N) Static

Stroke Length 2, 4, 6, 8, 10 and 12

Duty Cycle 25% max.

No-Load Speed 1.1"/SEC (27.94 mm/sec)

Floating Rod Design

Operation Temperatures Range

-40° F to 185° F (-40° C to 85° C)

Potentiometer 560-10K Optional

Environment IP69K Static, IP66 Dynamic

Page 22: Electric Actuators and Actuator Controls

20 www.warnerlinear.com P-1581-WL 10/18

I-TrackPerformance Graphs Imperial & Metric Speed

Current DrawMeasurements**Performance Chart Measurements are Nominal

G05-12VDC G05-24VDC

Imperial Measurements* I Track Operating Load 200 Lbs.

I Track G05-24VDC

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

1

2

3

4

5

6

7

8

9

0 25 50 75 100 125 150 175 200

Spee

d -

IPS

Curr

ent D

raw

- A

mps

Load - lbs

I Track G05-12VDC Nominal Performance

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 25 50 75 100 125 150 175 200

Spee

d -

IPS

Curr

ent D

raw

- A

mps

Load - lbs

I1XG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

Metric Measurements* I Track Operating Load 890 NG05-12VDC G05-24VDC

14

16

18

20

22

24

26

28

1

2

3

4

5

6

7

8

9

0 111 223 334 445 556 668 779 890

Spee

d -

MM

PS

Curr

ent D

raw

- A

mps

Load - N

I Track G05-12VDC Nominal Performance

14

16

18

20

22

24

26

28

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 111 223 334 445 556 668 779 890

Spee

d -

MM

PS

Curr

ent D

raw

- A

mps

Load - N

I1XG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

I-Track Configurator

I1X P G05 – 12V – 02

Potentiometer

P – PotentiometerBlank– No Potentiometer

Stroke Length

02 – 2 in (50 mm)03 – 3 in (75mm)04 – 4 in (100 mm)06 – 6 in (150 mm)08 – 8 in (200 mm)10 – 10 in (250 mm)12 – 12 in (300 mm)Gear Ratio

G05 – 5:1 200LBF

Actuator Model No.

I1X – I-track

Voltage

12V – 12 volt DC24V – 24 volt DC

Scan to watch!

Linear Actuator Basic Selection Video

https://p.widencdn.net/ydtpk6

Page 23: Electric Actuators and Actuator Controls

21P-1581-WL 10/18 www.warnerlinear.com

I-TrackDimensions

AA [36.49 +0.50] -0.20

1.44 +0.02 -0.01

BB[19.35

+0.40] -0.20

.76 +0.02

-0.01

CC[68.66

+0.40 ] -0.20

2.70 +0.02

-0.01

DD[34.55±0.51]

1.36±.02

EE[92.02

+0.50 ] - 0.20

3.62 +0.02

- 0.01

FF[75.79

+0.40 ] - 0.20

2.98 +0.02

- 0.01

GG[19.91±0.25]

Ø .78±.01

HH[29.54

+0.60 ] - 0.10

1.16 +0.02

- 0.00

I I[30.31±0.51]

1.16±.02

JJ[60.63

+0.40 ] - 0.20

2.39 +0.02

- 0.01

Dimensions (Side Views)

Dimensions

I-Track

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm in. mm

2 50 3 75 4 100 6 150 8 200 10 254 12 300

A 2.00 50.80 3.00 76.20 4.00 101.60 6.00 152.40 8.00 203.20 10.00 254.00 12.00 304.80

B 1.69 42.93 2.69 68.33 3.69 93.73 5.69 144.53 7.69 195.33 9.69 246.13 11.69 296.93

C 7.65 194.31 8.65 219.71 9.65 245.11 11.65 295.91 13.65 346.71 15.65 397.51 17.65 448.31

D 13.29 337.57 14.29 362.97 15.29 388.37 17.29 439.17 19.29 489.97 21.29 540.77 23.29 591.57

E 14.42 366.27 15.42 391.67 16.42 417.07 18.42 467.87 20.42 518.67 22.42 569.47 24.42 620.27

Note: Special lengths available

22.86 +-0.760.51

.90 +-.03.02

B±0.50B±.02

D±0.50D±.02

E±0.50E±.02

C±0.50C±.02

36.97 +-0.600.20

1.46 +-.02.01

9.55 + 0.130

Ø .376 +-.005.000

2x Ø .27 .78 M8X1.25 - 6H .63

15.75.62

31.811.25

"A"±0.51"A"±.02

M10 X 1.5-6g

I1XG05-12V-XXOPERATING VOLTAGE: 9-15VDC FOR 12VDC NOMINAL 22-26VDC FOR 24VDC NOMINALOPERATING TEMPERATURE: -40 TO160 F (-40 C TO 71 C)ENVIRONMENT: IP66 OPERATING IP69K STATICPASSED EMI IMMUNITY TESTINGOPERATING LOAD: 200 LBS THRUST 800 LBS STATICNO-LOAD SPEED: 1.1"/SECFLOATING ROD DESIGNOPTIONAL POTENTIOMETER

WARNER LINEAR

UNLESS NOTED:DIMENSIONS ARE IN MMTOLERANCES:

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

MATERIAL

TITLE

INLINE ACTUATOR

DIMENSIONAL OUTLINE9/10/2014JRZ

9/10/2014JRZ

Monday, October 24, 2011 2:00:58 PM

AA

BB

CC

DD

EE

FF

HH

GG

I I

JJ

9.53 +-0.250.25

.38 +-.01.01

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Integral Connector Mates To TycoConnector Part Number:776494-1 8 Position, Socket Housing, Key Position 1

Connections: Port 1= Motor (Connect-12vdc Tp Retract)Port 2= Clutch (-12vdc)Port 3= Optional Potentiometer Input VdcPort 4= Optional Potentiometer Input VdcPort 5= Optional Vent Tube (Consult Factory)Port 6= Optional Potentiometer Output VdcPort 7= Clutch (+12vdc)Port 8= Motor Connect (+12vdc To Retract)

Retracted

(Both Sides)

FLATSFor Mounting

Page 24: Electric Actuators and Actuator Controls

22 www.warnerlinear.com P-1581-WL 10/18

B-Track FeaturesRugged Duty Actuators

Unique screw end bearing guide provides smooth extension operation, high side load capability and aids in screw re-lubrication. (Patented)

Threaded rod connection allows optional end fittings.

Hydraulic Cylinder type Rod Wiper Seal with

integral extension rod bearing support for

smooth operation and high side load capability.

Nitrotec®

treated end fitting for superior strength and corrosion resistance.

Ball bearing, Bronze or Delrin® screw nut configurations provide broad load and performance capability.

Nitrotec® treated steel extension rod provides 40% stronger cross section compared to competitive products.

Efficient gear design minimizes motor bearing

load. Gear materials selected for high load impact and durability.

Gear profile optimized for quiet operation. High

performance synthetic lifetime lubes used

throughout.

High strength aluminum gear box provides maximum heat dissipation. High strength stainless thru-bolt fasteners provide high load capability. O-ring sealed and gasketed for washdown use.

Bi-directional holding brake standard on K2x models.

Optional electronic control module with integral electronic stroke limits and power connections. Adjustable torque limit option. For more information see Controls Section.

Mechanical torque limiter for end of stroke and overload protection.

Heavy Duty, Sealed Double Ball Bearing Motors• Auto reset thermal protection• Easy field replacement• 12, 24, 48 or 90 volts (vdc) available

(others available on request)• Standard Packard 56 connector,

others available• Washdown sealed• Solid mount pinion gear• Lifetime bearing lube

Integrated manual override – standard

Patented in-line design transfers loads to the end fitting via ball bearing screw pivot. Efficient load transfer reduces noise and current draw.

Nitrotec® treated end fittings with integral O-ring seals for superior weather and corrosion resistance. 6 available mounting orientations.

Key Features• Weather-tight sealed• Patented in-line load transfer• Heavy wall rod and cover tube• High performance motors• Up to 2,800 lb. (12455 N) capacity• Speeds up to 2" per second

Standard ModelsK2vl, K2, K2x, K2ac, K2xac

Option ModelsK2Pl/K2xPl

K2JS/K2xJS

K2Ra

Heavywall extension tube has 30% stronger cross section compared to competitive products.

Page 25: Electric Actuators and Actuator Controls

23P-1581-WL 10/18 www.warnerlinear.com

B-Track Configurator

How To SelectStep 1 – Determine Load and Stroke length requirementsUse the Quick Selection guide to identify the model family that will provide the load capacity and stroke length needed for your application.

Step 2 – Determine Gear RatioSelect gear ratio from performance charts for allowable current draw and needed load.

Step 3 – Identify motor type and voltageSelect DC motor and motor voltage.

Step 4 – Motor TypeSelect M for ignition protected motor (12 VDC only). Select needed motor voltage.

Step 5 – Confirm the application Duty CycleAt full load capacity, actuators have a 25% duty cycle. Duty cycle is the amount of ‘on-time’ compared to cooling time. A unit that runs for 15 seconds should be off for 45 seconds.

Step 6 – Select Nut TypeSelect nut for unit selected. (K2x are all ball bearing).

Step 7 – Select Stroke LengthChoose standard lengths from chart. For special length consult factory.

Step 8 – Select end fitting orientationLeave blank for standard orientation.

Important Unit Restrictions

Side loading and shock loads must be considered in actuator applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading will dramatically reduce unit life. While actuators can withstand limited shock loads, it is recommended that shock loading be avoided wherever possible. (See page 71)

150 °= R150

120 ° =R120

90 ° =R90

60 ° =R60

30 ° =R30

B-Track Configurator

G20 12VP1.xK2x M– –– –BR 04 R120

Nut Type*

Blank– K2xBR – Bronze NutBRL – Bronze Nut - LongDN – Delrin® Nut

*BRL matches K2x pin to pin

Stroke Length

04 – 4.00 (100 mm)06 – 6.00 (150 mm)08 – 8.00 (200 mm)12 – 12.00 (300 mm)18 – 18.00 (450 mm)24 – 24.00 (600 mm)

Gear Ratio

G30 = 30:1G20 = 20:1G10 = 10:1G05 = 5:1

Base Fitting Alignment

Blank– Standard R30 – 30˚ FittingR60 – 60˚ FittingR90 – 90˚ FittingR120 – 120˚ FittingR150 – 150˚ Fitting

Actuator Model No.

K2xK2K2vl

Motor Voltage

12V – 12 volts

24V – 24 volts

36V – 36 volts

48V – 48 volts

90V – 90 volts

115V – 115 volts

230V – 230 volts

Control Model

P1.x Fixed Limit SwitchP2.x Position FeedbackEP1.x Adjustable Limit

SwitchesRP Low Switching

(K2vl Not Available)

Note: See control pages for full listing of model numbers.

Motor Type

M – Ignition Protected MotorFor standard motor, leave blank.

STANDARD

CL CL LOCATION OF CLEVIS PIN

Scan to watch!

Linear Actuator Basic Selection Video

https://p.widencdn.net/ydtpk6

Page 26: Electric Actuators and Actuator Controls

24 www.warnerlinear.com P-1581-WL 10/18

B-Track K2vl

General Duty Actuator DC Motor Acme Screw

This value model of the B-track family is well suited for the toughest applications not needing the full load capability of standard K2 models. The K2vL uses a flange bronze bearing configuration for internal load transfer, offering the lowest cost while maintaining the rugged-duty performance capabilities of the B-track family.

K2vL units feature Nitrotec® corrosion protection on end fittings and rods, high performance powder coat paint on cover tubes and gear box covers, providing a totally sealed, weatherproof, and durable finish for years of trouble-free service.

Up to 600 lbs. (2669 N) Rated LoadUp to 2.7 in. (68.58 mm)/sec. Travel Speed

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C)

• Weather resistant enclosure & seals (IP69K Static, IP65 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 10-16 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Use momentary contact double pole/double throw switch in powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT

• Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades

(#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Features• Protective coatings and O-ring seals

throughout

• Hybrid nut and screw design, no brake needed

• Ball detent over load clutch

• Stroke lengths 2 to 12 inches (50 to 300 millimeters)

• Load capacities up to 600 pounds (2669 N)

• Speeds up to 2.7 inches (68.58 millimeters)/sec. travel

• Thermal overload incorporated into the motor

• Heavy wall construction

• Double ball bearing motors

• Heat treated gears

• Rugged extension rod bearing support

Typical Applications• Flow gate open/close

• Deck and implement lifts for tractors and mobile applications

• Wheelchair and scooter lifts

• Bin and tank cover lifts

• Remote engine clutch engagement

Page 27: Electric Actuators and Actuator Controls

25P-1581-WL 10/18 www.warnerlinear.com

B-Track K2vl

K2vlG05-12VDC

k2vlG10-12VDC

k2vlG20-12VDC

k2vlG05-24VDC

k2vlG10-24VDC

k2vlG20-24VDC

1.75

2

2.25

2.5

2.75

3

3.25

0

5

10

15

20

25

0 25 50 75 100 125 150 175 200

K2VLG05-12VDC Nominal Performance

Current Draw Speed

1.75

2

2.25

2.5

2.75

3

3.25

0

2.5

5

7.5

10

12.5

0 25 50 75 100 125 150 175 200

K2VLG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.8

0.9

1

1.1

1.2

1.3

1.4

0

5

10

15

20

25

0 50 100 150 200 250 300

K2VLG10-12VDC Nominal Performance

Current Draw Speed

0.8

0.9

1

1.1

1.2

1.3

1.4

0

2.5

5

7.5

10

12.5

0 50 100 150 200 250 300

K2VLG10-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

0.4

0.45

0.5

0.55

0.6

0.65

0.7

0.75

0

5

10

15

20

25

0 100 200 300 400 500 600

K2VLG20-12VDC Nominal Performance

Current Draw Speed

0.4

0.45

0.5

0.55

0.6

0.65

0.7

0.75

0

2.5

5

7.5

10

12.5

0 100 200 300 400 500 600

K2VLG20-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Load - lbs Load - lbs

Load Capacity 200 lbs.

Load Capacity 300 lbs.

Load Capacity 600 lbs.

