en compressor presentation 2 - celiss.comcrank shaft connecting rod crank case crank shaft...

Compressors

2

Program

� air cooled reciprocating piston compressors from 8 to 400 bar(low, medium and high pressure compressors) for workshops, industry and energy industry

� breathing-air compressors for professional application (rescue services, diving sport, fire department, disaster prevention)

� compressor units for natural gas filling stations

� compressed-air reservoir until 400 bar

� compressed-air treatment and accessories

� condensate technology

� compressed-air systems

� compressed-air service

Compressors

3

Low pressure compressors[ 10 – 15 bar ]

Types:

VEN 1-stagesVZN, VZH 2-stages

on lying / horizontal reservoirwith or without sound insulation

on standing / vertical reservoiron base plate

Compressors

4

Low pressure compressorsStructure

intercoolerintercooler

fan cowlfan cowl

hose linehose line

unloading lineunloading line

non-return valvenon-return valve

handholehandhole

compressed-air reservoircompressed-air reservoir

reservoir drainagemanual

reservoir drainagemanual

cylinder+ cylinder heads

cylinder+ cylinder heads

suction filtersuction filter

oil-filler neckoil-filler neck

aftercooleraftercooler

oil level glass+ oil-drain plug

oil level glass+ oil-drain plug

pressure switchpressure switch

pressure gaugepressure gauge

safety valve(concealed)

safety valve(concealed)

air extraction valveair extraction valve

Compressors

5

Medium pressure compressors[ 40 – 50 bar ]

SV 1100/40

Compressors

6

Medium + High pressure compressors Structure

safety valves or pressure switches

safety valves or pressure switches

oil and water separator

oil and water separator

unloading valvesunloading valves

cooling (concealed)

cooling (concealed)

suction filter/ suction flange

suction filter/ suction flange

fan wheel+ wheel guard

for axial fan

fan wheel+ wheel guard

for axial fan

crank case

crank shaft

connecting rod

crank case

crank shaft

connecting rod

non-return valvenon-return valve

cylinder+ piston

cylinder+ piston

fine filterfine filter

unloading valve forstar-delta start

unloading valve forstar-delta start

coupling (concealed)

coupling (concealed)

Compressors

7

Medium pressure compressors [ 40 – 50 bar ]

14.514.514.512.55.55.52.22.22.2[liters]Oil capacity

108510851085950670670560520520[mm]Height

112010801080900640640540495495[mm]Width

157015701460/1570

1300850850650650650[mm]Length

690670590/670410200200115107107[kg]Weight

14701470147014501450145014201420945[1/min]Revolutions

453730/3718.597.5442.2[kW]Electric motor

907272725555404040[mm]Stroke

444322222Cylinder

333322222Pressure stages

405040404040404040[bar]Max. final pressure

3020235024001100600500245200125[l/min]Free air delivery

3512280928091385902758366322190[l/min]Piston displacement

SV3000/40

SV2400/50

SV2400/40

SV1100/40

SV600/40

SV500/40

SV245/40

SV200/40

SV125/40

Compressors

8

Medium pressure compressors [ 40 bar ]Suction pressure 0.3 bar

14.5

1085

1080

1570

670

1470

37

72

4

3

40

2880

0.3

2809

SV2400/40 N

12.5

950

900

1300

410

1450

22

72

3

3

40

1320

0.3

1385

SV1100/40 N

0.30.30.30.3[bar]Suction pressure

5.52.22.22.2[liters]Oil capacity

670560520520[mm]Height

640540495495[mm]Width

850650650650[mm]Length

200115107107[kg]Weight

145014201420945[1/min]Revolutions

114.842.6[kW]Electric motor

55404040[mm]Stroke

2222Cylinder

2222Pressure stages




SV500/40 N

SV245/40 N

SV200/40 N

SV125/40 N

Compressors

9

Booster – compressors [ 30 – 40 bar ]

