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ELECTRIFICATION – DISTRIBUTION SOLUTIONS BUSINESS LINE, 2021 ABB Ability™ Condition Monitoring for switchgear PDCOM partial discharge monitoring of SWICOM system

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Page 1: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—ELECTRIFICATION – DISTRIBUTION SOLUTIONS BUSINESS LINE, 2021

ABB Ability™ Condition Monitoring for switchgearPDCOM partial discharge monitoring of SWICOM system

Page 2: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

01. What is Partial Discharge?

Partial Discharge

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 2

02. Where do they occur?

03. Effects of Partial Discharge

04. How to measure Partial Discharge?

Page 3: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Partial Discharge

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 3

What is Partial Discharge?

Partial Discharge: umbrella term for a number of related phenomena, which are still different in the physical details

Common to all phenomena is a local breakdown in a part of the electrical installation

The local breakdown is not able to bridge the full distance between two electrodes or between electrode and ground

IEC 60270 defines the term “partial discharge” as:

“a localized electrical discharge that only partially bridges the insulation between conductors and which can or can not occur adjacent to a conductor”

Where do PD occur in Medium Voltage equipment?

[Manning0225, CC A-SA3.0] [Bert Hickman, CC A-SA3.5]

[S. Dodd, U Leicester]

Page 4: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

– Around an electrode in gas (air) – “corona”

– On the surface of insulating parts

– Inside components insulation –delamination – voids

Where do PD occur?

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 4

Medium voltage

Where do PD occur in Medium Voltage equipment?

Page 5: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

– Odor (smell) of Ozone

– Burning wire Odor

– Metallic

– Discolored trails/lines

– Carbon tracks

Partial Discharge phenomena

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 5

Examples, metal parts discoloration, surface tracking, insulation whitish traces

Physical signs of pd

Page 6: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Effects of Partial Discharge

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 6

– Serious safety implications

– Collateral damage

– Major disruption

– Human lives at stake

– Economical loss

In case of a flash over

Page 7: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Partial Discharge phenomena

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 7

Effects

Page 8: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 8

—Why measure PD?Statistical data

Partial discharge plays a role in insulation failure

30%

26%11%

9%

8%

6%

6%

3% 1%

Data for UK

Mechanical Discharge Vacuum

VT Maloperaton Cable Box

Lighting CT Water

– in high-voltage: up to 95% [IEEE Gold book]

– in medium-voltage: ca. 85% [ea. technology]

Page 9: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Measurement techniques

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 9

Different sensing approaches

Partial Discharges can be detected and measured using several measurement approaches

The choice of the method depends often strongly on the environment, the type of installation tested, etc.

Type of PD measurement systems:

– Classical PD Lab system

– Monitoring in the field

– Temporary measurement in the field

– Diagnostic tests

Partial Discharge

Electrical Pulse

Capacitive

Inductive

TEV

Optical

Heat Camera

Ozone

Ultrasound

EM Radiation

Light Emission

Heat/Pressure

Chemical Reactions

Page 10: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Methodology according to application

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 10

Many basic measurement principles

In lab setup the direct measurement techniques are mostly used

– Direct access to the high voltage

– Simple relation towards the physical phenomena, direct measurement of (apparent) charge

In the field the indirect methods are more common

– No access to the high voltage required

– Suitable in case of temporary measurement

High Voltage

Ground

Inductive Chemical Optical Acoustic Capacitive

Page 11: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 11

01. Measuring principle

Page 12: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM measurement principle

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 12

Capacitive measurement principle

– PDCOM is based on the capacitive measurement principle

– Advantage:

• Direct measurement, higher sensitivity possible

• Measurement of the line voltage to acquire phase information

• Long-range measurement across different panels

• Close to standardized approach in normal testing

• three-phase system to identify problematic phase

• Possibility to use calibrated values

Partial Discharge

Electrical pulse

Capacitive

Inductive

TEV

Optical

Heat Camera

Ozone

Ultrasound

EM radiation

Light emission

Heat/Pressure

Chemical reactions

Page 13: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Easy to install in green and brown field application

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 13

Reuse of the existing VIS coupler

– 10 panels require only one PDCOM

– Cost effective solution

– In order to simplify the PDCOM system, an existing VIS coupler can be reused

– The installation kit is a simple splitter with a built-in failsafe mechanism

– The measurement impedance is built into the PDCOM system

– Three phases are measured both at high-frequency (PD) and power frequency for phase reference

PD electronics

MV Busbar

Capacitive coupler (>10pF)

Voltage-limiting device (pF)

HV Compartment

PD

VIS

Lm

Rm

Cm

GD

Ck

AC

MV Busbar

Capacitive coupler (>10pF)

Voltage-limiting device (pF)

HV Compartment

Shield

VISGD

Ck

Page 14: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 14

Indicator

PDCOM “PD detector” of SWICOM system

IEC 60270 defines quantities related to partial discharge pulses analysis

Global: mainly QIEC

– Largest repeatedly occurring apparent charge

– Weighted expression, taking into account strength and frequency

Phase resolved analysis: Allows for a detailed analysis, which can be used to identify the type of discharge

PDCOM Methodology:

• QIEC: largest repeatedly occurring PD (apparent charge) amplitude (IEC 60270)

