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Page 1: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 – Fall 2001 Measurements and Instrumentation

http://web.engr.sc.edu/emch361/

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Handout Packet 2 8/28/2001

1. GENERAL INFORMATION ......................................................................................................................... 4 1.1 SCHEDULE .................................................................................................................................................. 4 1.2 INSTRUCTOR............................................................................................................................................... 5 1.3 GRADING.................................................................................................................................................... 5 1.4 COURSE CONTENT ...................................................................................................................................... 5

2. ABET SYLLABUS........................................................................................................................................... 6 2.1 CATALOG COURSE DESCRIPTION............................................................................................................... 6 2.2 PREREQUISITE(S)........................................................................................................................................ 6 2.3 TEXTBOOK(S) AND/OR OTHER REQUIRED MATERIAL ............................................................................... 6 2.4 COURSE OBJECTIVES.................................................................................................................................. 6 2.5 TOPICS COVERED ....................................................................................................................................... 6 2.6 ASSESSMENT METHODS.............................................................................................................................. 7 2.7 CLASS/LABORATORY SCHEDULE ............................................................................................................... 7 2.8 CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT .............................................. 7 2.9 RELATIONSHIP OF COURSE TO PROGRAM OBJECTIVES............................................................................... 7

3. HOMEWORK AND EXAMS......................................................................................................................... 9 3.1 HOMEWORK ............................................................................................................................................... 9 3.2 EXAMS........................................................................................................................................................ 9

3.2.1 Mid Term Exam.................................................................................................................................. 9 3.2.2 Course evaluation and Final Exam.................................................................................................... 9

4. LABS ............................................................................................................................................................... 10 4.1 TA ASSIGNMENTS.................................................................................................................................... 10 4.2 LAB GUIDELINES AND PROCEDURE .......................................................................................................... 10 4.3 REPORT GUIDELINES ................................................................................................................................ 11 4.4 CONTENTS ................................................................................................................................................ 11 4.5 EQUATIONS .............................................................................................................................................. 12 4.6 TABLES AND FIGURES .............................................................................................................................. 12 4.7 UNITS ....................................................................................................................................................... 12 4.8 LATE REPORTS AND HOMEWORK ............................................................................................................. 13 4.9 GRADING.................................................................................................................................................. 13 4.10 CHEATING POLICY ................................................................................................................................... 13 4.11 CLASS MATERIAL ..................................................................................................................................... 13

5. TECH TALK GUIDELINES........................................................................................................................ 14 5.1 REQUIREMENTS........................................................................................................................................ 14 5.2 THINGS TO REMEMBER:............................................................................................................................ 14 5.3 AVAILABLE TECH TALK TOPICS ............................................................................................................... 15 5.4 GRADING.................................................................................................................................................. 15

6. STATISTICS/PROBABILITY OVERVIEW ............................................................................................. 18 6.1 INTRODUCTION......................................................................................................................................... 18 6.2 STATISTICS ............................................................................................................................................... 18 6.3 PROBABILITY............................................................................................................................................ 18

6.3.1 Example 1: ....................................................................................................................................... 19 6.3.2 Example 2: ....................................................................................................................................... 20

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6.3.3 Example 3: ....................................................................................................................................... 21 6.4 CONFIDENCE INTERVALS ......................................................................................................................... 21

6.4.1 Confidence intervals for large samples............................................................................................ 21 6.4.2 Example 4......................................................................................................................................... 22 6.4.3 Confidence intervals for small samples ........................................................................................... 22

6.5 EXCEL STATISTICAL FUNCTIONS.............................................................................................................. 23

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1. GENERAL INFORMATION

1.1 Schedule Date Lecture topic(s) Text Laboratory/Homework Perform Submit

Aug. 24 Orientation, basic concepts 1 Lab 1 – Take Home M 27 Statistics and probability 3 29 Uncertainty, basic concepts 3 31 Propagation of uncertainty Sept. M 3 Labor Day Break – No classes 5 Curve fitting 3 7 Basic circuits Lab 1 – Take Home M 10 Electrical measurements 11 Lab 2 - Electricity (A018) 12 Strain measurements and strain gages 14 Writing technical reports Hmwk1: 3.1, 2, 4, 5, 6, 9, 10, 17, 38, 40 M 17 Wheatstone bridge 3 19 Signal conditioning - filters 13 21 Calibration 6 M 24 Other electrical sensors 6 Lab 3A - Strain Gages I (A018) 26 Writing technical reports (Q&A) 12 28 Time dependent measurements 7 Oct. M 1 Temperature measurement, thermocouples 7 Lab 3B - Strain Gages II (A018) Lab 2 - Electricity report 3 Digital signals 5 5 Analog to digital conversion, digital signals 6 M 8 Study time - no lecture 5 Hmwk2: 12.1, 8, 10, 11, 12, 30 10 Mid-term review 12 Mid-term Exam Tech Talk topic M 15 Fall Break – No classes 17 Study time - no lecture 7 19 Linear measurements 16 M 22 Study time - no lecture Lab 4 – Thermocouples (A018) Lab 3 - Strain Gages report 24 Study time - no lecture 26 Force and torque measurements M 29 Presentations 8 31 Design of experiments I Nov. 2 Design of experiments II 15 M 5 Review Hmwk3: 5.3, 4, 5, 6, 11, 12 7 Study time - no lecture 9 Study time - no lecture M 12 Help session/Recitation Tech Talk (A018) Lab 4 - Thermocouples report 14 Study time - no lecture 16 Study time - no lecture M 19 Help session/Recitation 21 Thanksgiving – No classes 23 Thanksgiving – No classes M 26 Help session/Recitation 28 Study time - no lecture 30 Study time - no lecture Hmwk4: 16.1, 3, 13, 15, 16, 18Dec. M 3 Help session/Recitation 5 Study time - no lecture 7 Study time - no lecture M 10 Exam Review 12 13 Course evaluation, Final Exam - 14:00 to 17:00

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1.2 Instructor

Victor Giurgiutiu ( jurjutzu ), PhD, Associate Professor

Office A222, 300 Main Street

Office Hours MTWThF 8:30 to 9:30, or by appointment

Telephone (803) 777-8018

FAX (803) 777-0106

Email [email protected]

1.3 Grading

Lab Reports 40%

Homework 20%

Tech Talk 10%

Mid-Term Exam 15%

Final Exam 15%

A 94 – 100

B+ 87 - 93

B 81 - 86

C+ 77 - 80

C 71 - 76

D 61 - 70

F ≤ 60

1.4 Course content

Instrumentation 30%

Measurement skills 30%

Written presentation skills 25%

Oral presentation skills 15%

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2. ABET SYLLABUS

2.1 Catalog Course Description

EMCH 361-Measurements and Instrumentation. (3) (Prereq: ELCT 221; STAT 509; PHYS 212; Prereq or Coreq: ENGR 260) Principles of measurement, probability of statistics, analysis of data, and experimental planning. Measurement of parameters in mechanical engineering systems.

2.2 Prerequisite(s)

ENGR 260 - Solid Mechanics

2.3 Textbook(s) and/or Other Required Material

Mechanical Measurements, 5th edition, Beckwith, Marrangoni and Lienhard

A Guide to Writing as an Engineer, Beer and McMurrey

2.4 Course Objectives

Assessment Methods shown in Braces

1. Students will demonstrate the ability to organize and write a laboratory report 2.

2. Students will demonstrate the ability to organize and give an oral presentation 1.

3. Students will demonstrate the ability to explain the operating principles of common instrumentation and interpret the output 2, 3.

4. Students will demonstrate the ability to apply statistical skills in creating an experiment and interpret the results 2, 3.

2.5 Topics Covered

1. Statistics and probability

2. Organizing and writing the laboratory report

3. Presentation of data and uncertainty analysis

4. Linear measurements

5. Electrical measurements

6. Force, stress, strain and torque measurements

7. Measurement of dynamic systems

8. Linear regression and curve fitting

9. Organizing and making the technical oral presentation

10. Thermal and fluid measurements

11. Designing experiments for measuring specified parameters

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2.6 Assessment methods

1. Oral presentations

2. Written lab reports

3. Written tests

2.7 Class/Laboratory schedule

Lecture: Two 50 minute sessions per week

Recitation: Four 1.0 hour sessions over the semester

Laboratory: One 3.0 hour session per week according to schedule

2.8 Contribution of course to meeting the professional component

Engineering Topics 65 %

Math and Science 2 %

General Education 33 %

2.9 Relationship of course to program objectives

The importance of each course objective to meeting the program outcomes is indicated with the following scale:

3 = major importance

2 = moderate importance

1 = minimal importance

Blank if not related

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Course Objectives Program Outcomes

(see list for complete description)

CO1 CO2

CO3 CO4

1.1. analyze, design and realize

1.2. computation techniques 1

1.3. design and interpret experiments 2 1 1

1.4. apply linear algebra, calculus

1.5. apply statistical methods 3

1.6. understand chemistry and physics 3

2.1. engineering economic analyses

2.2. plan and execute projects

2.3. oral and written communications 3 3

2.4. professional responsibility

2.5. multi-disciplinary teams

2.6. life-long learning

3.1. engineering in modern society 1 1 1 1

3.2. literature, arts, humanities.

