electric chain hoists v4 - carlstahlcraftsman

Electric Chain Hoist www.carlstahlcraftsman.com1 Electric Chain Hoist www.carlstahlcraftsman.com

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1

lift & connect safely

Electric Chain Hoist

www.carlstahlcraftsman.com

ectric Chain Hoist


2www.carlstahlcraftsman.com

Carl Stahl Craftsman Enterprises Private Limited is a joint venture company of Carl Stahl of Germany and Craftsman Automation Private Limited of India, commenced its operations in July 2007.

“With the objective of using rich experience of Carl Stahl in material handling industry and strong manufacturing expertise of Craftsman Automation, the joint venture was formed to provide the end user a “Reliable, Effective, Efficient & Economic Lifting" solution.

We design, develop and manufacture, the complete product from start to its completion. Through constant research and development, we now offer one of the world’s largest range of hoists for industrial application. We also offer quality service for the hoist we supply.”

We provide complete lifting solutions to our customers at best competitive pricing.

CE CERTIFIEDOPTIMAL SPACE UTILIZATIONHIGH SAFETY IN OPERATIONGENTLE WORKLOW INSTALLATION AND MAINTENANCE COST EFFICIENT & ECONOMICAL OPERATION

Introduction

FACTS


customers at best competitive pricing.

CE CERTIFIEDOPTIMAL SPHIGH SAFETY IN OPERAGENTLE WORKLOW INSTEFFICIENT & ECONOMICAL OPERA

FACT

Electric Chain Hoist www.carlstahlcraftsman.com3

MODELS CarlStahl Craftsman hoists aredesigned in various models to suitevery customer's needs. We designand manufacture electric chain hoistswith fixed suspension and withtrolley.

The following models are available. We deliver efficient and economical lifting solutions with highest quality.

125-250 CAC-5025 ü ü ü

250-500 CAC-1050 ü ü ü

500-2000 CAC-2010 ü ü ü

800-3200 CAC-3216 ü ü ü

Safe working load (kG)

model stationary push pull trolley powered trolley

electric chain hoist

fixed suspension with trolley

eye suspension hook suspension push pull trolley powered trolley

Electric Chain Hoist www.carlstahlcraftsman.com

ü

ü

ü

ü

d trolley


DESIGN & MANUFACTURING


Craftsman Automation Private Limited is a Coimbatore based company which was established in the year 1986, registered a sales turnover in 2014-2015 of over ̀ 750 Crores.

“Craftsman's world class Product Design and Development center caters to the needs of design, development, manufacturing and testing of cutting edge products. Craftsman remains committed to provide the highest quality products and services to its customers at a reasonable cost, with just in time delivery at the customer’s location.”

FACTS

FACTS

Carl Stahl started out in 1880 as a small rope maker specializing in agricultural products serving only local customers.

Today it has become a global enterprise with 1490 employees operating from 60 subsidiaries in Europe, North and South America, Asia and Middle East.

Professional know-how and the motivation of our employees are our major strengths: Customer satisfaction as our main objective is not just a statement, it is our commitment. All activities are focused on providing customers with real benefits through the products and services we supply.

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ENGINEERING ADVANTAGE

Years of operation: Since 1986 Employees: 2000

Location: 11 UnitsTurnover 2014-2015: over `750 Crores

Certification by: DIN EN ISO TS 16949, DIN EN ISO 14001

Years of operation: Since 1880 Employees: 1490

Location: 60 UnitsTurnover 2013: 297 Million € / over 2000 Crores`

Certification by: DIN EN ISO 9001, DIN EN ISO 14001


Design for tough working conditionsSingle and dual speed models available Option: with temperature control systemOption: with insulation for the tropicsSpecial voltages available3-phase models as a standardEngineered motor fin, fan blade and fan cover design cools the motor and brakeA standard thermal protector is installed in the motor

Disk type Electro-Magnetic brake system for steady operation

and long life

Maximum safety

New advanced brake design

Asbestos-free brake linings with a long service life

Unique availability

Maintenance free

Tested for Hoist's life time

Provide an increased level of safety

working conditionsspeed models available available

control

The Hoist

Helical-toothed gear steps for quiet running

Precision machined for long life

Oil bath lubrication results in a quiet, smooth, cool operation

Simple and precise adjustmentMaintenance free and highly resistant to wearEase of servicing, thanks to comfortable accessReliable protection against overloading

EXTREME DUTY MOTOR

BRAKE

TRANSMISSION

SLIPPING CLUTCH

1

2

3

4

5

6

7

11 12

8

9

10

1

2

4

3

Cast aluminium housing with maximum solidity(no plastic material)For extreme working conditions: casted cooling gillsEasy transformation from 1-fall to 2-falls operationno need of dismantling

