electric part-turn actuators - andré ramseyer...

Certificate Registration No.12 100/104 4269

Electric part-turn actuators

Operation instructions

SG 05.1 – SG 12.1SGR 05.1 – SGR 12.1with actuator controls

AUMA MATIC AM 01.1

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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions

Table of contents Page

1. Safety instructions 41.1 Range of application 41.2 Commissioning (electrical connection) 41.3 Maintenance 41.4 Warnings and notes 4

2. Short description 4

3. Technical data 5

4. Additional information to the wiring diagram legend 8

5. Transport, storage and packaging 95.1 Transport 95.2 Storage 95.3 Packaging 9

6. Manual operation 10

7. Mounting to valve 11

8. Electrical connection 128.1 Connection with AUMA plug/socket connector 128.2 AUMA MATIC on wall bracket (accessory) 138.3 Heater 138.4 Motor protection 138.5 Remote position transmitter 138.6 Fitting the cover 13

9. Setting the end stops for part-turn actuators on butterfly valves 149.1 Setting end stop CLOSED 149.2 Setting end stop OPEN 149.3 Setting limit switching

CLOSED 14

10. Setting the end stops for part-turn actuators on ball valves 1510.1 Setting end stop OPEN 1510.2 Setting end stop CLOSED 1510.3 Setting limit switching OPEN 15

11. Changing the swing angle 1611.1 Increasing the swing angle 1611.2 Reducing the swing angle 16

12. Opening the switch compartment 1712.1 Removing the cover from the switch compartment 1712.2 Pulling off the indicator disc 17

13. Setting the limit switching 1813.1 Setting end position CLOSED (black section) 1813.2 Setting end position OPEN (white section) 1813.3 Checking the limit switches 18

Scope of these instructions: These instructions are valid for part-turn actuators of the type rangesSG 05.1 – SG 12.1 and SGR 05.1 – SGR 12.1with the actuator controls AM 01.1.These operation instructions are only valid for “clockwise closing”,i.e. driven shaft turns clockwise to close the valve.

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Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1Operation instructions with actuator controls AUMA MATIC AM 01.1

Page

14. Setting of the DUO limit switching (option) 1914.1 Setting direction CLOSE (black section) 1914.2 Setting direction OPEN (white section) 1914.3 Checking the DUO limit switches 19

15. Setting the torque switching 2015.1 Setting 2015.2 Checking the torque switches 20

16. Test run 2116.1 Checking the direction of rotation 2116.2 Checking the setting of the limit switching 2216.3 Checking the type of seating 22

17. Setting the potentiometer (option) 23

18. Setting the electronic position transmitter RWG (option) 2418.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA 2518.2 Setting 3- /4- wire system 4 – 20 mA 26

19. Setting the mechanical position indicator 27

20. Closing the switch compartment 27

21. Setting the operating time 28

22. Actuator controls AUMA MATIC 2922.1 Functions of the diagnosis LEDs on the interface board (standard version) 2922.2 Programming the logic board 3022.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option) 31

23. Electronic positioner (option) 3223.1 Technical data 3223.2 Setting 3223.2.1 Setting type of signal 3323.2.2 Setting actuator behaviour on loss of signal 3423.3 Positioner adjustment end position CLOSED (standard version) 3523.4 Positioner adjustment end position OPEN (standard version) 3623.5 Setting the sensitivity 3623.6 Positioner adjustment end position OPEN (inverse operation) 3823.7 Positioner adjustment end position CLOSED (inverse operation) 3923.8 Positioner in Split Range version (option) 4023.8.1 Split Range: description of functions 4023.8.2 Programming 4023.8.3 Positioner adjustment for Split Range 40

24. Fuses 42

25. Enclosure protection IP 68 (option) 43

26. Applications in Ex zone 22 (option) 44

27. Maintenance 45

28. Lubrication 45

29. Disposal and recycling 45

30. Service 45

31. Spare parts list part-turn actuator SG(R) 05.1 – SG(R) 12.1 with plug/socket connector 46

32. Spare parts list controls AUMA MATIC 48

33. Declaration of Conformity and Declaration of Incorporation 50

Index 51

Addresses 52

1. Safety instructions1.1 Range of application AUMA actuators are designed for the operation of industrial valves,

e.g. butterfly valves and ball valves.For other applications, please consult us. The manufacturer is not liable forany possible damage resulting from use in other than the designated appli-cations. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of thecontrols’/actuator’s designated use.

1.2 Commissioning(electrical connection)

During electrical operation, certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.

1.3 Maintenance The maintenance instructions (refer to page 45) must be observed, other-wise a safe operation of the actuator is no longer guaranteed.

1.4 Warnings and notes Failure to observe the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safe oper-ation.During operation, the part-turn actuator warms up and surface temperatures> 60 °C may occur. Check the surface temperature prior to contact in orderto avoid burns.

The following references draw special attention to safety-relevant proce-dures in these operation instructions. Each is marked by the appropriatepictograph.This pictograph means: Note!“Note” marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead to consequen-tial damage.This pictograph means: Electrostatically endangered parts!If this pictograph is attached to a printed circuit board, it contains partswhich may be damaged or destroyed by electrostatic discharges. If theboards need to be touched during setting, measurement, or for exchange, itmust be assured that immediately before a discharge through contact withan earthed metallic surface (e.g. the housing) has taken place.This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

2. Short description AUMA part-turn actuators type SG 05.1 – SG 12.1 and SGR 05.1 – SGR 12.1have a modular design. The actuators are driven by an electric motor andcontrolled with the electronic controls AM 01.1, which are included in thescope of delivery.A handwheel is provided for manual operation.The limitation of travel is realised via limit switches in both end positions.Torque seating is also possible in both end positions. The type of seating isdetermined by the valve manufacturer. Additionally, a mechanical end stop isprovided for the protection of the valve. This is not, however, designed to beapproached during normal operation.

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3. Technical data

Features and functionsType of duty 1) SG: Short time duty S2 - 15 min

SGR: Intermittent duty S4 - 25 %Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34 (SG and SGR)

Options: 1-phase AC motor (SG only)DC shunt motor (SG only)

Insulation class Standard: F, tropicalizedOption: H, tropicalized (3-phase AC motors only)

Motor protection Standard: Thermoswitches (NC)(DC motors without motor protection)

Option: PTC thermistors (according to DIN 44082)Self-locking YesSwing angle Standard: 80° to 110° adjustable between min. and max. value.

Options: 30° – 40°, 40° – 55°, 55° – 80°, 110° – 160°, 160° – 230° or 230° – 320°Limit switching Counter gear mechanism for end positions CLOSED and OPEN

Standard: Single switch (1 NC and 1 NO) for each end positionOptions: Tandem switch (2 NC and 2 NO) for each end position,

switches galvanically isolatedTriple switch (3 NC and 3 NO) for each end position, switchesgalvanically isolatedIntermediate position switch (DUO limit switching), availablefor any intermediate position

Torque switching Infinitely adjustable torque switching for direction OPEN and CLOSEStandard: Single switch (1 NC and 1 NO) for each directionOptions: Tandem switch (2 NC and 2 NO) for each direction, switches

galvanically isolatedPosition feedback signal,analogue (options)

Potentiometer or 0/4 – 20 mA (RWG)For further details, see separate data sheet

Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSEDRunning indication (option) Blinker transmitterHeater in switch compartment Standard: Resistance type heater with 5 W, 24 V DC

Options: Self-regulating PTC heater, 5 – 20 W24 – 48 V AC/DC, 110 – 250 V AC/DC or 380 – 400 V AC

Motor heater (option) 12.5 WManual operation Manual drive for setting and emergency operation, handwheel does not rotate during

electrical operation.Option: Handwheel lockable

Connection to controls AUMA plug/socket connector with screw type connectionSplined coupling for connectionto the valve shaft

Standard: Coupling without boreOptions: Machined coupling with bore and keyway, square bore or bore with two-flats

according to EN ISO 5211Valve attachment Dimensions according to EN ISO 5211

Voltage supply Refer to name plate of actuator controlsExternal supply of the electronics(option)

24 V DC + 20 % /– 15 %,Current consumption: Basic version approx. 200 mA, with options up to 500 mA

Switchgear Standard: Reversing contactors2) (mechanically and electrically interlocked)for motor power up to 1.5 kW

Options: Thyristor unit (recommended for modulating actuators)for motor power up to 1.5 kW, 500 V AC with internal fuses

Control Standard: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator,with one common), current consumption: approx. 10 mA per inputObserve min. duration of impulse for modulating actuators

Option: Control inputs 220 V AC, OPEN - STOP - CLOSE (via opto-isolator,with one common), current consumption: approx. 15 mA per input

1) Based on 20 °C ambient temperature and at an average load with running torque according to Technical data SG or SGR2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with

virtually unlimited lifetime should be used

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Output signals Standard: 5 output relays with gold-plated contacts:4 potential-free NO contacts with one common:max. 250 V AC, 0.5 A (resistive load)Standard configuration:End position OPEN, end position CLOSED, selector switch REMOTE,selector switch LOCAL1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)for collective fault signalStandard configuration:Torque fault, phase failure, motor protection tripped

