eliminator oil filter presenatation.new
DESCRIPTION
Eliminator oil filter on the engine. Worth a look.TRANSCRIPT
No Slide TitleOptional on QSK 45
More than 50 in operation on Mining and Marine applications
82297220.ppt jvk 9/22/97 *
Cummins ELIMINATOR Oil Filter
TM
2
Photo of early prototype on QSKV 60 show engine at MINExpo ‘96, Las Vegas, NV
82297220.ppt jvk 9/22/97 *
Eliminate disposable filter costs
Disassembly
Filter disposal
Increases equipment availability
Minimize progressive engine damage that may result from lube system contaminants entering the engine when removing spin-on filters
Eliminate concern about inferior, pirate spin-on filters being installed on your engine
3
Disposable filter costs
The Eliminator filter not only eliminates the direct costs of the purchasing and disposing of disposable filters, it eliminates the time, space, man power and logistics associated with ordering, stocking and keeping the field supplied with enough filters
This can be particularly costly when operating at remote sites around the world.
Increase equipment availability
(Field experience regarding increase in availability??)
Filter effectiveness
The Eliminator filter has proven to provide a higher level of oil cleanliness than the standard, full flow w/bypass flow filter system
Eliminate possibility of dirt ingress, as occurrs when changing disposable filters in the field. Full flow oil system remains sealed, only the backflush flow to the centrifuge gets opened, this oil always must pass through the filter before going back to the engine.
82297220.ppt jvk 9/22/97 *
5000
6000
7000
8000
5000
6000
7000
8000
Hrs/Yr
Productivity/Availability is one of the main drivers for this product.
82297220.ppt jvk 9/22/97 *
No external power requirements
Filtered oil drives the hydraulic motor
Backflushed oil drives the centrifuge
5
Easily retrofittable.
Self-contained with no need for external power sources to drive it.
Eliminates the need for 2 filter heads, one with up to 5 full flow elements on one side of the engine and 2 bypass flow elements on the other.
82297220.ppt jvk 9/22/97 *
Simplisitic System (cont.)
Total filter surface cleaned every 90 seconds
Solids won’t stick to filter mesh
Full flow filter service at engine overhaul
Bypass flow centrifuge service ranges from 500-2000 hour intervals
Service interval dependent on load factor, machine application and oil quality
6
By continuous backflushing, rather than periodic, soft contaminants don’t have a chance to wrap around filter mesh, therefore, filter stays cleaner, longer
Typical field service times for the centrifuge have been 1,500 -> 2,000+ hours
82297220.ppt jvk 9/22/97 *
Simplisitic System (cont.)
7
Greater lube oil cleanliness than with standard full flow and bypass flow disposable filters
1.unknown
Robust, triple layer stainless steel mesh filter elements
Fine filter mesh sandwiched bet. high strength support mesh
300 psig burst pressure
8
8
5
The engine is always protected, no bypass flow, therefore no concern about the engine not getting filtered oil
Very robust filter element design, 300 psig burst pressure
Proven filter design which has been in production for more than 25 years.
82297220.ppt jvk 9/22/97 *
Based on proven, Alfa Laval disc stack centrifuge tech.
Cleaned oil drives centrifuge
10
10
Very efficient level of particle removal, down to 2 m and below, based on particle density vs. oil
Cleans the oil not only for extended lube oil and engine component life but also to provide cleaner oil for the Centinnal oil burn system.
Backflushed oil is routed from the filter to the centrifuges.
Dirty oil enters through the shaft in the center of the centrifuge, the oil then passes through the high speed, rotating disc stack, where it is cleaned
Cleaned oil exits the centrifuge through 2 propulsors which cause the centrifuge to rotate at speeds of between 5,000 and 6,000 rpm. No external power source is therefore required to drive the centrifuge.
The cleaned oil then passes into the engine sump
Sludge is collected on the paper element lining the wall of the centrifuge bowl
82297220.ppt jvk 9/22/97 *
Replace “O” rings on filter unit and hydraulic motor
12
12
12
Simple, quick, few service parts required.
Total estimated service time, 5 hours every 20,000 hours. 8 hours if you include re-moval and re-installation on a vehicle
82297220.ppt jvk 9/22/97 *
Service (con’t.)
