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Electric Step Troubleshooting Flowchart © 5/08 Power Gear/Kwikee Rev. 0A Step does not operate Yes Disconnect 4-wire plug connection at step. Battery voltage? No Clean & repair connections. No C heck battery voltage. C heck RED w ire fo r poor connection, break, or bad 20 am p fuse. 12V or more? No Recharge battery or repair charging system. Yes Check all ground wires. C heck voltage on RED w ire (coach side). Clean & tight? Yes 1 Electric Step Troubleshooting Flowchart

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ElectricStep

Troubleshooting Flowchart

© 5/08 Power Gear/Kwikee Rev. 0A

Step doesnot operate

Yes

D isconnect 4 -w irep lug connection

at s tep .

B atte ryvo ltage?

N o

C lean & repa irconnections.

N o

C heck ba tte ry vo ltage.

C heck RED w ire fo r poor connection , b reak , or

bad 20 am p fuse .

12V orm ore?

N o R echarge ba tte ry o rrepa ir charg ing

system .

Yes

C heck a llg round w ires .

C heck vo ltage on RED w ire

(coach s ide).

C lean &tigh t?

Yes

1

Electric StepTroubleshooting Flowchart

Electric Step Troubleshooting Flowchart Page 2

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1

N oB atte ryvo ltage?

C heck YELLOW w ire fo r poor connection , bad 6 am p fuse , o r improper connection to YELLOW

wire from another c ircu it.

Yes

C heck YE LLO Ww ire w ith ign itionin R U N pos ition .

C heck WHITE w ire fo r vo ltage with

Override Switch ON .

B atte ryvo lts?

N o C heck WHITE w ire connections, check 5

amp fuse , check Override Sw itch .

Yes

T urn ign ition to the OFF pos ition .

Yes

T urn Override S w itch OFF .

0 V onYELLOW

w ire?

N o C heck fo rimproper connection

of YELLOW w ire .

N o0 V onWHITE w ire?

C heck fo rim proper connection

to another c ircu it.

Yes

2

Page 3Electric Step Troubleshooting Flowchart

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2

C heck between BR OWN & RED wire w/

door c losed.

C heck BROWN wire forgood connections. If OK , check

door switch w/ Ohmmeter.

O pen the door& recheck.

N o0 v o lts?

C heck switch w/ Ohmmeter to

conf irm defective switch.

Y es

C onnect the4-wire connectors.

3

B atteryv oltage?

N o

Replace doorswitch

Connect (+ ) lead of meter to RED wire and the (-) lead to ground.

D isconnect the2-wire connector

to m otor.

Y es

Page 4Electric Step Troubleshooting Flowchart

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3

OPEN coach door.

Y es

Change (+ ) probe to YELLOW wire.

C lose coachdoor.

B atteryv oltage?

N o

R em ov e m otor f romm ain gearbox , check for

in terna l dam age.

B atteryv oltage?

N o Replace defectivecontrol m odule

N oB roke ordam aged

gears?

Y es

Replace defectivem otor

Replacegearbox/linkage