electrical schematics – hd series€¦ · electrical schematics – hd series electrical...

Electrical Schematics – HD Series

Electrical Schematics - Overview Electrical Schematic 1 HD686/750 Block Schematic Electrical Schematic 2 HD686/750 Safety Block Schematic Electrical Schematic 3 HD686 Power distribution 380-415V Electrical Schematic 4 HD686 Power distribution 208-230V Electrical Schematic 5 HD750 Power distribution 380-415V Electrical Schematic 6 HD750 Power distribution 208-230V Electrical Schematic 7 HD686/750 Low Voltage Protection 380-415V Electrical Schematic 8 HD686/750 Low Voltage Protection 208-230V Electrical Schematic 9 HD686/750 Safety Circuit Emergency Stop Electrical Schematic 10 HD686/750 Safety Circuit Guard Electrical Schematic 11 HD686/750 PLC / HMI Electrical Schematic 12 HD686/750 PLC Input 1 Electrical Schematic 13 HD686/750 PLC Input 2 Electrical Schematic 14 HD686/750 PLC Pyrometer Electrical Schematic 15 HD686/750 PLC Output 1 Electrical Schematic 16 HD686/750 PLC Output 2 Electrical Schematic 17 HD686/750 PLC Output 3 Electrical Schematic 18 HD686/750 PLC Output 4 Electrical Schematic 19 HD686/750 HV Output 380-415V Electrical Schematic 20 HD686/750 HV Output 208-230V Electrical Schematic 21 HD686 Heater Output Zones 1-8 380-415V Electrical Schematic 22 HD686 Heater Output Zones 1-8 208-230V Electrical Schematic 23 HD686 Heater Output Zones 9-16 380-415V Electrical Schematic 24 HD686 Heater Output Zones 9-16 208-230V Electrical Schematic 25 HD750 Heater Output Zones 1-8 380-415V Electrical Schematic 26 HD750 Heater Output Zones 1-8 208-230V Electrical Schematic 27 HD750 Heater Output Zones 9-16 380-415 Electrical Schematic 28 HD750 Heater Output Zones 9-16 208-230V Electrical Schematic 29 HD686 Quartz Heater Wiring & Zone Layout 380-415V Electrical Schematic 30 HD686 Quartz Heater Wiring & Zone Layout 208-230V Electrical Schematic 31 HD686 Ceramic Heater Wiring & Zone Layout 380-415V Electrical Schematic 32 HD686 Ceramic Heater Wiring & Zone Layout 208-230V Electrical Schematic 33 HD750 Quartz Heater Wiring & Zone Layout 380-415V & 208-230V Electrical Schematic 34 HD750 Ceramic Heater Wiring & Zone Layout 380-415V & 208-230V


Formech HD686 / HD750

Electrical Schematic 1



Parts listing

HD686 / 750 Major Component Parts & Options 2 Quartz Element HD686 Heater 500 FSQ 230V

16 Quartz Element HD686 Heater 400 FSQ 230V 1 Quartz Element HD686 Heater 250 HSQ 230V 7 Quartz Element HD686 Heater 200 HSQ 230V 4 Quartz Element HD750 Heater 500 FSQ 230V

12 Quartz Element HD750 Heater 400 FSQ 230V 5 Quartz Element HD750 Heater 250 HSQ 230V 3 Quartz Element HD750 Heater 200 HSQ 230V

16 30A 2 pole Ceramic block Heater 30A Ceramic Block 2 Cable 1.63mm Solid Heater DG 1.63mm

55 Cable 1mm Heater SIFGL 1mm 4 Cable White, Blue 2.5mm Heater 2.5mm SIFGL White & Blue 4 Cable Silicone G/Yell 2.5mm Heater 2.5mm SIF G/Y 3 Glass fibre Sleeving Heater S10 6MM 4 Heater idle spring Heater 324110 8 Bearing, KLNJ 1/2" Heater KLNJ 1/2" 4 Wheel Idler bearing Heater 608ZZ 1 Cable Chain Heater BSR300-A050-080 1 Cable Chain bracket set Heater BAG300-A050-K00 1 4P Isolator, 40A (380-415V) Ctrl KM 4P 40A 1 3P Isolator, 40A (208-230V) Ctrl KM 3P 40A 3 MCB 16A Ctrl HAGER 16A TYPE B 1 MCB 10A (208-230V) Ctrl HAGER 10A TYPE B 2 MCB 6A Ctrl HAGER 6A TYPE B 1 MCB 6A 3 pole Type B Ctrl HAGER 6A Triple TYPE B 5 20mm terminal fuse holder Ctrl 2002-1611 2 Fuse 1A Cab fan , 240v op ctrl Ctrl 20mm fuse 1A 2 Fuse 2A, plc/ HMI, PYRO Ctrl 20mm fuse 2A 1 Fuse 4A 24vdc ctrl Ctrl 20mm fuse 4A 1 24V SMPSU, 4A Din Mounted Ctrl MDR-100-24 1 1000 light guard 630mm Ctrl 012-104 1 Light Guard Controller MFU Ctrl 011-160 1 E Stop Controller Ctrl XPSAC5121 1 PLC Ctrl 750-852 2 PLC 8 Ch IP Module Ctrl 750-430 4 PLC 8 Ch OP Module Ctrl 750-530 1 PLC End block module Ctrl 750-600 1 PLC Supply module Ctrl 750-602 2 PLC Supply module inc fuse holder Ctrl 750-601 1 HMI MT-8100iE Weintek 10" Ctrl MT-8100iE 1 RJ45 lead 5m GREY Ctrl 557-424 1 RJ45 lead 1m GREY Ctrl 556-342 1 RJ45 socket, panel mount Ctrl 782-0791



