electrical hazards training presented by: john s. hillard, csp risk control consultant...
TRANSCRIPT
![Page 1: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/1.jpg)
Electrical Hazards Training
Presented By:John S. Hillard, CSP
Risk Control [email protected]
717-606-5904
![Page 2: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/2.jpg)
Agenda
Agenda
1.) Purpose2.) Review of Data and OSHA Citations3.) Basic Electrical Concepts4.) Hazards Common in the Industry5.) Best Practices in the Industry6.) Areas for Future Improvement
![Page 3: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/3.jpg)
Purpose
Purpose
1.) Get employees home safely2.) Improve your electrical safety program3.) Fulfill the OSHA AMI Alliance Agreement- Develop and provide training & education programs for the mushroom industry
- Prevent or Reduce:1.) Fall;2.) Amputation;3.) Chemical; 4.) Electrical;5.) Physical Hazards
![Page 4: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/4.jpg)
Review of Data and OSHA Citations
Survey
Results from safety program surveys:
Rank Program
1 Electrical Safety
2 Hazard Communication
3 Lockout Tagout
4 Slips, Trips and Falls
5 Machine Guarding
6 Personal Protective Equipment
7 Emergency Action Plan
8 Powered Industrial Truck
9 Fall Protection
10 Ergonomics
11 Housekeeping
12 Confined Space
![Page 5: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/5.jpg)
Review of Data and OSHA Citations
Electrical Related Citations
Hazard Standard Citations
General Duty Clause 5 (a) (1) 2
- Missing Covers
- Damaged exterior panels
Examination, installation and use 303 (b) 1
Overcurrent protection 304 (f) 4
Cabinets, boxes and fittings 305 (b) 2
Use of flexible cords 305 (g) 4
Equipment for general use 305 (j) 1
Portable electrical equipment 334 (a) 2
![Page 6: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/6.jpg)
Have you had any injuries involving electricity at your
location?
![Page 7: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/7.jpg)
Basic Electrical Concepts
Water Hose Analogy
Resistance (ohms) – Diameter of hose
Current (amps) – flow rate at a point
Power (watts) – amount of work
Voltage (volts) – pressure or force
![Page 8: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/8.jpg)
Basic Electrical Concepts
Types of Injuries
1.) Electrocution (Always Fatal)
2.) Electrical Shock or Shock
3.) Burns
4.) Falls (Secondary Injury)
![Page 9: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/9.jpg)
Basic Electrical Concepts
Three ways to get shocked:
1.) Contact both conductors
2.) Contact with one conductor and ground
3.) Contact with energized equipment and ground
![Page 10: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/10.jpg)
Basic Electrical Concepts
Factors in Severity
1.) Amount of current
2.) Path of current through the body
3.) Duration of contact
4.) General health of the person
![Page 11: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/11.jpg)
Basic Electrical Concepts
Exposure effectsExposure Result
1 – 4 mA Slight tingle
> 5 mA Noticeable pain increasing as mA increase
> 10 mA Involuntary muscle contraction
> 20 mA Severe shock
> 30 mA Lung paralysis – usually fatal
> 50 mA Potential ventricular fibrillation (almost always fatal)
100 mA – 4 A Certain ventricular fibrillation (fatal)
>4 A Heart paralysis; Severe burns
![Page 12: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/12.jpg)
Basic Electrical Concepts
Arc Flash
A short circuit caused by working on energize equipment
- Commonly caused by dropping a tool; or- Unexpectedly hitting an energized part
![Page 13: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/13.jpg)
Basic Electrical Concepts
Arc Flash Injuries
1.) Arc Flash- Most burns due to ignition of
clothing- Reaches 35,000° F- Molten metal - Temporary and permanent blindness
2.) Arc Blast- Extremely forceful pressure wave- Molten metal shrapnel- Loud explosion
![Page 14: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/14.jpg)
Basic Electrical Concepts
![Page 15: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/15.jpg)
Basic Electrical Concepts
![Page 16: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/16.jpg)
Hazards Common in the Industry
Common Issues
1.) Flexible cord issues
2.) Damaged electrical components
3.) Electrically unsafe equipment
4.) Failure to use LOTO
5.) Failure to work on de-energized equipment
6.) Under-trained employees
![Page 17: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/17.jpg)
Hazards Common in the Industry
Flexible Cord Issues
Cords passing through window and doorways
![Page 18: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/18.jpg)
Hazards Common in the Industry
Flexible Cord Issues
Cut insulation
![Page 19: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/19.jpg)
Hazards Common in the Industry
Flexible Cord Issues
Improper repair that is damaged
![Page 20: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/20.jpg)
Hazards Common in the Industry
Flexible Cord Issues
Cords used as permanent wiring
![Page 21: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/21.jpg)
Hazards Common in the Industry
Damaged Electrical Components
Broken strain relief with exposed conductors
![Page 22: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/22.jpg)
Hazards Common in the Industry
Damaged Electrical Components
Missing knockouts
![Page 23: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/23.jpg)
Hazards Common in the Industry
Damaged Electrical Components
Damaged plug ends and housing
![Page 24: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/24.jpg)
Hazards Common in the Industry
Damaged Electrical Components
Broken connection at box
![Page 25: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/25.jpg)
Hazards Common in the Industry
Electrically Unsafe Equipment
1.) Ungrounded equipment
2.) Poorly maintained and damaged equipment
3.) Equipment not suited for the area
4.) Equipment not suited for the use
![Page 26: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/26.jpg)
Hazards Common in the Industry
Failure to use LOTO
![Page 27: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/27.jpg)
Hazards Common in the Industry
Failure to use LOTO
![Page 28: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/28.jpg)
Hazards Common in the Industry
Failure to do work de-energized
1.) “It takes to much time…”
2.) “It is easier this way”
3.) “It is the ONLY way to do it”
L-A-Z-Y
![Page 29: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/29.jpg)
Hazards Common in the Industry
Under – trained employees
They think things like this…
1.) Grounding of equipment isn’t necessary
2.) Makeshift repairs
3.) Glaring safety hazards ignored
![Page 30: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/30.jpg)
What electrical hazards are the most common at your company?