Option: Signals in connection with positioner:End position OPEN, end position CLOSED (requires tandem switchwithin actuator)Selector switch REMOTE, selector switch LOCAL via selector switch2nd level1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load)for collective fault signalStandard configuration:Torque fault, phase failure, motor protection tripped

Voltage output Standard: Auxiliary voltage 24 V DC, max. 50 mA for supply of the control inputs,galvanically isolated from internal voltage supply

Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3),galvanically isolated from internal voltage supply

Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)Push buttons OPEN - STOP - CLOSE3 indication lights:End position CLOSED (yellow), collective fault signal (red),end position OPEN (green)

Option: Protection cover, lockableFunctions Standard: Switch-off mode adjustable

Limit or torque seating for end position OPEN and end position CLOSEDOverload protection against excessive torques over the whole travelExcessive torque (torque fault) can be excludedby collective fault signalPhase failure monitoring with automatic phase correctionPush-to-run operation or self-retaining in REMOTEPush-to-run operation or self-retaining in LOCALBlinker transmitter signal can be switched on or off by actuator (option)

Options: Positioner4):Nominal position value via analogue input E1 = 0/4 – 20 mAAdjustable behaviour on loss of signalAdjustable sensitivity (dead band) and pause timeSplit Range operation

Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitchesin the actuator motor

Options: Additional thermal overload relay in the controlsPTC tripping device in combination with PTC thermistorsin the actuator motor

Electrical connection Standard: AUMA plug/socket connector with screw type connectionThreads for cable glands Standard: Metric threads

Options: Pg-threads, NPT-threads, G-threadsWiring diagram Wiring diagram according to commission number included in deliveryFurther options for version with RWG in the actuatorPosition feedback(Option)

Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)

3) Not possible in combination with PTC tripping device4) Requires position transmitter in actuator

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Operation instructions SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1with actuator controls AUMA MATIC AM 01.1 Operation instructions

Service conditionsEnclosure protection accordingto EN 60 529 5)

Standard: IP 67Options: IP 68

IP 67-DS (Double Sealed)IP 68-DS (Double Sealed)(Double Sealed: electrical connection compartment additionally sealedagainst interior)

Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plantswith a low pollutant concentration

Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration(e.g. in wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmospherewith high humidity and high pollutant concentration

KX-G same as KX, however aluminium-free version (outer parts)Finish coating Standard: Two-component iron-mica combinationStandard colour Standard: AUMA silver-grey (similar to RAL 7037)

Option: Other colours are possible on requestAmbient temperature Standard SG: – 25 °C to + 70 °C

Standard SGR: – 25 °C to + 60 °C (with 3-phase AC motor)Options: – 40 °C to + 60 °C, low temperature incl. heating system

– 50 °C to + 60 °C, extreme low temperature incl. heating system(SG with 3-phase AC current only)

Lifetime SG 05.1/SG 07.1: 20,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SG 10.1: 15,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SG 12.1: 10,000 operating cycles (OPEN - CLOSE - OPEN) for 90°SGR 05.1 – 12.1:6) min. 2.5 million operations (control steps)

AccessoriesWall bracket7) AUMA MATIC mounted separately from the actuator, including plug/socket connector.

Connecting cables on request.Recommended for high ambient temperatures, difficult access, or in case of heavyvibrations during service.

Other informationEU Directives Electromagnetic Compatibility (EMC): (89/336/EEC)

Low Voltage Directive: (73/23/EEC)Machinery Directive: (98/37/EC)

Reference documents Product description “Electric part-turn actuators SG”Product description, “Actuator controls AUMA MATIC”Dimension sheets SG/SGR “with integral controls AUMA MATIC”Technical data SG/SGRTechnical data AM 01.1Electrical data SG/SGR

5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosureprotection IP 68, we recommend to use the double sealed terminal compartment DS.For special motors, the enclosure protection according to the name plate applies

6) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possiblemaintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process

7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWGhas to be used in the actuator

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4. Additional information to the wiring diagram legend

Information A: A running indication is possible if blinker transmitter (S5) is installed(opening and closing of contacts).Direction CLOSE: Connections XK 6 - XK 7Direction OPEN: Connections XK 6 - XK 8Contacts remain closed in end position.When connected to an external PLC, the blinking signal can be switched offvia the DIP-switches (table 6, page 30).

Information B: The type of seating in the end positions is determined by the valve manufac-turer. The setting is done at the programming switches S1-2 and S3-2 (seepage 30). The tripping of a torque switch in an intermediate positionswitches off the actuator and causes a fault signal.The limit switches serve for signalisation when switching off by torqueseating. They need to be set so that the appropriate switch is tripped shortlybefore reaching the end position. If the torque switch trips before the limitswitch, the actuator is switched off and a fault signal is generated.For further programming possibilities, e.g. self-retaining in operation modeREMOTE, see table 6, page 30.

Information D: The following faults are registered and can be transmitted to the controlroom as a potential-free collective fault signal:

- Power failure- Phase failure- Motor protection tripped- Torque switch tripped in mid-travel.This signal can be switched off on the logic board, see table 6, page 30.

Information E: Input signals according to DIN 19 240.The nominal operation current of inputs XK 2, XK 3, and XK 4 amounts to10 – 15 mA. If the internal voltage 24 V DC is used for remote control, itmust only be connected via potential-free contacts.

Information F: In case of wrong phase sequence, the running direction is automaticallyadjusted. In case of a phase failure, the actuator stops. The fault is indicatedat LED V14 on the interface board (see page 29). For collective fault signal,see information D.

Information G: Potential-free contacts are available for signals. The internal control voltage(XK 11 /+ 24 V and XK 5 /– 24V) must not be used for external lamps, relaysetc.

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5. Transport, storage and packaging5.1 Transport .For transport to place of installation, use sturdy packaging..Do not attach ropes or hooks to the handwheel for the purpose of lifting by

hoist.. If part-turn actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to part-turn actuator.

Fitting the ball handle: To avoid damage during transport, the ball handles are fitted to the inside ofthe handwheel. Prior to commissioning, the ball handle has to be fitted inthe correct position..Remove cap nut (figure 1)..Pull out ball handle and re-insert in correct position..Fasten with cap nut..Remove label from the handwheel for fitting the ball handle.

5.2 Storage .Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or ona wooden pallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bare surfaces.

If part-turn actuators are to be stored for a long time (more than 6 months),the following points must be observed additionally:.Prior to storage: Protect bare surfaces, in particular the output drive parts

and mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs of corro-sion show, apply new corrosion protection.

After mounting, connect part-turn actuator immediately toelectrical mains, so that condensation is prevented by theheater.

5.3 Packaging Our products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which caneasily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PEfoil. For the disposal of the packaging material, we recommend recyclingand collection centres.

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Figure 1

Cap nut

Ball handle

Ball handle

6. Manual operationThe actuator may be operated manually for purposes of setting andcommissioning, and in case of motor failure or power failure.

Engaging manual operation: Manual operation is activated by pulling at the handwheel. A change-over isnot required. The handwheel does not rotate during motor operation..Turning the handwheel during motor operation results in

an extension or reduction of the operating time, dependingon the direction of rotation.. It is not necessary to use an extension for manual opera-tion. Excessive force may cause damage.

Disengaging manual operation: Release handwheel.Handwheel has to engage.

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7. Mounting to valve .Prior to mounting, the part-turn actuator must be checkedfor any damage. Damaged parts must be replaced by origi-nal spare parts..After mounting, check part-turn actuator for damage topaint finish. If damage to paint-finish has occurred aftermounting, it has to be touched up to avoid corrosion.

.For butterfly valves, the recommended mounting position is end positionCLOSED (Prior to mounting, bring the part-turn actuator to the mechan-ical end stop CLOSED by turning the handwheel clockwise.)..For ball valves, the recommended mounting position is end positionOPEN (Prior to mounting, bring the part-turn actuator to the mechanicalend stop OPEN by turning the handwheel counterclockwise.)..Thoroughly degrease mounting faces of part-turn actuator and valve..Apply a small quantity of grease to the valve shaft..Place coupling sleeve onto valve shaft and secure(refer to figure 2, detail A or B), ensure that dimensions X, Y, and Z areobserved (refer to table 1)..Apply non-acidic grease at splines of coupling..Fit actuator so that fixing holes in actuator and valve mounting flange arein alignment.If necessary, move actuator up or down one tooth on the coupling. Ifrequired, turn handwheel/crank a little in direction OPEN or CLOSE untilholes align to the threads..Ensure that the spigot (if provided) mates uniformly in the recess and thatthe mounting faces are in complete contact..Fasten the actuator with bolts of minimum quality 8.8 using lock washers.Fasten bolts evenly crosswise to the appropriate torque according to table 1.

