[elsevier] reliability of reinforced concrete structures under fatigue
TRANSCRIPT
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Reliability of reinforced concrete structures under fatigue
Y.S. Petryna*, D. Pfanner, F. Stangenberg, W.B. Kratzig
Department of Civil Engineering, Ruhr-University Bochum, Universitatsstr. 150, D-44780 Bochum, Germany
Abstract
This paper focuses on time-variant reliability assessment of deteriorating reinforced concrete structures under fatigue conditions. Astrategy combining two time scales, namely the micro-scale of instantaneous structural dynamics (or statics) and the macro-scale of structural
lifetime, is proposed. Non-linear response of reinforced concrete structures is simulated by means of the finite element method with adequate
material model. A phenomenological fatigue damage model of reinforced concrete is developed and calibrated against experimental results
available in the literature. Reliability estimates are obtained within the response surface method using the importance/adaptive sampling
techniques and the time-integrated approach. The proposed assessment strategy is illustrated by an example of a concrete arch under fatigue
loading. The obtained results show a general inapplicability of local and linear fatigue models to system level of structures.q 2002 Elsevier
Science Ltd. All rights reserved.
Keywords:Structural reliability; Reinforced concrete; Fatigue; Damage
1. Introduction
The necessity of time-variant reliability assessment of
deteriorating structures is becoming increasingly recog-
nized [l4]. However, technical service life limited by
structural failure is mainly addressed by defining either
critical load or material parameters [4,5]. Degradation
analysis of structural capacity is often wrongly con-
sidered as durability assessment of constructional
materials or single components overlooking the impact
of local damage on global failure conditions.
A similar situation may also be observed in fatigue of
reinforced concrete structures focused mainly on the
local material level [68]. Fatigue failure itself plays in
concrete engineering a secondary role, but it caninfluence usual failure mechanisms and accelerate
structural degradation. Such effects can be studied solely
on the system level taking interaction of damage
mechanisms and stress redistribution within entire
structure into account.
Response of reinforced concrete as composite construc-
tional material exhibits strongly non-linear character of
response and corresponding damage processes [9]. Struc-
tural reliability assessment under such conditions implies a
system approach, which combines damage mechanics, non-
linear structural analysis and probabilistic methods in a
rational way. In our opinion, such a general and unified
approach is still missing.This work proposes an assessment strategy for structural
reliability problems under fatigue conditions and illustrates
this assessment by a test numerical example. The results
show a fundamental inapplicability of local and linear
fatigue damage models to structural level.
2. Material model of reinforced concrete
Realistic material models of reinforced concrete suitable
to be used in structural analysis must correctly simulate at
least four different components: a ductile concrete responseto compression and a brittle response to tension, a ductile
behavior of steel reinforcement and highly non-linear bond
effects[9]. The material model applied in the present study
has recently been developed by Polling[10]and bases on
the uniform elasto-plastic continuum damage theory [11,
12]. It describes the time-independent static material
response to monotonic or cyclic loads.
For the model formulation, the hardening and softening
functions of inelastic concrete response are of importance
(Fig. 1). The model fits the ascending branches of the
uniaxial stressstrain relationships stated in the Model
Code 90 [13], whereas the applied softening laws in the
post-peak ranges depend on the dissipated energy in the
localized process zones. The descending branch of
0951-8320/02/$ - see front matter q 2002 Elsevier Science Ltd. All rights reserved.
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Reliability Engineering and System Safety 77 (2002) 253261www.elsevier.com/locate/ress
* Corresponding author. Fax: 49-234-32-14370.
E-mail address:[email protected] (Y.S. Petryna).
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the stress strain curve for uniaxial compression reads
sc1 21
2gcfc1c2fc
gc1 gc
21c12
1
with
gc p
2fc1c
2 gpcl 21
2fc 1c1 2 b b
fc
Ec
2 ; gpcl Gclleq :
Herein,1crepresents the peak strain and fcthe compressive
strength,gccontrols the area under the curve and therewith
the dissipated energy depending on the initial Youngs
modulusEc, the crushing energy Gcl, the equivalent length
leq of the finite element and on the ratio b of plastic and
damage components of inelastic strains.
