electric submersible esp pumping systems · esp pumping systems franklin electric’s submersible...

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ELECTRIC SUBMERSIBLE

ESP Pumping Systems

2

ESP Pumping SystemsFranklin Electric’s submersible pumps feature proven hydraulic components. Designed for marginal oil and gas wells, our patented floating stage system offers improved efficiency and performance while protecting against wear from coal fines and other debris. Our pumps are designed for use with our proven Energy Service, CBM+, and Oil Stripper motors. These motors are designed and built to withstand the harsh conditions related to marginal oil and gas wells.

Pump Features• Corrosion-resistant 300 Series stainless steel hub and impeller eye ring are designed to maintain a positive seal with the impeller• Phenolic washer provides downthrust protection between each stage• Acetal impeller, surrounded by PET diffuser cup and disc, are proven in harsh applications to run efficiently, and resistant abrasion and degradation by hydrocarbons• Floating stage design allows the impeller to float independently from within the stage while minimizing the overall thrust load placed on the motor• 122˚ F/50˚C ambient temperature rating• Ceramic shaft sleeves, held in place by nitrile rubber in both the top discharge and intermediate bearing sections, support and protect the shaft from vibration and abrasive wear• Both the discharge head and motor bracket are cast from high quality 300 Series stainless steel then precision machined to ensure corrosion resistance, durability, and long life• 2" NPT discharge connection• Tall motor bracket design offers 66% more intake area over standard 4" submersible pumps• Round 1/16" (1.6 mm) diameter openings in the stainless steel screen prevent the entrance of performance-robbing abrasive particles• Pressure-isolating intermediate bearing allows pumps to operate at higher output pressures and greater set depths

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Ordering InformationESP Models

US GPM BPD LPM HP kW Stages Order No. Description

7 250 253 2.2 32 95150730 25FS3S4-PE5 3.7 52 95150735 25FS5S4-PE

10 350 35

3 2.2 24 95151030 35FS3S4-PE5 3.7 39 95151035 35FS5S4-PE

7.5 5.5 59 95151040 35FS7S4-PE10 7.5 78 95151045 35FS10S4-PE

15 500 50

3 2.2 19 95151530 50FS3S4-PE5 3.7 52 95151535 50FS5S4-PE

7.5 5.5 32 95151540 50FS7S4-PE10 7.5 52 95151545 50FS10S4-PE

20 700 705 3.7 26 95152035 70FS5S4-PE

7.5 5.5 39 95152040 70FS7S4-PE10 7.5 52 95152045 70FS10S4-PE

25 900 905 3.7 23 95152535 90FS5S4-PE

7.5 5.5 35 95152540 90FS7S4-PE10 7.5 44 95152545 90FS10S4-PE

ESP Nomenclature Guide25 FS 3 S4 - PE25 = Flow Rate (options: 25, 35, 50, 70, 90 lpm)FS = Franklin Submersible Centrifugal3 = Motor rating in hp (options: 3, 5, 7, 10 hp)S4 = Submersible 4" PE = Pump End

Please see motor brochures for motor ordering information.

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Materials of ConstructionComponent Material

Discharge head 300 Series stainless steelUpper bearing Nitrile rubberBearing insert CeramicImpeller AcetalDiffuser PETDisc PETStage inserts 300 Series stainless steelStage seal/Thrust washer Carbon/phenolicPressure isolating bearing 300 Series stainless steelShaft 17-4 Series stainless steelShell 300 Series stainless steelMotor bracket 300 Series stainless steelIntake screen 300 Series stainless steelCable guard 300 Series stainless steelScrews 300 Series stainless steel

Discharge Head

Upper Bearing

Shaft

Shell

Motor Bracket

Intake Screen

Impeller

Diffuser

Stage SealThrust Washer

Disc

Bearing Insert

Stage Inserts

Pressure Isolating Bearing

Cable Guard

Screws

By isolating each pump section the intermediate bearing protects the pump’s stages from experiencing excessive hydraulic pressure differentials. This allows Franklin Electric to build electric submersible pumps with extended range and higher output pressure.