3.3. foreign language

Person Who Prepared This Description and Date of Preparation:

Dr. Victor Giurgiutiu, Associate Professor, 2/24/99

amended by J.Lyons, 5/28/99

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3. HOMEWORK AND EXAMS

3.1 Homework

During the semester, 4 homework will be assigned. In order to pass the class you must turn in all the homework.

In case you are not turning in the homework before the due day, you are late and points will be taken from your grade.

In order to get the maximum credit, you need to SHOW ALL YOUR WORK.

For more information please see the Late reports and homework policy.

3.2 Exams

3.2.1 Mid Term Exam

1. Location: B202 (computer lab).

2. Time and duration: as scheduled

3. The exam contains questions and bonus. The questions add up to 100%. The bonus can add up to 20%. To get max grade you need to achieve 100%.

4. The exam is held in the computer lab such that you can make maximum use of the software.

5. The exam is close-book, close-notes but you are allow to bring one sheet of paper with what do you want written on it.

6. SHOW ALL YOUR WORK.

3.2.2 Course evaluation and Final Exam

1. Location: B202 (computer lab).

2. Time and duration: 14:00, 3 hours.

(We will allow 30 min at the beginning for logging in and preparation. During this time, you will also have the opportunity to fill in the course evaluations. Please be prepare, one of you, to volunteer to take them to the ME office at the end of the exam).

3. The exam contains questions and bonus. The questions add up to 100%. The bonus can add up to 20%. To get max grade you need to achieve 100%.

4. The exam is held in the computer lab such that you can make maximum use of the software.

5. The exam will be given to you at the beginning of the period in both paper and electronic formats. The exam in electronic format (Word document) will be on a floppy disc. As soon as you receive the paper exam and the disc, you should write your name on both.

6. You will be able to write by hand on the paper copy whatever you consider necessary to be done manually.

7. You will also be able to use the Word document to paste-in pictures from the Excel and Mathcad files, where required.

8. The paper exam and the electronic Word document, together, will make your submission. (If you chose to do everything electronically in the Word document, it's OK, just say so on the paper copy such that the grader knows).

9. You do not need to submit the Excel and Mathcad files. THE GRADER WILL NOT LOOK AT THE EXCEL AND MATHCAD FILES, BUT ONLY ON THE WORD DOCUMENT.

10. SHOW ALL YOUR WORK.

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4. LABS

Labs to be done this semester:

• Lab 1: Statistics/Probability (take home lab);

• Lab 3: Electrical Measurements;

• Lab 4: Strain Gauges;

• Lab 5: Temperature Measurements

4.1 TA Assignments

Day TA email Office Phone Office Hours

Mon 10:00-11:00 AM Tues Yil Kim [email protected] A136 777-0753

Fri 10:00-11:00 AM

Tues 4:00-5:00 PM Wed Adrian Cuc [email protected] A236 777-0619

Thurs 4:00-5:00 PM

Please utilize with maximum benefit the TA’s office hours. All other requests to see a TA, outside the allocated time, are up to the TA’s availability. TA’s will try to accommodate the students but you must be aware that you are requesting a meeting outside the office hours and TA’s may not be available at the time you requested being busy with other work.

4.2 Lab guidelines and procedure

• In the lab be aware of equipment safety and people working around you.

• All lab reports are due at the beginning of the lab session. If you are late for lab, your report is late.

• Everyone must attend the lab sessions. Failure to attend will result in a lab grade of zero. Emergencies will be handled on a case-by-case basis.

• Equipment will be ready when you enter the lab. If you need additional equipment, please let the lab instructor know this.

• Special rules will be posted and included in the lab procedure handouts.

• If equipment breaks down or does not function properly, please inform the lab instructor.

• Report ANY injuries to the TA immediately.

• MSDS's (Material Data Safety Sheets) are in a yellow binder with red stripes, and can be obtained from the TAs

• Any unsafe or deliberately harmful act can result in loss of grade and dismissal from the lab.

• No entry is allowed into the lab more than 5 minutes after the beginning of the period.

• If attendance at a different session is required, approval from both TAs is required before the lab session.

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4.3 Report guidelines

Fill-in templates are provided, and can be downloaded from course website http://web.engr.sc.edu/emch361/. The following general guidelines apply:

• Use Report Template that can be downloaded from website.

• 8½ x 11 unlined paper must be used, except for graph paper as needed.

• Lines must be double-spaced, with ½ inch indent for paragraphs.

• All pages, except the title page, must be numbered in the bottom center.

• All margins are 1 inch.

• Text in the body of the report must be 12 point Times New Roman.

• Sections headings use 12 point bold all caps. Sub-headings use 12 point bold, upper and lower case.

• References must be given when appropriate, and must be complete.

• Grammar and spelling must be correct. Use MS Word Spell checker and Grammar checker with Technical style selected in Tools/Options.

• Numbers less than 1 must have a leading zero (put zero before decimal point!).

• Leave only one space between sentences.

• Always put comma between items in all enumeration, even before ‘and’.

• Report folders are required. Best are folders with a clear front or window that leaves the title and author's name visible. Head TA has report covers that you can borrow.

4.4 Contents

The following items must be present in ALL lab reports in this order:

Title page

Table of contents (on a separate page)

List of figure captions and list of table captions (on a separate page)

1. INTRODUCTION.

2. THEORY.

3. APPARATUS.

4. PROCEDURE

5. RESULTS.

6. DISCUSSION.

7. CONCLUSION.

8. ACKNOWLEDGMENTS.

9. REFERENCES – INCLUDE ONLY WHEN NEEDED.

10. APPENDICES – INCLUDE ONLY WHEN NEEDED.

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• If multiple groups of data exist, such as raw data and graphs of the results, put them in separate appendices. Multiple appendices may be lettered (Appendix A, Appendix B...), but all must appear in the table of contents.

• Information within each appendix must follow all the general rules for formatting. They must be organized into tables, graphs, or figures. Graphs, tables, and figures must be numbered and captioned in the same manner as the body of the report.

• A sample of a good lab report, from previous years is posted on the web. You will need Adobe Acrobat Reader to access it.

4.5 Equations

Equations should follow the conventional rules of equation formatting. Using notation tricks, such as "^" for exponents is not acceptable.

All equations must be numbered, with the number on the far right with parentheses. The text must refer to equations by number, not location (e.g., "results are found using Equation (3)", not "results are found using the following equation").

All variables in the equations must be explained in the text. If a variable is used the same way in several equations, it only needs explanation for the first usage.

4.6 Tables and figures

All tables and figures must have a number and a caption (e.g., Table 1 - list of equipment). The captions for figures are placed under the figures. The captions for tables are placed above the tables. The same figure or table number and caption must also appear in the list of figures and tables. All tables and figures must be referred to in the body of the report before they appear.

Graphs must follow the conventional rules of technical drafting. Both axes must be labeled, including units. When multiple sets of data are on a graph, they must be identified on the graph legend. Do not use the text of the report for identifying lines. Whenever there are multiple sets of similar data on the same graph use different symbols. This is the only easy way to allow comparison. If data is split across multiple graphs, they all need to have the same axis ranges.

Tables are appropriate for listing four or more data items to list. Do not make a table with two entries, or try to list 10 items in paragraph form. All tables must have column headers, and most will need row headers. Headers must include units when appropriate; do not put units inside the table. Significant digits must also be watched here. Do not give more digits than the accuracy of the data justifies. Display the same number of digits for all the items in a column.

4.7 Units

Keep units consistent; don't switch between SI and US units. The SI units are preferred. You may give SI units as primary and US units in parenthesis.

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4.8 Late reports and homework

Reports and homework are due as specified in the schedule. Lab reports must be turned in when you enter the lab, before the lab starts. If the report or the homework is not handed in on time, it is late. Points are taken as follows:

• Up to 24 hours from the due date, 10 points

• 24 to 48 hours from the due date, 20 points

• 48 to 72 hours from the due date, 30 points

• More than 72 hours from the due date, 40 points

Late lab reports will not be accepted after graded reports have been returned. In most cases, lab reports are returned 1 week after they are turned in, but late labs will not necessarily be completed as quickly.

