embed a continuous improvement mindset 2019 · duration, intensity, scope, roles identify services...
TRANSCRIPT
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Whirlpool Corporation - Confidential
EMBED A CONTINUOUS IMPROVEMENT MINDSET 2019
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Whirlpool Corporation - Confidential
2019 CI COACHES DEPLOYMENT 5 COLUMN AGENDA② AGENDA ITEM ③ PROCESS (HOW) ① DESIRED OUTCOME ④
ROLES⑤ TIME (Min)
Kickoff Slides -Kickoff and Why CI Coaches-Leader identifies the struggles that having a CI Coaches system will help solve
1. Further embedment and sustainability starts with Developing the People TO Improve the Work
2. Sustainability also means having an Operating Model that is USABLE, and REPEATABLE in any region
Mark 10 Min
Skills Matrix Slide and walk through Leader Explains the Skills Matrix:1. Why?2. How?3. What?
? 5 Min
How We Have Applied the Skills Matrix
Google Sheet and walk throughSlides and walk through to explain each coaches path
Facilitator explains the Skills Matrix and the Skill Identified to be developed this year.
1. Walk through Skills Matrix2. Walk through each CI Coaches Path (why/how/what)
Clint 20 Min
Coaches Draft into Path
Google Sheet and walk through*or*Flip chart and walk through
Each coach will choose their own path1. Balance the paths (right people in right paths, numbers are fine)
Team 45 Min
Operating Model
Google Sheet and group by path*or*Flip chart and walk through
Each path will choose the dates and time for:1. Training 2. Application time (ie office hours & team huddle)3. Calendar invites and Communication plan for each event sent out
Clint & Team 45 Min
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Whirlpool Corporation - Confidential
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WHY DO WE NEED COACHES?
Meeting // Date 3
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Whirlpool Corporation - Confidential
2019 OBJECTIVES: EMBED CONTINUOUS IMPROVEMENT
DEFINITION
Continually improving our business, processes and way of working by reducing waste and increasing quality.
BEHAVIORS
★ Open mindset
★ Sense of curiosity
★ Results orientation
TARGETS
Team leads drive CI priorities for their areas
$1M+ and 2,000+ hours in hard savings captured and documented
Increase utilization of standard work** Dependant on having AODOCS ownership fully operational
Each employee increase the documentation of their role by 20% by end of 2019
Create a structured / visible approach to certify CI coaches on the skillwheel
At least 2 CI coaches in every area (may include team lead) capable of teaching CI tools and driving results in the team (US, Mex, GBO) Establish process to onboard new HR Ops team members in CI Basics.
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Whirlpool Corporation - Confidential
CI COACH DESCRIPTION
EXPECTED COMMITMENTS OF COACHES1. Develop the people: Skills are improved and tracked2. Help teams develop standard work3. HR Service measurements are improved and tracked4. Communicate and Share experiences (leader, CI coaches, & IC’s)
WHAT IS A CI COACH:CI Coaches develop people
by sharing their CI knowledge and skills to further embed CI throughout the organization.
WHY DO WE NEED COACHES:● A great way to learn is to coach/teach someone else● Prepares more people for advanced problem solving (avoids
CI Lead bottleneck)● We know that when Leaders & Managers coach, CI maturity
increases exponentially● Creates a communication and change advocate network
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Whirlpool Corporation - Confidential
Advanced Problem Solving
Manage for Daily Improvement
1HR OPS
2
- Coaches Leading day to day huddle activities:
-Driving Experimentation-Daily learning of our HR Services-Standard Work being used-Standard Work being updated-High Service Health is a Team Goal
- Coaches Leading Office Hours working on RAID Items:
-Removing Large Organizational Obstacles
- Coaches Leading CI Training within Organization
1
2
CI Training
3
3
WHY CI COACHES
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Whirlpool Corporation - Confidential
Advanced Problem Solving
Manage for Daily Improvement
1
HR OPS
Advanced Problem Solving
Advanced Problem Solving
CoE
BuHR2
2
2
WHY CI COACHES: IDEAL STATE
CI Training Through Coaches Pair and Coaches Facilitating Training 3
Manage for Daily Improvement
1
Manage for Daily Improvement
1
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Whirlpool Corporation - Confidential
HR OPS_CI MIGRATION PATH (All Regions)
2018 (Year 1)LAY THE
FOUNDATION!