Speed Current Draw

Performance Graphs ImperialMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 26.

For Metric Measurements, see page 26.

For Metric Measurements, see page 26.

Page 28: Electric Actuators and Actuator Controls

26 www.warnerlinear.com P-1581-WL 10/18

B-Track K2vl

k2vlG05-12vDc

k2vlG10-12vDc

k2vlG20-12vDc

k2vlG05-24vDc

k2vlG10-24vDc

k2vlG20-24vDc

45

50

55

60

65

70

75

80

85

0

5

10

15

20

25

0 111 223 334 445 556 668 779 890

K2VLG05-12VDC Nominal Performance

Current Draw Speed

45

50

55

60

65

70

75

80

85

0

2.5

5

7.5

10

12.5

0 111 223 334 445 556 668 779 890

K2VLG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

20

22.5

25

27.5

30

32.5

35

0

5

10

15

20

25

0 223 445 668 890 1113 1335

K2VLG10-12VDC Nominal Performance

Current Draw Speed

20

22.5

25

27.5

30

32.5

35

0

2.5

5

7.5

10

12.5

0 223 445 668 890 1113 1335

K2VLG10-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

11

12

13

14

15

16

17

18

0

5

10

15

20

25

0 445 890 1335 1780 2225 2670

K2VLG20-12VDC Nominal Performance

Current Draw Speed

11

12

13

14

15

16

17

18

0

2.5

5

7.5

10

12.5

0 445 890 1335 1780 2225 2670

K2VLG20-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

Load Capacity 890 N

Load Capacity 1335 N

Load Capacity 2670 N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 25.

For Imperial Measurements, see page 25.

For Imperial Measurements, see page 25.

Page 29: Electric Actuators and Actuator Controls

27P-1581-WL 10/18 www.warnerlinear.com

[ ]D

C

B

AA

B

C

D

145678

8 7 6 5 4 3 2 1

E

F

E

F

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

REV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2VL Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

NW

Friday, October 21, 2005 7:41:48 AM

[39.51±0.13]1.54±.005

[109.76±0.30]4.321±.012

[148.88±0.43]5.861±.017

[78.63±0.38]3.08±.015

Ø 2.50 - .05+.01

63.5 -1.3+0.3

6.924±.200[175.86±5.08]

[24.24±0.46].954±.018

[14.87±0.56].585±.022

[13.46±0.38].530±.015

[16.63±1.52].655±.06028.58 0

-0.08

Ø 1.125 +-

.000

.003

[11.43±0.38].450±.015

50.80 +0.300

Ø 2.000 +-

.012

.000

[25.40±0.38]Ø 1.000±.015

12.9312.78

Ø .509.503

[ ]

[ ]

[ ]

B-Track K2vl

Dimensions

Dimensions

B-Track K2vl

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

2 51 4 102 6 152 8 203 10 254 12 305

A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3

Note: Special lengths available

BARE WIRES

["A" ±3.18]"A"±.125 RETRACTED STROKE TOLERANCE

IS +/- .060 [1.52]

10"/[254] LEAD WIRE LENGTH CONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATOR PACKARD 56 CONNECTOR

THRUBOTH ENDS

(ROD)

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 30: Electric Actuators and Actuator Controls

28 www.warnerlinear.com P-1581-WL 10/18

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (IP69K Static, IP65 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 10-16 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C

• Lead wires abrasion protected with spiral covering

• Use momentary contact double pole/double throw switch in powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT

• Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973) Upon Request

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

B-Track K2Rugged Duty Actuator DC Motor Acme Screw

Features • Protective coatings and O-ring seals

throughout• Patented in-line load system• Hybrid Acme style nut and screw design,

no brake needed• Ball detent over load clutch • Stroke lengths 2 to 24 inches

(50 to 600mm) • Load capacities up to 1500 pounds

(6672 N) • Speeds up to 2.7 inches

(68.58 millimeters)/sec. travel• Thermal overload incorporated

into the motor• Heavy wall construction• Double ball bearing motors • Heat treated gears• Rugged extension rod bearing support• Optional 90 vdc motor for use with

SBC-AC control (IP54)• Custom mounting options available

Typical Applications • Heavy duty platform and engine lifts• Deck and implement lifts for tractors and

mobile applications• Table positioning• Wheelchair and scooter lifts• Bin and tank cover lifts• Flow gate open/close

Up to 1,500 lbs. (6672 N) Rated LoadUp to 2.7 in. (68.58 mm)/sec. Travel Speed

The K2 is the base model in the B-Track family. It incorporates a patented in-line load transfer design which provides high load capability for rugged-duty use, efficient power use, compact package size, excellent corrosion and washdown protection, and high performance synthetic lubrication for life, all at an affordable price.

The K2 uses a solid bronze or Delrin® nut with a rolled hybrid Acme style screw yielding high impact capability and long screw life. Heavy-duty double-ended ball bearing motors, hardened gears, O-ring seals and an extension rod bearing system that provides best in class capabilities.

Now Available Optional Adjustable Limit Switch These easy to use adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within the full stroke capability. Just pop the cap off, loosen the set screw and slide the switch into the desired position.

Shown with optional adjustable limit switch feature

Scan to watch!

How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Page 31: Electric Actuators and Actuator Controls

29P-1581-WL 10/18 www.warnerlinear.com

B-Track K2

1.5

1.75

2

2.25

2.5

2.75

3

0

5

10

15

20

25

0 50 100 150 200 250 300

K2G05-12VDC Nominal Performance

Current Draw Speed

1.5

1.75

2

2.25

2.5

2.75

3

0

2.5

5

7.5

10

12.5

0 50 100 150 200 250 300

K2G05-24VDC Nominal Performance

Current Draw Speed

0.5

0.7

0.9

1.1

1.3

1.5

0

5

10

15

20

25

0 100 200 300 400 500 600

K2G10-12VDC Nominal Performance

Current Draw Speed

0.5

0.7

0.9

1.1

1.3

1.5

0

2.5

5

7.5

10

12.5

0 100 200 300 400 500 600

K2G10-24VDC Nominal Performance

Current Draw Speed

0.34

0.4

0.46

0.52

0.58

0.64

0.7

0.76

0

5

10

15

20

25

0 200 400 600 800 1000 1200

K2G20-12VDC Nominal Performance

Current Draw Speed

0.34

0.4

0.46

0.52

0.58

0.64

0.7

0.76

0

2.5

5

7.5

10

12.5

0 200 400 600 800 1000 1200

K2G20-24VDC Nominal Performance

Current Draw Speed

0.32

0.34

0.36

0.38

0.4

0.42

0.44

0.46

0

5

10

15

20

25

0 300 600 900 1200 1500

K2G30-12VDC Nominal Performance

Current Draw Speed

0.32

0.34

0.36

0.38

0.4

0.42

0.44

0.46

0

2.5

5

7.5

10

12.5

0 300 600 900 1200 1500

K2G30-24VDC Nominal Performance

Current Draw Speed

K2G05-12VDC

K2G10-12VDC

K2G20-12VDC

K2G30-12VDC

K2G05-24VDC

K2G10-24VDC

K2G20-24VDC

K2G30-24VDC

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load Capacity 300 lbs.

Load Capacity 600 lbs.

Load Capacity 1200 lbs.

Load Capacity 1500 lbs.

Speed Current Draw

Performance Graphs ImperialMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 30.

For Metric Measurements, see page 30.

For Metric Measurements, see page 30.

For Metric Measurements, see page 30.

Page 32: Electric Actuators and Actuator Controls

30 www.warnerlinear.com P-1581-WL 10/18

B-Track K2

40

46

52

58

64

70

76

0

5

10

15

20

25

0 223 445 668 890 1113 1335

K2G05-12VDC Nominal Performance

Current Draw Speed

40

46

52

58

64

70

76

0

2.5

5

7.5

10

12.5

0 223 445 668 890 1113 1335

K2G05-24VDC Nominal Performance

Current Draw Speed

10

15

20

25

30

35

40

0

5

10

15

20

25

0 445 890 1335 1780 2225 2670

K2G10-12VDC Nominal Performance

Current Draw Speed

10

15

20

25

30

35

40

0

2.5

5

7.5

10

12.5

0 445 890 1335 1780 2225 2670

K2G10-24VDC Nominal Performance

Current Draw Speed

8

10

12

14

16

18

20

0

5

10

15

20

25

0 890 1780 2670 3560 4450 5340

K2G20-12VDC Nominal Performance

Current Draw Speed

8

10

12

14

16

18

20

0

2.5

5

7.5

10

12.5

0 890 1780 2670 3560 4450 5340

K2G20-24VDC Nominal Performance

Current Draw Speed

8

8.5

9

9.5

10

10.5

11

11.5

12

0

5

10

15

20

25

0 1335 2670 4005 5340 6675

K2G30-12VDC Nominal Performance

Current Draw Speed

8

8.5

9

9.5

10

10.5

11

11.5

12

0

2.5

5

7.5

10

12.5

0 1335 2670 4005 5340 6675

K2G30-24VDC Nominal Performance

Current Draw Speed

K2G05-12VDC

K2G10-12VDC

K2G20-12VDC

K2G30-12VDC

K2G05-24VDC

K2G10-24VDC

K2G20-24VDC

K2G30-24VDC

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PSSp

eed

- IP

S

Spee

d -

IPS

Spee

d -

MM

PSSp

eed

- M

MPS

Sp

eed

- IP

S

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load Capacity 2670 N

Load Capacity 5340 N

Load Capacity 6675 N

Load Capacity 1335 N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 29.

For Imperial Measurements, see page 29.

For Imperial Measurements, see page 29.

For Imperial Measurements, see page 29.

Page 33: Electric Actuators and Actuator Controls

31P-1581-WL 10/18 www.warnerlinear.com

4567

7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2 Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Friday, October 21, 2005 7:41:48 AM

[39.12±0.13]1.540±.005

[109.76±0.30]4.321±.012

[148.88±0.43]5.861±.017

[78.23±0.38]3.080±.015

Ø 2.50 - .05+.01

63.5 -1.3+0.3

6.969±.200[177±5.08]

[24.24±0.46].954±.018

[14.87±0.56].585±.022

[13.46±0.38].530±.015

[11.43±0.38].450±.015

50.80 +0.300

Ø 2.000 +-

.012

.00028.58 -

00.08

Ø 1.125 +-

.000

.003

[18.31±1.52].721±.060

[25.40±0.38]Ø 1.000±.01512.93

12.78

Ø .509.503

[ ]

[ ]

[ ]

[ ]

B-Track K2Dimensions

B-Track K2 Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

2 51 4 102 6 152 8 203 10 254 12 305

A 8.32 211.3 10.32 262.1 12.32 312.9 14.32 363.7 16.32 414.5 18.32 465.3

Note: Special lengths available

B-Track K2 Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

14 356 16 406 18 457 20 508 22 559 24 610

A 20.32 516.1 22.32 566.9 24.32 617.7 29.32 744.7 31.32 795.5 33.32 846.3

Note: Special lengths available

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

THRU

BOTH ENDS WIRES PROTECTED WITHBLACK SPIRAL WRAP

["A"] ±3.18"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31]LONGER THAN ADVERTISED

TOLERANCE IS +.036/-.005 [+.91/-.13]

(ROD)

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 34: Electric Actuators and Actuator Controls

32 www.warnerlinear.com P-1581-WL 10/18

B-Track K2ac

Features• Protective coatings and O-ring seals

throughout• Patented in-line load system• Hybrid nut and screw design, no brake

needed• Ball detent over load clutch • Stroke lengths 4 to 24 inches

(100 to 600 millimeters) • Load capacities up to 1100 pounds

(4893 N) • Speeds up to 1 inches

(25.4 millimeters)/sec. travel• Thermal overload incorporated

into the motor• Heavy wall construction• Double ball bearing motors • Heat treated gears• Rugged extension rod bearing support• Custom mounting options available• Limit switches offered only in the

adjustable version (EP1.x)

Typical Applications• Ergonomic lift tables • Roof vents • Conveyor diverters• Bin/tank cover lifts

Up to 1,100 lbs. (4893 N) Rated LoadUp to 1 in. (25.4mm)/sec. Travel Speed

The K2 is the base model in the B-Track family. It incorporates a patented in-line load transfer design which provides high load capability for rugged-duty use, efficient power use, compact package size, excellent corrosion and washdown protection, and high performance synthetic lubrication for life, all at an affordable price.

The K2 uses a solid bronze or Delrin® nut with a rolled hybrid screw yielding high impact capability and long screw life. Heavy-duty double-ended ball bearing motors, hardened gears, O-ring seals and an extension rod bearing system that provides best in class capabilities.

Now Available Optional Adjustable Limit Switch These easy to use adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within the full stroke capability.

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (IP 54 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 115 VAC or 230 VAC

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Use momentary contact switch in powering unit for extend/retract operation. (ON)-OFF-(ON) SPDT

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Rugged Duty Actuator AC Motor Acme Screw

Scan to watch!