HOUSING

Reliable protection against overloading

Cast aluminium housing with maximum solidity

5

The removable, hinged suspension bracket is designed for easy suspension and removal of the hoist

SUSPENSION BRACKET6


Provides quiet and smooth guiding of chain Easily replaced without hoist disassemblyHeavy cast iron construction with improved wear resistance

UNIQUE CHAIN GUIDE

Under excessive loads will open gradually and not fracture Ball bearing produces smooth rotation Bottom hook will swivel 360 degree Heavy-duty hook latches are standard

Simple technology (no electronics susceptible to interference) Mechanically interlocked, heavy-duty contactors Reliable technique Emergency stop as a standard 48V control system allowing highest safety of operation

Interrupt motor power to prevent hook over travel and hazardous condition such as chain kink

Easy to use, one-handed operationRated Ip65 Strain relief wire is molded to pendant cord for added support and dependability Available in 2, 4 or 6-buttons version48 V low vo l tage command and removable plug Provided with emergency stop

Saves valuable time on set up and maintenance“Quick disconnect” replaces typical competitive hard-wired designs

Micron push-button transmitter with belt clip. As an option for signal feedback from crane. Spectrum joystick transmitter with harnessAutomatic battery chargers with replacement batteries

FORGED CARBON STEEL HOOKS

CONTACTOR CONTROL SYSTEM

LIMIT SWITCHES

DURABLE PUSH BUTTON PENDANT PLUGIN CONNECTIONS RADIO REMOTE CONTROL UNIT

Made of hardened steel Deep-groove pockets fully support the load chain during operationReduces vibration and chain wearProvides true vertical lift

CHAIN WHEEL

High Strength, Corrosion and Wear Resistant Load ChainGrade DAT, super strength, ZINC-plated load chainCertified to BS-EN 818-7 standardUses unique technology to greatly increase resistance to fatigue and wear

CHAIN

OPTIONS

7

8

9

10

11

12

1 2 3

e


lift & connect safely


BASIC TECHNICAL SPECIFICATIONS

PRODUCT CODE

Category Available Specs

BrakeElectromagnetic Brake with Double SideBrake Lining

Capacity Range 125 Kg to 3200 Kg

Chain BS EN 818-7

Chain Containers Fabric, plastic or steel

Chain Falls Single chain fall & Double chain fall

ClassificationFEM Class1Am, 2m, 3m, 4m

Conformance CE

Control PendantsSingle speed: 2-button Dual speed: 2-button (With two steps), With emergency On/Off

Control Voltage 48 V, 50 Hz, AC Supply

Duty CycleSingle Speed – 60% EDDual Speed – 40/20 % ED

Hoist Motor Control Pole Changing

Category Available Specs

Lifting Speed 4, 4/1, 8, 8/2, m/min

Mounting Hook, lug or trolley

Operating Conditions 10˚ to +50˚ C

Overload Protection Slipping Clutch

Power Supply 3 Phase, 380 – 415 V, 50Hz

RatingsHoist – IP55Pendant – IP65

Standard Lift 3 meters (longer lifts available)

Standard Pendant Drop

1m less than lift (longer drops available)

Temperature controlof motors

Thermistor

Travel Speed 20, 20/5 m/min

Upper/Lower Limit Switch

Electric Limit Switch (Up&Down Position)

CAC 5025 250 1 8/2 4 M

Trolley TypeM - Push Pulley E - Power Drive Trolley

Lift height (3m, 4m, 5m, 6m)

Lifting Speed (8, 8/2, 4, 4/1)

Number of Falls(1,2)

Capacity offered

Model 5025, 1050, 2010, 3216

CAC - CRAFTSMAN CHAIN HOIST


HOIST CLASSIFICATION &SELECTION

lOAD SPECTRUM DEFINITIONS

1(Light)

L1Mechanisms or parts of thereof, usually subject to very small loads and in exceptional cases only to maximum loads

2(Medium)

L2Mechanisms or parts of thereof, usually subject to small loads but rather often to maximum loads

3(Heavy)

L3Mechanisms or parts of thereof, usually subject to medium loads but frequently to maximum loads

4(Very Heavy)

L4Mechanisms or parts of thereof, usually subject to maximum or almost maximum loads

Average Operating time per day =

2 x average hook path x no. of cycles per hr x working time per day

60 x hoist speed

% Of Operating Time

HEAVY

% O

f Max

imum

Loa

d

50

50

100

100

0

EXAMPLE:

Load capacity 500 kgLoad spectrum from table 'Heavy'Hoist speed 8 m/minReeving 1/1Average hook path 5 mNo. of cycles/hour 30Working time/day 12 hours

The average operating time per working day is estimated or calculated as follows:

= 2 x 5 x 30 x 12 / 60 x 8= 7.5 hours

For the heavy load spectrum and an average daily operating time of 7.5 hours, the table shows group 4m.