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A

X

B

Z

Y

Figure 2

Coupling

Valve

Grub screw

Type X max. Y max. Z max. 8.8 TA [Nm]

SG(R) 05.1-F05 5 3 60 4 x M6 11

SG(R) 05.1-F07 5 3 60 4 x M8 25

SG(R) 07.1-F07 7 3 60 4 x M8 25

SG(R) 07.1-F10 7 3 60 4 x M10 51

SG(R) 10.1-F10 10 3 77 4 x M10 51

SG(R) 10.1-F12 10 3 77 4 x M12 87

SG(R) 12.1-F12 10 6 100 4 x M12 87

SG(R) 12.1-F14 10 6 100 4 x M12 87

Table 1: Dimensions for couplings/fastening torques for bolts

8. Electrical connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

In case the actuator controls is equipped with a fieldbus interface(Profibus DP or Modbus), refer to the operation instructions of the respectivefieldbus for a description of the bus and electrical connection.

Make sure to respect electromagnetic compatibility (EMC) when installingcables:Signal and bus cables are susceptible to interference.Motor cables are interference sources..Lay cables being susceptible to interference or sources of interference at

the highest possible distance from each other..The interference immunity of signal and bus cables increases if the cablesare laid close to the ground potential.. If possible, avoid laying long cables and make sure that they are installedin areas being subject to low interference..Avoid long parallel paths with cables being either susceptible to interfer-ence or interference sources.

8.1 Connection with AUMA plug/socket connector.Check if type of current, supply voltage, and frequency correspond tocontrol and motor data (refer to name plates at part-turn actuator andcontrols)..Loosen bolts (50.01) (figure 3) and remove plug cover..Loosen screws (51.01) and remove socket carrier (51.0) from plug cover(50.0).. Insert cable glands suitable for connecting cables.(The enclosure protection stated on the name plate is only ensured if suit-able cable glands are used)..Seal cable entries which are not used with suitable plugs..Connect cables according to order-related wiring diagram..The wiring diagram applicable to the actuator is attached to the handwheelin a weather-proof bag, together with the operation instructions. In casethe wiring diagram is not available, it can be obtained from AUMA (statecommission no., refer to name plate) or downloaded directly from theInternet (www.auma.com).

A special parking frame (figure 4) for protection against touching the barecontacts and against environmental influences is available.

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Figure 3: Connection

50.0

50.01

51.0

51.01

Figure 4: Parking frame (accessory)

Parking frame

Technical data Power terminals1) Protective earth Control terminalsNo. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/socketsMarking U1, V1, W1, U2, V2, W2 1 to 50Connecting voltage max. 750 V – 250 VCurrent max. 25 A – 16 AType of customer connection Screws Screw for ring lug ScrewsCross section max. 6 mm2 6 mm2 2.5 mm2

Material: Pin/socket carrier Polyamide Polyamide PolyamideContacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)

1) Suitable for copper wires. For aluminium wires, please contact AUMA

Table 2: Technical data AUMA plug/socket connector

8.2 AUMA MATIC on wall bracket (accessory)

The AUMA MATIC can also be mounted separately from the actuator on awall bracket..For the connection of actuator and AUMA MATIC on wall bracket, use suit-

able flexible and screened connecting cables(Connecting cables are available on request.)..Permissible cable distance between actuator and AUMA MATIC amountsto a max. of 100 m..Versions with potentiometer in the actuator are not suitable. Instead of thepotentiometer, an RWG has to be used in the actuator..Connect the wires to the actuator in correct phase sequence.Check the direction of rotation before switching on (see page 21).

8.3 Heater AUMA part-turn actuators have a heater installed as standard. Unlessordered otherwise, the heater is internally supplied.

8.4 Motor protection In order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding. The thermoswitch is tripped as soon as the max. permissiblewinding temperature has been reached.

8.5 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG),screened cables must be used.

8.6 Fitting the cover After connection:. Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it withscrews (51.01)..Clean sealing faces at the plug cover and the housing..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces..Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise..Fasten cable glands with the specified torque to ensure the requiredenclosure protection.

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Figure 5: AM on wall bracket

Connecting cable to actuator

9. Setting the end stops for part-turn actuators on butterfly valves

For actuators on ball valves refer to page 15, clause 10.

The settings can only be performed if the valve has not yet been mounted ina pipeline. . If part-turn actuators are supplied without a valve:

hex. bolts (03, figure 6) are not fastened.. If part-turn actuators are supplied with a valve:hex. bolts (03, figure 6) are fastened.End stops and limit switching have already been set andonly have to be checked.

9.1 Setting end stop CLOSED . If hex. bolts (03, figure 6) are fastened:loosen by approx. 3 turns..Turn handwheel clockwise (closing direction), until valve is closed(end position CLOSED).Check whether end stop (10) has rotated, otherwise turn end stop (10)clockwise up to the stop.. In case end position CLOSED has been passed:reverse several turns at the handwheel and approach end position again..Turn end stop (10) by 1/8 turn counterclockwise(Protective cap (16) must not be loosened in the process.).

The end stops are designed for the protection of the valve.They have to be set as to ensure that they are not usedduring normal operation.

.Fasten hex. bolts (03) crosswise with torque 25 Nm.

9.2 Setting end stop OPEN The swing angle has been set in the factory. Therefore, the end stop OPENneed not be set.

9.3 Setting limit switchingCLOSED

After setting the end stop CLOSED, the limit switching for end positionCLOSED can be set immediately (page 18, clause 13.). For this, the switchcompartment has to be opened and the indicator disc has to be removed(refer to page 17, clause 12.).

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16 10

03

Figure 6: Setting end stop CLOSED

10. Setting the end stops for part-turn actuators on ball valves

For actuators on butterfly valves refer to page 14, clause 9.

The settings can only be performed if the valve has not yet been mounted ina pipeline. . If part-turn actuators are supplied without a valve:

hex. bolts (03, figure 7) are not fastened.. If part-turn actuators are supplied with a valve:hex. bolts (03, figure 7) are fastened.End stops and limit switching have already been set andonly have to be checked.

10.1 Setting end stop OPEN . If hex. bolts (03, figure 7) are fastened:loosen by approx. 3 turns..Turn handwheel counterclockwise (opening direction), until valve is open(end position OPEN).Check whether end stop (10) has rotated, otherwise turn end stop (10)counterclockwise up to the stop.. In case end position OPEN has been passed:reverse several turns at the handwheel and approach end position OPENagain..Turn end stop (10) by 1/8 turn clockwise.(Protective cap (16) must not be loosened in the process).

The end stops are designed for the protection of the valve.They have to be set as to ensure that they are not usedduring normal operation.

.Fasten hex. bolts (03) crosswise with torque 25 Nm.

10.2 Setting end stop CLOSED The swing angle has been set in the factory. Therefore, the end stopCLOSED need not be set.

10.3 Setting limit switching OPEN After setting the end stop OPEN, the limit switching for end position OPENcan be set immediately (page 18, clause 13.). For this, the switch compart-ment has to be opened and the indicator disc has to be removed(refer to page 17, clause 12.).

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16 10

03

Figure 7: Setting end stop OPEN

11. Changing the swing angle The swing angle only has to be changed if the swing range for setting theend stops (clauses 9. and 10.) is not sufficient.

Unless ordered otherwise, the swing angle is set to 90°.In the standard version, the swing angle can be adjusted within the range of80° to 110°.For optional swing angle ranges, refer to Technical data, page 5.

11.1 Increasing the swing angle .Unscrew protective cap (16) (figure 8)..While holding end stop nut (2.4) in position with open end wrench(19 mm), remove grub screw (2.02)..Turn end stop nut (2.4) counterclockwise.Do not exceed dimension A max. (table 3)..Move valve manually to the desired end position OPEN..Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7)..Degrease face of grub screw (2.02)..Hold end stop nut in position (2.4) with open end wrench (19 mm) andfasten grub screw (2.02) with torque 85 Nm..Check O-ring (016) and replace if damaged..Replace protective cap (16).

11.2 Reducing the swing angle .Unscrew protective cap (16) (figure 8)..While holding end stop nut (2.4) in positionwith open end wrench (19 mm), remove grub screw (2.02)..Move valve into the desired end position OPEN..Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7) anddo not fall below dimension A min..Degrease face of grub screw (2.02)..Hold end stop nut in position (2.4) with open end wrench (19 mm) andfasten grub screw (2.02) with torque 85 Nm..Check O-ring (016) and replace if damaged..Replace protective cap (16).

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16 2.4

2.02 016

A min.max.

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Figure 8: Setting the swing angle

Type A min. [mm] A max. [mm]

SG 05.1/SGR 05.1 10 22

SG 07.1/SGR 07.1 10 22

SG 10.1/SGR 10.1 8 17

SG 12.1/SGR 12.1 12 23

Table 3

12. Opening the switchcompartment

To be able to carry out the following settings (clauses 13. to 19.), the switchcompartment must be opened and the indicator disc must be removed.

These settings are only valid for “clockwise closing”, i.e. driven shaft turnsclockwise to close the valve.

Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

12.1 Removing the cover from the switch compartment.Remove 4 bolts and take off the cover at the switch compartment (figure 9).

12.2 Pulling off the indicator disc .Pulling off the indicator disc (figure 10). Open end wrench(approx. 14 mm) may be used as lever.