Standard Low Temp NBR Order Number BPD US GPM LPMProgressive Cavity Pumps - A-Depths 1600 ft / 500 m

75FPC 05/3.7 A4 87811 75 2 7.5150FPC 07/5.5 A4 87265 150 4 15300FPC 10/7.5 A4 87804 300 8 3075FPC 05/3.7 A4 H 83051 75 2 7.5150FPC 07/5.5 A4 H 83053 150 4 15300FPC 10/7.5 A4 H 83055 300 8 3075FPC 05/3.7 A4 HT 83057 75 2 7.5150FPC 07/5.5 A4 HT 83059 150 4 15300FPC 10/7.5 A4 HT 83061 300 8 30

Progressive Cavity Pumps - B-Depths 3300 ft / 1000 m 75FPC 07/5.5 B4 87818 75 2 7.5150FPC 10/7.5 B4 87257 150 4 15300FPC 15/11.2 B4 87262 300 8 3075FPC 07/5.5 B4 H 83052 75 2 7.5150FPC 10/7.5 B4 H 83054 150 4 15300FPC 15/11.2 B4 H 83056 300 8 3075FPC 07/5.5 B4 HT 83058 75 2 7.5150FPC 10/7.5 B4 HT 83060 150 4 15300FPC 15/11.2 B4 HT 83062 300 8 30

Progressive Cavity Pumps - C-Depths 4900 ft / 1500 m 55FPC 15/11.2 C4* 83072 55 1.4 5.5110FPC 15/11.2 C4 83073 110 2.9 1155FPC 15/11.2 C4 H 83063 55 1.4 5.5110FPC 15/11.2 C4 H 83067 110 2.9 1155FPC 15/11.2 C4 HT 83065 55 1.4 5.5110FPC 15/11.2 C4 HT 83068 110 2.9 11

Progressive Cavity Pump

Electric Submersible Pumps

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Weights and Dimensions

250-900 BPD Electric Submersible Pump Ends

Submersible Motor Lengths

Three-Phase

HP kWLength (LM) Shipping Weight

in mm lbs kg

5 3.7 23.19 589 56 24.9

7.5 5.5 29.19 741 71 31.7

10 7.5 32.19 818 77 34.0

Note: Weights and dimensions are for estimating purposes only.

9.53 cm/3.75"DIAMETER

9.53 cm/3.75"DIAMETER

LP

LM

USGPM BPD LPM HP kW

“Lp” Dimensions Discharge Head NPT Inches

Shipping WeightInches mm US lbs kg

7 250 253 2.2 35 883 2 22 10

5 3.7 53 1350 2 38 17

10 350 35

3 2.2 30 767 2 20 9

5 3.7 44 1112 2 26 12

7.5 5.5 66 1676 2 43 20

10 7.5 85 2166 2 56 26

15 500 50

3 2.2 24 600 2 15 7

5 3.7 37 930 2 23 10

7.5 5.5 52 1325 2 36 16

10 7.5 68 1744 2 45 20

20 700 70

5 3.7 40 1020 2 23 11

7.5 5.5 58 1480 2 33 15

10 7.5 78 1991 2 50 23

25 900 90

5 3.7 37 930 2 22 10

7.5 5.5 53 1360 2 31 14

10 7.5 64 1635 2 36 16

4" Energy Service Submersible Motors

Three-Phase


in mm lbs kg

5 3.7 22.9 582 59 26.8

7.5 5.5 27.8 707 74 33.6

10 7.5 30.9 785 80 36.3

15 11.2 47.5 1208 115 52.3


4" CBM+ Submersible Motors

Three-Phase


In mm lbs kg

5 3.7 23.68 601.4 56 24.9

7.5 5.5 29.68 753.8 71 31.7

10 7.5 32.68 830 77 34.0


4" Oil Stripper Submersible Motors

Please see the individual motor brochures for full motor specifications.

Electric Submersible Pumps

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250 BPD (7 GPM, 25 LPM) ESP PERFORMANCE CURVES