4.9 Grading

A copy of the grading guidelines sheet is attached to each lab instructions.

4.10 Cheating Policy

No cheating will be tolerated in this course. Although the students are encouraged to work together on labs, each report that is turned in must be your own work, your own writing. If cheating is suspected, the TAs and the instructor will discuss the problem immediately. Each incident will be dealt with in accordance to the University of South Carolina’s cheating policies found in the student handbook.

4.11 Class material

All class material (tools, books, etc) that will be handled to you during the semester must be returned in good shape by the end of semester. You will not be assigned a final grade if you did not return the material.

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5. TECH TALK GUIDELINES

For the Tech Talk, you choose a subject from the list in section 5.3. You may use the presentation template available on the website. If you want to propose a new subject, contact your TA.

The Power Point file containing your presentation should be named as:

• Last Name_First Name_TT.ppt

You must drop the file in the drop folder using the following link: \\me-giurgiutiu2\361DROP

5.1 Requirements.

• The subject of the first talk must be from the list given in class.

• Subjects must be given by the deadlines given in class.

• A page listing the talk outline and at least 3 references must be provided at the beginning of the second talk.

• Talks should target 8 minutes.

• Talks completed in less than 6 minutes are penalized.

• Talks WILL end at 10 minutes.

• A question and answer session will follow each talk.

• The Q&A session does not count toward the time limit.

• Visual aids must be used, with overhead transparencies suggested.

• Talks will include the following 3 parts :

1. Introduction, including the speaker's name and topic

2. Body of the talk

3. Conclusion

5.2 Things to remember:

• Organize!

• Show enthusiasm - if the speaker is not interested, the audience won't be.

• Use the introduction to capture the interest of the audience.

• Use clear SIMPLE visual aids. Don't allow them to be a distraction.

• Give the audience adequate time to view visual aids, and no more.

• Proof visual aids twice, then have someone else check them.

• Don't apologize - if something is too poor to show, don't.

• Talk to the audience – make eye contact.

• Keep units consistent; don't switch between SI and US units. The SI units are preferred. You may give SI units as primary and US units in parenthesis.

• Use cue cards - don't read the presentation.

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• Adjust the scope of your topic to meet the time requirements.

• Target the intended audience - Mechanical Engineering juniors.

5.3 Available tech talk topics

1. Explain how to measure Thermal Conductivity

2. Explain how to measure Viscosity

3. Explain how to measure pH

4. Explain how seismic instruments work

5. Explain what is stress and how is it measured

6. Explain how to detect and measure nuclear radiation

7. Explain how octane ratings are obtained

8. Explain how a dynamometer is used to obtain a power curve

9. Explain how air pollution is measured

10. Give and explain Newton's three laws - with examples

11. Explain Heisenberg's Uncertainty Principle - relate it to EMCH 361

12. Explain insulation and how it is measured

13. Explain fatigue strength and how it is measured

14. Explain data acquisition on a PC using analog to digital converters

15. Explain Kirchoff’s voltage and current Laws.

16. How accurate are automobile speedometers?

17. Other technical topics of interest to you may be choose, but must be cleared with your TA

5.4 Grading

Note: This is the scoring method used for ASME Regional Student Conference Presentations.

Content

• To what extent was the subject of interest to a technically oriented audience?

• Was credit given to others when their work was cited or otherwise used?

• Was the work reported independent and original?

• Was the subject presented at an appropriate technical level for the audience?

Organization

• Was there any novel approach to the subject?

• Was the background information presented sufficient to properly introduce the subject?

• Were facts developed in a logical and continuous sequence?

• Did the speaker reach a definite conclusion and was it adequately based on the facts or data presented?

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Delivery and Effectiveness

• Were words pronounced clearly and distinctly?

• Did the speaker use proper English?

• Was the speaker's vocabulary sufficient?

• Was personal appearance appropriate?

• Did the speaker demonstrate any distracting mannerisms?

• Was the manner of delivery satisfactory (memorized or read from a script)?

• Were visual aids used effectively?

• Did the speaker adhere to the prescribed time limits?

Discussion

• Did the presentation evoke spontaneous questions from the audience?

• Did questions indicate the need for clarification of the facts or seek additional information?

• How readily and with what self-assurance did the speaker answer questions?

• Did the answers indicate knowledge of the subject beyond the original presentation?

• Did the speaker clearly demonstrate the ability to think?

A copy of the grading guidelines sheet follows on the next page.

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Measurements and Instrumentation

Scoring Sheet for EMCH 361 Tech Talks Name __________________________________________________ Lab Section Subject _________________________________________________ Content Subject Matter: General or Technical (10%) ________ Personal Contribution: Library Research,

Independent Creative Project (10%) ________ Knowledge of Subject: Limited or Complete (10%) ________ Organization Introduction: Background (eliciting audience

interest), Objectives, Outline of Presentation (10%) ________ Continuity: Essential Facts Developed in Logical

Sequence (10%) ________ Conclusion: Definite and Based on Facts (10%) ________ Delivery and Effectiveness Vocal Delivery: Conversation vs. Memorized,

Proper Volume, Clarity, Pronunciation, Timing (10%) _________

Body Language: Eye Contact with Audience, Distracting Mannerisms (10%) _________

Visual Aids: Legibility, Effectiveness (10%) _________ Discussion (10%) _________ Total Score _________

Considerations in Judging 1. Content - To what extent was the subject of interest to a

technically oriented audience? Was credit given to others when their work was cited or otherwise used? Was the work reported independent and original? Was the subject presented at an appropriate technical level for the audience?

2. Organization - Was there any novel approach to the subject?

Was the background information presented sufficient to properly introduce the subject to the audience? Were facts developed in a logical and continuous sequence? Did the speaker reach a definite conclusion and was it adequately based on the facts or data presented?

3. Delivery and Effectiveness - Were words pronounced clearly and

distinctly? Did the speaker use proper English? Was the speaker's vocabulary sufficient? Was personal appearance appropriate? Did the speaker demonstrate any distracting mannerisms? Was the manner of delivery satisfactory (conversation memorized or read from the manuscript)? Were visual aids used effectively? Did the speaker adhere to the prescribed time limits?

4. Discussion - Did the presentation evoke spontaneous questions

from the audience? Did questions indicate the need for clarification of the facts presented or were they merely of the type seeking additional information? How readily and with what self-assurance did the speaker answer questions? Did the answers indicate knowledge of the subject beyond that disclosed in the original presentation? Did the speaker clearly demonstrate an ability to think?

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6. STATISTICS/PROBABILITY OVERVIEW

TEXTBOOK REFERENCE:

Chapter 3, sections 1-5, 10-11, 14

6.1 Introduction

During experiments, some variation is inevitable. Operator variability, procedural variability, and equipment settings, may contribute to variation in the measurements. In the case of paper clip bending test, non-uniformity of the material, variability in the way you hold the specimen and perform the test, and other factors may contribute to the variability.

6.2 Statistics

For a sample of finite length, i.e. a data set (in our case, N=20), one calculates:

Median, which is the number in the middle of an ordered data set, i.e., half the members have values that are greater than the median, and half have values that are less. To calculate the median, one has to put its elements in increasing order. For an odd number of elements, the median is the element situated in the middle of the ordered set. For an even number of elements, the median is the average of the two elements in the middle.

Max, which is the largest value in the data set.

Min, which is the smallest value in the data set.

Sample mean (a. k. a., average): 1

1 N

ii

x xN =

= ∑ ; 1

1

1 classes

classes

N

j jj

N

jj

x NN

x

N

=

=

=∑

∑ (1)

Sample standard deviation ( )2

1

1

N

ii

x

x xS

N=

−=

∑ ;

2

1

1

( )

( ) 1

classes

classes

N

j jj

x N

jj

x x N

S

N

=

=

=

∑ (2)

6.3 Probability

By definition, the probability that a certain member of the population, X, lies in the range (x1, x2] is given by

( )2

1

1 2 ( )x

x

P x X x = f x dx< ≤ ∫ (3)

Hence, the probability that a certain member of the population lies below a given value, x, is given by

( ) ( )( )x

F x P X x = f dξ ξ−∞

= ≤ ∫ (4)

The function F(x) is called the cumulative distribution. Note that, by definition of probability, ( ) 1F ∞ = .

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 19 8/28/2001

For a normal (Gaussian) distribution, the expression of f(x) and F(x) are given by:

( )2

221( )2

x

f x eµ

σ

σ π

−−

= , ( )2

221( )2

x

F x e dξ µ

σ ξσ π

−−

−∞

= ∫ (5)

However, calculating this integral every time is not necessary. MS Excel has functions that can calculate directly f(x) and F(x). One of these functions is the function NORMDIST(x, mean, standard_dev, cumulative). The last parameter of this function must be set to the value 0 for generating f(x), and the value 1 for generating F(x).