17


Figure 9: Cover with indicator glass

DSR

WDR

Figure 10: Pulling off the indicator disc

Indicator disc

13. Setting the limit switching

13.1 Setting end position CLOSED (black section).Turn handwheel clockwise until valve is closed..To prevent that the end stop is reached (due to overrun) before the limitswitch has tripped, turn handwheel 4 turns (overrun) in counterclockwisedirection. During test run check overrun and, if necessary, correct settingof the limit switching..Press down and turn setting spindle A (figure 11) with screw driver(5 mm) in direction of arrow, thereby observe pointer B.While a ratchet is felt and heard, the pointer B moves 90° every time.When pointer B is 90° from mark C, continue turning slowly.When pointer B has reached the mark C, stop turning and release settingspindle. If you override the tripping point inadvertently (ratchet is heardafter the pointer has snapped), continue turning the setting spindle in thesame direction and repeat setting process.

13.2 Setting end position OPEN (white section).Turn handwheel counterclockwise until valve is open..To prevent that the end stop is reached (due to overrun) before the limitswitch has tripped, turn handwheel 4 turns (overrun) in clockwise direction.During test run check overrun and, if necessary, correct setting of the limitswitching..Press down and turn setting spindle D (figure 11) with screw driver(5 mm) in direction of arrow, thereby observe pointer E.While a ratchet is felt and heard, the pointer E moves 90° every time.When pointer E is 90° from mark F, continue turning slowly.When pointer E has reached the mark F, stop turning and release settingspindle. If you override the tripping point inadvertently (ratchet is heardafter the pointer has snapped), continue turning the setting spindle in thesame direction and repeat setting process.

13.3 Checking the limit switches The red test buttons T and P (figure 11) are used for manual operation ofthe limit switches..Turning T in direction of the arrow LSC (WSR) triggers limit switch Turning

T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.The yellow indication light on the local controls is illuminated as long asthe test button is pushed down..Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN.The green indication light on the local controls is illuminated as long as thetest button is pushed down.

18


Figure 11: Control unit

A

T

B

C

D

P

E

F

14. Setting of the DUO limit switching (option)

Any application can be switched on or off via the two intermediate positionswitches.

For setting, the switching point (intermediate position) mustbe approached from the same direction as afterwards inelectrical operation.

14.1 Setting direction CLOSE (black section).Move valve to desired intermediate position..Press down and turn setting spindle G (figure 12) with screw driver(5 mm) in direction of arrow, while observing pointer H.While a ratchet is felt and heard, the pointer H moves 90° every time.When pointer H is 90° from mark C, continue turning slowly. When pointerH has reached the mark C, stop turning and release setting spindle. If youoverride the tripping point inadvertently (ratchet is heard after the pointerhas snapped), continue turning the setting spindle in the same directionand repeat setting process.

14.2 Setting direction OPEN (white section).Move valve to desired intermediate position..Press down and turn setting spindle K (figure 12) with screw driver(5 mm) in direction of arrow, while observing pointer L.While a ratchet is felt and heard, the pointer L moves 90° every time.When pointer L is 90° from mark F, continue turning slowly. When pointerL has reached the mark F, stop turning and release setting spindle. If youoverride the tripping point inadvertently (ratchet is heard after the pointerhas snapped), continue turning the setting spindle in the same directionand repeat setting process.

14.3 Checking the DUOlimit switches

The red test buttons T and P (figure 12) are used for manual operation of the DUOlimit switches..Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch

CLOSED.The torque switch CLOSED is actuated at the same time..Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN.The torque switch OPEN is actuated at the same time..After checking the switches, the fault (red indication light) has to be reset usingthe OPEN or CLOSE push buttons of the local controls for operation in theopposite direction.

19



G

T

H

C

K

P

L

F

15. Setting the torque switching

15.1 Setting .The set torque must suit the valve!.This setting must only be changed with the consent of thevalve manufacturer!

.Loosen both lock screws O at the torque dial (figure 13)..Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm).Example:Figure 13 shows the following setting:11.5 da Nm = 115 Nm for direction CLOSE12.5 da Nm = 125 Nm for direction OPEN.Tighten lock screws O again.The torque switches can also be operated in manual

operation..The torque switching acts as overload protection over fulltravel, also when stopping in the end positions by limitswitching.

15.2 Checking the torque switches The red test buttons T and P (figure 11) are used for manual operation ofthe torque switches:.Turning T in direction of the arrow TSC (DSR) triggers torque switch

CLOSED.The red indication light (fault) on the local controls is illuminated..Turning P in direction of the arrow TSO (DÖL) triggers torque switchOPEN.The red indication light (fault) on the local controls is illuminated.. If a DUO limit switching (optional) is installed in the actuator, the interme-diate position switches will be operated at the same time..After checking the switches, the fault (red indication light) has to be resetusing the OPEN or CLOSE push buttons of the local controls for operationin the opposite direction.

20


911

13

15

15

13 11

9

Figure 13: Torque switching heads

Setting CLOSED Setting OPEN

O O

P

O

16. Test run16.1 Checking the direction

of rotation.Place indicator disc on shaft.

The direction of rotation of the indicator disc (figure 14) indicates thedirection of rotation of the output drive.

.Move actuator manually to intermediate position or to sufficient distancefrom end position..Set selector switch to local control (I) (figure 15).

.Switch on the power supply..Press push button CLOSE (figure 16) and observe the direction of rota-tion:If the indicator disc turns clockwise, the direction of rotation is correct.

If the direction of rotation is wrong, switch off immediately.Afterwards correct phase sequence in the connecting cable fromthe wall bracket to the actuator and repeat test run.

21


Figure 14: Indicator disc

OPEN CLOSED

Figure 15: Selector switch LOCAL

Figure 16: Push button CLOSED Figure 17: Push button STOP

16.2 Checking the setting of the limit switching.Set selector switch to position OFF (0) (figure 18).

The controls’ power supply is maintained in position OFF.

.Move actuator manually into both end positions of the valve..Check if limit switching is set correctly for both end positions. Herebyobserve that the appropriate switch is tripped in each end position andreleased again after the direction of rotation is changed. If this is not thecase, the limit switching must be set again.

When limit switching is set correctly:.Set selector switch to local control (I) (figure 15)..Perform test run at the local controls via push buttons OPEN - STOP -CLOSE.

16.3 Checking the type of seating The valve manufacturer states whether switching off in the end positionsshould be by limit switch (limit seating) or torque switch (torque seating)..For checking the setting, refer to page 30, subclause 22.2.

If no other options (clauses 17. to 19.) require setting:.Close switch compartment (see page 27, clause 20.).

22


Figure 18: Push button OFF

17. Setting the potentiometer (option)

— For remote indication —.Move valve to end position CLOSED..Pull off indicator disc..Turn potentiometer (E2) counterclockwise until stop is felt.End position CLOSED corresponds to 0 %, end position OPEN to 100 %..Turn potentiometer (E2) back a little.

Due to the ratio of the reduction gearings for the positiontransmitter, the complete resistance range is not alwaysutilized for the whole travel. Therefore, an external possi-bility for adjustment (setting potentiometer) must beprovided.

.Perform fine-tuning of the zero point at external setting potentiometer(for remote indication).

23



E2

18. Setting the electronic position transmitter RWG (option)

— For remote indication or external control —

After mounting the part-turn actuator to the valve, check setting bymeasuring the output current (see subclauses 18.1 or 18.2, 18.1) andre-adjust, if necessary.

The position transmitter board (figure 20) is located under the cover plate(figure 21).

24


Terminal plans KMS TP_ _ 4 / _ _ _

3- or 4- wire system

KMS TP _ 4 _ / _ _ _KMS TP _ 5 _ / _ _ _

2-wire systemOutput current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mAPowersupply

Uv24 V DC, ±15 %

smoothed14 V DC + (I x RB),

max. 30 VMax. inputcurrent

I 24 mA at 20 mAoutput current

20 mA

Max. load RB 600 � (Uv - 14 V) /20 mA

Table 4: Technical data RWG 4020

Figure 20: Positioner board

18.1 Setting 2-wire system 4 – 20 mA and 3- /4-wire system 0 – 20 mA.Connect voltage to electronic position transmitter..Move valve to end position CLOSED..Pulling off the indicator disc..Connect ammeter for 0 – 20 mA to measuring points (figure 21).

The circuit (external load) must be connected (observemax. load RB), or the appropriate poles at the terminals(refer to wiring diagram) must be linked, otherwise novalue can be measured.

.Turn potentiometer (E2) counterclockwise until stop is felt..Turn potentiometer (E2) slightly back.

.Turn potentiometer “0” clockwise until output current starts to increase..Turn potentiometer “0” back until the following value is reached:for 3- or 4-wire system: approx. 0.1 mAfor 2-wire system: approx. 4.1 mA.This ensures that the signal remains above the dead and live zero point..Move valve to end position OPEN..Set potentiometer “max.” to end value 20 mA..Approach end position CLOSED anew and check minimum value(0.1 mA or 4.1 mA). If necessary, correct the setting.

If the maximum value cannot be reached, the selection of thereduction gearing must be checked.