How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Page 35: Electric Actuators and Actuator Controls

33P-1581-WL 10/18 www.warnerlinear.com

B-Track K2ac

Dimensions

B-Track K2ac

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

4 100 6 150 8 200 12 300 18 450 24 600

A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0

Note: Special lengths available

145678

8 7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:2

SIZE PART NUMBERC

REV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2AC Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

NW

Friday, October 21, 2005 7:41:48 AM

6.157±.017[156.39±0.43]

3.080±.015[78.23±0.38]

1.540±.005[39.12±0.13]

[117.28±0.30]4.617±.012

12.625±.200[320.68±5.08]

Ø 1.125-.003+.000

28.58 -0.080

.438±.015[11.11±0.38]

1.228±.060[31.18±1.52]

.530±.015[13.46±0.38]

.585±.022[14.87±0.56]

.954±.018[24.2±0.46]

[25.40±0.38]Ø 1.000±.015

50.80 +0.300

Ø 2.000 +-.012.000

86.9 +-0.31.3

Ø 3.42 +-.01.05

12.9312.78

Ø .509.503

[ ][ ]

[ ]

[ ] THRU

BOTH ENDS

23.5" [597] CABLE W/18AWG WIRESHOT TO RED WIRE TO EXTEND

HOT TO BLACK WIRE TO RETRACTWHITE WIRE IS NEUTRAL

GROUND TO GREEN WIRE

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091LONGER THAN ADVERTISEDTOLERANCE IS +.036/-.005

(ROD)

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 36: Electric Actuators and Actuator Controls

34 www.warnerlinear.com P-1581-WL 10/18

B-Track K2ac

0.94

0.96

0.98

1

1.02

1.04

1.06

1.08

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3

3.1

0 100 200 300 400 500

K2G10-115VAC Nominal Performance

Current Draw Speed

0.94

0.96

0.98

1

1.02

1.04

1.06

1.08

1.2

1.25

1.3

1.35

1.4

1.45

1.5

1.55

1.6

0 100 200 300 400 500

K2G10-230V Nominal Performance

Current Draw Speed

0.5

0.52

0.54

0.56

0.58

0.6

2.3

2.35

2.4

2.45

2.5

2.55

2.6

2.65

2.7

0 150 300 450 600 750

K2G20-115VAC Nominal Performance

Current Draw Speed

0.5

0.52

0.54

0.56

0.58

0.6

1.15

1.175

1.2

1.225

1.25

1.275

1.3

1.325

1.35

0 150 300 450 600 750

K2G20-230VAC Nominal Performance

Current Draw Speed

0.34

0.35

0.36

0.37

0.38

0.39

0.4

2.25

2.3

2.35

2.4

2.45

2.5

2.55

0 100 200 300 400 500 600 700 800 900 1000 1100

K2G30-115VAC Nominal Performance

Current Draw Speed

0.34

0.35

0.36

0.37

0.38

0.39

0.4

1.14

1.16

1.18

1.2

1.22

1.24

1.26

1.28

0 100 200 300 400 500 600 700 800 900 1000 1100

K2G30-230VAC Nominal Performance

Current Draw Speed

K2G10-115vac

K2G20-115vac

K2G30-115vac

K2G10-230vac

K2G20-230vac

K2G30-230vac

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load Capacity 750 lbs.

Load Capacity 1100 lbs.

Load Capacity 500 lbs.

Performance Graphs Imperial Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 35.

For Metric Measurements, see page 35.

For Metric Measurements, see page 35.

Page 37: Electric Actuators and Actuator Controls

35P-1581-WL 10/18 www.warnerlinear.com

B-Track K2ac

24

24.5

25

25.5

26

26.5

27

27.5

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3

3.1

0 445 890 1335 1780 2225

K2G10-115VAC Nominal Performance

Current Draw Speed

24

24.5

25

25.5

26

26.5

27

27.5

1.2

1.25

1.3

1.35

1.4

1.45

1.5

1.55

1.6

0 445 890 1335 1780 2225

K2G10-230VAC Nominal Performance

Current Draw Speed

12.5

13

13.5

14

14.5

15

2.3

2.35

2.4

2.45

2.5

2.55

2.6

2.65

2.7

0 668 1335 2003 2670 3338

K2G20-115VAC Nominal Performance

Current Draw Speed

12.5

13

13.5

14

14.5

15

1.15

1.175

1.2

1.225

1.25

1.275

1.3

1.325

1.35

0 668 1335 2003 2670 3338

K2G20-230VAC Nominal Performance

Current Draw Speed

8.8

9

9.2

9.4

9.6

9.8

10

10.2

2.25

2.3

2.35

2.4

2.45

2.5

2.55

0 445 890 1335 1780 2225 2670 3115 3560 4005 4450 4895

K2G30-115VAC Nominal Performance

Current Draw Speed

8.8

9

9.2

9.4

9.6

9.8

10

10.2

1.14

1.16

1.18

1.2

1.22

1.24

1.26

1.28

0 445 890 1335 1780 2225 2670 3115 3560 4005 4450 4895

K2G30-230VAC Nominal Performance

Current Draw Speed

K2G10-115vac

K2G20-115vac

K2G30-115vac

K2G10-230vac

K2G20-230vac

K2G30-230vac

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PS

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PS

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load Capacity 3338 N

Load Capacity 4895 N

Load Capacity 2225 N

Speed Current Draw

Performance Graphs MetricMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 34.

For Imperial Measurements, see page 34.

For Imperial Measurements, see page 34.

Page 38: Electric Actuators and Actuator Controls

36 www.warnerlinear.com P-1581-WL 10/18

B-Track K2xRugged Duty Actuator DC Motor Ball Screw

The K2x model provides the highest load rating in its class. This model incorporates all of the base K2 features with a ball nut screw for a 2,800 lb. (12455 N) load capability within a compact package size. The K2x includes a bi-directional wrap spring brake for load holding capability. These units are well suited for the most demanding applications where an alternative to hydraulic or air cylinders is needed or where hydraulic power sources are not available.

Combining the K2x actuator with BTc control functionality results in precision actuator control at a fraction of the cost of more complicated servo actuator systems. See Controls Section for more information on BTc controls.

Now Available Optional Adjustable Limit Switch These easy to use adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within the full stroke capability.

Up to 2,800 lbs. (12455 N) Rated LoadUp to 2.1 in. (53.34mm)/sec. Travel Speed

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

Load/Current/Speed/Duty Cycle

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40ºF to +176ºF (-40ºC to +80ºC) Upon Request.

• Weather resistant enclosure & seals (IP69K static, IP65 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 10-16 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Lead wires abrasion protected with spiral covering

• Use momentary contact double pole/double throw switch in powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT

• Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series

(#121015792 & #12010973) Upon Request

Operating Environment

Control/Connections

Features• Protective coatings and O-ring seals

throughout

• Efficient in-line ball screw system

• Integral load holding brake

• Ball detent over load clutch

• Stroke lengths 2 to 24 inches (50 to 600 millimeters)

• Load capacities up to 2,800 pounds (12455 N)

• Speeds up to 2.1 inches (53.34 mm)/sec. travel

• Thermal overload incorporated into the motor

• Heavy wall construction

• Double ball bearing motors

• Heat treated gears

• Rugged extension rod bearing support

• Optional 90 vdc motor for use with SBC-AC control (IP 54)

• Custom mounting options available

Typical Applications• Paving equipment

• Deck and implement lifts for tractors and mobile applications

• Spray booms

• Scissor and dump box lifts

Scan to watch!

How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Page 39: Electric Actuators and Actuator Controls

37P-1581-WL 10/18 www.warnerlinear.com

B-Track K2x

1

1.25

1.5

1.75

2

2.25

2.5

2.75

0

5

10

15

20

25

0 100 200 300 400 500 600

K2XG05-12VDC Nominal Performance

Current Draw Speed

1

1.25

1.5

1.75

2

2.25

2.5

2.75

0

2.5

5

7.5

10

12.5

0 100 200 300 400 500 600

K2XG05-24VDC Nominal Performance

Current Draw Speed

0.6

0.8

1

1.2

1.4

1.6

0

5

10

15

20

25

0 200 400 600 800 1000 1200

K2XG10-12VDC Nominal Performance

Current Draw Speed

0.6

0.8

1

1.2

1.4

1.6

0

2.5

5

7.5

10

12.5

0 200 400 600 800 1000 1200

K2XG10-24VDC Nominal Performance

Current Draw Speed

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0

5

10

15

20

25

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

K2XG20-12VDC Nominal Performance

Current Draw Speed

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0

2.5

5

7.5

10

12.5

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

K2XG20-24VDC Nominal Performance

Current Draw Speed

0.33

0.35

0.37

0.39

0.41

0.43

0.45

0.47

0

5

10

15

20

25

0 400 800 1200 1600 2000 2400 2800

K2XG30-12VDC Nominal Performance

Current Draw Speed

0.33

0.35

0.37

0.39

0.41

0.43

0.45

0.47

0

2.5

5

7.5

10

12.5

0 400 800 1200 1600 2000 2400 2800

K2XG30-24VDC Nominal Performance

Current Draw Speed

K2XG05-12VDC

K2XG10-12VDC

K2XG20-12VDC

K2XG30-12VDC

K2XG05-24VDC

K2XG10-24VDC

K2XG20-24VDC

K2XG30-24VDC

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load Capacity 1200 lbs.

Load Capacity 2200 lbs.

Load Capacity 2800 lbs.

Load Capacity 600 lbs.

Speed Current Draw

Performance Graphs ImperialMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 38.

For Metric Measurements, see page 38.

For Metric Measurements, see page 38.

For Metric Measurements, see page 38.

Page 40: Electric Actuators and Actuator Controls

38 www.warnerlinear.com P-1581-WL 10/18

B-Track K2x

20

30

40

50

60

70

0

5

10

15

20

25

0 445 890 1335 1780 2225 2670

K2XG05-12VDC Nominal Performance

Current Draw Speed

20

30

40

50

60

70

0

2.5

5

7.5

10

12.5

0 445 890 1335 1780 2225 2670

K2XG05-24VDC Nominal Performance

Current Draw Speed

15

20

25

30

35

40

0

5

10

15

20

25

0 890 1780 2670 3560 4450 5340

K2XG10-12VDC Nominal Performance

Current Draw Speed

15

20

25

30

35

40

0

2.5

5

7.5

10

12.5

0 890 1780 2670 3560 4450 5340

K2XG10-24VDC Nominal Performance

Current Draw Speed

6

8

10

12

14

16

18

20

0

5

10

15

20

25

0 890 1780 2670 3560 4450 5340 6230 7120 8010 8900 9790

K2XG20-12VDC Nominal Performance

Current Draw Speed

6

8

10

12

14

16

18

20

0

2.5

5

7.5

10

12.5

0 890 1780 2670 3560 4450 5340 6230 7120 8010 8900 9790

K2XG20-24VDC Nominal Performance

Current Draw Speed

8.5

9

9.5

10

10.5

11

11.5

12

0

5

10

15

20

25

0 1780 3560 5340 7120 8900 10680 12460

K2XG30-12VDC Nominal Performance

Current Draw Speed

8.5

9

9.5

10

10.5

11

11.5

12

0

2.5

5

7.5

10

12.5

0 1780 3560 5340 7120 8900 10680 12460

K2XG30-24VDC Nominal Performance

Current Draw Speed

K2XG05-12VDC

K2XG10-12VDC

K2XG20-12VDC

K2XG30-12VDC

K2XG05-24VDC

K2XG10-24VDC

K2XG20-24VDC

K2XG30-24VDC

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PSSp

eed

- M

MPS

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load - N

Load Capacity 5340 N

Load Capacity 9790 N

Load Capacity 12,460 N

Load Capacity 2670 N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 37.

For Imperial Measurements, see page 37.

For Imperial Measurements, see page 37.

For Imperial Measurements, see page 37.

Page 41: Electric Actuators and Actuator Controls

39P-1581-WL 10/18 www.warnerlinear.com

B-Track K2x

Dimensions

B-Track K2x

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

2 51 4 102 6 152 8 203 10 254 12 305

A 9.89 251.2 11.89 302.0 13.89 352.8 15.89 403.6 17.89 454.4 19.89 505.2

Note: Special lengths available

B-Track k2x

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

14 356 16 406 18 457 20 508 22 559 24 610

A 21.89 556.0 23.89 606.8 25.89 657.6 30.89 784.6 32.89 835.4 34.89 886.2

Note: Special lengths available

4567

7 6 5 4 3 2

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2X Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Friday, October 21, 2005 7:41:48 AM

[148.88±0.43]5.861±.017

[78.23±0.38]3.080±.015

[109.76±0.30]4.321±.012

[39.12±0.13]1.540±.005

Ø 2.50 - .05+.01

63.5 - 1.3+0.3

6.969±.200[177±5.08]

[24.24±0.46].954±.018

[14.87±0.56].585±.022

[13.46±0.38].530±.015

50.80 +0.300

Ø 2.000 +-

.012

.000

[11.43±0.38].450±.015

[18.51±1.52].729±.06028.58 -

00.08

Ø 1.125 +-

.000

.003

[25.40±0.38]Ø 1.000±.015

12.9312.78

Ø .509.503

[ ]

[ ][ ]

[ ]

10" [254] LEAD WIRE LENGTH CONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATOR PACKARD 56 CONNECTOR

WIRES PROTECTED WITHBLACK SPIRAL WRAP

["A"±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31] LONGER THAN ADVERTISED

TOLERANCE IS +.036/-.005 [+.91/-.13]

THRU

BOTH ENDS

(ROD)

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 42: Electric Actuators and Actuator Controls

40 www.warnerlinear.com P-1581-WL 10/18

B-Track K2xac

Rugged Duty Actuator AC Motor Ball Screw

Up to 2,000 lbs. (8900 N) Rated LoadUp to 2.1 in. (53.34 mm)/sec. Travel Speed

The K2x model provides the highest load rating in its class. This model incorporates all of the base K2 features with a ball nut screw for a 2,000 lb. (8900 N) load capability within a compact package size. The K2x includes a bi-directional wrap spring brake for load holding capability. These units are well suited for the most demanding applications where an alternative to hydraulic or air cylinders is needed or where hydraulic power sources are not available.

Combining the K2x actuator with BTc control functionality results in precision actuator control at a fraction of the cost of more complicated servo actuator systems. See Controls Section for more information on BTc controls.

Now Available Optional Adjustable Limit Switch These easy to use adjustable switches are mounted in a channel on the cover tube with custom cap for protection. They are easily moved to enable the end-user the flexibility of setting the stroke length at any position within the full stroke capability.

Features • Protective coatings and O-ring seals

throughout• Efficient in-line ball screw system• Integral load holding brake• Ball detent over load clutch • Stroke lengths 4 to 24 inches (100 to 600

millimeters)• Load capacities up to 2,000 pounds

(8900 N)• Speeds up to 2.1 inches

(53.34 millimeters)/sec. travel• Thermal overload incorporated

into the motor• Heavy wall construction• Double ball bearing motors • Heat treated gears• Rugged extension rod bearing support• Custom mounting options available• Limit switches offered only in the

adjustable version (EP1.x)

Typical Applications• Engine Lifts• Tables• Indoor Applications• Machine Tools• Egg Rotation

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (IP 54 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 110-240 VAC

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Use momentary contact switch in powering unit for extend/retract operation. (ON)-OFF-(ON) SPDT

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Scan to watch!