Backflush Flow Centrifuge
500 - 2000 hours
Service frequency is dependent on machine load factor and oil quality
Remove bowl liner with sludge
Visually inspect bowl and spindle
Reinstall bowl liner
Only dispose sludge and paper liner
Inspect sludge material content to get a history of the condition of the engine
82297220.ppt jvk 9/22/97 *
Eliminator Customer Profile
5000
6000
7000
8000
5000
6000
7000
8000
Hrs/Yr
16
Bypass Filter X 2$24.00Full Flow Filter X 5$85.00Labor - 0.5 Hour$20.00Oil Filter Disposal X 7$3.50$132.50Productivity Loss - Machine$125.00$257.50Annual Frequency - 30Annual Cost of Change Filter $7725.00
82297220.ppt jvk 9/22/97 *
$733.5
$7725 - $733.5 = $6991.5 X 8
Actual Centrifuge service frequency is dependent on engine load factor and oil quality
18
Cardinal River Coal, Canada - Liebherr
Redlands, UK - haultruck
19
Concentration was initially in North America, for purposes of field testing. Now that we are in production sales are being made outside North America too.
5.unknown
Quebec, Canada - LeTourneau L1800 loader
19
Concentration was initially in North America, for purposes of field testing. Now that we are in production sales are being made outside North America too.
6.unknown
Louisianna - Offshore Supply Vessel
Cross Sound Ferry - ferryboat
19
Will be standard on QSK 60 ESF
Will be optional on QSK 45
Aftermarket kits available NOW
LF6051 = K50 LB LF6052 = K50 RB
TBA = K38 LB TBA = K38 RB
LF 6059 = QSK 60
LF 6060 = QSK 45
Aftermarket kits available NOW
3866086 = K50/38 filter assembly
TBA - QSK 60 filter assembly
TBA - QSK 60 retrofit kit
TBA - QSK 45 filter assembly
TBA - QSK 45 retrofit kit
19
ELIMINATOR Service Bulletin 3666253
ELIMINATOR Customer Value Analysis Software
19
A video is being worked on for release in the next 6 - 12 months
82297220.ppt jvk 9/22/97 *
Eliminator Filter Summary
120 hours of additional machine productivity
1.5 - 2.0 year payback for most machines
Significant reduction in filter and maintenance cost
Incremental increase in engine life by eliminating lube system contamination from filter changes
Optimum value realized when combined with Centinel oil management system
TM
20
20
$85.00
$3.50
$132.50
More than 50 in operation on Mining and Marine applications
82297220.ppt jvk 9/22/97 *
Cummins ELIMINATOR Oil Filter
TM
2
Photo of early prototype on QSKV 60 show engine at MINExpo ‘96, Las Vegas, NV
82297220.ppt jvk 9/22/97 *
Eliminate disposable filter costs
Disassembly
Filter disposal
Increases equipment availability
Minimize progressive engine damage that may result from lube system contaminants entering the engine when removing spin-on filters
Eliminate concern about inferior, pirate spin-on filters being installed on your engine
3
Disposable filter costs
The Eliminator filter not only eliminates the direct costs of the purchasing and disposing of disposable filters, it eliminates the time, space, man power and logistics associated with ordering, stocking and keeping the field supplied with enough filters
This can be particularly costly when operating at remote sites around the world.
Increase equipment availability
(Field experience regarding increase in availability??)
Filter effectiveness
The Eliminator filter has proven to provide a higher level of oil cleanliness than the standard, full flow w/bypass flow filter system
Eliminate possibility of dirt ingress, as occurrs when changing disposable filters in the field. Full flow oil system remains sealed, only the backflush flow to the centrifuge gets opened, this oil always must pass through the filter before going back to the engine.
82297220.ppt jvk 9/22/97 *
5000
6000
7000
8000
5000
6000
7000
8000
Hrs/Yr
Productivity/Availability is one of the main drivers for this product.
82297220.ppt jvk 9/22/97 *
No external power requirements
Filtered oil drives the hydraulic motor
Backflushed oil drives the centrifuge
5
Easily retrofittable.
Self-contained with no need for external power sources to drive it.
Eliminates the need for 2 filter heads, one with up to 5 full flow elements on one side of the engine and 2 bypass flow elements on the other.
82297220.ppt jvk 9/22/97 *
Simplisitic System (cont.)