25


Figure 21

“0” (0/4 mA) “max.” (20 mA)

Meas. point (+)0/4 – 20 mA

Meas. point (–)0/4 – 20 mA

Cover plate E2

18.2 Setting 3- /4- wire system 4 – 20 mA.Connect voltage to electronic position transmitter..Move valve to end position CLOSED..Pull off indicator disc..Connect ammeter for 0 – 20 mA to measuring points (figure 22).

The circuit (external load) must be connected (observemax. load RB), or the appropriate poles at the terminals(refer to wiring diagram) must be linked, otherwise novalue can be measured.

.Turn potentiometer (E2) counterclockwise until stop is felt..Turn potentiometer (E2) slightly back.

.Turn potentiometer “0” clockwise until output current starts to increase..Turn back potentiometer “0” until a residual current of approx. 0.1 mA isreached..Move valve to end position OPEN..Set potentiometer “max.” to end value 16 mA..Move valve to end position CLOSED..Set potentiometer “0” from 0.1 mA to initial value 4 mA.This results in a simultaneous shift of the end value by 4 mA, so that therange is now 4 – 20 mA..Approach both end positions anew and check setting. If necessary, correctthe setting.

If the maximum value cannot be reached, the selection of thereduction gearing must be checked.

26


Figure 22

“0” (0/4 mA) “max.” (20 mA)

Meas. point (+)0/4 – 20 mA

Meas. point (–)0/4 – 20 mA

Cover plate E2

19. Setting the mechanical position indicator

.Place indicator disc on shaft..Move valve to end position CLOSED..Turn lower indicator disc (figure 23) until symbol CLOSED is in align-ment with the mark on the cover (figure 24)..Move actuator to end position OPEN..Hold lower indicator disc in position and turn upper disc with symbolOPEN until it is in alignment with the mark on the cover.

The indicator disc turns approx. 180° for a swing angle of 90°.

20. Closing the switch compartment

.Clean sealing faces of housing and cover.Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Replace cover on switch compartment and fasten bolts evenly crosswise.

Check the part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has tobe touched up to avoid corrosion.

27


Figure 23

Indicator disc

Figure 24

Mark

21. Setting the operating time For part-turn actuators with 1-phase AC motors, the operating time can beadjusted.

Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

.Remove motor cover (figure 25)..Set required operating time with potentiometer (figure 26)..Clean sealing faces of housing and motor cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Fit and fasten motor cover.(For enclosure protection IP 68, the motor cover is additionally sealed withthread sealing material.)

Check the part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has tobe touched up to avoid corrosion.

28


Figure 25: Part-turn actuator with 1-phase AC motor

Motor cover

STELLZEITOPERATING TIME

Z 026.161

Figure 26: Setting the operating timeOperating timepotentiometer

SG 05.1 5.6 to 45 secondsSG 07.1 11 to 90 secondsSG 10.1 11 to 90 secondsSG 12.1 22 to 180 seconds

Table 5: Operating times for 90°

22. Actuator controls AUMA MATIC

22.1 Functions of the diagnosis LEDs on the interface board (standard version)

V14 is illuminated: Phase failure and/or motor protection tripped.In combination with motor protection (PTC thermistor):Reset by selector switch position III at local controls

V15 is illuminated: Torque fault: Torque switch operated in mid-travelThe LEDs STOP, CLOSE, OPEN indicate the available control commands(only in selector switch position REMOTE).


29

Figure 27: Positions of the boards within the controls

Positioner board(option)

Cover plateInterface board

Logic board

Cover

Figure 28: Cover plate on interface board

22.2 Programming the logic board

The type of seating – limit or torque seating – (switch S1-2 and switch S3-2,figure 29) must be determined by the valve manufacturer.

.Set desired programming according to table 6 at the switch S2-2.


30

Position 1:Limitseatingin end position OPEN

Position 2:Torqueseatingin end position OPEN

Position 1:Limitseatingin end position CLOSED

Position 2:Torqueseatingin end position CLOSED

S3-2

S1-2

S2-2

DIP switch S2-2 Programming(ON = pressed)

Direction CLOSE Direction OPEN

Self-retaining REMOTE

Push-to-run operation REMOTE

Self-retaining LOCAL

Push-to-run operation LOCAL

Blinker transmitter (option)

activated deactivated

Torque fault: Torque switch trip-ping (in mid-travel) contained incollective fault signal

included not included

Table 6

Figure 29: Logic board A2

22.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option)(5th digit in wiring diagram MSP … C, D, or P)

When an EMERGENCY run command is given the actuator operates thevalve to the predetermined end position (effective in all three selector switchpositions: LOCAL, OFF, REMOTE)..The input at terminal XK 1 (refer to wiring diagram) must be connected to

an NC contact (closed circuit principle) at + 24 V DC.. If EMERGENCY - OPEN or EMERGENCY - CLOSE signal is generallynot desired:Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE)and B2 (for EMERGENCY - OPEN).


31

Figure 30: Cover plate for EMERGENCY - OPEN or EMERGENCY - CLOSE option

Links: B1 (EMERGENCY - CLOSE)B2 (EMERGENCY - OPEN)

LED forEMERGENCY run command

B2B1

23. Electronic positioner (option)23.1 Technical data

23.2 Setting The positioner in the actuator controls AUMA MATIC is programmedaccording to the purchase order details and is set together with the actuatorprior to delivery.Due to peculiarities of the regulating system not known beforehand, a read-justment may become necessary. Before adjusting the positioner, theprogramming of the positioner should be checked..Check programming of the logic board according to subclause 22.2.

The self-retaining REMOTE function (see table 6) must beswitched off in conjunction with the positioner.

.Take off cover plate (figure 31) and carry out required programming atpositioner board (figure 32) according to tables 8 and 9.

Prior to setting, it must be ensured that the circuit for theposition feedback E2 (see wiring diagram) is closed(measuring device or link). In case of missing signal E2, theLED (V10) “E1/E2 < 4 mA” (figure 31) is illuminated and thepositioner shows no reaction.

32


Command signal (input signal E1, set value) 0/4 – 20 mAFeedback (input signal E2, actual value) 0/4 – 20 mASensitivity (dead band) ΔE (P9) 0.5 % – 2.5 %Fine tuning “Sens” (P7)(useful for output speeds < 16 rpm only;not possible for 1-ph AC motors)

min. 0.25 %

Pause time “t-off ”(P10) 0.5 – 10 sInput resistance 250 OhmModulating duty with stepping mode (not required for modulating setting):Running time “t-on” (P8)effective until error is � 25 %; then set value isautomatically reduced by 3.

0.5 – 15 s

Table 7: Technical data for positioner

Figure 31: Cover plate positioner

V10 (red)

P10

P8

Label with signal indication(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)

23.2.1 Setting type of signal The signal type (current/voltage signal) of nominal value E1 and actualvalue E2 is set in the factory and marked with a label on the cover plate ofthe positioner (refer to figure 31).For split range version (page 40) and for versions with a setpointE1 ≠ 0/4 – 20 mA, it is possible to change the type of signalling. For theseversions, the positioner board is equipped with an additional switch S1-7:

If the setting is subject to a subsequent change, the marking also has to bechanged. Furthermore the wiring diagram indicated on the name plate of theactuator controls also changes (see page 48).


33

Figure 32: Positioner board A7

V28V27V18V10

P10MP2(+)MP1(–)

Meas. points: MP3(+)/MP4(–) for E1

P9 (ΔE)P7 (Sens)P3 (0)P4 (max)

S2-7

S3-7

E2{

Meas.points:

ProgrammingCommand signal

Setpoint E1Feedback

Actual value E21)via DIP switch S1-7

(see figure 32)

4 – 20 mA0 – 20 mA

4 – 20 mA0 – 20 mA

4 – 20 mA0 – 20 mA 0 – 5 V

0 – 5 V 4 – 20 mA0 – 20 mA

0 – 5 V 0 – 5 V

0 – 10 V 4 – 20 mA0 – 20 mA

0 – 10 V 0 – 5 V

1) Signals for internal feedback:0/4 – 20 mA from electronic position transmitteror 0 – 5 V from precision potentiometer 5 k Ω

Table 8: Possible settings

23.2.2 Setting actuator behaviour on loss of signal

In case of a loss of signal of nominal value E1 or actual value E2, the reac-tion of the actuator can be programmed via the switch S2-7. The completerange of choices, however, is only available with signals 4 – 20 mA.

The following reactions are possible:Fail as is:Actuator stops immediately and remains in this position.Fail closeActuator moves the valve to the end position CLOSED.Fail open:Actuator moves the valve to the end position OPEN.


34

Behaviour on loss of signal of Prerequisite1) Programming

E1 E2 Command signalSetpoint E1

FeedbackActual value E22)

via DIP switch S2-7(see figure 32)

fail as is 4 – 20 mA 4 – 20 mA

fail close4 – 20 mA 4 – 20 mA

0 – 20 mA0 – 5 V 4 – 20 mA

fail open4 – 20 mA 4 – 20 mA

4 – 20 mA 0 – 20 mA0 – 5 V

fail as is fail open 4 – 20 mA 0 – 5 V

fail close fail open

4 – 20 mA0 – 20 mA 0 – 5 V

0 – 20 mA 4 – 20 mA

0 – 20 mA0 – 5 V0 – 10 V

0 – 20 mA0 – 5 V

fail close fail as is0 – 20 mA 4 – 20 mA

0 – 10 V 4 – 20 mA

1) During loss of signal, signals from 0 – 20 mA and 0 – 5 V may be misinterpreted since E1 or E2 (without any fault) can alsobe < 4 mA (end position CLOSED = 0 mA or 0 V) when working properly.