How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Page 43: Electric Actuators and Actuator Controls

41P-1581-WL 10/18 www.warnerlinear.com

B-Track K2xac

1.2

1.3

1.4

1.5

1.6

1.7

1.8

2

2.25

2.5

2.75

3

3.25

0 100 200 300 400 500

K2XG05-115VAC Nominal Performance

Current Draw Speed

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

0 100 200 300 400 500

K2XG05-230VAC Nominal Performance

Current Draw Speed

0.94

0.96

0.98

1

1.02

1.04

1.06

1.08

2.4

2.5

2.6

2.7

2.8

2.9

3

3.1

0 200 400 600 800 1000

K2XG10-115VAC Nominal Performance

Current Draw Speed

0.94

0.96

0.98

1

1.02

1.04

1.06

1.08

1.2

1.25

1.3

1.35

1.4

1.45

1.5

1.55

0 200 400 600 800 1000

K2XG10-230VAC Nominal Performance

Current Draw Speed

0.49

0.5

0.51

0.52

0.53

0.54

0.55

0.56

2.35

2.4

2.45

2.5

2.55

2.6

2.65

2.7

0 250 500 750 1000 1250 1500

K2XG20-115VAC Nominal Performance

Current Draw Speed

0.49

0.5

0.51

0.52

0.53

0.54

0.55

0.56

1.18

1.21

1.24

1.27

1.3

1.33

1.36

0 250 500 750 1000 1250 1500

K2XG20-230VAC Nominal Performance

Current Draw Speed

0.34

0.35

0.36

0.37

0.38

0.39

0.4

2.25

2.3

2.35

2.4

2.45

2.5

2.55

0 250 500 750 1000 1250 1500 1750 2000

K2XG30-115VAC Nominal Performance

Current Draw Speed

0.34

0.35

0.36

0.37

0.38

0.39

0.4

1.14

1.16

1.18

1.2

1.22

1.24

1.26

1.28

0 250 500 750 1000 1250 1500 1750 2000

K2XG30-230VAC Nominal Performance

Current Draw Speed

k2xG05-115vac

k2xG10-115vac

k2xG20-115vac

k2xG30-115vac

k2xG05-230vac

k2xG10-230vac

k2xG20-230vac

k2xG30-230vac

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Spee

d -

IPS

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load - lbs

Load Capacity 1000 lbs.

Load Capacity 1500 lbs.

Load Capacity 2000 lbs.

Load Capacity 500 lbs.

Speed Current Draw

Performance Graphs ImperialMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 42.

For Metric Measurements, see page 42.

For Metric Measurements, see page 42.

For Metric Measurements, see page 42.

Page 44: Electric Actuators and Actuator Controls

42 www.warnerlinear.com P-1581-WL 10/18

B-Track K2xac

32.5

35

37.5

40

42.5

45

2

2.25

2.5

2.75

3

3.25

0 445 890 1335 1780 2225

K2XG05-115VAC Nominal Performance

Current Draw Speed

32.5

35

37.5

40

42.5

45

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

0 445 890 1335 1780 2225

K2XG05-230VAC Nominal Performance

Current Draw Speed

12.5

12.75

13

13.25

13.5

13.75

14

14.25

2.35

2.4

2.45

2.5

2.55

2.6

2.65

2.7

0 1113 2225 3338 4450 5563 6675

K2XG20-115VAC Nominal Performance

Current Draw Speed

12.5

12.75

13

13.25

13.5

13.75

14

14.25

1.18

1.21

1.24

1.27

1.3

1.33

1.36

0 1113 2225 3338 4450 5563 6675

K2XG20-230VAC Nominal Performance

Current Draw Speed

8.8

9

9.2

9.4

9.6

9.8

10

2.25

2.3

2.35

2.4

2.45

2.5

2.55

0 1113 2225 3338 4450 5563 6675 7788 8900

K2XG30-115VAC Nominal Performance

Current Draw Speed

8.8

9

9.2

9.4

9.6

9.8

10

1.14

1.16

1.18

1.2

1.22

1.24

1.26

1.28

0 1113 2225 3338 4450 5563 6675 7788 8900

K2XG30-230VAC Nominal Performance

Current Draw Speed

k2xG05-115vac

k2xG20-115vac

k2xG30-115vac

k2xG05-230vac

k2xG20-230vac

k2xG30-230vac

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PS

Spee

d -

MM

PSSp

eed

- M

MPS

Spee

d -

MM

PS

Load - N

Load - N

Load - N

Load - N

24

24.5

25

25.5

26

26.5

27

27.5

2.4

2.5

2.6

2.7

2.8

2.9

3

3.1

0 890 1780 2670 3560 4450

K2XG10-115VAC Nominal Performance

Current Draw Speed

24

24.5

25

25.5

26

26.5

27

27.5

1.2

1.25

1.3

1.35

1.4

1.45

1.5

1.55

0 890 1780 2670 3560 4450

K2XG10-230VAC Nominal Performance

Current Draw Speed k2xG10-115vac k2xG10-230vac

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

MM

PS

Spee

d -

MM

PS

Load - N Load - N

Load - N

Load - N

Load Capacity 4450 N

Load Capacity 6675 N

Load Capacity 8900 N

Load Capacity 2225 N

Performance Graphs Metric Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 41.

For Imperial Measurements, see page 41.

For Imperial Measurements, see page 41.

For Imperial Measurements, see page 41.

Page 45: Electric Actuators and Actuator Controls

43P-1581-WL 10/18 www.warnerlinear.com

B-Track K2xac

Dimensions

B-Track K2xac

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

4 100 6 150 8 200 12 300 18 450 24 600

A 14.96 380.0 16.97 431.0 18.94 481.1 22.95 582.9 28.94 735.1 34.92 887.0

Note: Special lengths available

145678

8 7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:2

SIZE PART NUMBERC

REV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2XAC Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

NW

Friday, October 21, 2005 7:41:48 AM

6.157±.017[156.39±0.43]

3.080±.015[78.23±0.38]

[39.12±0.13]1.540±.005

[117.28±0.30]4.617±.012

12.625±.200[320.68±5.08]

.530±.015[13.46±0.38]

.585±.022[14.87±0.56]

.954±.018[24.24±0.46]

[25.40±0.38]Ø 1.000±.015

50.80+0.30

0

Ø 2.000 +-.012.000

86.9 +-0.31.3

Ø 3.42 +-.01.05

[11.11±0.38].438±.015

[31.30±1.52]1.232±.060

28.58 -00.08

Ø 1.125 +-.000.003

12.9312.78

Ø .509.503

[ ]

[ ]

[ ]

[ ]

(ROD)

23.5" [597] CABLE W/18AWG WIRESHOT TO RED WIRE TO EXTEND

HOT TO BLACK WIRE TO RETRACTWHITE WIRE IS NEUTRAL

GROUND TO GREEN WIRE

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091LONGER THAN ADVERTISED

TOLERANCE IS +.036/-.005 [+.91/-.13]

THRU

BOTH ENDS

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 46: Electric Actuators and Actuator Controls

44 www.warnerlinear.com P-1581-WL 10/18

Custom Actuators

Examples of special request features

Standard

63

4

1

57

2

Warner Linear offers a broad range of standard actuators to suit many needs. We realize though, that often special application parameters dictate special actuator configurations and modifications. Warner Linear actuators are designed with this in mind, as many of our products can be readily customized to suit specific requirements.

Our products are built on modules that can be mixed and matched in final assembly. Our final assembly operations are configured to provide flexible assembly to accommodate custom orders, quickly and cost effectively.

If your application has a special need that our standard catalog products are unable to fit, please contact your Warner Linear representative or consult with our technical specialists so we can configure a product to fit your need.

A few of our standard special offerings:

• Special pin to pin lengths and stroke lengths

• Special end fittings and mounting configurations

• Special paints and motor lead wire lengths and connectors

Rod End Mounting Option Examples(Available for B-Track models only, consult factory for more options)

Consult with factory for specific mounting configuration needs.

1. 1/2" Threaded rod end

2. 5/8" Threaded rod end

3. 1/2" Spherical rod end

4. 5/8" Spherical rod end

5. 1" Extended rod end

6. Flat sided rod end

7. 3/8" Rod end insert

B-Track Rod End Mounting Options

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

STANDARDRod End

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 1

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 2

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 3

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 4

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 5

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Rod EndOption 6

Rod EndOption 7

Dimensions are in inches

THRUTHRU

THRU

THRU

THRU

DEEP

DEEP

THREADS

THREADS

1.36

1/2-20 UNF-2AX .88 DEEP

.509.503 THRU

.44

1.27

1.00

1.23

R.66

.50 THRU

3.04

1.36

1/2-20 THREADS

3.04

1.36

R.75

.63 THRU 5/8-18 THREADS

1.27

.44

.509

.503 THRU

1.00

1.20

1.36

5/8-18 UNF-2AX .75 DEEP

.53(2)

FLATS

.45

.72

.509.503 THRU

.38 THRU

.45

.72

STANDARDROD END

ROD ENDOPTION #1

ROD ENDOPTION #2

ROD ENDOPTION #3

ROD ENDOPTION #4

ROD ENDOPTION #5

ROD ENDOPTION #6

ROD ENDOPTION #7

D

C

B

A

B

C

D

678

8 7 6

W ARNER L INEAR

SCALE 1:2

SIZE DRAWING NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 3 OF 3

FINISH:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

WARNER LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFWARNER LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

CREATEDWednesday, August 18, 2010 10:35:10 AM

5 4 3 2 1

12345

A

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

THRU

FLATS

Page 47: Electric Actuators and Actuator Controls

45P-1581-WL 10/18 www.warnerlinear.com

.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø

.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø

Custom Actuator Solutions

We recognize how critical our actuators are to the overall performance of your equipment. Working closely with your engineering and development staff, we strive for an early understanding of how you want your linear actuator to perform.

Building a direct communication line from our engineer to your engineer provides a number of significant benefits.

• A teaming of creative resources

• Joint understanding of our actuator capabilities and how they can be tailored to your application

• An understanding of the lowest cost solution to meet your actuator requirements

• Providing a complete solution that includes controls as required

Warner Linear routinely provides actuators modified to meet specific customer application requirementsSome common versions of these are shown as our K2PL/

K2XPL and K2JS/K2XJS families.

Additional common modifications are:

D

C

B

AA

B

C

D

145678

8 7 6 5 4 3 2 1

E

F

E

F

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBER

CREV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

trunnnion mount

KODIAK ACTUATOR

DIMENSIONAL OUTLINE5/12/2010DS

5/12/2010TAJ

NW

Friday, October 21, 2005 7:41:48 AM

"XI"(Customer To Specify Full Retract)

Tube/Trunnion Mount

Modified Seal design for expanded contamination protection

Modified Seal

B-Track Base Clevis Options

STANDARDBase

FLATS ONBase

SPHERICALBase 1/2-20

THREADEDBase 1/2-20

THREADEDBase 5/8-18SPHERICAL

Base 5/8-18

EXTENDEDBase

BLUNTBase

Dimensions are in inches

.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø

THREADS

1.48

1/2-20 UNF-2AX .62 DEEP

1.48

5/8-18 UNF-2AX .62 DEEP

THREADEDBASE 1/2-20

THREADEDBASE 5/8-18

D

C

B

A

B

C

D

678

8 7 6

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 2 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

5 4 3 2 1

12345

A

DEEP

1.48

1/2-20 UNF-2AX .62 DEEP

1.48

5/8-18 UNF-2AX .62 DEEP

THREADEDBASE 1/2-20

THREADEDBASE 5/8-18

D

C

B

A

B

C

D

678

8 7 6

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 2 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

5 4 3 2 1

12345

A

DEEP

.95

1.48

Ø 1.00

Ø 1.00

Ø 1.00

.509.503

1.87

1.37

.67

3.17

3.83R.66

Ø .50

1.48

1/2-20 THREADS

Ø .59

1.67

1.17

3.36

Ø .63

R.75

1.48

5/8-18 THREADS

.53(2)

FLATS

STD BASE

EXTENDEDBASE

BLUNTBASE

FLATS ONBASE

SPHERICAL BASE 5/8-18

SPHERICAL BASE 1/2-20

BEAR LINEAR

SCALE 1:3

SIZE PART NUMBER

BREV.

UNLESS NOTED:DIMENSIONS ARE IN INCHESTOLERANCES: .XXX = +/-.005" & MAX FINISH 60 Ra .XX = +/-.010" & MAX FINISH 125 Ra .X = +/-.060" & MAX FINISH 250 Ra ANGULAR: +/- 3 GEOMETRIC TOLERANCING PER ANSI Y14.9BREAK ALL CORNERS .010" NO SHARP BURRS

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 3

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

BEAR LINEAR. ANY REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

Base Options

BASE CLEVIS OPTIONS

TAJJRZ 4/22/2014

NW

4/22/2014

Ø

THREADS

FLATS

Page 48: Electric Actuators and Actuator Controls

46 www.warnerlinear.com P-1581-WL 10/18

B-Track K2pl / K2xpl

Power Lift Actuator DC Motor – Acme or Ball Screw

Up to 2,200 lbs. (9786 N) Rated LoadUp to 2.1 in. (53.34 mm)/sec. Travel Speed

B-Track Power Lift models are modified K2 or K2x actuators. Power Lift units utilize all the standard components and retain all the performance features of the K2 family, without the external cover tube. This allows the Power Lift actuator features to be integrated into a variety of customer designed structures, where a cover tube is not needed.

Extended gear box screws are provided allowing easy attachment to a customer frame. A straight through manual override option is available as shown above. Suggested for tension applications only. Consult factory for compression loading applications.

Shown with optional direct drive manual override feature without protective cap.