V 5450-3/40

Compressors

10


7.5 - 137.5 - 1311 - 135 - 105 - 10[bar]Suction pressure


910910775695[mm]Height

920820670670[mm]Width

1450/15101325/138012351235[mm]Length

428 / 440385 / 420295281295[kg]Weight


22 / 3018.5 / 22151115[kW]Electric motor

72725555[mm]Stroke

3222Cylinder

1111Pressure stages


6125-98454080-65602005-23401030-18651800-3300[l/min]Free air delivery


V5460-3/35

V5460-2/35

V5345-2/40

V5360-2/30

Compressors

11


12.5

910

1020

1450/1510

464 / 475

1450

22 / 30

72

3

1

40

4150-6700

7.5 – 13

615

V5450-3/40

13

990

1020

1530

765

1470

45

72

4

1

40

7730 - 13120

7.5 – 13

1197

V 5760-4/40

7.5 – 13[bar]Suction pressure

12.5[liters]Oil capacity

910[mm]Height

1020[mm]Width

1325/1380[mm]Length

425 / 460[kg]Weight


18.5 / 22[kW]Electric motor

72[mm]Stroke

2Cylinder

1Pressure stages


2735-4400[l/min]Free air delivery


V5450-2/40

Compressors

12

High pressure compressors[ 64 – 350 bar ]

SV 1100/350

Compressors

13

High pressure compressors [ 64 – 150 bar ]

14,5

1085

1080

1460

590

1470

30

72

4

3

80

1965

2394

SV 2000/80

14.512.512.512.52.2[liters]Oil capacity

1085950950950610[mm]Height

1050900900900565[mm]Width

1380136013001300650[mm]Length

530440410410120[kg]Weight

14701450145014501420[1/min]Revolutions


7272727240[mm]Stroke

43332Cylinder





SV 1100/150SV 1101/120SV 1101/80SV 1101/64SV 200/64

Compressors

14

High pressure compressors [ 250 bar ]

14.5

1085

1050

1460

600

1470

30

72

4

4

250

1100

1385

SV1100/250

9.5

925

890

1205

470

1450

18.5

55

4

4

250

705

900

SVC700/250


1085925825825610[mm]Height

1050890735735640[mm]Width

1570120511651165770[mm]Length

690440295285167[kg]Weight

14701450145014501440[1/min]Revolutions



44443Cylinder





SV1300/250

SVC600/250

SVB450/250

SVB300/250

SV225/250

Compressors

15

High pressure compressors [ 350 bar ]

14.5

1085

1050

1460

600

1470

30

72

4

4

350

1080

1385

SV1100/350

9.5

925

890

1205

470

1450

18.5

55

4

4

350

700

900

SVD700/350


1085925825825610[mm]Height

1050890735735640[mm]Width

1570120511651165770[mm]Length

690440295285167[kg]Weight

14701450145014501440[1/min]Revolutions

37151195.5[kW]Electric motor


44443Cylinder





SV1300/350

SVD600/350

SVC450/350

SVC300/350

SV225/350

Compressors

16

High pressure compressors [ 350 bar ]Suction pressure 0.3 – 0.5 bar

0.30.40.40.40.5[bar]Suction pressure


1085925925830610[mm]Height

1050890890775630[mm]Width

1460127012051195800[mm]Length

600510470320184[kg]Weight

14701450145014501440[1/min]Revolutions



44443Cylinder





SV1100/350 N

SVD700/350 N

SVD600/350 N

SVC450/350 N

SV225/350 N

Compressors

17

CNG – compressors [ max. 350 bar ]Suction pressure 0.1 – 1 bar

14.5

1095

1025

1585

690

1470

30

72

4

4

350

56-72

0.022-0.3

1385

SVB1100/300

NG

14.5

1110

1030

1590

700

1470

36

92

4

4

350

74-113

0.022-0.5

1795

SVB1300/300

NG

0.3-0.90.022-0.3 0.30.30.022-0.3[bar]Suction pressure


11101095895810640[mm]Height

10301025780780615[mm]Width

1590158512951330820[mm]Length

740690530330190[kg]Weight

14701470145014501440[1/min]Revolutions

363024156.8[kW]Electric motor


44443Cylinder



86-13650-6239-4626-3213-15.8[Nm³/h]Free air delivery


SVB1300/300

NG1

SVB950/300

NG

SVD700/300

NG

SVC450/300

NG

SV225/300

NG

Compressors

20

Breathing-air compressorsType: SV 225/330 3-stages

• compact (with frame)