The textbook gives in Table 3.2 on page 62, numerical values for the function z-distribution which equals f(x) - 0.5. Table 3.2 is based on the standard normal distribution (Figure 1), which is obtained from Equation (3) by making the substitution

, and xz x zµ µ σσ−

= = + ⋅ (6)

Figure 1 Standard normal distribution curve (Beckwith et al., 1995, pp. 61).

This give the expression

2

21( )2

z

f z eσ π

−= (7)

which is the same with Equation (3) with µ = 0 and σ = 1. The standard normal distribution has zero mean (µ = 0) and unity standard deviation (σ = 1).

For a given value z, the value of the z-distribution is the given by the area shown in gray in Figure 1. Its numerical values are listed in Table 3.2 (Beckwith et al., 1995, pp. 60). Because the curve is symmetric, the same table can be used to find values for negative z’s.

6.3.1 Example 1: Given: Assume that the population has a normal distribution with mean µ = -4 and standard deviation σ = 5.2, as shown in Figure 2.

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 20 8/28/2001

Find the probability of a member lying between x1 = -15 and x2 = 6.

Solution: See table below. Use formula (7) to get z1 = -2.12 and z2 = 1.92. Look up the z-distribution in Table 3.2 and find corresponding values 0.4830 and 0.4726. These are the areas corresponding to z1 and z2, as measured from the z=0 axis. Since the areas are on opposite sides of the z=0 axis, they add. The total area is 0.9556. This means that the probability of a member of this population lying between x1 = -15 and x2 = 6 is 0.9556. In other words, 95.56% of the members are lying in the interval (-15, 6].

x1 x2 Total

x -15 6

z -2.12 1.92

z-distr 0.4830 0.4726 0.9556

6.3.2 Example 2: Given: Assume that the population has a normal distribution with mean µ = -4 and standard deviation σ = 5.2, as shown in Figure 2.

Find the probability of a member lying between x1 = 15 and x2 = 6.

Solution: See table below. Use formula (7) to get z1 = 1.92 and z2 = 3.65. Look up the z-distribution in Table 3.2 and find corresponding values 0.4726 and 0.4999. These are the areas corresponding to z1 and z2, as measured from the z=0 axis. Since the areas are both on the positive z side, they subtract. The resulting total area is 0.0273. This means that the probability of a member of this population lying between x1 = 6 and x2 = 15 is 0.0273. In other words, only 2.73% of the members are lying in the interval (6, 15].

x1 x2 Total

x 6 15

z 1.92 3.65

z-distr 0.4726 0.4999 0.0273

0.0000

0.0200

0.0400

0.0600

0.0800

-40 -30 -20 -10 0 10 20 30 40

Figure 2 Normal distribution with mean µ = -4 and standard deviation σ = 5.2 used in the examples.

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 21 8/28/2001

6.3.3 Example 3: Given: Assume that the population has a normal distribution with mean µ = -4 and standard deviation σ = 5.2.

Find the interval in which 90% of the population lies.

Solution: See table below. Convert from % to decimal, and get that the required probability is 0.9000. We are looking for an area on the standard normal distribution that equal 0.9000. Assume that the interval is symmetric about the mean, and split the total value 0.9000 into two 0.4500 values. We need to find the value of z that gives 0.4500 in Table 3.2. By inspection of Table 3.2, we identify that this value lies between 0.4595 corresponding to 1.64z = and 0.4505, corresponding to 1.65z = . Hence, conclude that the required value of z is 1.645z = . This means that the interval is (-1.645; 1.645). Use Equation (7) to obtain the values x- and x+ corresponding to the negative and positive values of z. i.e., x- = -12.544 and x+ = 4.554. We conclude that 90% of the population lies in the interval (-12.554, 4.554). This fact can also be expressed as: 4.000 8.544x = − ± for 90% of the population.

On the other hand, most mathematical software packages have the functions f(x) and F(x) built in as functions. For example, MS Excel has the function NORMDIST, which returns either f(x), or F(x), depending on the value of a selection (logical) parameter. (Explore and enjoy the MS Excel Help !!! You will find this much more fun and easier to use).

6.4 Confidence Intervals

In most cases, we know the mean, x , and standard deviation, xS , for certain samples, but we do not have the means to measure the entire population. However, we choose to approximate the population mean, µ, and population standard deviation, σ, with the values determined for the sample. This means that we make the approximations:

x

xS

µσ

(8)

How good are these approximations? How much confidence shall we have in these numbers being close to the true values. The answer to these questions is given by the confidence intervals.

6.4.1 Confidence intervals for large samples If the sample is large (N>30), the confidence intervals are calculated as follows:

Confidence interval for the mean:

/ 2 / 2x x

c cS Sx z x zN N

− < < +µ (9)

where c is the confidence with which we want to determine the interval. The quantity /xS N is called standard error.

Confidence interval for the standard deviation:

( ) ( )2 2

22 2

/ 2 1 / 2

1 1x xN S N S

− −< <

α α

σχ χ

(10)

+ -

Area 0.4500 0.4500

z 1.645 -1.645

x 4.554 -12.554

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 22 8/28/2001

where α = 1-c. The functions 2/ 2αχ and 2

1 / 2−αχ , called chi squared, are given in Table 3.5, pp. 69 in the textbook, as functions of α/2 and of sample degrees of freedom, ν = n-1.

6.4.2 Example 4 Given: Assume that a sample of N = 20 measurements has produced a sample mean x = -3.95 and a sample standard deviation Sx = 5.02.

Find: Determine with confidence of 95% the actual mean and standard deviation of the population.

Solution:

(a) Confidence interval for the mean value: The value of c is c = 0.95. Hence c/2 = 0.475. Table 3.2 give the corresponding z value as zc/2 = 1.96. Hence, using Equation (10),

5.02 5.023.95 1.96 3.95 1.9620 20

µ− − < < − + (11)

After performing the arithmetic, one gets:

6.15 1.75µ− < < − (12)

This means that we can say, with 95% confidence, that the population mean lies in the interval (-6.15, -1.75). Another way of saying this is that, with 95% confidence, the population mean is µ95% = -3.95 ± 2.2.

(b) Confidence interval for the standard deviation: Calculate α = 1 - 0.95 = 0.05. Then, look up in Table 3.5 under ν = 20-1 = 19, for the values of 2

0.025X = 32.852 and 20.975X = 8.907. Then, using Equation (11),

( ) ( )2 2

220 1 5.02 20 1 5.0232.852 8.907

σ− −

< < (13)

After performing the arithmetic, one gets:

214.575 53.756σ< < (14)

After taking the square root,

3.818 7.332σ< < (15)

This means that we can say, with 95% confidence, that the population standard deviation lies in the interval (3.818, 7.332). Another way of saying this is that, with 95% confidence, the population mean is σ95% = 5.575+/- 1.757.

6.4.3 Confidence intervals for small samples If the sample is small (N<30), the confidence intervals are calculated as follows:

Confidence interval for the mean:

/ 2, / 2,x xS Sx t x tN N

− < < +α ν α νµ (16)

where tα/2,ν is the Student distribution. This distribution is given in the textbook.

On the other hand, most mathematical software packages have built functions for this analysis. Explore and enjoy the MS Excel Help !!! You will find this much more fun and easier to use.