• QIEC gradient

• Pulse rate

– SWICOM provides alert indication for further off-line investigation

Voltage Indicator

Voltage Indicator

2 13

4

5

6

SWICOM2

PDCOM3

VIS4

Existing wiring5

Cap. Coupl.6

CANBUS1

1

Page 15: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 15

01. Short introduction to IEC 60270 Partial Discharge

02. PDCOM KPI

Page 16: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PD measurements

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 17

Peak discharge magnitude

IEC 60270: 3.4 largest repeatedly occurring PD magnitude

Largest magnitude recorded by a measuring system which has the pulse train response as specified in 4.3.3. The concept of the largest repeatedly occurring PD magnitude is not applicable to tests with direct voltage

IEC 60270: 3.5 specified partial discharge magnitude

Largest magnitude of any quantity related to PD pulses permitted in a test object at a specified voltage following a specified conditioning and test procedure. For alternating voltage tests, the specified magnitude of the apparent chargeq is the largest repeatedly occurring PD magnitude

Peak discharge magnitude: qmax = max(q1 … qM)

where M is the number of discharges during the measuring interval Δt

Page 17: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PD measurements

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 18

Repetition Rate

IEC 60270: 4.5.2 Instruments for the measurement of pulse repetition rate n

An instrument for the determination of the pulse repetition rate shall have a sufficiently short pulse resolution time Tr to resolve the highest pulse repetition rate of interest. Magnitude discriminators which suppress pulses below an adjustable, predetermined magnitude, may be required to avoid counting of non-significant signals. Several discriminator levels can be suitable to characterize PD, for example, in tests with direct voltage

It is recommended that the counter input is connected to the output of a PD measuring system as described in 4.3. If a pulse counter is used with a PD measuring system with oscillatory or bi-directional response, suitable pulse shaping must be done to avoid obtaining more than one count per pulse

n =M

Δt

where M is the number of discharges during the measuring interval Δt

Page 18: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM Signal Processing and Base KPIs

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 19

“PDLIKE” Signal

– A number of basic KPIs is calculated from the list of PD events

– QIEC (corresponds to “largest repeatably occurring PD discharge magnitude)

– Pulse rate

– In online application distinguishing PD from external disturbances is an important task

– The avoidance of false alarm is critical

– Therefore, PDCOM uses a PDLIKE-signal approach to detect specific features that are strong indicators of the presence of a real PD event

– Several features of the signal are combined that are looking at specific properties of a PD signal

Page 19: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—SWICOM Aggregation and Time Series Analysis

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 20

Beyond the base KPIs

SWICOM collects the data and makes them available in a compressed form as a time series

– PDCOM is produces KPIs every five minutes based on the data acquired during that period

– PDCOM calculates base KPIs (Signals) at fixe time intervals

– SWICOM computes PDLIKE as instantaneous logical signal

– Measurements are compressed time series of PDevents, predominantly used for display

– Indicators are logical values used as input for the alert system (also for display)

– The alert system convert the indicators to two levels of alert warning and alarms

PDCOMOutput

PDLIKE

Measurements – Indicators

Alertsystem

Free

Warning

Alarm

Page 20: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—PDCOM Signal Processing and Base KPIs

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 21

Phase-Resolved Partial Discharge Pattern

– One of the most common approaches to judge the PD event is through the Phase-Resolved Partial Discharge Pattern

– Is a 2D histogram of phase position vs strength

– Can be plotted in different ways: scatter plot, density plot

– PDCOM is foreseen to provide in addition PRPD pattern

– The possibility of getting this is one of the major advantages of a capacitive measurement approach

Inte

ns

ity

Line voltage phase

qi

Ap

pa

ren

t c

ha

rge

Charge [deg]

1000 200 300 400

Ap

pa

ren

t c

ha

rge

[p

C]

1200

1000

800

600

400

200

00 45 90 135 180 225 270 315 380

Of 1000 [deg]

50

40

30

20

10

Page 21: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—SWICOM

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 22

01. Monitoring and diagnostic Eco-System

Page 22: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

April 26, 2021PDCOM SWICOM – Switchgear Condition Monitoring

Slide 23

Ethernet

Temp Temp TempTemp Temp

SCADA

4

4

1

2

4

3

CLOUD

—Available offerings

1. Breaker monitoring through Relion relays

2. Partial Discharge detection through PDCOM

a) Capacitive coupling methodology

b) Most cost-effective PD solution available in the market (1 PDCOM for up to 10 panels)

c) Suitable for IEC and ANSI, AIS and GIS, ABB and non-ABB, green and brown field switchgear

d) UHF possible in case coupler are not present

3. Wireless Temperature monitoring

a) Suitable for IEC and ANSI, AIS and GIS-(cables), ABB and non-ABB, green and brown field switchgear

4. Data visualization

a) SCADA

b) MyRemoteCare Cloud

c) Local HMI/Mobile APP

Page 23: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—MV Switchgear monitoring & diagnostic

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 24

Different sensor connection

REF615 SWICOM PDCOM Temperature reader

VIS

VISInterface

IEC61850 ModBus

CAN Bus

Page 24: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation

—Why ABB

April 26, 2021 PDCOM SWICOM – Switchgear Condition MonitoringSlide 25

Technical advantages

One integrator for sensors which gives overall health

Breaker diagnostic without any additional sensor

We are the forefront in our sector, using protection relays already

installed in the switchgear

First to propose partial discharge detection through

a cost effective solution accessible for everyone

Balance between costs and benefits, with a competitive price

Wireless sensors and without batteries

Lifecycle up to 30 yearsInspection free (every 15 years)

Page 25: ELECTRIFICATION DISTRIBUTION SOLUTIONS BUSINESS LINE, …€¦ · In lab setup the direct measurement techniques are mostly used –Direct access to the high voltage –Simple relation