elimination of waste your workplace - you are the expert - you know what your work site needs what...
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Elimination of WasteElimination of Waste
Your Workplace
- You are the expert
- You know what your work site
needs
What is 5S?
What is 5S?
5S
5S Process Purpose1. To learn how to identify and
eliminate waste
2. To improve your work environment- Safety- People- Quality- Responsiveness- Cost
The Process: 5 StepsThe Process: 5 Steps
• Clear by red tagging
Sort
• Clean it
SweepStandardize• Establish Standards
•
Sustain
Discipline (Practice) Eliminate
Waste
Straighten
• Get Organized
Workplace Organization thru
Visual Controls
How?How?Your
Workplace
- You are the expert
- You know what your work site
needs
Visual Workplace: The 5 S's
Straighten
SweepStandardize
SustainEliminate
Waste
Sort
The 5 S’s: Visual Workplace
1. Sort – Sort through items, keep only what is needed while disposing of what is not.
2. Straighten (orderliness) – “A place for everything and everything in its place.”
3. Shine (cleanliness) – The cleaning process often acts as a form of inspection that exposes abnormal conditions.
4. Standardize – Develop systems and procedures to maintain and monitor the first three S’s.
5. Sustain (self-discipline) – Maintaining a stabilized workplace in an ongoing process of continuous improvement.
5S Working FlowDiscuss Red Tag Standards
Complete Red Tagging Process
Tour / Improvement Review
Straighten & Sweep (Waste Elimination)
Tour / Improvement Review
Set Standards & Make Visual
Develop PMP Checks & Assignments
Tour / Improvement Review
Establish Continuous Improvement Board / Wall
Assign Remaining Open Items
Summarize / Wrap-up
Set Standards
Standardize
Sustain
Sweep
Straighten
Sort RED RED TAG
TAG
Define the Purpose
Straighten
SweepStandardize
Sustain
Sort
Straighten
SweepStandardize
Sustain
Sort
Straighten
SweepStandardize
Sustain
Sort
Straighten
SweepStandardize
Sustain
Sort
Why Standardize & Make Visual
Why do we standardize ?
- Defines a place for everything
- Establishes a baseline for continuous improvement
Why do we make things visual ?
- Promotes adherence to standards
- Abnormalities become obvious
- Everybody can be inspectors!
Discipline In Process
Processes require ongoing inspection and follow-up to ensure "Standardized Work" is sustained.
Standardize
InspectSustain