For tensile stresses, the softening law reads
sct1 fctexp 1
gt
fct
Ec2 1
; gt
Gf
leqfct2
1
2
fct
Ec;
2
where fct denotes the tensile strength, gt controls the area
under the stressstrain curve and Gf indicates the fracture
energy.
According to the envelope concept confirmed byexperiments, the monotonic stressstrain curves provide a
bound for all hysteretic loops. Cyclic un- and reloading
paths of the material are modeled linearly with a gradient
corresponding to the damaged stiffness.
The uniaxial material model for reinforcing steelcorresponds generally to the classical elasto-plasticity.
The yield surface has been modified according to Ref. [14]
in order to correctly describe the Bauschingers effect. The
stressstrain relationship in the plastic hardening domain
reads
s1 fy Bs 1 2 1h 21 2 1h
gs
gs1f 2 1hgs 21
3
with
gs Bs1f 2 1h
fs 2fy 2Bs1f 2 1h
;
where fy denotes the yield stress, fs the tensile strength, 1hthe strain at the beginning of plastic hardening, Bs, the
plastic hardening modulus and 1f the constriction strain
[10].
3. Fatigue damage model of reinforced concrete
General strategy. For complex structures under high-
cycle fatigue loading (N . 103 load repetitions), an explicit
tracing of each single load cycle becomes unacceptable due
to enormous computational efforts. An alternative way
consists in the application of prognostic models predicting
the increments of fatigue damage, similar to the increments
of creep strains according toRef. [15]. Starting with a stress
state after a single cycle of fatigue loading, the model
computes the degradation of material properties for n1repetitions. Structural simulation with damaged parameters,
which are evidently different in each material point,
provides the estimate of residual carrying capacity. Foreach of the following increments ni, an updating iteration
must be carried out taking redistribution of stresses and
damage into account.
Fatigue failure criterion. The following S N curve
according to Ref. [6] has been applied to determine thenumber of load cycles to failure Nf:
Smax 1 2 0:06621 2 0:556RlogNf 2 0:0294 logT; 4
where Smax denotes the ratio of maximum stress to static
strength,Rthe stress amplitude and Tthe period of one load
cycle. Since the envelope stressstrain curve corresponding
to monotonic loading can be assumed to cover the strain
values of arbitrary load histories [7], fatigue failure isassociated with the moment, when a regular loading path
intersects the envelope (point B,Fig. 1). The stiffness andstrain values at the moment of fatigue failure read for
compression
Ec;fail 1fail1 2 b
Smaxfc
b
Ec
21
;
1fail 1c
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi21cgcfc
11
Smax
;
s 5
and tension
Ect;fail Smaxfct1t;fail
; 1t;fail fct
Ec2 gt ln Smax: 6
Fig. 1. Material law and cyclic loading for uniaxial compression and tension.
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Fatigue damage evolution. Fatigue damage accumu-
lation in concrete observed in experiments cannot be
described by classical linear theories since it is a non-linear
process. This accumulation is found to cohere with the
evolution of total strains 1tot (Fig. 5), which proceeds
parabolically in the initial and in the final stage of fatigue
life, whereas in the intermediate phase a constant strain rate
can be observed. A regression analysis of experimental data
of several authors leads to the following evolution functions:
1tot
n
1
350d80 2 4d20n 2 5d80 35d20 1RS
10max
1fail 2 10 for n# 0:2; 7
1tot
n
5
3d80 2 d20 1RS
10max 1fail 2 10
for 0:2 , n # 0:8; 8
1tot
n
50
3 d20 2 4d80n 2 55d80 2 15d20
1RS10max
50n 2 40
1fail 2 10 for n . 0:8; 9
where ndenotesn=Nfwithnapplied load cycles, 10indicatesthe initial strain at the beginning of the fatigue process (point
A,Fig. l),d20,d80represent the measured relative changes of
total strains after 20 and 80% of the fatigue life, respectively.The strain evolution according to Eqs. (7)(9) is depicted in
Fig. 5.