Features • Protective coatings and O-ring seals

throughout

• Efficient in-line load system

• Patented hybrid nut and screw design, no brake needed in K2 model

• Integral load holding brake on K2x model

• Ball detent over load clutch

• Stroke lengths 4 to 24 inches (100 to 600 millimeters)

• Load capacities up to 2200 pounds (9786 N)

• Speeds up to 2.1 inches (53.34 millimeters)/sec. travel

• Thermal overload incorporated into the motor

• Heavy wall construction

• Double ball bearing motors

• Heat treated gears

• Optional 90 vdc motor for use with SBC-AC control

• Custom mounting options available

Typical Applications • Wheelchair and scooter lifts

• Traffic signs

• Beds and tables

• Light masts

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

• (Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 10-16 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Lead wires abrasion protected with spiral covering

• Use momentary contact double pole/double throw switch in powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT

• Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Page 49: Electric Actuators and Actuator Controls

47P-1581-WL 10/18 www.warnerlinear.com

B-Track K2PL / K2xPL

B-Track K2pl

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

4 102 6 152 8 203 10 254 12 305 14 356

A 7.03 178.6 9.03 229.4 11.03 280.2 13.03 331.0 15.03 381.8 17.03 432.6

Note: Special lengths available

Dimensions

Performance Graphs

See pages 29-30 for K2PL performance charts.See pages 37-38 for K2xPL performance charts.

B-Track K2pl

Stroke

in. mm in. mm in. mm in. mm in. mm

16 406 18 457 20 508 22 559 24 610

A 19.03 483.4 21.03 534.2 23.03 585.0 25.03 635.8 27.03 686.6

Note: Special lengths available

B-Track K2xpl

Stroke

in. mm in. mm in. mm in. mm in. mm in. mm

4 102 6 152 8 203 10 254 12 305 14 356

A 8.53 216.7 10.53 267.5 12.53 318.3 14.53 369.1 16.53 419.9 18.53 470.7

Note: Special lengths available

B-Track K2xpl

Stroke

in. mm in. mm in. mm in. mm in. mm

16 406 18 457 20 508 22 559 24 610

A 20.53 521.5 22.53 572.3 24.53 623.1 26.53 673.9 28.53 724.7

Note: Special lengths available

Page 50: Electric Actuators and Actuator Controls

48 www.warnerlinear.com P-1581-WL 10/18145678

8 7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2XPL Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Friday, October 21, 2005 7:41:48 AM

[109.76±0.30]4.321±.012

[148.88±0.43]5.861±.017

[39.12±0.13]1.540±.005

[78.23±0.38]3.080±.015

[31.8]1.25

[63.5]2.50

[22.2].88

[44.5]1.75

Ø 2.50 - .05+.01

63.5 -1.3+0.3

7.274±.200[184.76±5.08]

[31.99]1.260

[11.43±0.38].450±.015

12.9312.78Ø .509

.503

[18.5].73

[62.6]2.46

[39.9]1.57

28.58 -00.08

Ø 1.125+-.000.003

[ ]

[ ][ ]

Dimensions

B-Track K2pl

B-Track K2pl / K2xpl

D

C

B

A

145678

8 7 6 5 4 3 2 1

E

F

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

REV.

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2PL Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

NW

Friday, October 21, 2005 7:41:48 AM

[109.76±0.30]4.321±.012

[148.88±0.43]5.861±.017

[39.12±0.13]1.540±.005

[78.23±0.38]3.080±.015

[31.8]1.25

[63.5]2.50

[22.2].88

[44.5]1.75

Ø 2.50 - .05+.01

63.5 -1.3+0.3

7.274±.200[184.76±5.08]

[31.99]1.260

[11.43±0.38].450±.015

12.9312.78

Ø .509.503

[18.5].73

[62.6]2.46

28.58 -00.08

Ø 1.125 +-

.000

.003

[ ]

[ ]

[ ]THRU

THRU

(ROD)

(ROD)

TYP

TYP

(MTG STUD)

(MTG STUD)

(MTG STUD)

(MTG STUD)

(MTG STUD)

(MTG STUD)

(MTG STUD)

MANUALOVER-RIDE3/8 HEXW/ PROTECTIVE CAP

MANUALOVER-RIDE3/8 HEXW/ PROTECTIVE CAP

WIRES PROTECTED WITHBLACK SPIRAL WRAP

WIRES PROTECTED WITHBLACK SPIRAL WRAP

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

4X #10-32 UNF-2BBOLTS FOR MOUNTINGINCLUDES LOCK NUTS

4X #10-32 UNF-2BBOLTS FOR MOUNTINGINCLUDES LOCK NUTS

B-Track K2xpl

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31]LONGER THAN ADVERTISED

TOLERANCE IS +.036/-.005 [+.91/-.13]

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31]LONGER THAN ADVERTISED

TOLERANCE IS +.036/-.005 [.91/-.13]

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 51: Electric Actuators and Actuator Controls

49P-1581-WL 10/18 www.warnerlinear.com

B-Track K2js / K2xjs

Jack Stand Actuator DC Motor – Acme or Ball Screw

Up to 2,800 lbs. (12455 N) Rated LoadUp to 2.1 in. (53.34 mm)/sec. Travel Speed

Shown with optional switch box, direct drive

manual override, and footpad.

The B-Track Jack Stand actuator incorporates a large diameter extension rod providing the maximum offset load capability within the K2 family. The extension rod is slightly smaller than the cover tube and slides on Teflon

® bearings within the cover tube. This feature makes

the K2js suitable for high-load, free-standing use.

A number of mounting options are available including trunnion mounts, or with standard flange plate (as shown). These units can be customized with an integral switch box, direct drive manual override, or pivoting footpad.

Features • Protective coatings and O-ring seals

throughout

• Efficient in-line ball screw system

• Integral load holding brake on K2x model

• Ball detent over load clutch

• Stroke lengths 8 to 16 inches (200 to 400 millimeters)

• Load capacities up to 2,800 pounds (12455 N)

• Speeds up to 2.1 inches (53.34 millimeters)/sec. travel

• Thermal overload incorporated into the motor

• Heavy wall construction

• Double ball bearing motors

• Heat treated gears

• Rugged extension rod bearing support

• Custom mounting options available

Typical Applications • Trailer jack stands

• Trailer and vehicle outriggers

• Implement lifts

• Machine height adjustment

• Camper lifts

• Load Levelers

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for load/current/speed capabilities

• Stroke Length Tolerance: +/-.06” (1.52 mm)

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: +25% over rated dynamic load

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/stroke profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (IP 54 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 10-16 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105° C

• Lead wires abrasion protected with spiral covering

• Use momentary contact double pole/double throw switch in powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT

• Connectors: Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Page 52: Electric Actuators and Actuator Controls

50 www.warnerlinear.com P-1581-WL 10/18

B-Track K2js / K2xjs

4567

7 6 5 4 3 2

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2JS Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Friday, October 21, 2005 7:41:48 AM

[148.88±0.43]5.861±.017

[78.23±0.38]3.080±.015

[109.76±0.30]4.321±.012

[39.12±0.13]1.540±.005

Ø 2.50 - .05+.01

63.5 -1.3+0.3

6.969±.200[177±5.08]

[24.24±0.46].954±.018

[14.87±0.56].585±.022

[13.46±0.38].530±.015

[44.22±0.38]1.741±.015

12.9312.78

Ø .509.503

[19.1].75

[27.3]1.08

50.80 +0.300

Ø 2.000 +-

.012

.000

[25.40±0.38]Ø 1.000±.015

[ ][ ]

[ ]

145678

8 7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:1

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.

SHEET 1 OF 1

COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2XJS Dimensions

KODIAK ACTUATOR

DIMENSIONAL OUTLINE3/17/2014JRZ3/17/2014TWC

Friday, October 21, 2005 7:41:48 AM

[148.88±0.43]5.861±.017

[78.23±0.38]3.080±.015

[109.76±0.30]4.321±.012

[39.12±0.13]1.540±.005

[13.10]4X Ø .516

[22.2].88

[44.5]1.75

[44.5]1.75

111.13 -00.38

Ø 4.375+-.000.015

Ø 2.50 - .05+.01

63.5 -1.3+0.3

[185.03±5.08]7.285±.200

[32.39]1.275

[23].91

[19.1].75

[27.2]1.07

50.80 +0.300

Ø 2.000 +-.012.000

12.9312.78Ø .509

.503

[44.22±0.38]1.741±.015

[177.80±0.38]7.00±.015

[ ]

[ ]

[ ]

[ ]

B-Track K2jS

B-Track K2xjS

Performance GraphsSee page 29-30 for K2JS performance charts.See page 37-38 for K2xJS performance charts.

Dimensions

B-Track k2jS/k2xjS

Stroke

in. mm in. mm in. mm in. mm in. mm

8 203 10 254 12 305 14 356 16 406

A 20.98 532.9 22.98 583.7 24.98 634.5 26.98 685.3 28.98 736.1

Note: Special lengths available

MANUALOVER-RIDE3/8 HEXW/ PROTECTIVE CAP

WIRES PROTECTED WITHBLACK SPIRAL WRAP

WIRES PROTECTED WITHBLACK SPIRAL WRAP

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

NON-ROTATING ROD

NON-ROTATING ROD

THRU

BOTH ENDS

THRU

THRU(BODY PROFILE)

(BODY PROFILE)

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31]LONGER THAN ADVERTISED

TOLERANCE IS +/-.060 [+/-1.52]

["A" ±3.18]"A" ±.125 RETRACTED

NOMINAL STROKE IS .091 [2.31]LONGER THAN ADVERTISED

TOLERANCE IS +/-.060 [+/-1.52]

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 53: Electric Actuators and Actuator Controls

51P-1581-WL 10/18 www.warnerlinear.com

B -Track K2ra

Rotary Actuator DC Motor

Features• Protective coatings and O-ring seals

throughout

• Efficient in-line load system

• Ball detent over load clutch

• Speeds up to 850 RPM

• Thermal overload incorporated into the motor

• Heavy wall construction

• Double ball bearing motors

• Heat treated gears

• Rugged output bearing support

• Customized mounting configurations available

• Optional 24 vdc motor available to provide more speed selections

Typical Applications • Salt/seed spreaders

• Scooter lift mechanisms

• Spout rotation

• Turntables

• Cable winch

• Maximum Static Rating: 3,000 lbs. (13345 N) Static (in-line load)

• Refer to performance chart for current/speed capabilities

• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)

• Overload clutch setting: match customer requirements

• Duty cycle is time/temperature/load dependent, suggested guidelines are: - 50% max on-time/50% off-time for loads up to 50% of capability - 25% max on-time/75% off-time for loads between 50%-80% of capability - 10% max on-time/90% off-time for loads between 80%-100% of capability

(Load/RPM profiles will allow some adjustment variation from these guidelines.)

• Ambient temp range: -20° F to +150° F (-29º C to +65º C), -40º F to +176º F (-40º C to +80º C) Upon Request.

• Weather resistant enclosure & seals (IP 65 capable, 250 hour salt spray, 500 hour for paint)

• Normal operating voltage: 12, 24, 36, 48 vdc (Ratings are at 12 vdc Normal.)

• 14 gauge stranded lead wires - SAE J1128 SXL cross linked polyethylene insulation Class F 257° F (125º C)

• Lead wires abrasion protected with spiral covering

• Use momentary contact double pole/double throw switch in powering unit. (ON)-OFF-(ON) DPDT

• Connectors: - Packard 56 series or Delphi Weather-Pack - Packard 56 series with 56 series blades (#2984883 & #2962987) - Delphi Weather-Pack series (#121015792 & #12010973)

Load/Current/Speed/Duty Cycle Operating Environment

Control/Connections

Up to 140 in.-lb. (16 Nm) Torque OutputSpeeds from 250 to 850 RPM

K2ra rotary actuators are motor driven gear boxes and use the base drive design and components of the K2 linear actuator. K2ra models incorporate all of the features of the K2 model providing excellent weatherproofing for outdoor applications. The same long-life motors, hardened gears, corrosion protection, and lubrication are utilized. Several output shaft and mounting configurations are available with the standard configuration shown above.

Shown with extended gear box screws for ease of attachment.

Optional Configurations

Page 54: Electric Actuators and Actuator Controls

52 www.warnerlinear.com P-1581-WL 10/18

B -Track K2ra

k2raG05-12vDc

k2raG10-12vDc

k2raG20-12vDc

k2raG30-12vDc

k2raG05-24vDc

k2raG10-24vDc

k2raG20-24vDc

k2raG30-24vDc

400

500

600

700

800

900

0

5

10

15

20

25

0 5 10 15 20 25 30

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG05-12VDC Nominal Performance

Current Draw Speed

400

500

600

700

800

900

0

2.5

5

7.5

10

12.5

0 5 10 15 20 25 30

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load in-lbs Load in-lbs

150

200

250

300

350

400

450

0

5

10

15

20

25

0 10 20 30 40 50 60

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG10-12VDC Nominal Performance

Current Draw Speed

150

200

250

300

350

400

450

0

2.5

5

7.5

10

12.5

0 10 20 30 40 50 60

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG10-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load in-lbs Load in-lbs

100

125

150

175

200

225

0

5

10

15

20

25

0 20 40 60 80 100 120

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG20-12VDC Nominal Performance

Current Draw Speed

100

125

150

175

200

225

0

2.5

5

7.5

10

12.5

0 20 40 60 80 100 120

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG20-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load in-lbs Load in-lbs

30

50

70

90

110

130

150

0

5

10

15

20

25

0 20 40 60 80 100 120 140 160 180

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG30-12VDC Nominal Performance

Current Draw Speed

30

50

70

90

110

130

150

0

2.5

5

7.5

10

12.5

0 20 40 60 80 100 120 140 160 180

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load in-lbs

K2RAG30-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load in-lbs Load in-lbs

Load Capacity 60 in-lbs.

Load Capacity 120 in-lbs.

Load Capacity 180 in-lbs.

Load Capacity 30 in-lbs.

Performance Graphs Imperial Speed Current DrawMeasurements*

*Performance Chart Measurements are Nominal

For Metric Measurements, see page 53.

For Metric Measurements, see page 53.

For Metric Measurements, see page 53.

For Metric Measurements, see page 53.