For a load capacity of 500 kg, the diagram shows size CAC-2010-500.

% Of Operating Time

MEDIUM

% O

f M

axim

um L

oad

50

33.3

0

16.7

0

20

46.7

73.3

100

100

0

% Of Operating Time

LIGHT

% O

f M

axim

um L

oad

5010

10

40

100

100

0

% Of Operating Time

VERY HEAVY%

Of M

axim

um L

oad

90

80

100

100

0

Load Spectrum Average operating time per working day in hours

L1 Light 2-4 4-8 8-16 over 16

L2 Medium 1-2 2-4 4-8 8-16

L3 Heavy 0.5-1 1-2 2-4 4-8

L4 Very Heavy 0.25-0.5 0.5-1 1-2 2-4

Group of mechanisms to FEM 9511 1Am 2m 3m 4m

Safe Working Load (kg)Hoist Speed

m/minProduct Range

1/1 2/1

125 8, 8/2 CAC-5025

160 8, 8/2 CAC-5025

200 8, 8/2 CAC-5025

250 8,8/2 CAC-5025 CAC-1050

315 8, 8/2 CAC-1050

400 8, 8/2 CAC-1050

500 8, 8/2 CAC-1050 CAC-2010

630 8, 8/2 CAC-1050 CAC-2010

800 8, 8/2 CAC-2010 CAC-3216

1000 8, 8/2 CAC-2010 CAC-3216

1000 4, 4/1 CAC-2010

1250 8, 8/2 CAC-2010 CAC-3216

1250 4, 4/1 CAC-2010

1600 8, 8/2 CAC-3216

1600 4, 4/1 CAC-2010 CAC-3216

2000 8, 8/2 CAC-3216

2000 4, 4/1 CAC-2010 CAC-3216

2500 4, 4/1 CAC-2010 CAC-3216

3200 4, 4/1 CAC-3216


product range

Safe Working Load (kg)

Model

Hoist Motor Power

(kw)

Hoist Lifting Speed

(m/min)

FallChain

Dimension (mm)

FEM/ISOPush Pull

Trolley

Powered Trolley

Lift Height

(m)

Hoist Weight (kg)

125CAC-5025-125-1-8-3 0.4 8 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22

CAC-5025-125-1-8/2-3 0.4/0.1 8/2 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22

160CAC-5025-160-1-8-3 0.4 8 1 4 x 12 4m / M7 MT-01 PT-01, PT-02- 3 22

CAC-5025-160-1-8/2-3 0.4/0.1 8/2 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22

200CAC-5025-200-1-8-3 0.4 8 1 4 x 12 3m / M6 MT-01 PT-01, PT-02 3 22

CAC-5025-200-1-8/2-3 0.4/0.1 8/2 1 4 x 12 3m / M6 MT-01 PT-01, PT-02 3 22

250

CAC-5025-250-1-8-3 0.4 8 1 4 x 12 2m / M5 MT-01 PT-01, PT-02 3 22

CAC-5025-250-1-8/2-3 0.4/0.1 8/2 1 4 x 12 2m / M5 MT-01 PT-01, PT-02 3 22

CAC-1050-250-1-8-3 0.85 8 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22

CAC-1050-250-1-8/2-3 0.85/0.21 8/2 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22

315CAC-1050-315-1-8-3 0.85 8 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22

CAC-1050-315-1-8/2-3 0.85 / 0.21 8/2 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22

400CAC-1050-400-1-8-3 0.85 8 1 5 x 16 3m / M6 MT-01 PT-01, PT-02 3 31

CAC-1050-400-1-8/2- 0.85/0.21 8/2 1 5 x 16 3m / M6 MT-01 PT-01, PT-02 3 31

500

CAC-1050-500-1-8-3 0.85 8 1 5 x 16 2m / M5 MT-01 PT-01, PT-02 3 31

CAC-1050-500-1-8/2-3 0.85/0.21 8/2 1 5 x 16 2m / M5 MT-01 PT-01, PT-02 3 31

CAC-2010-500-1-8-3 1.5 8 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79

CAC-2010-500-1-8/2-3 1.5/0.37 8/2 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79

630

CAC-2010-630-1-8-3 0.85 8 1 5 x 16 1Am / M4 MT-01 PT-01, PT-02 3 31

CAC-2010-630-1-8/2-3 0.85 / 0.21 8/2 1 5 x 16 1Am / M4 MT-01 PT-01, PT-02 3 31

CAC-2010-630-1-8-3 1.5 8 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79

CAC-2010-630-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79

800

CAC-2010-800-1-8-3 1.5 8 1 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 79

CAC-2010-800-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 79

CAC-3216-800-1-8-3 2.4 8 1 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 110