2) Signals for internal feedback:0/4 – 20 mA from electronic position transmitter or 0 – 5 V from precision potentiometer 5 k Ω

Table 9: Possible settings (recommended settings are shaded in grey)

23.3 Positioner adjustment end position CLOSED (standard version)

Before beginning the setting of the positioner, it has to beensured that the limit and torque switching of the actuatoras well as the feedback have been set (clauses 17. and 18.).

.Set selector switch (local controls) to position LOCAL..Move multi-turn actuator by pressing push button toend position CLOSED..Supply nominal value E1 of 0 or 4 mA (see wiring diagram)..Turn potentiometer “t-off” (P10) counterclockwise to the stop(figure 33).

Missing signals E1/E2 or wrong polarity are indicated byLED (V10) “E1/E2 < 4 mA" (figures 31 or 33)

.Connect voltmeter to measuring points MP3 and MP4 (figure 33) formeasuring the nominal value (0 – 5 V).For a nominal value E1 of 0 mA, the voltmeter shows 0 V.For a nominal value E1 of 4 mA, the voltmeter shows 1 V.In case nominal value (0 V or 1 V) is not correct:Correct nominal value signal in control room..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value signal.For an actual value E2 of 0 mA, the voltmeter shows 0 V.For an actual value E2 of 4 mA, the voltmeter shows 1 V.If measured value is not correct:Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”.


35

If

Possible LED display:(refer to figures 33 and 34)

Th

en

Required setting in end position CLOSED:(refer to figures 33 and 34)

the LEDs are not illuminated Turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated

LED (V28 green) isilluminated

Turn potentiometer “0” (P3) slightly clockwise untilLED (V28 green) is no longer illuminated andLED (V27 yellow) is illuminated

LED (V27 yellow)is illuminated

Turn potentiometer “0” (P3) counterclockwise untilLED (V27 yellow) is no longer illuminated.Then turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated

Table 10


V28V27V18V10

P10MP2(+)MP1(–)



S2-7

S3-7

E2{

Meas.points:

23.4 Positioner adjustment end position OPEN (standard version).Run multi-turn actuator by pressing push button (local controls) to endposition OPEN..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value E2:When position feedback is set correctly, the voltmeter shows 5 V.If measured value is not correct:Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”..Connect max. command signal (nominal value E1) = 20 mA..Connect voltmeter to measuring points MP3 and MP4 for measuring thenominal value E1:For a nominal value of 20 mA, the voltmeter shows 5 V.If measured value is not 5 V:Check the externally supplied command signal E1.

23.5 Setting the sensitivity .Set selector switch at the local controls to position REMOTE..Set command signal E1 according to label on cover plate (see figure 34).The sensitivity (�E / dead band) is set to maximum value (2.5 %) in thefactory..With the potentiometer �E (P9) the dead band can be increased byturning clockwise. Left stop = small dead band (= high sensitivity). For aprecise setting of the dead band, a set point device with setting options inthe 0.1 mA range is required..A better sensitivity (�Emin= 0.25 %) can be achieved by turning the potenti-ometer P7 (sens) clockwise.

When setting �E, the following must be observed:If the number of starts is too high, this will lead to unneces-sary wear at the valve and actuator. Therefore the maximumpossible dead band acceptable for the process must be set.

To prevent exceeding the max. permissible number of starts (refer to Tech-nical data sheets for modulating actuators) in extreme cases, a pause timebetween 0.5 s (left stop) and 10s (right stop) may be set with the potentio-meter “t-off” (P10).


36

If

LED display:(refer to figures 33 and 34)

Th

en

Required setting in end position OPEN:(refer to figures 33 and 34)

the LEDs are not illuminated Turn potentiometer “max.” (P4) slightly counterclockwise untilLED (V28 green) is illuminated

LED (V28 green)is illuminated

Turn potentiometer “max” (P4) clockwise until LED (V28 green)is no longer illuminated.Then turn potentiometer “max” (P4) slightly counterclockwise untilLED (V28 green) is illuminated


Turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is no longer illuminated andLED (V28 green) is illuminated

Table 11


37

Figure 34: Cover plate for positioner

Label with signal indication(in our example: E1 = 4 – 20 mA, E2 = 4 – 20 mA)

V28 (green)V27 (yellow)V18 (red)V10 (red)

P10

Figure 35: Cover plate for positioner A7

V28V27V18V10

P10MP2(+)MP1(–)



S2-7

S3-7

E2{

Meas.points:

23.6 Positioner adjustment end position OPEN (inverse operation)

In standard version the maximum input signal (E1 = 20 mA) results in opera-tion to end position OPEN..By switching the code switch S3-7 (figure 36) to position “1” an inversion of

this signal definition (inverse operation) can be achieved.. In case an RWG (option) is installed, the connections 7 (red) and 5 (black)on the positioner board (figure 20) of the actuator have to be exchanged.. In case a potentiometer is installed, (option) the connections 21 (red) and22 (black) at the potentiometer must be interchanged.

Before beginning the setting of the positioner, it has to beensured that the limit and torque switching of the actuatoras well as the feedback have been set (clauses 17. and 18.).

.Set selector switch (local controls) to position LOCAL..Run actuator with push button to end position OPEN ..Supply nominal value E1 of 0 or 4 mA (see wiring diagram)..Turn potentiometer “t-off” (P10) counterclockwise to the stop(figure 36).

Missing signals E1/ E2 or wrong polarity are indicated byLED (V10) “E1/E2 4 < mA" (figures 34 or 36)

.Connect voltmeter to measuring points MP3 and MP4 (figure 36) formeasuring the nominal value (0 – 5 V).For a nominal value E1 of 0 mA, the voltmeter shows 0 V.For a nominal value E1 of 4 mA, the voltmeter shows 1 V.In case nominal value (0 V or 1 V) is not correct:Correct nominal value signal in control room..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value signal.For an actual value E2 of 0 mA, the voltmeter shows 0 V.For an actual value E2 of 4 mA, the voltmeter shows 1 V.Adjust position feedback according to clause 17. and 18. and repeat“positioner adjustment”.


38

If

Possible LED display:(refer to figures 34 and 36)

Th

en

Required setting in end position OPEN:(refer to figures 34 and 36)

the LEDs are not illuminated Turn potentiometer “0” (P3) slightly clockwise untilLED (V28 green) is illuminated


Turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is no longer illuminated andLED (V28 green) is illuminated


Turn potentiometer “0” (P3) counterclockwise untilLED (V28 green) is no longer illuminated.Then turn potentiometer “0” (P3) slightly clockwise untilLED (V27 yellow) is illuminated

Table 12

23.7 Positioner adjustment end position CLOSED (inverse operation).Run actuator with push button (local controls) to end positionCLOSED..Connect voltmeter to measuring points MP2 and MP1 for measuring theactual value E2:When position feedback is set correctly the voltmeter shows 5 V.If measured value is not correct:Adjust position feedback according to clauses 17. and 18. and repeat“positioner adjustment”..Connect max. command signal (nominal value E1) = 20 mA..Connect voltmeter to measuring points MP3 and MP4 for measuring thenominal value E1:For a nominal value of 20 mA, the voltmeter shows 5 V.If measured value is not 5 V:Check the externally supplied command signal E1.


39

If

LED display:(refer to figures 34 and 36)

Th

en

Required setting in end position CLOSED:(refer to figures 34 and 36)

the LEDs are not illuminated Turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is illuminated


Turn potentiometer “max” (P4) clockwise until LED (V27 yellow)is no longer illuminated.Then turn potentiometer “max” (P4) slightly counterclockwise untilLED (V27 yellow) is illuminated.


Turn potentiometer “max” (P4) slightly counterclockwise until theLED (V28 green) is no longer illuminated andLED (V27 yellow) is illuminated.

Table 13


V28V27V18V10

P10MP2(+)MP1(–)



S2-7

S3-7

Meas.points:

23.8 Positioner in Split Range version (option)For Split Range, a modified version of the positioner is used. The standardversion is not suitable for Split Range operation.Split Range operation is only possible with the position transmitter RWG.

23.8.1 Split Range: description of functionsIn Split Range operation a set point is shared by up to four positioners. Atypical example is a pipeline with a bypass. The actuator mounted on thebypass reacts in the lower range (0 – 10 mA), the actuator on the mainvalve in the upper range (10 – 20 mA). Other values such as 4 – 12 mA and12 – 20 mA can also be set.

23.8.2 Programming DIP 5 at code switch S1-7 must always be in position ON for Split Rangeversion.

The further programming of the positioner via the code switches S2-7 canbe made in the same way as during normal operation.