Page 55: Electric Actuators and Actuator Controls

53P-1581-WL 10/18 www.warnerlinear.com

B -Track K2ra

k2raG05-12vDc

k2raG10-12vDc

k2raG20-12vDc

k2raG30-12vDc

k2raG05-24vDc

k2raG10-24vDc

k2raG20-24vDc

k2raG30-24vDc

400

500

600

700

800

900

0

5

10

15

20

25

0.0 0.6 1.1 1.7 2.3 2.8 3.4

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG05-12VDC Nominal Performance

Current Draw Speed

400

500

600

700

800

900

0

2.5

5

7.5

10

12.5

0.0 0.6 1.1 1.7 2.3 2.8 3.4

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG05-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load N-m Load N-m

150

200

250

300

350

400

450

0

5

10

15

20

25

0.0 1.1 2.3 3.4 4.5 5.7 6.8

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG10-12VDC Nominal Performance

Current Draw Speed

150

200

250

300

350

400

450

0

2.5

5

7.5

10

12.5

0.0 1.1 2.3 3.4 4.5 5.7 6.8

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG10-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load N-m Load N-m

100

125

150

175

200

225

0

5

10

15

20

25

0.0 2.3 4.5 6.8 9.0 11.3 13.6

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG20-12VDC Nominal Performance

Current Draw Speed

100

125

150

175

200

225

0

2.5

5

7.5

10

12.5

0.0 2.3 4.5 6.8 9.0 11.3 13.6

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG20-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load N-m Load N-m

30

50

70

90

110

130

150

0

5

10

15

20

25

0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG30-12VDC Nominal Performance

Current Draw Speed

30

50

70

90

110

130

150

0

2.5

5

7.5

10

12.5

0.0 2.3 4.5 6.8 9.0 11.3 13.6 15.8 18.1 20.3

Spee

d -

RPM

Curr

ent D

raw

- A

mps

Load N-m

K2RAG30-24VDC Nominal Performance

Current Draw Speed

Curr

ent D

raw

- A

mps

Curr

ent D

raw

- A

mps

Spee

d -

RPM

Spee

d -

RPM

Load N-m Load N-m

Load Capacity 6.8 N-m

Load Capacity 13.6 N-m

Load Capacity 20.3 N-m

Load Capacity 3.4 N-m

Speed Current Draw

Performance Graphs MetricMeasurements*

*Performance Chart Measurements are Nominal

For Imperial Measurements, see page 52.

For Imperial Measurements, see page 52.

For Imperial Measurements, see page 52.

For Imperial Measurements, see page 52.

Page 56: Electric Actuators and Actuator Controls

54 www.warnerlinear.com P-1581-WL 10/18

Dimensions

B -Track K2ra

12345678

8 7 6 5 4 3 2 1

BEAR LINEAR

SCALE 1:1.5

SIZE PART NUMBERC

NAME DATE

DRAWN

CHECKED

ENG APPR.

MFG APPR.

Q.A.COMMENTS:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFBEAR LINEAR. ANYREPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFBEAR LINEAR IS PROHIBITED.

MATERIAL

TITLE

K2RA Dimensions

K2 ROTARY ACTUATOR

TAJ3/17/2014TWC

3/17/2014

3.080±.015[78.23±0.38]

5.861±.017[148.88±0.43]

2.50[63.5]

1.75[44.5]

[39.12±0.13]1.540±.005

[109.76±0.30]4.321±.012

Ø .751 [19.08] 1.000 [25.40]

Ø 1.123 - .003+.000

28.52- 0.08

0

Ø 2.50 - .05+.01

63.5 -1.3+0.3

Ø 2.000 - .000+.012

50.80 0+0.30

Ø 1.000±.015[25.40±0.38]

.65[16.5]

.44[11.1]

6.664[169.28]

.43[10.9]

Ø .250±.005 [6.35±0.13] 3.91

[99.3]

#10-32 [ ]

[ ][ ]

10" [254] LEAD WIRE LENGTHCONNECT (+) TO GRAY WIRE& (-) TO BLACK WIRE TO EXTENDTHE ACTUATORPACKARD 56 CONNECTOR

WIRES PROTECTED WITHBLACK SPIRAL WRAP

(MTG STUD)

(MTG STUD)

THRU

PILOT

STUDLENGTH

STUD4 PLACES

ALL DIMENSIONS ARE NOMINAL UNLESS OTHERWISE SPECIFIED

Measurements in inches, metric in brackets.

Page 57: Electric Actuators and Actuator Controls

55P-1581-WL 10/18 www.warnerlinear.com

Warner Linear Actuator Controls available for a wide variety of applications

Warner Linear provides a full line of actuator controls well suited for a broad range of application needs.

They range from simple to use switch box controls for basic extend/retract function, to state-of-the-art microprocessor based digital electronic controls using SMT design and manufacturing processes.

Offered functions:

• Basic extend and retract

• Electric switch and electronic stroke limits

• End of stroke outputs

• Position feedback potentiometer and encoder outputs

• Electronic current limit – fixed and programmable

• Electronic dynamic braking

• Fixed, manual and electronic adjustable end stops

• Signal follower

Dependable OperationWarner Linear controls are state-of-the-art using surface mount electronic components and automated circuit board manufacturing methods. Each control is field durability tested for use in demanding applications.

Rugged and ReliableUse of SMT manufacturing processes assures consistent performance from control to control.

• Integrated actuator sensors are protected from the environment

• Solid-state electronic components and non-contact sensors (Hall effect)

• Actuator mounted or remote mountable

Easy To Use• Simple plug-and-play switch box controls are hassle-free – just plug in

and connect the power clips.

• Basic position controls are integrated with the actuators to simplify ease of use and maintain the rugged duty capabilities of Warner Linear actuators. They are easy to use and plug-and-play ready.

• Advanced microprocessor based controls are also available. They employ digital electronics using SMT processes and offer a broad range of intelligent actuator control options. Consult your Warner Linear technical specialist on how advanced controls might suit your needs.

Warner Linear BTc controls are specifically designed for use with the B-Track line of actuators. Some controls and options are also suitable for use with the M-Track models.

Performance Features

Page 58: Electric Actuators and Actuator Controls

56 www.warnerlinear.com P-1581-WL 10/18

Power Supply/Control/Accessory Selection Guide

Customer Provides Power

Switch Box for 12, 24, or 48 volt motor actuators. . . . . . . . . . . . . . . . . . . . . Page 57 Input: 12ft. (3.66m) cable Output: 1ft. cable or optional cables (M1, K2, K2x, RA actuators)

Switch Box for 115 or 230 volt actuators. . . . . . . . . . . . . . . . . . . . . . . . . Page 57 Input: 6ft (1.83m) cable Output: Customer supplied connector (K2ac, K2xac actuators)

Power Supply Required

12 or 24 volt DC Power Supply for M-Track Actuator . . . . . . . . . . . . . . . . . . . Page 58 Options: AC input with plug AC input without plug Switch included Switch not included

90 volt DC Power Supply for K2/K2x Actuator . . . . . . . . . . . . . . . . . . . . . . Page 59 Options: AC input with plug AC input without plug Switch included Switch not included Speed Potentiometer

24 volt DC Power Supply for K2/K2x Actuator . . . . . . . . . . . . . . . . . . . . . . Page 60 Options: AC input with plug AC input without plug Switch included Switch not included

NOTE: All power supply designs are provided with a one foot long cable for connection to actuator. Accessory cables are available in lengths of 5, 10, 20, 25 foot (1.524, 3.048, 6.096, 7.62mm) length.

Controls

End of Travel Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 61-62 Factory set/not adjustable (P1) . . . . . . . . . . . . . . . . . . . . . Pages 63-64 Field Adjustable (EP1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 65

Quick Stop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 66-67

Position Feedback Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 68

Low Input Switching Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 69

Wireless Actuator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 70

Page 59: Electric Actuators and Actuator Controls

57P-1581-WL 10/18 www.warnerlinear.com

Simple Switch Box Controls

SBC-DC

Power: Compatible with 12, 24 and 48 volt DC actuatorsFunction: Extend, Retract, Off via DPDT momentary toggle switchEnclosure: ABS plastic enclosure 4.7” L x 3.2” W x 2.2” H (119.38mm L x 81.28mm W x 55.88m H)Input Cable: 12ft. (3.66m), 2 wire, 14AWG cable with alligator clip endsOutput Cable: 1ft. (.30m) cable provided. Designate connector appropriate to actuator being used Optional extension cables are available in 5-25ft (1.524 - 7.62m) lengths

All actuators are controlled using an external-retract-off switching function. The SBC-DC and SBC-AC provide a simple mounted switch compatible with Warner Linear actuators.

SBC-AC Power: Compatible with 115 or 230 volt VAC inputFunction: Extend, Retract, Off via DPDT momentary contact switchEnclosure: 4.72” L x 4.72” W x 3.15” (119.89mm L x 119.89mm W x 80.01mm H) long dust tight

enclosureProtection: Externally mounted 5 Amp fuse on outside of enclosure for easy replacementInput Cable: 6ft. (1.829m) open ended tinned AC input cable providedOutput Cable: Sealed cable gland included for customer supplied output cable

Optional Extension and Control Power CablesPower supplies include a 1ft. (.30m) length cable to connect to actuator.

Accessory cables may be ordered in lengths of 5, 10, 20 and 25 feet (1.524, 3.048, 6.096 and 7.62 meters) with the appropriate connector for the actuator selected. (mini-packard, Packard 56, Weatherpack, Deutsch)

Live Power (LP) cables are required to provide constant power to BTc Limit switch or potentiometer feedback circuits mounted on the actuator. LP cables provide two connectors.

Signal Cables (SC) provide the LP cable with two additional connectors for use with limit switch or potentiometer feedback.

ASBC ––

SBC Model No.

AC

AC Input Power Input Wire Style

Blank– 6’ (1.829m) Open-ended (3) Strand WireA – 6’ (1.829m) Long 3 Prong Plug

3 10SBC ––

SBC Model No. Length of Mating Cable in Feet

(If blank, switch has no matingconnector)

DC

DC Input Power

Connector Style:

(One End Female Weatherpack)

Other End is Male Version of:

1 – Mini Packard 56 (M-Track)2 – Packard 563 – Weatherpack4 – Deutsch (DT06-2S)

Page 60: Electric Actuators and Actuator Controls

58 www.warnerlinear.com P-1581-WL 10/18

M-Track Power SupplyExtension Cable Part Number

Input: 85-264 volts AC

Output: 12 volts @ 5.4Amps 24 volts @ 2.7Amps

Input Cable: Standard: 6ft. (1.829m) open end, tinned cable Optional: 6ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1ft. (.30m) length cable with 2-pin Packard 56 (for M-Track 1) Optional extension cables can be ordered in 5-25ft. (1.524-7.62m) lengths

Enclosure: 4.72” x 4.72” x 3.15” (119.89mm L x 119.89mm W x 80.01mm H) polycarbonate housing NEMA 4, 4x, 12, 13

OperatingTemperature: -30º F to 140º F (-34º C to 60º C)

Ratings: CE, TUV, UL/cUL Conducted EMI meets EN55022 and ROHS

Protection: External fuse provided

Switching: No switch or DPDT momentary switch

Example:

Example:

SBC-AC Power Supply

PC Y3 20 (6.096)SBC – ––

SBC Model No.

12 & 24 Volt Model

Length in Feet (Meters)

2

Number of Conductors

Cable Type

PC – Power Cable (Carol “J” Cord with Shrink Sleeves)SC – Signal Cable (with Shrink Sleeves Only)LP – Live Power (22 AWG, 4 conductor wire but only use

red & black wires. Trim white & green wires flush with insulation.)

Dual Output “Y” Cable

(Used only on PC & LP options)

Connector Style:

One End Male, One End Female

1 – Mini Packard 56 (M-Track)2 – Packard 563 – Weatherpack4 – Deutsch (DT06-2S)

12V A S R1SBC –– –

SBC Model No.

AC Power SupplyReadout

R – 0-10V

Switch

S – Rocker SwitchBlank– No Switch

AC2

Input Power

AC – 115 VAC inputAC2 – 230 VAC input

Output Power

12V – 12VDC (M-Track Only)24V – 24VDC

Input Wire Style

Blank– 6' (1.829m) Open (3) Strand Wire

A – 6' (1.829m) Long 3 Prong Plug (Plug only available on 115 VAC input)

Connector Style:

(Female Gender)

1 – Mini Packard 56 (M-Track)

Page 61: Electric Actuators and Actuator Controls

59P-1581-WL 10/18 www.warnerlinear.com

K2/K2x Power SuppliesSBC-AC/SBC-AC2 Power Supply 90 volt output

Example: 90V A S P4SBC –– –

SBC Model No.

AC Power SupplyPotentiometer

P – Potentiometer (used for speed control)

Blank– No Potentiometer

Switch

S – Rocker SwitchBlank– No Switch

AC2

Input Power

AC – 115 VAC inputAC2 – 230 VAC input

Output Power

90V – 90VDC

Input Wire Style

Blank– 6' (1.829m) Open (3) Strand Wire

A – 6' (1.829m) Long 3 Prong Plug (Plug only available on 115 VAC input)

Connector Style:

(Female Gender)

4 – Deutsch DT06-3S

Input: AC: 115 volt AC AC2: 230 volt AC

Output: 90 volts DC @ 5 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: 1 ft. (.30m) cable with 3-pin Deutsch connector Optional extension cables can be ordered in 5-25 ft. (1.524-7.62m) lengths

Enclosure: 4.72”L x 4.72”W x 3.15”H (119.89mm L x 119.89mm W x 80.01mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or Customer may supply their own switch

Potentiometer: Optional speed pot allows for output voltage adjustment (varies actuator speed)

Page 62: Electric Actuators and Actuator Controls

60 www.warnerlinear.com P-1581-WL 10/18

K2/K2x Power SuppliesSBC-AC/SBC-AC2 Power Supply 24 volt output

Input: AC: 115 volt AC AC2: 230 volt AC

Output: 24 volts @ 12 Amps

Input Cable: Standard: 6 ft. (1.829m) open end, tinned cable Optional for 115 AC 6 ft. (1.829m) with 115 VAC 3 prong plug

Output Cable: Standard 1 ft. (.30m) cable: specify connector to match actuator:1. Mini Packard standard for M-Track actuators2. Packard 56 standard on K2 and K2x model actuators3. Packard WeatherPack optional on K2 and K2x model actuators4. Deutsch DT06-2S optional on K2 and K2x model actuators5. Optional extension output cables can be ordered in 5-25 ft.