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 23 8/28/2001

6.5 Excel statistical functions

AVEDEV Returns the average of the absolute deviations of data points from their mean

AVERAGE Returns the average of its arguments

BETADIST Returns the cumulative beta probability density function

BETAINV Returns the inverse of the cumulative beta probability density function

BINOMDIST Returns the individual term binomial distribution probability

CHIDIST Returns the one-tailed probability of the chi-squared distribution

CHIINV Returns the inverse of the one-tailed probability of the chi-squared distribution

CHITEST Returns the test for independence

CONFIDENCE Returns the confidence interval for a population mean

CORREL Returns the correlation coefficient between two data sets

COUNT Counts how many numbers are in the list of arguments

COUNTA Counts how many values are in the list of arguments

COVAR Returns covariance, the average of the products of paired deviations

CRITBINOM Returns the smallest value for which the cumulative binomial distribution is less thanor equal to a criterion value

DEVSQ Returns the sum of squares of deviations

EXPONDIST Returns the exponential distribution

FDIST Returns the F probability distribution

FINV Returns the inverse of the F probability distribution

FISHER Returns the Fisher transformation

FISHERINV Returns the inverse of the Fisher transformation

FORECAST Returns a value along a linear trend

FREQUENCY Returns a frequency distribution as a vertical array

FTEST Returns the result of an F-test

GAMMADIST Returns the gamma distribution

GAMMAINV Returns the inverse of the gamma cumulative distribution

GAMMALN Returns the natural logarithm of the gamma function, G(x)

GEOMEAN Returns the geometric mean

GROWTH Returns values along an exponential trend

HARMEAN Returns the harmonic mean

HYPGEOMDIST Returns the hypergeometric distribution

INTERCEPT Returns the intercept of the linear regression line

KURT Returns the kurtosis of a data set

LARGE Returns the k-th largest value in a data set

LINEST Returns the parameters of a linear trend

LOGEST Returns the parameters of an exponential trend

LOGINV Returns the inverse of the lognormal distribution

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EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation

Handout Packet 24 8/28/2001

LOGNORMDIST Returns the cumulative lognormal distribution

MAX Returns the maximum value in a list of arguments

MEDIAN Returns the median of the given numbers

MIN Returns the minimum value in a list of arguments

MODE Returns the most common value in a data set

NEGBINOMDIST Returns the negative binomial distribution

NORMDIST Returns the normal distribution and the cumulative normal distribution, as selected

NORMINV Returns the inverse of the normal cumulative distribution

NORMSDIST Returns the standard normal cumulative distribution

NORMSINV Returns the inverse of the standard normal cumulative distribution

PEARSON Returns the Pearson product moment correlation coefficient

PERCENTILE Returns the k-th percentile of values in a range

PERCENTRANK Returns the percentage rank of a value in a data set

PERMUT Returns the number of permutations for a given number of objects

POISSON Returns the Poisson distribution

PROB Returns the probability that values in a range are between two limits

QUARTILE Returns the quartile of a data set

RANK Returns the rank of a number in a list of numbers

RSQ Returns the square of the Pearson product moment correlation coefficient

SKEW Returns the skewness of a distribution

SLOPE Returns the slope of the linear regression line

SMALL Returns the k-th smallest value in a data set

STANDARDIZE Returns a normalized value

STDEV Estimates standard deviation based on a sample

STDEVP Calculates standard deviation based on the entire population

STEYX Returns the standard error of the predicted y-value for each x in the regression

TDIST Returns the Student's t-distribution

TINV Returns the inverse of the Student's t-distribution

TREND Returns values along a linear trend

TRIMMEAN Returns the mean of the interior of a data set

TTEST Returns the probability associated with a Student's t-Test

VAR Estimates variance based on a sample

VARP Calculates variance based on the entire population

WEIBULL Returns the Weibull distribution

ZTEST Returns the two-tailed P-value of a z-test

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EMCH 361 – Fall 2001 LABS

http://web.engr.sc.edu/emch361/

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EMCH 361 MWF 12:20 – 1:30 Measurements and Instrumentation

Handout Packet 8/28/2001 2

LAB 1 -- STATISTICS/PROBABILITY (TAKE HOME) ................................................................... 1 1. EQUIPMENT: ................................................................................................................................................... 1 2. INTRODUCTION: ............................................................................................................................................ 1 3. PROCEDURE:................................................................................................................................................... 1 4. REPORT REQUIREMENTS: ........................................................................................................................... 4

4.1 THEORY.................................................................................................................................................. 4 4.2 RESULTS AND ANALYSIS........................................................................................................................ 4

5. DISCUSSION.................................................................................................................................................... 5 5.1 CONVERGENCE OF THEORY AND EXPERIMENTS.................................................................................... 5 5.2 SOURCES OF ERRORS ............................................................................................................................. 5

6. CONCLUSIONS................................................................................................................................................ 5 6.1 CONCLUSIONS ABOUT THE EXPERIMENT ............................................................................................... 5 6.2 CONCLUSIONS ABOUT THE SAMPLED SPECIMENS ................................................................................. 5 6.3 SUGGESTIONS FOR IMPROVEMENT......................................................................................................... 5

6.3.1 Suggestions for improvement of the experiment ................................................................................ 5 6.3.2 Suggestions for improvement in the data reduction........................................................................... 5 6.3.3 Suggestions for improvement in data interpretation.......................................................................... 6

LAB 2 -- ELECTRICAL MEASUREMENTS....................................................................................... 1 1. OBJECTIVES:................................................................................................................................................... 1 2. EQUIPMENT: ................................................................................................................................................... 1 3. INTRODUCTION: ............................................................................................................................................ 2 4. PROCEDURE:................................................................................................................................................... 3 5. REPORT AND ANALYSIS REQUIREMENTS: ............................................................................................. 6

5.1 THEORY.................................................................................................................................................. 6 5.2 RESULTS AND ANALYSIS........................................................................................................................ 6

6. SUPPLEMENTARY MATERIAL:................................................................................................................... 6 LAB 3 -- STRAIN GAUGES.................................................................................................................... 1 1. OBJECTIVES:................................................................................................................................................... 1 2. EQUIPMENT: ................................................................................................................................................... 1 3. INTRODUCTION: ............................................................................................................................................ 2 4. PROCEDURE:................................................................................................................................................... 2

4.1 PRACTICE GAGE INSTALLATION............................................................................................................. 2 4.2 SODA CAN EXPERIMENT: ........................................................................................................................ 2 4.3 CANTILEVER BEAM EXPERIMENT:.......................................................................................................... 3

5. REPORT REQUIREMENTS: ........................................................................................................................... 3 5.1 THEORY.................................................................................................................................................. 3 5.2 MISCELLANEOUS.................................................................................................................................... 3 5.3 RESULTS AND ANALYSIS........................................................................................................................ 3

LAB 4 -- TEMPERATURE MEASUREMENTS .................................................................................. 1 1. OBJECTIVES:................................................................................................................................................... 1 2. EQUIPMENT: ................................................................................................................................................... 1 3. INTRODUCTION: ............................................................................................................................................ 1 4. PROCEDURE:................................................................................................................................................... 2 5. REPORT REQUIREMENTS: ........................................................................................................................... 2

5.1 THEORY.................................................................................................................................................. 2 5.2 RESULTS AND ANALYSIS........................................................................................................................ 3

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 1

Lab 1 -- Statistics/Probability (Take Home)

OBJECTIVES This experiment explores statistics/probability principles using as an example the paper clip bending test (sample size 35).

You will start the experiment in class and will continue it after class. The data to be recorded is the number of bends necessary to break the clip. This will constitute the statistical data. Based on the statistical data, you will calculate some statistical/probability results.

Textbook reference: Chapter 3, sections 1-5, 10-11, 14

1. EQUIPMENT: Paper clips; Lock Pliers.

2. INTRODUCTION: Please see the Statistics/Probability overview section.

3. PROCEDURE: Practice Tests

Take a paper clip and bend it backwards and forward until it breaks. During the bending, count the number of bend reversals. Write down your result. Try another one. Write down your result. If you feel confident that you got it under control, proceed to the next step.

Actual Tests

1. Select 30 paper clips that will constitute your sample. The paper clips are your test specimens. Bend them until they break. After each specimen breaks, record in Table 1 the number of bends taken to break and any comments you may have. Then proceed with the next specimen.

Note: Do your entries in pencil. Use an eraser for corrections. Preserve a neat appearance.

Table 1 Experimental data

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 2

Sam

ple

#

Stat

istic

al d

ata

(n

umbe

r of b

ends

) Comments

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 3

2. Data Reduction. Use the data recorded in Table 1 to create a table of ranked data (Table 2). Count and enter the cumulative number of occurrences at each repeated level. (For example, if 4 samples broke after the same number of bends, say, 14 bends, count them in increasing sample order as 1, 2, 3, 4.)

Table 2 Ranked data

Stat

istic

al d

ata

(num

ber o

f ben

ds)

Sam

ple

#

Cum

ulat

ive

num

ber

of o

ccur

renc

es

Comments

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 4

3. Data Interpretation. Use the results from Table 2 to enter data in Table 3 and calculate the statistical frequency and the cumulative frequency. Because you have integer values, the statistical classes have integer labels. For example, the class containing all the samples that broke after, say, 12 bends, will be labeled ‘12’. (If you were using non-integer values, you would have to label the bin 11.5<i<=12.5)

Table 3 Statistical frequency

Stat

istic

al c

lass

(N

umbe

r of b

ends

)

Stat

istic

al fr

eque

ncy

(num

ber o

f occ

urre

nces

)

Cum

ulat

ive

frequ

ency

Rel

ativ

e fre

quen

cy

Cum

ulat

ive

rela

tive

frequ

ency

Comments

4. REPORT REQUIREMENTS:

4.1 THEORY

1. Explain the terms: accuracy, error, uncertainty, precision and resolution. 2. Define the sample and population standard deviations and explain when they are appropriate. 3. What is a normal distribution curve and how does it relate to the histogram of the data from this

experiment?