Due to the fact that total strains in the first stage of life are
governed by creep processes, which are not attributed to
mechanical damage, a modified cyclic creep compliance
function Jt; t0 according to Ref. [16] is introduced tocalculate the fatigue strains 1fat associated with fatigue
damage:
1fat 10 1tot 2 10nkfat
Jn; t0 2 EcJ1; t0 2 Ec
: 10
Herein,kfat
controls the fatigue strain rate in dependence of
the period Tof cyclic loads acting since time t0. Since the
calculated fatigue strains are imbedded into the constitutive
equations by the fatigue failure criteria (5) and (6), the scalar
parameter of fatigue damage for the uniaxial ease can be
directly derived:
Dc;fat 1fat 2 10
1fail 2 101 2
Ec;fail
Ec
: 11
Its evolution is depicted inFig. 2.
Damaged material parameters. The reduced elasticity
modulus defining the slope of the reloading path for the
current fatigue state reads:
Ec;fat Ec1 2Dc;fat: 12
The values of residual strengths fc,fat, fct,fat(Fig. 2) and the
new peak strain 1c,fat of a damaged material can easily be
determined by means of the original stress strain relations(1) and (2) presuming the knowledge of the intersection
point of the current loading path with the initial envelope (at
strain 1int). Due to difficulties in determining this point in
closed-form, iteration algorithms have been applied. Then,
one obtains for the modified localized crushing energy (in
compression):
Gcl;fat 1
2fc;fat 1c;fat1 2 b b
fc;fat
Ec;fat
!lim
1c;fat1
2 sc1d1: 13
The first term corresponds to the area under the ascendingbranch of the damaged stress strain curve, whereas the
integral represents the area under the descending branch.
For tension domain, the new localized fracture energy
reads:
Gf;fat leq gtfctexp 1
gt
fct
Ec2 1int
1
2
f2ct;fat
Ec;fat
" #: 14
These modified parameters define a new, damaged material
law for concrete (Fig. 3) used in the further structural
simulations.
Reinforcement. In contrast to concrete, the known
Palmgren-Miner hypothesis provides acceptable estimates
of damage accumulation in steel under elastic deformations,
Fig. 2. Evolution of damage, degradation of compressive and tensile strength.
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presuming the absence of inherent stresses or initial
damage. The following modified rule has been applied
below in order to allow for physical interpretation of
damage variable:
Ds;fat 21
a 1 2 1 2 e2a
1
1 h
Xmk1
nkDsk
NfDsk
" #
withXmk1
nkDsk
NfDsk# 1;
15
where Dsk; represents the stress amplitude, Nf the numberof load cycles to failure according to Ref. [13] and nk the
number of load cycles within the corresponding stress range.
The parameter Ds,fat allows for damage-oriented formu-
lation of the material law for steel depicted in Fig. 3.
4. Probabilistic model calibration
Probabilistic aspects of fatigue. Experiments show that
fatigue processes are generally subject of great variability
both in load cycles to failure and in deformation history. The
scatter ofNfhas been confirmed to fit the known Weibulldistribution [8]. Several procedures to estimate fatigue
reliability have been discussed in Ref. [17]. However, they
are mainly based on stochastic fracture mechanics and
hardly applicable to real concrete structures exhibiting
usually multiple cracks.