Everyone Speaks the same Verbiage
Everyone receives the same hands on experience
Exposure to Simple CI
2019 (Year 2)Learn Through
Teaching and Direct Application
Teaching, pairing up, and coaching others TO Improve the Work
Repetition, in Simple CI Application
2020 (Year 3)Sustainability & A Focus on
Targets to get Results
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Whirlpool Corporation - Confidential
SIMPLE CI EXPECTATIONS BY ROLE
Leadership● Go See It (Gemba walks, team huddles, 1:1’s, etc.)● Measure It (how do we measure our success?)● Ask the 5 Questions
People Leaders and Coaches:
● Coach Operations Simple CI Deployment (Path 1)● Coach Specialist Simple CI Deployment (Path 2)● Teach Simple CI (Path 3)● Measure It (how do we measure our success?)● Ability to ask & answer the 5 Questions
Individual Contributors :
● Apply Simple CI to your every day● Surface Problems Immediately● Answer the 5 Questions
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Whirlpool Corporation - Confidential
2019 PEOPLE DEVELOPMENT
Objective: Develop 2 Coaches per HR Ops Team
2019 Total Coaches to Develop: 222019 Total Skills to Develop Plan: 72019 Total Skills to Develop Plan: 1542019 Total Levels of Skill to Develop: 616
2019 Total Levels of Skill Developed: x of 6162019 Total Skills Developed to Level of Coach:
PlanDeploy People Development Strategy
DOGet Trained in End to End Simple CIApply it to our Services
CHECKMeet 1:1 with Leadership to remove Obstacles to applicationMeet 1:1 with CI Coach to remove Obstacles to application
ADJUSTDeployment Cadence: Frequency, Duration, Intensity, Scope, Roles
Identify Services and Measurements
NEEDNEED MET
Identify Skills and CI Coaches
Simple CI Intro session and Deployment Calendar Set
Weekly Learning, Application
Application and Skill development reflection
After Action Review and Reward & Recognition
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Whirlpool Corporation - Confidential
2019 STANDARD WORK DEVELOPMENT
Objective: Develop 2 Coaches per HR Ops Team2019 Total Services to Develop Standard Work Plan: 22
2019 Current State x% Completed on June 1st 20192019 To Date Current State X% Completed vs Target of 100%
PlanDeploy People Development Strategy
DOGet Trained in End to End Simple CIApply it to our Services
CHECKMeet 1:1 with Leadership and CI Coach_ removing Obstacles to Simple CI application and Standard Work Development
ADJUSTDeployment Cadence: Frequency, Duration, Intensity, Scope, Roles
Identify Services and Measurements
NEEDNEED MET
Identify Current State and Ideal State % of Std Work
Application of Simple CI
Standard Work Completed
Standard Work Reviewed
Standard Work Loaded into AODocs and Communicated
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Whirlpool Corporation - Confidential
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SKILLS MATRIX
Meeting // Date 12
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Whirlpool Corporation - Confidential
SINGLE POINT LESSON // CONTINUOUS IMPROVEMENT
1. What is a skills matrix?● A skills matrix is a table that clearly shows the skills
of each individual on a team at once, therefore showing the skills of the team as a whole.
● It is used to show how proficient each member of a team is in a set of skills and allows each individual to make a plan for how far they want or need to progress in certain skills.
2. Why use a skills matrix?● Displays people's proficiency in specified skills.● Allows a team to assess their skill sets as a whole
and identify any strengths or gaps.● Drives individuals to work on furthering specific
skills.
3. What factors are critical for skills matrix success?● Everyone, including the team’s supervisor, must be
present and participate.● Everyone must score themselves on every skill, even
if it is not highly important to their job. ● Everyone on the team is allowed to offer advice and
challenge a team member’s self scoring if they do not think it is accurate.
Skills Matrix4. How do you use a skills matrix?
● First identify the group’s list of skills. Some of these will apply to everyone, some to only a few or one.
● Go around to everyone, starting with the supervisor, and have everyone self-score their current level of ability and identify a goal for their skill level progression.
● At the end, the group makes plans and everyone sets a goal of where their skill level should be by a specified date. They also make plans of methods for how this will be achieved.