Parts listing (continuation)

HD686 / 750 Major Component Parts & Options 2 Cabinet fan Ctrl 37-9115 2 Cabinet grill Ctrl 37-0878 1 Contactor 24VDC Ctrl DILEM-10-G 24V 1 Contactor overload, 4-6A Ctrl ZE6 4 Relay Ultraslim single pole 6A, 24V Ctrl 38.51.7.024.0050 1 2P Relay Base 97.02 Ctrl 97.02.SPA 1 24VDC 2P Relay Ctrl 46.52.9.024.0040 2 Snubber Ctrl XEB1201 2 235W Fan Ctrl AWCL160SI

16 10A SSR Ctrl G3NA-210B 4 2P Relay Base 95.05 Ctrl 95.05 SPA BLUE 4 Forcibly guided 2P 24VDC Relay Ctrl 50.12.9.024.1000 1 Beam Sensor Ctrl CX 411-P (Sun X) 1 Table down switch Ctrl 436-0390 4 Reed switch Ctrl P494A0021300-A00, 1 Safe Switch Ctrl XCS PA591 1 Safe Switch Activator Ctrl XCS Z12 1 BM25 elbow Pod B\M25\90 2 SP25 M25 Pod SP25\M25\B 1 SP25 Pod SP25 1 Blue Illum. Pushbutton Pod ZB4 BW36 1 Illum. Switch Body 1 N.O Pod ZB4 BW061 1 24V Lamp, 83ma Pod 105-102 1 E Stop Button Pod ZB4 BS54 1 E Stop Contact block, NO/ NC Pod ZB4 BZ105 1 ESTOP Legend Pod ZBY 9330 1 40mm Pressure gauge Pod B001F146A 1 40mm Vacuum gauge Pod B001F139A 2 4mm to 1/8" elbow female fitting Pod CDPLF 0401N 1 Regulator / Filter 1/2" Pnumo M-CFR60-4W 4 Flow Regulator Panel Mount 10mm Pnumo CDNSFB10N 1 Lever ball valve 1/2" Vac BV-2090-08, BV12-08 3 1/2" to 12mm Elbow hosetail Vac N-WES12R1\2" 1 2/2 Valve, 1/2" Pnumo SCE 210A15, 230V/50hz 1 2/2 Valve, 1/2" Pnumo SCE 210A15, 230V/50hz 1 1/2" Silencer Pnumo A780 1/2" 1 2/2 Piston valve, 1/2" Vac E290A384 1 3/2 Valve for above Pilot 24vDC Vac 189 00 033 D2 24VDC 1 3/2 valve 1/4" 24vdc Pnumo SCG 551 A 005MS 24vdc 2 3/8" Silencer Pnumo 34600409 3 ISO 1 Sub-base Pnumo 35500088 1 Manifold End Plate Pnumo 35500087 1 ISO 1 5/2 Valve E/S Pnumo 54191023




HD686 / 750 Major Component Parts & Options 2 ISO 1 5/3 Valve W1 Pnumo 54191028 5 Pilot Solenoid Pnumo 18900001D2 7 Size 22 connectors - supressed Pnumo 881 22 405 24V dc 1 Cylinder 50bore x 850 Pnumo G453A5SK850A00 1 Cylinder 100bore x 350 Pnumo G453A1SK-350-A00 2 Cylinder 63bore x 530 Pnumo G453A6SK-530-A00 2 Clevis AP2 63 Bore Pnumo 434 00 018 4 Speed controller 1/4 to 8mm Pnumo CDNSC0802 2 3/8" Cylinder Blocking Valve Pnumo 346 02 451 1 Vacuum Pump Pnumo U 4.20 4 1/2" Wire reinforced suction pipe Vac P-AM012-10 2 Clevis AP2 40 Bore Clamp 435 00 017 2 Clamp pivot bearing 2 holes Clamp UCFT20 2 Spring, Red, 25 OD, 12.5ID, 63mm Clamp 9-1610-260 4 Foot M16 Mainframe 4907/3/C 3 Silicone tube Mainframe PSIL4x2 5 8mm x 12mm Silicone Seal Strip Mainframe SE515 12X8 1 High Modulus Silicone Sealant Mainframe HMA100 4 Door key catch Mainframe 450-9955 1 Key, catch Mainframe 341-0236 6 Hinge Mainframe 702-7831 1 Mesh Mainframe 686 MESH