CAC-3216-800-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 110

1000

CAC-2010-1000-1-8-3 1.5 8 1 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 79

CAC-2010-1000-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 79

CAC-2010-1000-2-4-3 1.5 4 2 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 87

CAC-2010-1000-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 87

CAC-3216-1000-1-8-3 2.4 8 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110

CAC-3216-1000-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110

1250

CAC-2010-1250-1-8-3 1.5 8 1 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87

CAC-2010-1250-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87

CAC-2010-1250-2-4-3 1.5 4 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87

CAC-2010-1250-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87

CAC-3216-1250-1-8-3 2.4 8 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110

CAC-3216-1250-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110

1600

CAC-2010-1600-2-4-3 1.5 4 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87

CAC-2010-1600-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87

CAC-3216-1600-1-8-3 2.4 8 1 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 110

CAC-3216-1600-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 110

CAC-3216-1600-2-4-3 2.4 4 2 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 119

CAC-3216-1600-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 119

2000

CAC-3216-2000-2-4-3 2.4 8 1 9 x 27 1Am / M4 MT-02 PT-03, PT-04 3 119

CAC-3216-2000-2-4/1-3 2.4 / 0.6 8/2 1 9 x 27 1Am / M4 MT-02 PT-03, PT-04 3 119

CAC-2010-2000-2-4-3 1.5 4 2 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 87

CAC-2010-2000-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 87

CAC-3216-2000-2-4-3 2.4 4 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119

CAC-3216-2000-2-4-3 2.4 / 0.6 4/1 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119

2500

CAC-2010-2500-2-4-3 1.5 4 2 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87

CAC-2010-2500-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87

CAC-3216-2500-2-4-3 2.4 4 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119

CAC-3216-2500-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119

3200CAC-3216-3200-2-4-3 2.4 4 2 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 119

CAC-3216-3200-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 119

*Longer lifts available on request.


TRAVEL DRIVES

HOIST SPECIFICATIONS

Safe Working Load (Kg)

ModelHoist Motor Power (KW)

Travel Speed (m/min)

Wheel Diameter (mm)

Flange Width (mm)

Trolley Weight (Kg)

125-500 MT-01 - - 50 75-150 7

500-3200 MT-02 - - 82 100-320 19

125-500PT-01 0.4 20

63 75-15025

PT-02 0.4 / 0.1 20/5 27

500-3200PT-03 0.4 20

82 100-32030

PT-04 0.4 / 0.1 20/5 32

Push

Pul

l Tr

olle

yPo

wer

ed T

roll

ey

Model CAC-5025 CAC-1050 CAC-2010 CAC-3216

Reev

ing

1/1 C (mm)

361 406 487 598

- - 542 6522/1

414 492 572 6801/1 C1(mm) - - 627 7341/1

160 115 188 197

Dim

ensi

ons (

mm

)

B1

82 112 119 152B2

129 165 236 265B3

341 448 551 653H1

63 71 88 109H2

125 140 171 206H3

30 30 39 39H4

42 42 39 39H5

96 185 180 207L1

194 208 319 323L2

22 22 25 25L3

330 330 338 338L4

307 307 313 313L5

10 15 27 35T

30 31 40 40D1

50 50 82 82D2

76 76 122 122D3

63 63 82 82D4

90 90 122 122D5

1~2 1~2 1~2 1~2G

75-150 75-150 100-320 100-320BW

*Note: All the specification in this catalogue are subject to change without notice.


L1 L2

T

H3

BW

C

H2

G

H4

H1

D2

D3

L3

B2

B1 B3

FIX

ED S

US

PEN

SIO

N

WIT

H P

USH

PU

LL T

RO

LLEY

(M

T01)

WIT

H P

USH

PU

LL T

ROLL

EY

(MT0

2)W

ITH

PO

WER

ED T

ROLL

EY

(PT0

1-PT

04)

HO

OK

SU

SPE

NS

ION


SERVICE

fOR sERVICE & spares CARLSTAHL CRAFTSMAN ENTERPRISES PRIVATE LIMITED.

Registered Office:No. 15, LML Colony, Ammankulam Road,Coimbatore - 641 037Tamilnadu, [email protected]

Business Timing: Monday to Friday 8 am – 6 pm

Please send us an SMS to 09751102000


SalesFor queries

Please send your inquiries through SMS to 09751106000

Email: [email protected]

16www.carlstahlcraftsman.com www.carlstahlcraftsman.com

CARLSTAHL CRAFTSMAN ENTERPRISES PRIVATE LIMITED.Registered Office:No. 15, LML Colony, Ammankulam Road,Coimbatore - 641 037Tamilnadu, IndiaMobile: +91 97511 [email protected]

Best Material handling solution at

reasonable pricing.

CE Certified

electric chain hoists v4 - carlstahlcraftsman

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