Total filter surface cleaned every 90 seconds
Solids won’t stick to filter mesh
Full flow filter service at engine overhaul
Bypass flow centrifuge service ranges from 500-2000 hour intervals
Service interval dependent on load factor, machine application and oil quality
6
By continuous backflushing, rather than periodic, soft contaminants don’t have a chance to wrap around filter mesh, therefore, filter stays cleaner, longer
Typical field service times for the centrifuge have been 1,500 -> 2,000+ hours
82297220.ppt jvk 9/22/97 *
Simplisitic System (cont.)
7
Greater lube oil cleanliness than with standard full flow and bypass flow disposable filters
1.unknown
Robust, triple layer stainless steel mesh filter elements
Fine filter mesh sandwiched bet. high strength support mesh
300 psig burst pressure
8
8
5
The engine is always protected, no bypass flow, therefore no concern about the engine not getting filtered oil
Very robust filter element design, 300 psig burst pressure
Proven filter design which has been in production for more than 25 years.
82297220.ppt jvk 9/22/97 *
Based on proven, Alfa Laval disc stack centrifuge tech.
Cleaned oil drives centrifuge
10
10
Very efficient level of particle removal, down to 2 m and below, based on particle density vs. oil
Cleans the oil not only for extended lube oil and engine component life but also to provide cleaner oil for the Centinnal oil burn system.
Backflushed oil is routed from the filter to the centrifuges.
Dirty oil enters through the shaft in the center of the centrifuge, the oil then passes through the high speed, rotating disc stack, where it is cleaned
Cleaned oil exits the centrifuge through 2 propulsors which cause the centrifuge to rotate at speeds of between 5,000 and 6,000 rpm. No external power source is therefore required to drive the centrifuge.
The cleaned oil then passes into the engine sump
Sludge is collected on the paper element lining the wall of the centrifuge bowl
82297220.ppt jvk 9/22/97 *
Replace “O” rings on filter unit and hydraulic motor
12
12
12
Simple, quick, few service parts required.
Total estimated service time, 5 hours every 20,000 hours. 8 hours if you include re-moval and re-installation on a vehicle
82297220.ppt jvk 9/22/97 *
Service (con’t.)
Backflush Flow Centrifuge
500 - 2000 hours
Service frequency is dependent on machine load factor and oil quality
Remove bowl liner with sludge
Visually inspect bowl and spindle
Reinstall bowl liner
Only dispose sludge and paper liner
Inspect sludge material content to get a history of the condition of the engine
82297220.ppt jvk 9/22/97 *
Eliminator Customer Profile
5000
6000
7000
8000
5000
6000
7000
8000
Hrs/Yr
16
Bypass Filter X 2$24.00Full Flow Filter X 5$85.00Labor - 0.5 Hour$20.00Oil Filter Disposal X 7$3.50$132.50Productivity Loss - Machine$125.00$257.50Annual Frequency - 30Annual Cost of Change Filter $7725.00
82297220.ppt jvk 9/22/97 *
$733.5
$7725 - $733.5 = $6991.5 X 8
Actual Centrifuge service frequency is dependent on engine load factor and oil quality
18
Cardinal River Coal, Canada - Liebherr
Redlands, UK - haultruck
19
Concentration was initially in North America, for purposes of field testing. Now that we are in production sales are being made outside North America too.
5.unknown
Quebec, Canada - LeTourneau L1800 loader
19
Concentration was initially in North America, for purposes of field testing. Now that we are in production sales are being made outside North America too.
6.unknown
Louisianna - Offshore Supply Vessel
Cross Sound Ferry - ferryboat
19
Will be standard on QSK 60 ESF
Will be optional on QSK 45
Aftermarket kits available NOW
LF6051 = K50 LB LF6052 = K50 RB
TBA = K38 LB TBA = K38 RB
LF 6059 = QSK 60
LF 6060 = QSK 45
Aftermarket kits available NOW
3866086 = K50/38 filter assembly
TBA - QSK 60 filter assembly
TBA - QSK 60 retrofit kit
TBA - QSK 45 filter assembly
TBA - QSK 45 retrofit kit
19
ELIMINATOR Service Bulletin 3666253
ELIMINATOR Customer Value Analysis Software
19
A video is being worked on for release in the next 6 - 12 months
82297220.ppt jvk 9/22/97 *
Eliminator Filter Summary
120 hours of additional machine productivity
1.5 - 2.0 year payback for most machines
Significant reduction in filter and maintenance cost
Incremental increase in engine life by eliminating lube system contamination from filter changes
Optimum value realized when combined with Centinel oil management system
TM
20
20
$85.00
$3.50
$132.50