23.8.3 Positioner adjustmentfor Split Range

(See also example further down the page)

.Supply the specified minimum input signal (nominal value E1) for thepositioner and check by measuring with voltmeter at the measuring pointsMP3 and MP4 (figure 37)..Connect voltmeter between measuring point M3 and measuring point MP1.Calculate setting value:Initial value = E 1min [in Ampere] x 250 OhmSet initial value with potentiometer P5..Supply specified maximum command signal (nominal value E1) and checkby measuring at the measuring points MP3 and MP4..Connect voltmeter between measuring point M9 and measuring pointMP1.Set 5 V with potentiometer P6..Supply input signal E1 from minimum to maximum value and check the setrange 0 – 5 V at measuring point M9. If necessary, readjust with P5 or P6..Apply the same procedure to the second actuator’s positioner and setaccording to the specified nominal values E1..After setting the Split Range operation, perform further readjustment asdescribed in subclause 23.3, page 35.


40

ProgrammingCommand signal

Setpoint E1Feedback1)

Actual value E2via DIP switch S1-7

(see figure 37)

4 – 12/12 – 20 mA0 – 10/10 – 20 mA

4 – 20 mA0 – 20 mA

4 – 12/12 – 20 mA0 – 10/10 – 20 mA 0 – 5 V

1) Signals for internal feedback:0/4 – 20 mA from electronic position transmitter

Table 14: Possible settings for Split Range operation

Example:Two actuators are to be operated in Split Range version. Actuator 1 must bein position CLOSED with a nominal value signal E1 of 0 mA,and in position OPEN with a signal of 10 mA.Actuator 2 must be in position CLOSED with a nominal value signal of10 mA, and in position OPEN with a signal of 20 mA..Positioner actuator 1:

Supply E1 = 0 mA, set with P5 = 0 V at M3 (measured against MP1),supply E1 = 10 mA, set with P6 = 5V at M9 (measured against MP1)..Positioner actuator 2:Supply E1 = 10 mA, set with P5 = 0 V at M3 (measured against MP1),supply E1 = 20 mA, set with P6 = 5V at M9 (measured against MP1)..Perform adjustments and settings for E2 etc. Afterwards the nominal valueE1 can be transmitted through both actuators (connected in series). Whenoperating within range E1 = 0 – 10 mA, actuator 1 moves, actuator 2remains in end position CLOSED. When operating within rangeE1 = 10 – 20 mA, actuator 2 moves, actuator 1 remains in end positionOPEN.


41

Figure 37: Positioner board A7, Split Range version

Meas. points

Meas. points

E1{E2{


P6P5

S3-7

S2-7

S1-7

V10 (red)

P10

V18 (red)

V27 (yellow)

V28 (green)

24. Fuses .Fuses (figures 38 and 39) are accessible after removal ofthe local control cover..When exchanging the fuses, only fuses according to table15 may be used.

F1/F2: Primary fuses power supply unit

F3: Internal 24 V DC supply, RWG, logic boardF4: Internal 24 V AC supply (option: 115 V AC);

Heater, tripping device for PTC thermistors, control reversingcontactors

.After exchanging the fuses, screw local controls back on again.

Carefully lead cables back into the housing to prevent themfrom jamming.


42

Figure 38: Fuses on the signal and control board

1F21F1

Figure 39: Fuses on the power supply board

F3 F4

Switchgear Voltage supply(mains voltage)

Voltage output(power supply unit)

G fuses: (figures 38 and 39)

F 1/F 2(Board A20,

refer to wiring dia-gram)

F 3*)

(Boards A2,refer to wiring

diagram)

F 4*)

(Boards A8,refer to wiring dia-

gram)

Reversingcontactors

≤ 500 V24 V 1 A T; 500 V

AUMA article no.:K002.277

500 mA T; 250 V

1.6 A T; 250 V

115 V 0.4 A T; 250 V

> 500 V24 V 2 A FF; 660 V


1.6 A T; 250 V

115 V 0.4 A T; 250 V

Thyristors ≤ 500 V24 V 16 A FF; 500 V


1.6 A T; 250 V

115 V 0.4 A T; 250 V

Size 6.3 x 32 mm 5 x 20 mm 5 x 20 mm

*) according to IEC 60127-2/III

Table 15

25. Enclosure protection IP 68 (option)

Definition According to EN 60 259, the conditions for meeting the requirements ofenclosure protection IP 68 are to be agreed between manufacturer anduser.AUMA actuators and controls in enclosure protection IP 68 meet thefollowing requirements according to AUMA:.Duration of submersion in water max. 72 hours.Head of water max. 6 m.Up to 10 operations during submersion.Modulating duty is not possible during submersion

Enclosure protection IP 68 refers to the interior of the actuators (motor,gearing, switch compartment, controls, and terminal compartment).

Inspection AUMA actuators and controls in enclosure protection IP 68 undergo aroutine testing for tightness in the factory.

Cable glands .For the entries of the motor and control cables, appropriate cable glandsin enclosure protection IP 68 must be used. The size of the cable glandsmust be suitable for the outside diameter of the cables, refer to recom-mendations of the cable gland manufacturers..As standard, actuators and controls are delivered without cable glands.For delivery, the threads are sealed with plugs in the factory..When ordered, cable glands can also be supplied by AUMA at an addi-tional charge. For this, it is necessary to state the outside diameter of thecables..The cable glands must be sealed against the housing at the thread withan O-ring.. It is recommended to additionally apply a liquid sealing material (Loctite orsimilar).

Commissioning When commissioning, the following should be observed:.Sealing faces of housing and covers must be clean.O-rings of the covers must not be damaged.A thin film of non-acidic grease should be applied to sealing faces.Covers should be tightened evenly and firmly

After submersion .Check actuator.. In case of ingress of water, dry actuator correctly and check for properfunction.

43


26. Applications in Ex zone 22 (option)

Part-turn actuators of type range SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1in version AUMA MATIC basically meet the requirements for applications indust hazardous locations of ZONE 22, in compliance with the ATEXdirective 94/9/EC.

The actuators are designed to meet enclosure protections IP 67 or IP 68and fulfil the requirements of EN 50281-1-1:1998 section 6 – Electricalapparatus for use in presence of combustible dust hazards, requirements forelectrical equipment of category 3 − protected by enclosures.To comply with all requirements of EN 50281-1-1: 1998, the following pointsmust imperatively be observed:. In compliance with the ATEX directive 94/9/EC, the part-turn actuators

must be equipped with an additional identification – II3D IP6X T150°C..The maximum surface temperature of the actuators, based on an ambienttemperature of + 40 °C in accordance with EN 50281-1-1 section 10.4, is150 °C. In accordance with section 10.4, an increased dust deposit on theequipment was not considered for the determination of the max. surfacetemperature..The correct connection of the thermoswitches or the PTC thermistors, aswell as the fulfilment of the type of duty and the technical data areprerequisites for compliance with the maximum surface temperature ofpart-turn actuators..The connection plug may only be plugged in or pulled out when actuatorand controls are disconnected from the mains..The cable glands used have also to meet the requirements of categoryII3D and must at least comply with enclosure protection IP 67..The actuators must be connected by means of an external groundconnection (accessory part) to the potential equalization or integrated intoa grounded piping system..As a general rule, the requirements of EN 50281-1-1 must be respected indust hazardous locations. During commissioning, service, and mainte-nance, respective special care as well as qualified and trained personnelis required for the safe operation of part-turn actuators.

44


27. Maintenance After maintenance, check part-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has to be touched upto avoid corrosion. Original paint in small quantities can be supplied byAUMA.

AUMA part-turn actuators require very little maintenance.Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to ageing and must therefore regu-larly be checked and, if necessary, be exchanged.

It is also very important that the O-rings at the covers are placed correctlyand cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:. If rarely operated, perform a test run about every 6 months. This ensuresthat the actuator is always ready to operate..Approximately six months after commissioning and then every year checkbolts between part-turn actuator and valve/gearbox for tightness. Ifrequired, tighten applying the torques given in table 1, page 11.

28. Lubrication AUMA part-turn actuators are filled with grease for lifetime.A change of grease or re-lubrication is not necessary.

29. Disposal and recyclingAUMA actuators have an extremely long lifetime. However, they have to bereplaced at one point in time.The actuators have a modular design and may therefore easily be disas-sembled, separated, and sorted according to materials, i.e.:.electronic scrap.various metals.plastics.greases and oils

The following generally applies:.Collect greases and oils during disassembly. As a rule, these substancesare hazardous to water and must not be released into the environment..Arrange for controlled waste disposal of the disassembled material or forseparate recycling according to materials..Observe the national regulations for waste disposal.

30. Service AUMA offers extensive services such as maintenance and inspection foractuators. Addresses of AUMA offices and representatives can be found onpage 52 and on the Internet (www.auma.com).