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Whirlpool Corporation - Confidential
The Fluency Wheel
Beginner
ApprenticeIndependent
Coach
Blank - No fluency at that level
Green - Current fluency level
Red - Goal fluency level based on:a) Business Need/Demand and/orb) Personal Desire
Skill Example: Golfing
In this example of golfing, the wheel is interpreted as:Green = I have studied golfing (L1), and have performed golfing with help from a coach (L2).Red = I have a personal desire to be independent, so my goal is L3.Blank = I have no desire to coach others in golf.
4
3 2
1
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Whirlpool Corporation - Confidential
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WALKING THROUGH THE COACHING PATHS
Meeting // Date 15
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Whirlpool Corporation - Confidential
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SIMPLE CI APPLICATION 6 BOX
Define Service and
How we Measure Success
NEED NEED MET
Create 6 Box Create SIPOC
Identify & Prioritize Obstacles
Define problem and
solve
Update Standard Work and RAID with learning
What Service Are we Going to Improve?
How do we define success for improvement?
We can’t work on it ALL, what is within our control to go and do, and what few obstacles can we overcome?
Working as a Team to Improve the Service Daily
OR
Working to remove a large obstacle using A3 Thinking
Standard Work is Created or Updated
My learning & improvements are captured on the RAID Log
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Whirlpool Corporation - Confidential
CI COACHING FOR ALL: BASE LEARNING REPETITIONLearn Simple CI with an end to end repetition on a Non Whirlpool Service
Apply Simple CI to the Service your Team wants to Improve in 2019
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Whirlpool Corporation - Confidential
MDI
Practitioner
DEVELOP THE PEOPLE TO IMPROVE THE WORK
Has created Problem
Statements and A3’s for our
High Benefit and High Effort
Struggles to overcome
A3
Practitioner
CI Teacher
Learn to Apply MDI Board into a
Daily huddle to improve the
service.
Has Facilitated each Module,
and has Coached Others as well
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Whirlpool Corporation - Confidential
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WHAT A TEACHERS PATH LOOKS LIKE IN ACTION
Meeting // Date 19
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Whirlpool Corporation - Confidential
SIMPLE CI PEOPLE DEVELOPMENT
CI Teacher
I Love getting repetitions of Learning and Facilitating Digestible content!
CI Coach Observing
● Participant count- 8-12● 60 min Time commitment● Develop the People TO Improve the Work
CI Coaches learning how to Apply Simple CI
SIMPLE CI SKILLS TO INCREASE THROUGH TEACHING AND APPLICATION● 6 Box value stream map● SIPOC● Problem Identification and Prioritization● Problem Statement and A3 ● MDI Board● After Action Review
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Whirlpool Corporation - Confidential
6 BOX SKILL DEVELOPMENT LEVEL 1 to LEVEL 2 (REPETITION WITH A COACH, COACH SKIll LEVEL 3 to LEVEL 4 DEVELOPMENT)
② AGENDA ITEM ③ PROCESS (HOW) ① DESIRED OUTCOME ④ ROLES ⑤ TIME (sec.)
REFLECT -Nominal Group-Round Table-Assign: TImer & Scribe for learning session
Learn from group:1. What do I need more clarity around, when
considering the 6 box tool and application
Team takes 30 seconds to write down
Round table 30 seconds per person= <5 min
LEARN -Why do we use this? How is it used? What result does it give me? -Assign a TImer from the Group
1. WHY?2. HOW?3. Need to Need Met4. Content, Sequence, Timing, and Method5. Measurements6. WHAT?
CoachTimer
15 Minutes(5 minutes each: WHY, HOW, WHAT)
APPLY Repetition of six box and sipoc application_scribe_timer_Facilitator Agenda (see Speaker Notes in Slide)
Completed Repetition of the tool-Scribe takes notes of how the facilitator delivered the application -Timer ensure meeting Agenda Time met-Facilitator has completed one repetition of Coaching toward Skill level 3-4 development
CoachScribeTimer
35 minutes
REFLECT Nominal Group Learn from Group1. Did this time meet my need of the clarity I am
seeking, as described earlier?
Team takes 30 seconds to write down
Round table 30 seconds per person= <5 min
5 COLUMN 60 MINUTE AGENDA FOR 6 BOX SKILL DEVELOPMENT
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Whirlpool Corporation - Confidential
HR OPERATIONS CI SKILL MATRIX
SKILL MATRIX REVIEW