Definition of random variables. The predictions offatigue damage presented above depend on two parameters
of major influence: the fatigue life Nf and the relativechanges of total strains d20and d80. The evolution of these
values and their scattering over time has been determined
based on experimental data available in Refs. [8,18]. It
seems to be rational to introduce these values as principal
random variables into the model. Such an approach
overcomes difficulties in finding adequate time-dependent
distributions of conventional random variables such as
strength and stiffness, since fatigue life Nf and strain
evolution naturally include these values.
Parameterization of random variables. Because of its
physical assumptions, the Weibull distribution of fatigue lifeis proved to fit best the results of fatigue experiments in
general [19] and for concrete in particular [4]. However,
such parameters as the characteristic life Vs, the minimum
life n0,s and the shape parameter ss of the distribution
function
FNn ; P{Nf # n} 1 2 exp 2n 2 n0;s
Vs 2 n0;s
!as16
have seldom been specified with regard to concrete as in
Ref. [8].A plenty of experimental data have been processed
in this work in order to obtain reliable values of parameters
of the Weibull distribution. The differences of these data
due to unknown experimental conditions do not allow for an
overall statistical analysis. Consequently, data sets of
several authors have been separately studied by the methods
described inRef. [20]. The results validated by statistical fit
tests correspond to basic assumptions of the Weibulldistributions[21] and exhibit a strong dependence on the
maximum stress level Smax(Fig. 4).
Regarding the strain evolution, experimental data
available in the literature [18] have been evaluated as
before with respect to the distribution functions for the total
strains 1tot (Fig. 5) and found to follow a two parameter
lognorma1 distribution. The mean values can be calculatedaccording to Eqs. (7) (9), whereas the coefficient of
variation exhibits dependence on the upper stress level
Smax. The implementation of the distribution functions into
the fatigue model causes the corresponding scatter of the
material state predictions depicted for compression inFig. 5.
5. Structural simulation under fatigue
Fatigue load modeling. In contrast to linear approaches,
damage in general, and fatigue damage in particular,
immediately make the problem strongly non-linear and
path-dependent, so that the useful superposition rules for
load combinations[22]become inapplicable. The aspect of
representative load histories applicable to non-linear
systems remains still generally unsolved[23].
Although both static and dynamic structural responses
may be considered, this contribution concentrates on slow
(quasi-static) cyclic loading processes. The fatigue load isassumed to have a constant period and amplitude within a
Fig. 3. Change of stressstrain relationships for concrete (compression and tension) and steel reinforcement due to fatigue damage.
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given lifetime interval Ti. These two parameters can,
however, change between two successive time intervals.
Then, the duration of time intervals DTi; the amplitudePmax;iand the frequencyaiof cyclic loading constitute three
potential random variables of the fatigue load history
consisting ofn intervals:
Pfat [ni1
PfatDTi; Pmax;i;ai: 17
Non-linear finite element analysis. Structural damage
processes in a rigor treatment are always attached to non-
linear responses. Non-linear response of an arbitrarystructure discretized by finite elements under static loading
can be incrementally traced on the basis of the known
tangent stiffness equation[24]:
KTV; dDV DlPFIV; d; 18
whereV, DVdenote the vector of nodal displacements and
its increment, Dl the increment of the load factor, P the
vector of nodal forces, KTV; d the non-linear tangentstiffness matrix depending on the current damage extent d.
FIV; ddenotes the vector-functional of internal forces.For numerical simulation of quasi-static structural
response processes described by Eq. (18), a large variety
of NewtonRaphson, BFGS or path-following methods[25,26] offers approved techniques. The structural simulations
of the present study have been carried out within the
FEMAS software[27]already used in numerous structural
damage simulations[28].
Lifetime simulation. Life assessment of structures either
implicitly or explicitly deal with two principal time scales.