(1.524-7.62m) lengths

Enclosure: 6.69”L x 6.69”W x 3.54”H (169.93mm L x 169.93mm W x 89.916mm H) polycarbonate housing NEMA 4, 4x, 12, 13

Fusing: External fuse mounted on enclosure for easy replacement

Switching: DPDT momentary rocker switch for manual actuator control or Customer may supply their own switch

Live Power Option: When used with BTc control options (limit switch, potentiometer

feedback) the Live Power option is required. Live power option provides a constant output power source for external control components regardless of output power to the actuator. (See Extension Cable selection to select the correct cable for this option.)

Example:

24V A SH L2SBC –– –

SBC Model No.

AC Power Supply

Live Power

(Required on P1.2 and P2.0 Control Systems)

Blank=No Live Power

Switch

S – Rocker SwitchBlank– No Switch

AC2

Input Power

AC – 115 VAC inputAC2 – 230 VAC input

Output Power

24V – 24VDC12V – 12VDC (S-Track

and I-Track Only)

Input Wire Style

Blank– 6' (1.829m) Open (3) Strand Wire

A – 6' (1.829m) Long 3 Prong Plug (Plug only available on 115 VAC input)

AMP Output

Blank– Standard 12 Amp OutputH – High Current 20 AMP Output

(Can run 2 actuators from same power supply. B-Track Only)

Connector Style:

(Female Gender)

2 – Packard 56 (B-Track)3 – WeatherPack (B-Track)4 – Deutsch DT06-2S (B-Track)5 – S-Track6 – I-Track

Page 63: Electric Actuators and Actuator Controls

61P-1581-WL 10/18 www.warnerlinear.com

Switch Only Units SO

Any of Warner Linear’s K2 or K2x actuators can be provided with Hall effect or reed switches to be used by the customer to control actuator start/stopping & positioning. The Hall effect and reed switches are both non-contact, and use a magnet mounted on the screw inside the actuator tube to activate. Actuators can have 2-4 switches dependent on stroke length.

Hall EffectThe Hall effect switch is an NPN output/current sinking and requires a pull-up resistor to operate.

The Hall effect switches can also be configured to provide positioning information. A ten tooth wheel with two switches is used to provide an A and B pulse for position and direction along with a home switch and fully extended switch. This unit would be a “SO4” configuration.

Hall Effect Switch Part Numbers Available, with K2 actuator product: SO2H – 2 end limit switches

Hall Effect Switch Part Numbers Available, with K2e or K2xe actuator product:SO2H – 2 end limit switchesSO3W – 2 wheel position switches & home end limit switchSO3H – 2 end & 1 mid limit switchesSO4W – 2 wheel position switches & 2 end limit switchesSO4H – 2 end & 2 mid limit switches

Note 1: Consult factory for other options if neededNote 2: Units with 3 switches can be no shorter than 4” and units with 4 switches can be no shorter than 6”.

Hall EffectSupply Voltage: 4.75 to 24 VDC

Output: Current sinking, max. of 25mA

Lead Wires: 24 AWG

Operating Temperature:

-40° C to +85° C

Protection: Reverse polarity protected

Housing: Rugged thermoplastic, sealed

ReedThe reed switch can only be provided on a K2e or K2xe actuator (adjustable unit). Switches can be selected as normally open (O) or normally closed (C).

Reed Switch Part Numbers Available, with K2e or k2xe actuator product only:SO2O – 2 Normally Open, adjustable reed switchesSO2C – 2 Normally Closed, adjustable reed switchesSO3O – 3 Normally Open, adjustable reed switchesSO3C – 3 Normally Closed, adjustable reed switchesSO4O – 4 Normally Open, adjustable reed switchesSO4C – 4 Normally Closed, adjustable reed switches Note 1: Consult factory for other options if neededNote 2: Units with 3 switches can be no shorter than 4” and units with 4 switches can be no shorter than 6”.

ReedSupply Voltage: Up to 200 VDC max. O switch

Up to 175 VDC max. C switch

Switching Current:

1.2 Amps max. O switch1.5 Amps max. C switch

Contact Rating: 10 Watts max. O switch5 Watts max. C switch

Lead Wires: 24 AWG

Operating Temperature:

-40° C to +105° C

Housing: Hermetically sealed

1K/5K ohm

1K/5K ohm

1K/5K ohm

1K/5K ohm

SO2H Hall Effect

SO2O Normally Open Reed

Pin 4: Green, Extended Output, 20mA max.

Pin 3: Red, Supply Power

Pin 2: White, Retract Output, 20mA max.

Pin 1: Black, Supply Ground

Pin C: Green, Extend Switch Output

Pin B: White, Retract Switch Output

Pin A: Black, Switch Inputs

Supply Power4.5 to 24VDC

SwitchCable

SwitchCable

Adjustable Switch

ConnectorDT04-3PDeutsch

ConnectorDT06-4SDeutsch

All dashed lines are customer supplied connections

Page 64: Electric Actuators and Actuator Controls

62 www.warnerlinear.com P-1581-WL 10/18

P1.x Electronic Stroke Limit ControlStandard

The P1.x Limit Switch control provides end of travel positioning through the use of a Hall effect sensor and motor mounted relay.

Hall effect sensors are factory mounted within the actuator cover tube. The sensor position is set at the factory and is not field adjustable (See EP.1 for adjustable switch functions). The Hall effect sensors are sealed for life and are not subject to wear.

The Electronic Stroke control package consists of the Hall effect sensors and a motor mounted relay within an enclosure suited for harsh environments.

A Zener diode suppression is used on both input and outputs for added protection from electrical spikes. Unit reversing is achieved by reversing input power polarity to the motor.

2.62 (66.55)

9.10 (231.14)

ø

2.13 (54.10)ADDED TO MOTOR LENGTH

Power: 25 Amps max. @ 12 volts12.5 Amps max. @ 24 volts

OperatingTemperature: -20º F to +150º F (-29º C to 66º C)

P1.0 Standard Stoke Limit Control

P1.1 Same as P1.0 with two LEDs on the outside of the control module. LEDs indicate when end of travel has been reached.

P1.2 Same as P1.0 with two 12/24 volt, 0.5 Amps outputs that can be used to signal an external switch, relay, lamp or PLC input.

P1.2LE Two +5 VDC 25ma outputs plus a ground to provide a signal when end of travel is reached. This output can be used to power LEDs.

Specifications

Options

Page 65: Electric Actuators and Actuator Controls

63P-1581-WL 10/18 www.warnerlinear.com

BTc Controls P1-DCP1 Electronic Stroke Limit Control

Wiring Diagrams

P1 Module P1.0-DC12/24

Model Selection

Model No. Input Voltage

(vdc)

MaximumOutput Current

(Amps) Features

P1.0 (DC12) 12 25 Base = Electronic Stroke Limit with Electronic Dynamic Braking

P1.0 (DC24) 24 12.5 Base = Electronic Stroke Limit with Electronic Dynamic Braking

P1.1 (DC12) 12 25 Base & LED indicators on Housing

P1.1 (DC24) 24 12.5 Base & LED indicators on Housing

P1.2 (DC12) 12 25 Base & +12 vdc Outputs

P1.2 (DC24) 24 12.5 Base & +24 vdc Outputs

P1.2LE (DC12) 12 25 Base & LED Outputs +5 vdc

P1.2LE (DC24) 24 12.5 Base & LED Outputs +5 vdc

Note: For adjustable external end limits add E before P

Operation

When the “Customer Supplied Switch” is held in the direction allowing positive 12 or 24VDC to the gray wire and 12 or 24VDC ground to the black wire, the actuator will extend until it reaches the end of stroke. At the end of stroke, which is determined by the factory set location of the Hall effect switches inside the actuator cylinder, power will be removed to the actuator by the P1.0 control. The actuator will no longer move in that direction even if the customer supplied switch is held.

When the switch is held in the opposite direction so the positive lead of the 12 or 24VDC signal is on the black wire and the 12 or 24VDC ground is on the gray wire, the actuator will retract until it returns to the full home position which is determined by the factory set location of the second Hall effect switch.

If the actuator does not stop when at either end then something in the actuator or P1.0 control may be damaged. Please call the factory for further analysis.

The actuators are 100% tested before leaving the factory.

P1Control

Connector2-wire, 14awgPackard 56

SwitchMomentary DPDTCenter Off

Fuse24VDC 15A12VDC 30A

12 or 24VDCPower Supply

InputActuator Extend = Gray +, Black -Actuator Retract = Gray -, Black +

Gray

Black

All dashed lines are customer supplied connections

Page 66: Electric Actuators and Actuator Controls

64 www.warnerlinear.com P-1581-WL 10/18

BTc Controls P1-DCP1 Electronic Stroke Limit Control

+ _

OperationWhen the “Customer Supplied Switch” is held in the direction allowing positive 12 or 24VDC to the gray wire and 12 or 24VDC ground to the black wire, the actuator will extend until it reaches the end of stroke. At the end of stroke the “Extend Output” (green wire) will have +12 or 24 Volts to ground, indicating it is at the end. This signal can be used to light a Lamp, signal a relay coil, or an isolated PLC input that only requires 500mA or less. This output will only be on as long as power is maintained from the “Customer Supplied Switch”.

However, if the output needs to be on even if the “Customer Supplied Switch” is not activated then the “Live Power input” can be used. This will provide power all the time for the output to remain on whenever the Actuator is at either travel end.

Apply +12 VDC (for 12VDC unit) or +24 VDC (for @24VDC unit) to the red wire of the Deutsch (DT04-4P) 4 pin connector and ground to the black wire. This supply needs to be the same supply as the actuator and will require less than 500mA.

When the switch is held in the opposite direction so the positive lead of the 12 or 24VDC signal is on the black wire and the 12 or 24VDC ground is on the gray wire, the actuator will retract until it returns to full home position. At the full home position, the “Retract Output” (white wire) will have +12 or 24 volts to ground.

CAUTION Do not reverse polarity at live power input (i.e. 22GA red & black wires) or damage will occur.

Pin 1 Black Ground

P1.2Control

Fuse24VDC 15A12VDC 30A

Fuse1 Amp

Extend LampRelay or Isolated

PLC Input

Retract LampRelay or Isolated

PLC Input

Pin 2 White +12v or 24V Retract Output

Pin 3 Red +12V or 24V Live Power Input

Pin 4 Green +12V or 24V Extend Output

Gray

Gray + Ext

Gray + Ret

Black -

ConnectorDT04 - 4PDeutsch

Power Supply12 or 24VDC

Input

Connector14-2 AWGPackard 56

SwitchMomentary DPDTCenter Off

All dashed lines are customer supplied connections

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The EP1.x Limit Switch control provides end of travel positioning through the use of a magnetic switch and motor mounted relay.

The EP1 limit switches are mounted in a channel on the actuator cover tube accessible below a durable cover. (For factory set limit switches see P1.0 designs). The EP1 switches are field adjustable.

The Electronic Stroke control package consists of the magnetic sensors and a motor mounted relay within an enclosure suited for harsh environments.

A Zener diode suppression is used on both input and outputs for added protection from electrical spikes. Unit reversing is achieved by reversing input power polarity to the motor.

EP1.x Electronic Stroke Limit Control

2.62 (66.55)

9.10 (231.14)

ø

2.13 (54.10)ADDED TO MOTOR LENGTH

SpecificationsPower: 25 Amps max. @ 12 volts

12.5 Amps max. @ 24 volts

OperatingTemperature: -20º F to +150º F (-29º C to 66º C)

OptionsEP1.0 Standard Stoke Limit Control

EP1.1 Same as P1.0 with two LEDs on the outside of the control module. LEDs indicate when end of travel has been reached.

EP1.2 Same as P1.0 with two 12/24 volt, 0.5 Amps outputs that can be used to signal an external switch, relay, lamp or PLC input.

EP1.2LE Two +5 VDC 25ma outputs plus a ground to provide a signal when end of travel is reached. This output can be used to power LEDs.

EP1.4 Same as P1.0, end limit stopping with 0-10K ohm potentiometer output.

EP1.5 End limit stopping with end limit outputs and 0-10K potentiometer outputs.

Scan to watch!

How to Adjust the Limit Switches for a K2 or K2X Actuator with External or EP Limit Switches https://p.widencdn.net/imzc9v

Page 68: Electric Actuators and Actuator Controls

66 www.warnerlinear.com P-1581-WL 10/18

Controls PQSPQS Quick Stop Control

Adjusting Extend &/or Retract Trip Current

• Remove access plugs on the side of control.

• Rotate trim pot counter clockwise for min. load.

• Rotate trim pot clockwise for max. load.

• Adjust the Retract pot to control closing force.

• Adjust the extend pot to control lifting force.

• Adjust as viewed with extension rod pointing up.

• Reinstall access plugs.

2.62 (66.55)

9.10 (231.14)

ø

2.13 (54.10)ADDED TO MOTOR LENGTH

Electric Rating & Model Selection

Model No. Input Voltage

(vdc)

MaximumOutput Current

(Amps) Features

PQS-12V 12 25Base = Electronic Stroke Limit with mid-stroke current limit and Electronic Dynamic Braking

PQS-24V 24 12.5

PQS.2-12V 12 25 Base & +12VDC Trip Outputs

PQS-24V 24 12.5 Base & +24VDC Trip Outputs

The PQS is a bi-directional current limit control. The control monitors current during actuator motion and quickly stops the actuator if an object gets in the way or at the end of stroke. The actuator will remain off until power is reapplied. The current limit setting is adjustable with two potentiometers that are accessible through two plugged holes on the side of the housing.

FeaturesQuick Stop: Field adjustable potentiometers limit the amount of current through the motor in one or both directions. Both potentiometers are factory set to the maximum actuator current unless otherwise specified. Potentiometers field adjustable also.

Motor Power: Switched by on board relay. The relay allows power to the motor as long as the actuator is not being commanded to go past the end limits.

Faster Stopping: Electronic dynamic braking, (EDB) is applied after every move for more accurate and faster stops.

Load Limit Trip Outputs: These outputs indicate when the current limit has been exceeded in either direction. They are active low transistor outputs.