45


31. Spare parts list part-turn actuator SG(R) 05.1 – SG(R) 12.1 with plug/socketconnector

46


Sam

ple

nam

epl

ate

-A

ctua

tor

type

-C

omm

issi

onnu

mbe

r-

Wor

ksnu

mbe

r-

Enc

losu

repr

otec

tion/

outp

utsp

eed

Torq

uera

nge

inC

LOS

ED

/O

PE

N-

Lubr

ican

t-

Tem

pera

ture

rang

e

aumaCCSG

07.1

-F7

Com

m.n

o.:1

3095

33N

o:33

02M

D19

302

IP67

11rp

mT

Clo

se:1

20-3

00N

mT

Ope

n12

0-30

0Nm

Gre

ase:

F1

Tem

p.:-

25°C

/+80

°C

Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation.

47


No. Designation Type

001.0 Housing

002.0 Worm shaft Sub-assembly

002.4 End stop nut (included in sub-assembly 002.0)

003.0 Manual drive worm Sub-assembly

004.0 Worm wheel Sub-assembly

005.0 Mounting flange Sub-assembly

010.0 Limit stop housing Sub-assembly

016.1 Protective cap

017.0 Torque finger Sub-assembly

021.0 Limit drive finger Sub-assembly

029.0 Manual drive bearing Sub-assembly

032.0 Planetary gearing Sub-assembly

034.0 Motor Sub-assembly

034.1 Motor brake Sub-assembly

034.2 Cover plate Sub-assembly

041.0 Socket carrier with motor cable harness Sub-assembly

061.0 Torque switching head Sub-assembly

500.0 Cover Sub-assembly

501.0 Socket carrier (complete with sockets) Sub-assembly

502.0 Pin carrier without pins Sub-assembly

503.0 Socket for controls Sub-assembly

504.0 Socket for motor Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

525.0 Coupling

542.0 Handwheel Sub-assembly

542.1 Ball handle Sub-assembly

553.0 Mechanical position indicator Sub-assembly

556.0 Potentiometer for position transmitter Sub-assembly

556.1 Potentiometer without slip clutch Sub-assembly

557.0 Heater Sub-assembly

558.0 Blinker transmitter including pins at wires (without impulse disc and insulation plate) Sub-assembly

559.0-1 Control unit without torque switching heads and switches Sub-assembly

559.0-2 Control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive versionin combination with AUMATIC integral controls Sub-assembly

560.0-1 Switch stack for direction OPEN Sub-assembly

560.0-2 Switch stack for direction CLOSE Sub-assembly

560.1 Switch for limit/torque switching

560.2 Switch case

566.0 Position transmitter RWG Sub-assembly

566.1 Potentiometer for RWG without slip clutch Sub-assembly

566.2 Electronic board RWG Sub-assembly

566.3 Wire harness for RWG Sub-assembly

567.1 Slip clutch for potentiometer

32. Spare parts list controls AUMA MATIC

48


Sam

ple

nam

epl

ate

-Ty

peof

cont

rols

-C

omm

issi

onnu

mbe

r-

Wor

ksnu

mbe

r-

Term

inal

plan

actu

ator

-W

iring

diag

ram

-M

ains

volta

ge/E

nclo

sure

prot

ectio

n-

Con

trol

volta

ge

AM

01.1

P:1

.5kW

Com

.no:

1309

533

No.

:230

2MA

0422

5K

MS

:TP

101/

001

MS

P:1

Q1-

C3Q

-F18

E1

3~

400V

IP67

Con

trol

:24V

DC

Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from anyliability. Delivered spare parts may slightly vary from the representation.

49


No. Designation Type

001.0 Housing

002.0 Local controls Sub-assembly

002.5 Selector switch Sub-assembly

003.0 Local controls board Sub-assembly

003.1 Primary fuse

003.2 Fuse cover

004.0 Carrier for contactors

006.0 Power supply including mounting plate Sub-assembly

006.1 Secondary fuse F3

006.2 Secondary fuse F4

008.0 Interface board Sub-assembly

008.1 Interface board

008.2 Cover plate for interface board

009.0 Logic board Sub-assembly

013.0 Adapter board Sub-assembly

500.0 Cover Sub-assembly

501.0 Socket carrier (complete with sockets) Sub-assembly

502.0 Pin carrier without pins Sub-assembly

503.0 Socket for controls Sub-assembly

504.0 Socket for motor Sub-assembly

505.0 Pin for controls Sub-assembly

506.0 Pin for motor Sub-assembly

507.0 Plug cover Sub-assembly

508.0 Switchgear Sub-assembly

509.1 Padlock

S1 Seal kit Set

33. Declaration of Conformity and Declaration of Incorporation

50


51


IndexAAmbient temperature 7

BBlinker transmitter 30

CCertificate of Conformity 50Collective fault signal 29,30Command signal 32,33,34Corrosion protection 9,45

DDeclaration of Incorporation 50DUO limit switching 19

EElectrical connection 12Electronic position transmitterRWG 24

3-/ 4-wire system 26EMERGENCY signal 31Enclosure protection IP 68 43End stops 14

SG on ball valves 15SG on butterfly valves 14

FFitting the ball handle 9Fuses 42

HHandwheel 10Heater 13

IIndicator disc 27Interface board 29Inverse operation 38,39

LLimit switching 18,19,22Local controls 22Logic board 30Loss of signal 34Lubrication 45

MMaintenance 4Manual operation 10Mechanical position indicator 27Motor protection 13Mounting to valve/ gearbox 11

NName plate 46,48

OOperating time 28

PPackaging 9Pause time 32Position indicator 27Position transmitter RWG 24Positioner 32Potentiometer 23PTC thermistors 13Push-to-run operation 30

RRemote indication 23,24Running time 32

SSafety instructions 4Selector switch 22Self-retaining 30Sensitivity 36Service 45Signals 8Spare parts list

Controls 48Part-turn actuator 46

Split Range Version 40Storage 9Swing angle 16

TTechnical data 5Test run 21Thermoswitches 13Torque setting 20Transport 9Tripping torque 20Type of duty 5Type of seating 30

Information also availableon the Internet:

Wiring diagram, inspection records and further actuator informationcan be downloaded directly from the Internet by entering the order no. orcomm. no. (refer to name plate).Visit us at: http://www.auma.com

Certificate Registration No.12 100/104 4269

For detailed information on AUMA products refer to the Internet:

www.auma.com

AUMA Riester GmbH & Co. KGP.O. Box 136279373 Müllheim, [email protected]

+49 7631 - 809-0+49 7631 - 809 1250

+49 711 - 34803 0+49 711 - 34803 34

AUMA Riester GmbH & Co. KGP. O. Box 1151D - 73747 [email protected]

Y000.238/003/en/1.08

EuropeAUMA Riester GmbH & Co. KGFactory MüllheimDE-79373 MüllheimTel +49 7631 809 - [email protected] Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - [email protected] Centre CologneDE-50858 KölnTel +49 2234 20379 - [email protected] Centre MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - [email protected] Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 [email protected] (Schweiz) AGCH-8965 BerikonTel +41 566 [email protected] Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 [email protected] AUMATOR ABFI-02270 EspooTel +35 895 [email protected] FranceFR-95157 Taverny CédexTel +33 1 [email protected] ACTUATORS Ltd.GB- Clevedon North Somerset BS216QHTel +44 1275 [email protected] ITALIANA S.R.L.IT-20023 Cerro Maggiore MilanoTel +39 [email protected] BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 [email protected] Polska Sp. z o.o.PL-41-310 Dabrowa GórniczaTel +48 32 26156 [email protected] Priwody AUMARU-141400 Moscow region for mail:124365 Moscow a/ya 11Tel +7 495 221 64 [email protected] ARMATUR ABSE-20039 MalmöTel +46 40 [email protected]ØNBECH & SØNNER A/SDK-2450 København SVTel +45 33 26 63 [email protected]

IBEROPLAN S.A.ES-28027 MadridTel +34 91 [email protected]. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 [email protected] SØRUM A. S.NO-1301 SandvikaTel +47 [email protected] SintraTel +351 2 1910 95 [email protected] Endüstri Kontrol Sistemieri Tic. Ltd. Sti.TR-06460 Övecler AnkaraTel +90 312 472 62 [email protected] Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 [email protected] CairoTel +20 2 3599680 - [email protected]

AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)[email protected] Chile Respresentative OfficeCL- BuinTel +56 2 821 [email protected] S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 [email protected] Termoindustrial Ltda.BR-13190-000 Monte Mor/ SP.Tel +55 19 3879 [email protected] Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 [email protected] Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300dorian.hernandez@manferrostaal.comwww.manferrostaal.comPROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 [email protected] DE MEXICO S. A. de C. V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 561 [email protected] S.A.C.PE- Miralflores - LimaTel 00511444-1200 / 0044 / [email protected] Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 [email protected]

SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 [email protected]

AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 Tianjin Teda DistrictTel +86 22 6625 [email protected] (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 [email protected] JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 [email protected] ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 [email protected] Middle East Rep. OfficeAE- DubaiTel +971 4 [email protected] CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 [email protected] Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 [email protected] Eng. Company W. L. L.KW-22004 SalmiyahTel +965 [email protected] Trading EnterprisesQA- DohaTel +974 4433 [email protected] Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 [email protected]/Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 [email protected]

2006-04-20

electric part-turn actuators - andré ramseyer...

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