LITERS PER MINUTE

BARRELS PER DAY

600 50403020 10

0 500400300200 100

HEAD

- ME

TERS

0

100

200

300

400

500

600

700

800

US GALLONS PER MINUTE

900

1000

HEAD

- FE

ET

EFFIC

IENCY

50%

30%

40%

Pump Operating Range

0

500

1000

1500

2000

2500

3000

3500

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

10 hp

7.5 hp

5 hp

3 hp

BARRELS PER DAY400350300250200150100500

HEAD

- ME

TERS

0

600

500

400

300

200

100

LITERS PER MINUTE454035302520 151050

700


HEAD

- FE

ET

30.0%

40.0%

50.0%

0

200

400

600

800

1000

1200

1400

1600

0 1 2 3 4 5 6 7 8 9 10


5 hp

3 hp EFFIC

IENCY

250 BPD (7 GPM, 25 LPM) - 60 HzPERFORMANCE CURVE


7

LITERS PER MINUTE

BARRELS PER DAY

600 50403020 10

0 500400300200 100

HEAD

- ME

TERS

0

100

200

300

400

500

600

700

800


900

1000

HEAD

- FE

ET

EFFIC

IENCY

50%

30%

40%


0

500

1000

1500

2000

2500

3000

3500

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7.5 hp

10 hp

5 hp

3 hp

LITERS PER MINUTE

BARRELS PER DAY

600 50403020 10

0 500400300200 100

HEAD

- ME

TERS

0

100

200

300

400

500

600

700

800


900

1000

HEAD

- FE

ET

EFFIC

IENCY


30.0%

40.0%

50.0%

0

500

1000

1500

2000

2500

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

5 hp

3 hp

7.5 hp

10 hp



8

EFFIC

IENCY

BARRELS PER DAY


HEAD

- ME

TERS

800

0

100

200

300

400

500

600

700

900

HEAD

- FE

ET

LITERS PER MINUTE

700600500400300200 1000 800

80706050403020 100 90

30.0%

40.0%

50.0%

60.0%

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 2 4 6 8 10 12 14 16 18 20

5 hp

3 hp

7.5 hp

10 hp


EFFIC

IENCY

BARRELS PER DAY


HEAD

- ME

TERS

800

0

100

200

300

400

500

600

700

900

HEAD

- FE

ET

LITERS PER MINUTE

30%

40%

50%

60%

0

500

1000

1500

2000

2500

3000

0 5 10 15 20 25


700600500400300200 1000 800

80706050403020 100 90

5 hp

7.5 hp

3 hp

10 hp



9

EFFIC

IENCY

BARRELS PER DAY


10008006004002000

HEAD

- ME

TERS

0

600

500

400

300

200

100


HEAD

- FE

ET

30%

40%

50%

60&

70%

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 5 10 15 20 25 30


5 hp

7.5 hp

10 hp

EFFIC

IENCY

BARRELS PER DAY


10008006004002000

HEAD

- ME

TERS

0

600

500

400

300

200

100


HEAD

- FE

ET

30.0%

40.0%

50.0%

60.0%

70.0%

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 5 10 15 20 25 30

7.5 hp

5 hp

10 hp




10

EFFIC

IENCY

BARRELS PER DAY


0 200 400 600 800 1000 1200

HEAD

- ME

TERS

0

500

400

300

200

100

LITERS PER MINUTE1400 20 40 60 80 100 120

HEAD

- FE

ET

30%

50%

50%

60%

70%

0

200

400

600

800

1000

1200

1400

1600

1800

0 5 10 15 20 25 30 35 40


5 hp

7.5 hp

10 hp

EFFIC

IENCY

BARRELS PER DAY


0 200 400 600 800 1000 1200

HEAD

- ME

TERS

0

500

400

300

200

100

LITERS PER MINUTE1400 20 40 60 80 100 120

HEAD

- FE

ET


30.0%

40.0%

50.0%

60.0%

70.0%

0

200

400

600

800

1000

1200

0 5 10 15 20 25 30 35

7.5 hp

5 hp

10 hp


900 BPD (25 GPM,90 LPM) - 50 HzPERFORMANCE CURVE

11

Notes:

franklin-energy.com AL-0005 4-16

USA - Artificial LiftFranklin Electric - Headquarters9255 Coverdale Road Fort Wayne, IN 46809Tel: 1.888.885.9248

China - Artificial LiftFranklin Electric - ShanghaiUnit 1002-03 Shanghai Centra PlazaNo 227, Huang Pi Bei RoadShanghai, 200003, CHINATel: 86-21-6327-0909

South AfricaFranklin Electric (Pty) Ltd.13 Engwena RoadSebenzaEdenvale 1610Republic of South Africa

PO Box 8136Edenglen1613Republic of South Africa

E-mail: [email protected]: +27 11 723 6500Fax: +27 11 609 2417

electric submersible esp pumping systems · esp pumping systems franklin electric’s submersible...

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