Enclosure: Attaches to back of motor or other surface and is potted to work in harsh environments.

Protection: Zener diode suppression on the input and output for extra protection in noisy environments.

SpecificationsSupply Power: 12 or 24 VDC

Maximum Current

25 Amps @ 12VDC / 12.5 Amps @ 24VDC (at 25% duty cycle)

OperatingTemperature: -20° F to +150° F (-29° C to +66° C)

- +

RETRACTEDFORCEADJUST

LOAD

EXTENDEDFORCEADJUST

Page 69: Electric Actuators and Actuator Controls

67P-1581-WL 10/18 www.warnerlinear.com

+

PQS-12V/24V Module

PQS.2-12V/24V Module

Fuse24VDC 15A12VDC 30A

Fuse24VDC 15A12VDC 30A

Gray

Gray

Black

Black

PQSControl

PQSControl

12 or 24VDCPower Supply

Input

12 or 24VDCPower Supply

Input

Extend LampRelay, or isolated

PLC input

Extend LampRelay, or isolated

PLC input

Connector2-wire, 14awgPackard 56

Connector2-wire, 14awgPackard 56

SwitchMomentary DPDTCenter Off

SwitchMomentary DPDTCenter Off

Actuator Extend = Gray +, Black -Actuator Retract = Gray -, Black +

Load Limit Trip Output Wiring-outputs are active low

Pin 4: Green, Extend Load Limit Trip Output, 150mA max.

Pin 3: Red, Supply Power + (12VDC or 24VDC)

Pin 2: White, Retract Load Limit Trip Output, 150mA max.

Pin 1: Black, Supply Power Ground

All dashed lines are customer supplied connections

All dashed lines are customer supplied connections

Controls PQSPQS Quick Stop Control

Wiring Diagrams

ConnectorDT04-4PDeutsch

+

– +

– +

Page 70: Electric Actuators and Actuator Controls

68 www.warnerlinear.com P-1581-WL 10/18

BTc Controls P2-DCP2-DC Position Feedback Control

Model Selection

Model No. Input Voltage

(vdc)

MaximumOutput Current

(Amps) Features

P2.0 (DC12) 12 25 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB

P2.0 (DC24) 24 12.5 Base = Electronic Stroke Limits with 0 to + 10V Analog Output and EDB

2.62 (66.55)

9.10 (231.14)

ø

2.13 (54.10)ADDED TO MOTOR LENGTH

Wiring DiagramP2 Module

P2.0-DC12/24

SpecificationsSupply Power: 25 Amps max. @ 12 volts

12.5 Amps max. @ 24 volts

OperatingTemperature: -20º F to +150º F (-29º C to 66º C)

Protection: Zenerdiode suppression on the input and output for protection from electrical noise.

+ _

Fuse24VDC 15A12VDC 30A

Power Supply12 or 24VDC

Input

Gray +

P2Control

ConnectorDT04-6PDeutsch

Connector14-2 AWGPackard 56

SwitchMomentary DPDTCenter OffBlack -

Fuse1 Amp

Gray + ExtGray - Ret

Pin 5 Blue +0 - 1V

Pin 4 Green No Connection

Pin 3 Red +12 or 24VDC

Pin 2 White No Connection

Pin 1 Black Ground

Pin 6 Orange 0 - 10V

Isolated PLC InputOr Other Device

All dashed lines are customer supplied connections

The P2.0 Position Control is a microprocessor position feedback control providing a 0-10 volt DC output indicating actuator travel. The control uses two inductive pulse count sensors and a counting wheel to accurately determine actuator position. A third sensor at the full retract position provides a zero or home position indication.

Hall effect limit switches (those used in the P1.0 control) are used to provide end of travel positioning and will shut off the actuator at both full extend and retract settings. All sensors are non-contact and sealed for life. They are integrated within the actuator and control to protect them from contamination.

Live power is needed to maintain the 0-10VDC analog output signal even when the “Customer Supplied Switch” is not activated. This feature has to be connected to ensure position is saved. The power has to be the same as the switched power supplied to the actuator and requires less than 100mA.

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SpecificationsMain Power Input: 12 VDC

Main Input Current: 25 Amps (at 25% duty cycle)

OperatingTemperature: -20° F to +150° F (-29° C to 66° C)

Auxiliary 12V Power Output: 12VDC

Low Input Switching Current: 67mA

BTc Controls RPRP Low Input Switching Control

Control OperationApply 12 VDC to the main power input. Use the same 12 VDC supply to apply positive voltage to the orange wire to extend the actuator rod. When done extending, remove the positive 12 VDC from the orange wire and apply to the green wire to retract the actuator.

The auxiliary power output is used to power additional 12VDC items as needed. The power is the same as the “Main Power Input” applied by the customer to the 2-pin Packard 56 connector. The total power available is based on the customer supplied Power Input provided. The fuse should then be sized to 135% of the total power needed.

Typical Wiring

All dashed lines are customer supplied connections

Auxiliary 12V Power Output

Extend

Retract

2-pin Packard 56Connectors

Green - RetOrange - Ext

Red +Black -

Actuator Extend = Orange +12VDCActuator Retract = Green +12VDC

Fuse12VDC 30A

12 VDC PowerSupplyInput

This control provides the switching logic to use low current signal inputs for extending and retracting the actuator rod/screw. It mounts on the back end of Warner Linear’s 12VDC B-Track motor/actuator product.

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Warner Linear’s wireless actuator control can be used to remotely control a 12 or 24VDC actuator up to 100 ft. away. It can be used with our standard line of P1 end limit controls. The unit is offered in a single and dual actuator output for the 12VDC unit. The 24VDC unit is only available with two actuator outputs. All models have a manual override feature to operate the actuator without a remote. The wireless system is an RF design operating at 915MHz.

One remote is provided with the receiver unit, but the receiver can have up to four remotes programmed to work with it.

SBC-S12V-WR

Typical Wiring

Actuator Extend = Gray +, Black -Actuator Retract = Gray -, Black +

Connector2-wire, 14awgPackard 56

Power SupplyInputGray

Black

Fuse24VDC 15A12VDC 30A

SpecificationsPower: 12/24 VDC

Maximum Current: 20 Amps single, 10 Amps dual

OperatingTemperature: -20º F to +150º F (-28º C to 66º C)

OperatingFrequency: 915 MHz

Enclosure: IP67

ReplaceableRemote Battery:

CR2032, life expectancy dependent on use, but should last approx. 2 years

Models AvailableSBC-S12V-WR: 20 Amp, Single Output

SBC-D12V-WR: 10 Amp, Dual Output

SBC-D24V-WR: 10 Amp, Dual Output

SpecificationsDual Output: SBC-DWT

Remote Lanyard: 059-0200-50

Remote Holder w/ Clip: SBC-HDR

Connector: Delphi 135 21467 for single output Tyco 350735-1 for dual output

All dashed lines are customer supplied connections

Wireless Actuator Control

Page 73: Electric Actuators and Actuator Controls

71P-1581-WL 10/18 www.warnerlinear.com

Warner Linear actuators are quickly and easily mounted by slipping pins through the holes at each end of the unit and into the brackets on the machine frame and load to be moved.

Use of solid pins provide maximum holding capability with a retaining ring or cotter pin on each end to prevent the solid pin from falling out of the mounting bracket (it is best to avoid roll pins and spring pins).

Mounting pins must be parallel to each other as shown above. Pins which are not parallel can cause excess vibration or actuator binding.

Loads should act along the axis of the actuator. Off-center loads may cause binding and lead to premature unit failure.

Ensure that mounting pins are supported at both ends. Cantilevered mounting is unacceptable. Failure to provide proper support will shorten unit life.

Do not attempt to mount M-Track actuators by the cover tube. The tube is not designed to support the forces required for tube mounting.

All actuator mounting supports must be capable of withstanding the load and torque developed when the unit extends or retracts. Restraining torque values are also provided with the details on each unit.

M-Track Torque created 20 inch pounds (2.3 Nm)All others Torque created 100 inch pounds (2.3 Nm)

X

X

General Mounting Information

Load

Right

Yoke MountCantilever

Mount

Right

Wrong

Wrong

ActuatorAxis

Load

Scan to watch!

Proper Steps and Best Practices for Mounting of Warner Linear Actuators Video https://p.widencdn.net/k3etry

Page 74: Electric Actuators and Actuator Controls

72 www.warnerlinear.com P-1581-WL 10/18

Glossary

Axial load A load along the axis of the actuator screw (see figure 1).

Back driveForce applied on a ball bearing nut that causes rotational torque to reverse direction. A force sufficient to cause a unit to change direction.

BTc B-Track control family.

Cantilevered mount A mounting where the mounting pin is not supported on both sides. Cantilevered mounts are common causes of failure (see figure 2).

Clevis mount A U-shaped metal piece that has the ends drilled to accept a pin or bolt (see figure 3).

Compression load Compression loading will press on the unit (see figure 4).

Cover tube The outer tube or cover that encloses the screw and extension tube for an actuator.

Current vs. load The load on the motor is measured by amperes (current). Current draw will increase as load increases.

Cycle Movement from a fully retracted to fully extended position and back to fully retracted.

Duty cycle The amount of ‘on-time’ vs total time. A 25% duty cycle means that a unit operates for 10 seconds out of 40 seconds, or 4 seconds out of 16 seconds.

Eccentric load An off-center load which may cause binding and shorten actuator life (see figure 5).

End play The amount of backlash or movement between the extension tube and the body of the actuator.

Extension rate The rate of speed at which the actuator extends or retracts. This will vary based on loading (impact of load on speed is greater on DC units than on AC units).

Efficiency Ratio of input power to output power.

ESL Electronic Stroke Limit magnetically activated Hall effect switches that turn power off at end of stroke.

Figure 1 Axial load

Figure 3 Clevis mount

Figure 5 Eccentric load

Figure 6 Extended length

Figure 4 Compression load

Figure 2 Cantilevered mount

Load

Right Wrong

ActuatorAxis

Load

COMPRESSIONLOAD

Page 75: Electric Actuators and Actuator Controls

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Extended length The overall length of the actuator from the center of the rear clevis to the center of the extension tube pin hole when the unit is at full extension (see figure 6).

Load The force, measured in pounds, that is applied as an axial load on the actuator.

Load holding The ability of the actuator to hold a load stationary when power is off.

Peak load The maximum dynamic load that will be applied to the actuator, or that the actuator is capable of moving.

Pin mount The use of a dowel or pin through the hole in the clevis mount (on the rear of an actuator) or the extension tube (on the front of an actuator) (see figure 7).

Radial load A load applied to the side of the extension tube or across the body of the actuator. Normally radial loading will have a negative impact on unit life (see figure 8).

Restraining torque The torque required to prevent torque within the unit from causing rotation on the body or extension tube of the unit (see figure 9).

Retracted length The overall length of the actuator from the center of the rear clevis to the center of the extension tube pin hole when the unit is at full retracted position (see figure 10).

Side load See radial loading (see figure 8).

Static load The maximum non-operating (or non-moving) load. Static load is the load holding capability of an actuator.

Synchronous position Having more than one actuator extend and retract together maintaining ± 0.20 position relative to each other.

Tension load A load that will tend to pull on the unit (see figure 11).

Thermal overload A switch within the motor that will open if the motor exceeds a predetermined heat level.

Figure 8 Radial load also side loading

Figure 9 Restraining torque

Figure 10 Retracted length

Figure 7 Pin mount

X

X

Figure 11 Tension load

Glossary

TENSIONLOAD

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Notes

Page 77: Electric Actuators and Actuator Controls

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Notes

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General Project Specifications

Mail or Fax to:

Warner LinearApplication Engineering449 Gardner St. South Beloit, IL 61080USA

FAX: 815.389.6678Phone: 800.825.9050

Date

Company

Address

City State Zip

Name

Title Phone ( )

Dynamic Load ____________N ______________ 0.00 lbs.

Side Load ____________N ______________ 0.00 lbs

Full Load Speed (min): ____________mm/s __________ 0.00 inches/s

Full Load Speed (max): ____________mm/s __________ 0.00 inches/s

Stroke: ____________mm ____________ 0 inches

Life: ____________mm ____________ 0 inches

NOTE: “Life” is total distance traveled in lifetime of product

Maximum Noise Level ______________ dB

Load Movement ________________________________

________________________________

________________________________

Extension Rod Mount ________________________________

Gearbox Mount ________________________________

________________________________

________________________________

Connector Type ________________________________

Mating Connector Required _______________________________

Environment _______________ Operating Temperature:

______ C Min ______ 32.0 F (0º C)

Conditions:

______ C Min ______ 32.0 F (0º C)

Corrosives/Salt ____________

Duty Cycle (for one full extend + retract)

Oil Splash _________________

______ Time On (Time on +Time off)

Moisture __________________ ______ Cycles per day

Mounting Position _______________________________________________

Input Voltage Type ________________________________

Input Voltage _____________________________________

Control Needed ___________________________________

If yes, which control _______________________________

In dumping applications, when load first acts to compress screw and then to retract screw (or vice versa)

Project Specifications

Page 79: Electric Actuators and Actuator Controls

DP-1581-WL 10/18 www.warnerlinear.com

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Page 80: Electric Actuators and Actuator Controls

Altra Industrial Motion

P-1581-WL 10/18www.warnerlinear.com

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Warner Linear Facilities

Europe

France7, rue Champ� eur, B.P. 20095St Barthelemy d’Anjou - France+33 (0)2 41 21 24 24

North America

USA31 Industrial Park RoadNew Hartford, CT 06057 - USA800-825-6544

Neither the accuracy nor completeness of the information contained in this publication is guaranteed by the company and may be subject to change in its sole discretion. The operating and performance characteristics of these products may vary depending on the application, installation, operating conditions and environmental factors. The company’s terms and conditions of sale can be viewed at http://www.altramotion.com/terms-and-conditions/sales-terms-and-conditions. These terms and conditions apply to any person who may buy, acquire or use a product referred to herein, including any person who buys from a licensed distributor of these branded products.

©2018 by Warner Linear LLC. All rights reserved. All trademarks in this publication are the sole and exclusive property of Warner Linear LLC or one of its af� liated companies.