The micro-time scale tdescribes usually the processes of
structural dynamics measured in seconds to hours or simply
the time-independent structural response. Just in this time
scale, the limit states may be properly detected. On the other
hand, fatigue processes last over the macro-scale T
(lifetime) usually measured in years. Since both scales are
relevant, but not directly compatible, structural simulations
currently proceed in turns. The entire life history is
subdivided by discrete time instants Ti; i 1; ; n intointervals of generally non-equal duration DTi Ti 2 Ti21;
i 1; ; n 2 1:The fatigue damage Dc,fat is predicted for lifetime
intervals DTi according to the model presented in Section
4. After a correction of material properties due to damage at
the end of each time interval, structural simulations are
carried out anew:
KTV; dTiDV DlPFIV; dTi: 19
Such a simulation strategy provides complete informationnecessary for reliability examinations including stability,
Fig. 4. Estimation of Weibull parameters and S Ncurve with Weibull distribution.
Fig. 5. Scatter of strain evolution and of stressstrain relationship.
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deflections, strains, stresses, crack widths, etc. during the
entire service life of the structure under consideration.
6. Time-variant reliability assessment
Reliability assessment of structures exposed to fatigue
loading needs an approach combining methods of non-
linear structural analysis, damage mechanics and probabil-
istic reliability theory. A majority of publications on
reliability degradation due to damage still concerns simple
eases, when local damage in a single cross-section may be
directly associated with a global limit state. A typical
example is fatigue crack growth[17].However, the fatigue
limit state in reinforced concrete structures is difficult to find
as a single cause of global failure. Fatigue interacts withother failure mechanisms and can rather influence typical
limit states of carrying capacity or serviceability. Due to
enormous computational difficulties of such complex
problems, a general and unified approach is still missing.
The present work proposes an assessment strategy appli-
cable to such complex reliability problems, depicted in
Fig. 6and described below.
Since the number of random variables may be crucial for
efficiency of stochastic reliability assessment, they are
defined on the basis of preliminary sensitivity analysis and
describe generally statistical uncertainties of load, material
and structural origin. Additionally, statistical distributions
and their eventual changes during the lifetime shall bedefined for each of the selected random variable.
Among various approaches to reliability of reinforced
concrete structures, the response surface method (RSM)
[29] is of advantage, if closed-form models either are not
available or may be based on too rough structural
idealizations. The method combines the full-scale non-
linear structural analysis with statistical simulations by
means of a uniform interface in the form of limit state points
calculated deterministically. The latter are simply critical
combinations of governing parameters X1; ;Xm; whichsatisfy the limit state condition
gX RX2
SX 0; 20where R and S denote the conjugate resistance and load
variables. For example, the critical load Pmax at collapse
(Fig. 6) and concrete strength fc form a limit state pointX Pmax;fcof two components.
According to the RSM[29],an analytical approximation
of the implicit limit state function (20) is searched for,
currently in the form of the second order polynomial:
gX a0 Xki1
biXiXki1
Xkj1
cijXiXj: 21
Having the analytical function (21) at disposal, one can
further calculate the instantaneous failure probabilities,practically the failure rates hTi; by means of the most
efficient statistical simulation tools available. The adaptive/
importance sampling procedures within the COSSAN
software[30]are currently used.
The failure rates hTi obtained for instantaneous values
of the resistanceRTiand the load effect STican then be
numerically integrated over the macro-timeT[3]providing
finally the cumulative time-dependent failure probability:
pfT 1 2 2expT
0hTdT
1 2 2expXni0
hTiDTi
!" #: 22
7. Example: concrete arch
In order to illustrate the entire assessment procedure on a
possibly simple example, we consider solely the concrete
response to cyclic compression observed in the arch under
uniformly distributed normal pressure (Fig. 7). The arch is
made of concrete with compressive strength fc 35 MPa
and elasticity modulusEc 33; 200 MPa:It was discretizedfor structural analysis by 20 finite elements.
The non-linear load displacement diagram computed
for the mid-span point are shown inFig. 8. Structural failure
occurs each time due to the overloading of the upper
concrete layer at mid-span following by an immediate lossof global equilibrium and collapse.