![Page 31: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/31.jpg)
Best Practices in Industry
Common Best Practices1.) Trained and qualified electricians
2.) Trained employees who handle electrical equipment
3.) All employees trained on electrical hazard identification
4.) Listed pick lights or pick light inspection
5.) Use of GFCI’s
![Page 32: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/32.jpg)
Best Practices in Industry
Trained and qualified1.) As defined by OSHA:
“One who has received training in and has demonstrated skills and knowledge in the construction and operation of electric
equipment and installations and the hazards involved.”
2.) As defined by the NEC:
“One who has skills and knowledge related to the construction and operation of the electrical equipment and installations and has received safety training to recognize and avoid the hazards
involved.”
3.) If they don’t meet these requirements they are not qualified electricians
![Page 33: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/33.jpg)
Best Practices in Industry
Trained and qualified1.) Hire qualified electricians
2.) Train your electricians on electrical hazards
3.) Train your electricians on safe work procedures
![Page 34: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/34.jpg)
Best Practices in Industry
Employees handling electrical equipment
1.) Review common unsafe conditions
2.) Instruct them to inspect equipment prior to use
3.) Outline procedures for repair of damaged equipment
![Page 35: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/35.jpg)
Best Practices in Industry
All employees trained on…1.) Identifying missing ground plugs
2.) Removing cords with visible damage
3.) Reporting shocks- “I got zapped”- “I felt a tingle”- Etc.
![Page 36: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/36.jpg)
Best Practices in Industry
Listed Pick Lights1.) The only ‘OSHA accepted’ Solution
2.) Designed and rated for wet environments
3.) ‘Expensive’
4.) Listed by national testing labs (ETL, UL, etc.)
![Page 37: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/37.jpg)
Best Practices in Industry
Inspecting Non-Listed Pick Lights1.) NOT an ‘OSHA accepted’ Solution
2.) Simple visual inspection by employees moving lights
3.) Detailed inspection by a qualified person at least annually
4.) Removal of lights with metal ballast housing.
5.) Recordkeeping system
![Page 38: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/38.jpg)
Best Practices in Industry
GFCI use (Maintenance)1.) ‘Pig Tails’ on cord and plug equipment
used in maintenance
![Page 39: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/39.jpg)
Best Practices in Industry
GFCI use (All Areas)1.) GFCI’s are required to be used in wet
environments
2.) Have been successfully implemented on several farms
3.) Provide superior protection to employees
4.) Other implications with insurance carriers
![Page 40: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/40.jpg)
What electrical safety practices have you implemented at your
location?
![Page 41: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/41.jpg)
Areas for future improvement
Areas of Improvement1.) Training Efforts:
- Qualified electricians- Employees moving or working with
equipment- All employees
2.) Proper electrical safety procedures:- De-energizing- LOTO- PPE
3.) Implementation of GFCI protection
4.) Program for identification & repair of damaged equipment
![Page 42: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/42.jpg)
Where are you looking to improve this year?
![Page 43: Electrical Hazards Training Presented By: John S. Hillard, CSP Risk Control Consultant jhillard@murrayins.com 717-606-5904](https://reader036.vdocuments.net/reader036/viewer/2022081519/56649d845503460f94a6b5a6/html5/thumbnails/43.jpg)
Conclusion
Conclusion1.) Our employees face electrical hazards everyday.
2.) Employees working on electrical systems must be qualified
3.) There have been several fatalities and severe injuries related to electrical hazards
4.) Identifying and eliminating hazards can be as simple as telling employees what to look for.
5.) Taking steps to make our areas safer electrically is absolutely imperative