elliptec standard and custom piezo drive units in high volume

20
Elliptec Standard and Custom piezo drive units in high volume

Upload: clara-hauff

Post on 16-Dec-2015

214 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Elliptec Standard and Custom piezo drive units in high volume

Elliptec

Standard and Custom piezo drive unitsin high volume

Page 2: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 2

Elliptec develops, produces and sells low cost piezo-motors and -actuators

Elliptec offers engineering and assembly services for their products

Headquarters and production facility is in Dortmund, Germany

Elliptec AG: Who we are

Page 3: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 3

1998:

· Idea of low-cost piezo motor at Siemens R&D

· Prototype development at Siemens TTB / USA

2001:

· Foundation of Elliptec AG as a spin-off from SIEMENS

Today:

· Elliptec proprietary technology enables a paradigm shift in motion control in regards to dynamics, precision and cost.

· More than 1 Mio units are manufactured and shipped from our own automated factory in Dortmund. The ISO 9001 certification underscores its high quality level.

Elliptec AG: History

Page 4: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 4

Elliptec Motor X15G – only 3 functional parts

Piezoelement

Motor spring

Keyshaped Motorframe (resonator / sonotrode)

Connectingwires (~5V)

Page 5: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 5Elliptec Resonant Actuator AG

Product and Technology Description

Piezo technology is based on a ceramic material which can transform electrical energy in mechanical energy and visa versa

The Elliptec Innovation is four fold:

The piezo ceramic is fit in a metal frame, which will start to vibrate when a electrical signal is applied

The creation of a bidirectional movement with one piezo once the metal frame is pressed against a driven element

A simple and low cost Motor design which uses only 4 parts

Automated Motor assembly process allows for fast scale of economics

Product benefits: high precision and dynamic range, low cost

Page 6: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 6Elliptec Resonant Actuator AG

USPSolution cost Precision and Dynamic is unbeatable

Precision

Solutioncost

Low

High

Low High DynamicLow High

Solutioncost

Low

High

Acceleration, Braking and Position ControlPositioning accuracy / Step resolution

Other Piezomotors

Galvano scanner

DC Motors

Stepper Motors

Elliptec Motor

Note: Compared for similar power rating

Page 7: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 7

The ideal positioning solution in every dimension

One dimensional positioning

Two dimensional positioning

Multi dimensional positioning

Page 8: Elliptec Standard and Custom piezo drive units in high volume

Standard-Drive Solutions

Components

Application Specific Components

Customer Specific Drive Solutions

Mini Motor

• Elliptec Resonant Actuator AG Confidential

Product road map

Page 9: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 9Elliptec Resonant Actuator AG

Customer Specific Drive SolutionsCustomer applications with integrated Elliptec

technology

Standard-Drive SolutionsStandardized drive unit using Elliptec technology

Major product families

Page 10: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 10

simple rotary drive unit

ZH020-01-001

R2K Module

resolution: < 0,01°

magnetic sensor

USB interface

R2K-001

R40 Module

optical sensor installed

R40S-HR01 (Resolution: 0,3°)

R40S-LR01 (Resolution: 9°)

Simple linear drive unit

ZH034-01-001R40-modul & gear rack

resolution: ~14 µm

optical sensor

R40S-HR01 &

ZZ060-01-001

L2K-Modul

resolution: <5 µm

magnetic sensor

USB interface

L2K-001

rotary drives

linear drives

Product portfolio standard driving units

Page 11: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 11Elliptec Resonant Actuator AG

Standard-Drive SolutionsStandardized drive unit using Elliptec technology

Major product families

Customer Specific Drive SolutionsCustomer applications with integrated Elliptec

technology

Page 12: Elliptec Standard and Custom piezo drive units in high volume

Product Engineering, Software Solutions

Elliptec Resonant Actuator AG 12

Page 13: Elliptec Standard and Custom piezo drive units in high volume

13

Value Added: Customized, innovative solutions

Mechanical and electronic circuit design, software development

Realization of new products

Development support

Prototype build and test engineering

Simulation and calculation

Actuator design

Outstanding Results: Motivated, qualified Employees and Processes

Interdisciplinary engineering teams with specialized mechatronics knowledge team up with your design team or provide complete solutions.

Supply Chain: Zero field returnsProducts are designed, build, test, packaged and shipped to your

specifications.Elliptec Resonant Actuator AG

Engineering and manufacturing services

Page 14: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 14

Example for custom specific drive solutionDräger: Handheld Test Unit

Customer (Dräger) requirement: Low cost gas probing unit for handheld analyzing device

Implementation: Simple linear setup using a ball bearing mounted slider to operate bellows

Customer benefits: Compact drive solution offering fast withdrawal of gas without high peak current.

Page 15: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 15

Example for custom specific drive solutionXY Positioning Unit

Customer requirement: High volume X and Y Scanner unit to address in less than 1 second 100 dots in a 1 cm2 with an accuracy of 0.1mm.

Implementation: A set of three sliders guarantee a backlash free positioning. All parts are molded plastic parts

Customer benefits: Compact and low cost drive solution offering fast and precise X and Y positioning

Page 16: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 16

Customer requirement: Low cost Actuated mirror unit for line interlacing in DLP based rear projection TVs

Implementation: Specific actuator design and mechanical optimization regarding resonant frequencies to avoid a closed loop system

Customer benefits: Open loop system design which a few components resulted in a low cost and mass market suitable consumer product

Example for application specific drive solution

Page 17: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 17

Herbert Knauer GmbH

UHPLC (ultra high performance liquid

chromatography) Platin-Blue

Further examples for custom specific drive solutions

Oxford Instruments

XRF (X-ray Fluorescence) Handscanner

Roche Diagnostic

Blutgassystem cobas b 123

Page 18: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG

Nano liter pumps and XY positioning units

Page 19: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG 19Elliptec Resonant Actuator AG

ProductionHighly automated and State of the Art

More than 1 Mio manufactured and shipped to date

State of the art assembly lines

Since 2004 ISO:9001 certified

Implemented quality system assures high yield and customer satisfaction

Page 20: Elliptec Standard and Custom piezo drive units in high volume

Elliptec Resonant Actuator AG

Elliptec proprietary technology enables a paradigm shift in motion control in regards to dynamics, precision and cost.

More than 1 Mio units are manufactured and shipped from our own automated factory in Dortmund. The zero field returns and the ISO 9001 certification underscores its high quality level.

Our experienced engineering team can be a part of your engineering team for a specific design phase or can provide complete drive solutions based on our technology.

Elliptec can help you realizing your innovative drive system

Summary