For efficiency purposes, only two random variables are
considered in the present example: compression strength of
concrete fc and external pressure qls. Both variables are
assumed to be normally distributed with the parameters in
Table 1.
The concrete strength is assumed to be uniformlydistributed along the arch in the initial state, it changes
then according to the fatigue damage model in each point
individually. The reference pressure q lsis taken stationary,
i.e. its amplitude does not depend on time.
The high-cycle fatigue loading is modeled as cyclic
pressure of constant frequency and the magnitude varyingfrom zero to qfat 2:0 MPa:It amounts to about 0.53qmax,where qmax denotes the ultimate load capacity of the archwithout damage. The stresses in the arch vary at that from
zero to Smax 0:70fc: The load history is assumed to beregular high-cycle loading over the entire life-span. The
number of load cycles is taken according to a typical
European traffic situation measured at Auxerre [31] and
corresponding to 150 heavy trucks per day and approxi-
matelyN 32,000 cycles per year.
In order to estimate residual capacity and reliability, the
arch has been statically loaded at each of time instants Tiup
to collapse (Fig. 8). The corresponding reduction of qmaxdue to accumulation of fatigue damage is depicted also inFig. 9.
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Fig. 6. Concept of structural reliability assessment.
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Finally, the instantaneous probability of collapse (failure
rate)
hTi pHCFf Ti pqmaxfc; qfat; dTi # qlsTi 23
is calculated by means of the RSM and depicted inFig. 9.
The results show a strongly non-linear character of fatigue
damage evolution in concrete even under regular cyclic
loading. This fact makes the application of linear accumu-
lation rules [32] to concrete structures on system level
problematic.
8. Conclusions
Reliability assessment of structures under fatigue
conditions is a highly complicated problem, which implies
interaction of different scientific fields such as damage and
continuum mechanics, non-linear structural analysis andprobabilistic reliability theory. Due to the evident complexity
of such a general formulation, a majority of publications
still concerns simple eases of local damage in a single cross-
section and associate them with a global limit state, such as
in typical fatigue crack growth models.
Fatigue evolution in reinforced concrete structures
exhibit rather global character with multiple cracks and
large material volumes affected by damage, such that local
assessment becomes unacceptable. Only a global approach
taking stress redistribution within the structure and
interaction of various degradation mechanisms into accountcan provide correct predictions of structural response and
reliability. The present contribution proposes main elements
of such an approach.
A fatigue damage model of reinforced concrete capable
to simulate arbitrary damage states under cyclic loading has
been developed. The model is embedded into the elasto-
plastic material law for concrete with damage component.
The damage evolution function depending on fatigue strains
has been fitted to a plenty of fatigue test data available in the
literature.
This model has been further incorporated into a new
structural simulation strategy based on interval assessmentof damage accumulation processes in the lifetime scale. The
Fig. 7. Geometry and loading of concrete arch.
Fig. 8. Loaddisplacement diagrams of arch under fatigue.
Table 1
Variable Mean value Standard deviation Coefficient of variation
fc(MPa) 35.0 5.25 0.15
qls(MPa) 2.1 0.315 0.15
Fig. 9. Degradation of carrying capacity and increase of failure rate over lifetime.
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interaction of instantaneous and long-time damage mech-
anisms can then be traced over the entire lifetime
contributing to a prognosis of structural response.
The time-variant reliability assessment is proposed to
carry out by means of the RSM combined with time
integration of the calculated instantaneous failure rates.
Such an approach advantageously combines deterministic
damage-oriented structural analysis with probabilistic
assessment procedures.
The results obtained in a test problem show that linear
damage accumulation rules widely used on local level
deliver incorrect predictions of global structural behavior.
Acknowledgements
This work has been carried out within the Projects Cl,C2
of the Collaborative Research Center 398 (SFB 398) at the
Ruhr-University Bochum. Financial support of the German
Science Foundation (DFG) is gratefully acknowledged.
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