OPTIONS 2 Ceramic Element HD686 Option Heater 500 FSC 230V

16 Ceramic Element HD686 Option Heater 400 FSC 230V 1 Ceramic Element HD686 Option Heater 250 HSC 230V 7 Ceramic Element HD686 Option Heater 200 HSC 230V 4 Ceramic Element HD750 Option Heater 500 FSC 230V

12 Ceramic Element HD750 Option Heater 400 FSC 230V 5 Ceramic Element HD750 Option Heater 250 HSC 230V 3 Ceramic Element HD750 Option Heater 200 HSC 230V 1 Pyro unit & Jacket Heat Pyro RAYMI3 10L TH CB8 1 2 Ch T/C module Heat Pyro 750-469 1 Regulator 1/4 Heat Pyro M-R55M-2W 1 1/8" gauge pyro 0-30psi Heat Pyro YY003040B2D 1 8mm tube to 1\4" male Check Valve Heat Pyro CDCVPC0802N 1 1/4" Relief valve 9 bar Heat Pyro W60006-9.0 1 Tank pressure switch Heat Pyro 398-7045 1 Tank pressure 24L Heat Pyro BPB0471 1 Pyro unit Cool Pyro RAYMI3 10L TS CB8 1 Bolster plate 7/8" 730 x 652 Bolster HD/TF 686 750 BOLSTER 1 Cylinder 63 bore x 600 Plug G453A63SK-600-A00 1 3/8" Cylinder Blocking Valve Plug 346 02 451 1 ISO 1 Subbase Plug 35500088




HD686 / 750 Major Component Parts & Options 1 ISO 1 5/3 Valve W1 Plug 54191028 clamp table 2 Spring Plug SP1258 1 Flow Regulator Panel Mount 8mm Plug CDNSFB8N 1 Limit Switch Plug 308-1844 2 1/8" AL 04- A Brass Atomising nozzle Mist W 131 81 04 15 1 2/2 Valve, 1/2" Mist SCE 210A15, 230V/50hz 1 Float Ballvalve 1/2in Mist P001045 1 Float Mist P001099 2 Neopreme Washer 75 x 12 x 25 Reelfeed KP 75 12 25 1 Clutch bearing Reelfeed RCB081214 1 Roller bearing Reelfeed SR1212

If you are unable to cure any problem relating to your machine, or if you wish to order spare parts please contact us, stating the model (HD686 / HD750) the serial No. (on specification plate) and a full description of the fault.



EC Conformity

E C Machinery Directive 2006/42/EC

Declaration of conformity We hereby certify that the machinery stipulated below complies with all the relevant provisions of the EC Machinery Directive and the National Laws and regulations adopting this Directive. Modifications to this machinery without prior approval from the undersigned will render this declaration null and void.

Machine Description: Vacuum Forming Machine

Machine Function: Thermoforming of Plastic Sheet Model / Type: HD686 / HD750

Serial Number: Date of Manufacture:

Is in conformity with the provisions of the following other EC Directives: 2004 / 108/EC - EMC

2006 / 95/EC - LVD

Technical File Compiled by: A. Berry at address below _____________________________________________________________________________________

Harmonised standards applied:

EN ISO 12100 : 2010

EN ISO13849 -1 : 2006

EN 60204 -1 : 2006

EN 12409 : 2008 ____________________________________________________________________________________

Signed Date: 03 November 2014 Name: Paul Vukovich Position: Managing Director Being the responsible person appointed by the manufacturer

FORMECH INTERNATIONAL LTD Unit 4 Thrales End Business Park, Thrales End Lane, Harpenden, Hertfordshire, AL5 3NS



For Parts, Service & Technical

Assistance UK, Europe and Rest of the World

Telephone: +44 (0) 1582 469 797 Fax: +44 (0) 1582 469646

[email protected]

For Parts, Service & Technical Assistance North and South America

Telephone: 312.396.4072 Fax: 312.396.4073

[email protected]

HD686/HD750 Series 2 - manual V1.4 Revision date 12/01/2014

electrical schematics – hd series€¦ · electrical schematics – hd series electrical...

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