4.2 RESULTS AND ANALYSIS

1. Record in Table 1 the number of bends taken to break and any comments you may have. 2. Calculate the mean, median, max, min, and standard deviation for your data set 3. Count and enter the cumulative number of occurrences at each repeated level. Calculate the

statistical frequency and the cumulative frequency.

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 5

4. Draw a histogram of statistical frequency vs. number of bends to break and a histogram of relative statistical frequency vs. number of bends to break Superpose the curve representing the normal distribution with same mean and standard deviation

5. Calculate the confidence interval using the mean and the standard deviation values found in your experiment as representative of population mean and standard deviation

• Assume that the sample mean, x , determined in your experiment, is going to be used to represent the population mean, µ. Give the 95% confidence interval.

• Assume that the sample standard deviation, Sx, determined in your experiment, is going to be used to represent the population mean, σ. Give the 95% confidence interval.

5. DISCUSSION Discuss the main findings from your experiment.

5.1 CONVERGENCE OF THEORY AND EXPERIMENTS

Comment on how well does the experimental data fit the theoretical model, i.e., the normal distribution. Highlight the salient feature of your results (good features and bad features).

5.2 SOURCES OF ERRORS

List the probable sources of uncertainty in this lab. Explain how each factor may affect the results and list them in terms of significance.

6. CONCLUSIONS

6.1 CONCLUSIONS ABOUT THE EXPERIMENT

Tell if the experiment was or was not conducted with professionalism and if the data collected during the experiment should or should not be credible.

6.2 CONCLUSIONS ABOUT THE SAMPLED SPECIMENS

Conclude if the sampled specimens behave or do not behave in accordance with expectations.

6.3 SUGGESTIONS FOR IMPROVEMENT

All these suggestions listed below are highly valuable to the future experimentalists. Be generous in your suggestions.

6.3.1 Suggestions for improvement of the experiment

Give suggestions about how to improve the experimental procedure and the collection of samples. Explain how would the experiment be conducted better, given a second chance.

6.3.2 Suggestions for improvement in the data reduction

Give suggestions for improvement of the data reduction process. Suggest software or algorithms that might be useful to future researchers, if you know of can think of any.

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 6

6.3.3 Suggestions for improvement in data interpretation

Suggest better and more effective ways of data interpretation, if you know, or can think of any.

Tips and Suggestions Calculation of Statistical Quantities

You can perform the calculation of statistical quantities in many way:

1. Using directly the formulas

2. Using the tabulated values given in the textbook

3. Using statistical functions on your pocket calculators

4. Using the built in statistical functions available in most mathematical software packages. For example, MS Excel has most of what you need for the analysis required in this homework. Explore and enjoy the MS Excel Help !!! You will find this much more fun and easier to use.

Importing charts into MS Word

In performing the calculations and drawing the charts, you are encouraged to use MS Excel software or equivalent. However, your report should be in MS Word, or equivalent. When cutting and pasting from MS Excel into Word, use Edit\Paste Special\Picture. Do not use direct cut and paste, since this will import the Excel application file, increase the size of your Word file, and may produce problems. After pasting your picture, right-select the ‘Format Object’ dialog box and position the picture ‘In line with the text’. (This can be found under ‘Layout’ in Word 2000; for Word 97, uncheck the float over text check box in the ‘Position’ tab).

Last updated: August 21, 2001

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EMCH 361 Measurements and Instrumentation Lab 1

Handout Packet 8/28/2001 7

Lab 1 Scoring Sheet

1 Topic Possible Score Total

2 Content 90 90

3 Table 1 (Experimental data and comments) 10

4 Table 2 (Ranked data) 10

5 Table 3 (Statistical frequency) 20

6 The five statistical variables (2 pts each) 10

7 Figure 1 (Histogram) 10

8 Figure 2 (Relative frequency and normal distribution) 15

9 Comments 15

10 Format 210 10

11 Graphs look OK (just like in the sample report) 5

13

14 Spelling and Grammar 5

15 Total 300 100

16 Late

17 Bonus

18 Final Score

Grader’s Last and First names:

Date:

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EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 1

Lab 2 -- Electrical Measurements

1. OBJECTIVES: This experiment covers electrical measurements, including use of the volt-ohmmeter and oscilloscope. Concepts including Ohm's Law, Kirchoff's Current and Voltage Laws, the rules for combining resistors, and operational amplifiers are reviewed. A/C circuit waveforms are also measured.

2. EQUIPMENT:

Oscilloscope

Signal Generator Volt-Ohmmeter

(VOM)

Bread Board

ResistorsOp-amp Potentiometer

Oscilloscope Volt-Ohmmeter (VOM) Signal Generator Bread Board DC Power Source Potentiometer Assorted Resistors Operation Amplifier

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EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 2

3. INTRODUCTION: Three quantities are studied in this experiment; voltage, current and impedance. Voltage or electro-motive

force (emf) is the potential for work. It is a relative value. Voltage is the difference in potential between two points. Current is electrical flow through a single point.

Two devices are used in this lab to make measurements: the oscilloscope and volt-ohm meter (VOM) or multimeter. Chapter 9 discusses both of these in detail. In performing this lab, however, it is important to remember that the VOM should be treated as a number of different devices. The ohmmeter, ammeter, DC voltmeter and AC voltmeter all use different circuits, which means each will have its own error and uncertainty. Impedance is the resistance to flow. Impedance can be supplied by resistors, capacitors or inductors. For this lab, only resistors are used. The quantities covered so far are related by Ohm’s law (1). E = I R (1) Where: E is the potential in volts (V), I is the current in amperes (A), R is the resistance in ohms (Ω) Note:

When combining resistors, the resulting values can be found using two equations. For resistors combined in parallel, the equivalent resistance is the inverse of the sum of the inverses as shown in (2). For resistors connected in series, or cascaded, the equivalence is the sum as shown in (3).

1

1n

eq ii = 1

= RR−

− ∑ (2)

R = R i

n

1 = ieq ∑ (3)

AC signals are measured in this lab using an oscilloscope. The properties that identify the signal are shape, frequency, and amplitude. Using the oscilloscope to view the signal amplitude vs. time, the all these can be measured. With the scanning frequency properly set, the shape of the waveform can be displayed. The Y-axis of the screen corresponds to the amplitude in volts, allowing it to be measured. Measuring the distance between identical points in two consecutive cycles gives the period, T, of the waveform in seconds per cycle. This gives the frequency by changing to cycles per second. When giving the amplitude of a signal, it is important be specific. In the case of a sinusoidal wave (4), the amplitude most easily measured via oscilloscope is peak-to-peak or 2 V0. ( )( ) ( )( )φπφω +⋅⋅⋅⋅=+⋅ tfVtV = tV 2sinsin)( 00 (4)

Where: V is the time-varying voltage, Vo is the voltage amplitude, Ω is the angular frequency in radians per second, f is the frequency in cycles per second, φ is the phase angle, and t is the independent time variable. Amplitude can also be indicated by Root Mean Square (RMS). Calculated using (5), this is an indication of the usable energy available from an AC signal.

∫⋅T

RMS dttVT

= V0

2 )(1 (5)

20V

VRMS = (6)

where T is the period. In the case of a sin wave as in (4), this reduces to (6), which is the value normally given by multimeters.

Page 36: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 3

Operational Amplifiers (OP-AMP) The basic purpose of an electronic device is to increase the size of a signal. Besides voltage, the input signal

parameter to be increased may also be current or power. A linear amplifier not only increases the signal’s level but also produces an output signal that is a faithful reproduction of the input.

The op-amp is a device that lends itself to the construction of very good linear amplifiers, as well as many nonlinear circuits.

The schematic used in this lab is presented in the following figure:

R2

R1

Vi Vo

Figure 1 Schematics of the noninverting operational amplifier. The circuit is called a noninverting amplifier because its output is always the same polarity as its input signal. In addition, notice that the input signal is connected directly to the op-amp’s noninverting input. The closed-loop voltage gain for the noninverting amplifier is

0

i

VGV

= (7)

2

11 RG

R= + (8)

The output voltage is then

20

11 i

RV VR

= +

(9)

and the output voltage will always be greater than the input voltage. Also, since the input signal is applied to the op-amp’s non-inverting input, the output voltage is always in phase with the input for AC signals.

4. PROCEDURE: 1. The lab instructor will set the function generator to produce 10 different signals, one at a time. Use one of the

oscilloscopes to find the shape, period and amplitude of the signal. Use the scaling knobs to fill as much of the screen as possible with one full wavelength. Remember that the ½ least count uncertainty depends on the current scale settings. Record your results in Table 1.

2. Use the signal generator, oscilloscope, and digital multimeter to generate and measure the parameters in Table 2. AC current will be simulated using a sinusoidal signal. An offset voltage in some cases will be also applied. First, you will have to use the oscilloscope functions to display and measure peak-to-peak voltage Vpp, rms voltage Vrms for the AC current and for the DC current the average voltage Vavg. For the same signal, you will have to measure the rms voltage Vrms using the multimeter and record the values in Table 1. For the offset case, you will have to decoupling the AC current from the DC current when you measure the AC parameters. Second, knowing the input voltage as peak-to-peak value calculate the RMS value.

3. Design and test an electrical circuit.

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EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 4

LM 1458 Op-Amp

Potentiometer

Ground (black)

To source

black red

Red (+5V)

R1

R2 red

Potentiometeroutput voltage

Green (+15V)

To source

To source

W hite (-15V)

Figure 2 Schematic of a noninverting op-amp circuit. Wire color code:

• White (-15 V) • Green (+15 V) • Red (+5 V) • Black (ground)

The op-amp electric circuit experiment should be conducted as follows:

a) Assemble potentiometer set-up shown above b) Adjust potentiometer to give an output voltage in the range of +50 mV to +60 mV. Record this value

in the Table 1. c) Assemble noninverting op-amp set-up as shown above using the potentiometer’s output voltage as the

op-amp’s input voltage. Using the color code identify the resistors and use the combination that will give you a gain of 100.

d) Measure the op-amp’s output voltage using a multimeter and record this value in the Table 1. e) Disconnect power source and use the resistors combination that will give you a gain of 50 f) Connect power source, measure the op-amp’s output voltage using a multimeter and record this value

in the Table 1. g) Adjust the potentiometer to give an output voltage in the range of +100 mV to +110 mV. Record this

value in the Table 1. h) Repeat steps c) through f)

Page 38: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 5

Table 4 Output voltages for potentiometer and operation amplifier.

Gain 100

Op-amp’s output voltage [mV]

Gain 50

Op-amp’s output voltage [mV]

Potentiometer output voltage

[mV]

Measured Calculated Measured Calculated

Table 5 Characteristics of the signals

Type Amplitude (p-p)

[V]

Period

[sec]

Frequency

[Hz]

Type Amplitude(p-p)

[V]

Period

[sec]

Frequency

[Hz]

Figure 3 LM1458 op-amp connection diagram

Page 39: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 6

Table 6 Voltage measurements

Signal generator DC AC

Oscill Mult Oscill Mult Freq

[Hz]

Ampl (p-p)

[V]

Offset

[V] Vavg [V] Vrms [V] Vpp [V] Vrms [V] Vrms [V]

Calculated

rms value

Vrms

[V]

5. REPORT AND ANALYSIS REQUIREMENTS:

5.1 THEORY

1. Explain the workings of the cathode-ray oscilloscope. 2. Explain how Equations (2) and (3) can be determined using Kirchoff’s Voltage and Current Laws. Begin

with Ohm’s Law and show step-by-step derivation. 3. What is “RMS” voltage? How does this compare to peak-to-peak voltage? 4. Explain how an op-amp works.

5.2 RESULTS AND ANALYSIS

1. List the waveforms measured, including signal type, peak-to-peak voltage amplitude, period, and frequency. Use sketches or drawings if necessary to describe the shapes.

2. If there are any differences in the voltage measurements, between the values measured using the oscilloscope versus the input values from the signal generator and the values measured with the multimeter, try to explain why are these differences and what are the possible reasons.

3. If we select a voltage of 400 mV as input for the op-amp and a gain factor of 50 what would be the output voltage knowing that the power source for the op-amp is ± 15 V?

6. SUPPLEMENTARY MATERIAL: The values of resistors used in this lab need to be identified with Resistors Color Code. The on-line Resistors Color Code calculator is available at http://webhome.idirect.com/~jadams/electronics/resist/resist_calc.htm. For your own reference, you may also use the following link: http://webhome.idirect.com/~jadams/electronics/resistor_codes.htm

Page 40: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 7

Resistor Color Code Guide

To determine the value of a given resistor look for the gold or silver tolerance band and rotate the resistor as in the photo above.(Tolerance band to the right). Look at the 1st color band and determine its color. This maybe difficult on small or oddly colored resistors. Now look at the chart and match the "1st & 2nd color band" color to the "Digit it represents". Write this number down. Now look at the 2nd color band and match that color to the same chart. Write this number next to the 1st Digit. The Last color band is the number you will multiply the result by. Match the 3rd color band with the chart under multiplier. This is the number you will multiply the other 2 numbers by. Write it next to the other 2 numbers with a multiplication sign before it. Example : 2 2 x 1,000. To pull it all together now, simply multiply the first 2 numbers (1st number in the tens column and 2nd in the ones column) by the Multiplier.

Example:

• First color is red which is 2 • Second color is black which is 0 • third color is yellow which is 10,000 • Tolerance is silver which is 10%

Therefore the equation is: 2 0 x 10,000 = 200,000 Ohms Last updated: August 21, 2001

Resistor Color Code Chart 1st. & 2nd Color

Band Digit it

Represents Multiplier

BLACK 0 X1

BROWN 1 X10

RED 2 X100

ORANGE 3 X1,000 or 1K

YELLOW 4 X10,000 or 10K

GREEN 5 X100,000 or 100K

BLUE 6 X1,000,000 or 1M

VIOLET 7 Silver is divide by100

GRAY 8 Gold is divide by 10

WHITE • 9

• Tolerances

• Gold= 5%

• Silver=10%

• None=20%

Page 41: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 2

Handout Packet 8/28/2001 8

Lab 2 Electrical Measurements Scoring Sheet

Lab 2 Scoring

Topic Possible Score Total

Content 80

Introduction 5

Theory 25

Apparatus 5

Procedure 5

Results 10

Analysis 25

Conclusion 5

Format 20

Report Requirements 5

Appearance 5

Organization 5

Spelling and Grammar 5

Total 100

Late

Bonus

Final Score

Grader’s Last and First name: ………………………………….

Date…………………………………

Page 42: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 3

Handout Packet 8/28/2001 1

Lab 3 -- Strain Gauges

1. OBJECTIVES: This experiment includes techniques for installing and using foil strain gages. Gages will be used to measure the strains on a soda can to calculate its internal pressure, and measure the strains on a cantilever beam to calculating Poisson's ratio and Young’s modulus for the material.

2. EQUIPMENT:

Strain Gauge Application Kit Strain Indicator Box

Strain Gauge 3 Conductor Lead Wire

Beam specimen

Strain gauges Micrometer Head

Cantiliver beam

Page 43: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 3

Handout Packet 8/28/2001 2

Strain gage application kit 2 Strain indicator boxes (P-3500)

Practice strain gage (week 1) 3 Conductor Lead Wire

2 strain gages (week 2) Weight set

Soda can or sample beam (week 2) Soldering iron

Lead wire (3 conductor)

3. INTRODUCTION: Strain gages are used for measuring strain (ε) on a flat surface. Stress (σ) can be calculated knowing the

constitutive equations, which relate stress and strain. For this lab, materials will assumed to fall into the linear elastic region, using Young's Modulus to relate stress and strain(7).

εσ E = ⋅ (7)

This lab uses pairs of strain gages, applied perpendicular to each other. Strain has an effect on both directions, so this relationship is defined in Hooke's Law. Strain gages are limited to planar use, so the 2D version of Hooke’s Law [2] is used.

E

- E

= yxx

σνσε (8)

Where ν is the Poisson's ratio, a material constant.

Strain is reflected as a change in the resistance of the gage. Using a Wheatstone Bridge circuit, the strains can be measured. From the strains and material properties, the stresses can then be determined.

4. PROCEDURE:

4.1 PRACTICE GAGE INSTALLATION

1. Watch the demonstration of strain gage mounting and soldering techniques.

2. Mount the practice gage to an aluminum base and solder the lead wires. Use the volt-ohmmeter to verify the continuity of the solder joints and look for any short circuits. Lead wires only need to be a couple of inches long since no measurements can be made from the gages.

3. Decide as a group which experiment will be performed; the cantilever beam or soda can.

4.2 SODA CAN EXPERIMENT:

1. Mount 2 strain gages on the soda can. They need to be as close as possible to the center of the can. One will take the longitudinal strain and the other measures hoop or circumferential strain.

2. Solder leads to each gage about 2 feet long. Use the VOM to check for continuity and short circuits.

3. Connect the leads to two of the strain indicators and set the controls for the measurement. Zero the indicator box. Open the can. There should now be strain readings on both boxes to use in calculating the internal pressure of the can.

4. Take the dimensional measurements that will be required for the pressure calculations.

Page 44: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 3

Handout Packet 8/28/2001 3

4.3 CANTILEVER BEAM EXPERIMENT:

1. Mount 2 strain gages on the beam. They must be centered about the longitudinal position on the beam, one in the longitudinal direction and the other one in the transverse direction. This can be done mounting them side-by-side or using the top and bottom of the beam.

2. Solder leads to each gage about 2½ feet long. Use the VOM to check for continuity and short circuits.

3. Connect the leads to 2 of the strain gage indicator boxes and set the controls for the measurement. Zero the indicator box. Measure the strain from each gage as weight is added to the beam. Take at least three readings in increasing weight, then at least three as the weight is removed.

4. Take the dimensional measurements necessary to complete the beam calculation.

5. REPORT REQUIREMENTS:

5.1 THEORY

1. Explain how the equations for your experiment were determined. This can be based on the derivations done in class. Include explanations of all equations and variables (bending stress, moment of inertia, Young’s modulus). What assumptions must be made to use the equations from class for this experiment?

2. Explain the operation of a Wheatstone Bridge. Include the equation for output as a function of excitation voltage and strain for the type of bridge used in this experiment.

5.2 MISCELLANEOUS

1. In the apparatus section, the installation equipment can be listed as an installation kit. A list of the contents (without unnecessary detail) can be put in a table.

2. The procedure only needs to cover the second part of the lab.

3. When giving the procedure for strain gage installation, give a brief summary and a reference to the strain gage application book. In the summary, just mention the steps; e.g. surface abrasion instead of the details of sanding.

5.3 RESULTS AND ANALYSIS

1. For the soda can experiment, calculate the internal pressure of the can using the result of each strain gage (use the equations for thin-walled pressure vessels). Compare the results and explain any difference. Was the strain on the indicator positive or negative? Why? State if the internal pressure you calculated make sens.

2. For the soda can experiment, list the values used for aluminum properties and give a reference to the source.

3. For the beam experiment, give calculated values of the modulus of elasticity and Poisson’s ratio. Find a reference to a similar material and compare the results.

4. Discuss the validity of the assumptions used in deriving the equations, using results and measurements to support any arguments.

5. For the beam experiment, there should be a linear relationship between load and output (strain). Quantify how well your data followed this pattern. Include linearity, precision, and hysteresis in the discussion. Plot the hysteresis curves for loading and unloading for both strain gauges.

Last updated: August 21, 2001

Page 45: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 3

Handout Packet 8/28/2001 4

Lab 3 Strain Gauges Scoring Sheet Lab 3 Scoring

Topic Possible Score Total

Content 80

Introduction 5

Theory 25

Apparatus 5

Procedure 5

Results 10

Analysis 25

Conclusion 5

Format 20

Report Requirements 5

Appearance 5

Organization 5

Spelling and Grammar 5

Total 100

Bonus Points

Late

Final score

Grader’s Last and First names: ……………………………………………..

Date: …………………………….

Page 46: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 4

Handout Packet 1 8/28/2001

Lab 4 -- Temperature Measurements

1. OBJECTIVES: This experiment includes the construction, calibration, and use of a thermocouple. The time response is determined and validated. A digital thermometer is also used to measure temperature.

2. EQUIPMENT:

Thermocouple Assembly Kit

Thermocouple Amplifier Assembly

Temperature indicator and probes

Thermocouple Wire Thermocouple Assembly Kit

Thermocouple Amplifier Assembly Recording Oscilloscope or A/D converter

Boiling Water Ice water

Temperature indicator and probes

3. INTRODUCTION: Thermocouples are simple in construction, made by connecting or welding two dissimilar metals together

and measuring the voltage between them. Once constructed, they are calibrated by measuring known temperatures. Boiling and freezing points of liquids are the most commonly used calibration temperatures.

Heating or cooling the probe is approximated by a first order rate equation [1].

T k = t dT d

(9)

Where: t is the time, T is the temperature difference between the thermocouple and its surroundings, and k is the constant for thermal-conductivity.

It should be apparent that the larger the conductivity, or k, the faster the temperature will change.

Solving the rate equation, as explained in section 5.15.1, yields [2], which shows an exponential relationship between the temperature difference and time.

e = T - TT - T =

t-

oτθ

∞ (10)

Page 47: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 4

Handout Packet 2 8/28/2001

Where: θ is the non-dimensional relative temperature, T is the current probe temperature, To is the initial probe temperature (temperature at t =0), T∞ is the temperature of the surrounds, which is the probe temperature at t = ∞, and τ is the time constant.

The non-dimensional temperature θ was created to represent the current relative temperature. Simply explained, it is the current difference in temperatures over the final difference in temperatures. From this, it follows that for any system, heating or cooling, θ will start at 1 (t=0) and go to 0 (t =∞).

Conduction and convection are represented by τ, which is known as the time constant. From [2], it can be seen that as τ decreases, the rate of cooling increases. For the case of a probe in water, [3] gives an approximation of the time constant.

Ahcm

⋅⋅

=τ (11)

Where: m is the mass of the probe being heated, c is the specific heat of the probe, h is the convection coefficient between the fluid and probe, and A is the Surface area of the probe.

Note:

This idealization does not fully represent the physical system seen in the lab. There are different materials in the construction of the probe, so c is not a constant. Heat must also travel from the outer sleeve of the probe to the material junction, so conduction is also involved. Finally, the entire probe cannot be put in the water, so heat will be entering the lower part of the probe and being lost through the upper part.

4. PROCEDURE: 1. Select a thermocouple type to construct. Materials are available for K, T, J and E type

thermocouples. Construct the thermocouple using the method demonstrated by your TA. 2. Connect the thermocouple to the data acquisition system. Use the boiling and ice water to calibrate

the thermocouple. Save the data to a floppy disk for analysis. The file format is set up for importing to Excel as a comma-delimited file.

3. Measure temperature variation with time of the thermocouple. Take at least 3 cooling measurements and 3 heating measurements. Make sure the probe temperature has adequate time to stabilize between measurements. This can be combined with step 2 if desired.

4. Take calibration measurements for the pre-manufactured surface probe using the boiling and ice water. Time constant calculations are not necessary for this.

5. REPORT REQUIREMENTS:

5.1 THEORY

1. Explain and compare the Seebeck, Peltier, and Thomson effects. 2. Describe the type of thermocouple made by your group. This should include usable temperature

range, color, materials, and anything else specific to your thermocouple. 3. Explain first order dynamic response (textbook p.179 – 182) and how this can be used with an

exponential curve fitting on Excel for the calculation of time constant 4. Describe how an A/C voltage signal is converted to a digital output (textbook p.361 – 366). Include

explanations of scaling, sampling rate, digital resolution, and aliasing.

Page 48: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 4

Handout Packet 3 8/28/2001

5.2 RESULTS AND ANALYSIS

1. Give the calibration curves and equations (use the linear curve fit on EXCEL) for the thermocouple and pre-manufactured probe.

2. Graph the heating and cooling curves of the thermocouple. If temperatures are used, they must be corrected with the calibration equation.

3. Calculate the time constants for the thermocouple using the exponential curve fit on EXCEL. Compare the heating and cooling curves with the exponential curve fit. How good is this curve fit? How well do the heating and cooling curves match? Explain any differences.

(Hint: In order to get the time constant, you should plot the temperature vs. the normalized temperature,θ. Also time shifting method and tail cutting method you have learned in the class should be used)

4. Quantify and compare the uncertainty of the pre-manufactured probe and your own thermocouple. Last update: Augusts 21, 2001

Page 49: EMCH 361 – Fall 2001 Measurements and Instrumentation 361 Handout.pdf · EMCH 361 MWF 12.20 – 1:10 Measurements and Instrumentation Handout Packet 2 8/28/2001 ... M 10 Electrical

EMCH 361 Measurements and Instrumentation Lab 4

Handout Packet 4 8/28/2001

Lab 4 Temperature Measurements Scoring Sheet

Lab 4 Scoring

Topic Possible Score Total Content 80

Introduction 5

Theory 25

Apparatus 5

Procedure 5

Results 10

Analysis 25

Conclusion 5

Format 20

Report Requirements 5

Appearance 5

Organization 5

Spelling and Grammar 5

Total 100

Bonus Points

Late

Final Score

Grader’s Last and First names:………………………………………

Date:…………………………….