• with 2 filling hoses2 x 200 / 2 x 300 baror 1 x 200 / 1 x 300 bar connection

Compressors

21

Breathing-air compressorsTypes: SVB 300/330, SVB 450/330, SVC 600/330 4-stag es

Execution ACompressor on base plate

Execution BCompressor with sound insulation

Compressors

22

Breathing-air compressors

* Execution A/B

3,5

890

840

880

260

1440

5,5

44

3

3

330

262

403

SV 260/330

9.5

1130

890

1780 / 1955

590 / 720

1450

15

55

4

4

330

600

755

SVC*600/330

8.5

1130

890

1780 / 1955

450 / 580

1450

9

48

4

4

330

450

660

SVB*450/330


1130968950830[mm]Height

890760 / 865710 / 805700 / 810[mm]Width

1780 / 1955

12341110850[mm]Length

440 / 570335250202[kg]Weight


7.55.55.55.5[kW]Electric motor

48404040[mm]Stroke

4333Cylinder

4333Pressure stages




SVB*300/330

SV225/330 noise

insulated

SV225/330

open

SV225/330 compact

Compressors

23

Compressed-air technology

� Compressed-air treatment

� compressed-air dryers� compressed-air maintenance units� filter� condensate drainage� condensate treatment

� Compressed-air treatment

� compressed-air dryers� compressed-air maintenance units� filter� condensate drainage� condensate treatment

� Compressed-air distribution and storage

� compressed-air reservoir� compressed-air piping and hoses� piping connections

� Compressed-air distribution and storage

� compressed-air reservoir� compressed-air piping and hoses� piping connections

� Accessories and components

� suction filters� operating hour meters� compressed-air measuring units� pressure reducers� compressor controllers� silencers� valves

� Accessories and components

� suction filters� operating hour meters� compressed-air measuring units� pressure reducers� compressor controllers� silencers� valves

Compressors

24

Application areas

� bottling� starting up engines and

driving mechanisms� color spraying� leak detection� instrument air� check pressures� cleaning (purging)� control air� sandblasting� clamp� dry� drive tools � gas transport (pipeline)� vehicle refueling � breathing-air

� natural gas industry (filling station)� electrical engineering� beverage industry (PET-bottles)� foundry� handicraft� handyman� woodworking and processing� disaster prevention

(fire department, rescue services)� sewage-treatment plant� power station� air separation� mechanical engineering� oil field� refinery� switchgears� navigation� steel production� hydroelectric power station� workshop

Use

Compressors

25

Features of JAB - compressors

� decades of experience

� quality

� reliability

� economy

� longevity

� global application under hardest conditions

Compressors

26

Advantages of JAB - compressors

� oil pressure lubrication

� oil pressure control through oil pressure switch

� oil deficiency stop

� gauge for all pressure stages and oil pressure

� compact design through direct flanged electric motor

� high effective cooling system (ideal air delivery)

� efficient axial fan

� generous designed aluminium block cooler

� maintenance-free oil and water separator with automatic decompression and condensate drainage

� low compressed outlet temperature (<10 °C above amb ient temperature)

� high volumetric efficiency

Compressors

27

Advantages of JAB - compressors

� integrated micro filter

� pressure maintaining valve guarantees best condensate drainage

� very low noise level

� long service life of valves

� vibration and foundation free 3-point assembly with rubber-bonded metal elements

� robust design guarantees long maintenance intervals(2000 hours maintenance-free)

� 50 hours test run and first oil change in the factory

� safety valves or pressure switches

� unbloading valves

� suitable for air and inert gases

Compressors

28

Optional special equipment

� Electric pressure stage controlling through pressure switches instead of or in addition to the standard safety valves

� Temperature indicator and/or temperature control of single or all pressure stages

� Compressor heating for ambient temperature until -20°C� special designs also for lower temperatures possible

� Sound insulation hoods reduce the sound pressure level up to 70 dB (A)

� Special designs and solutions for different application areas

� Development and construction of complete generation of pressure unitsincl. assembly and installation

� Compressed-air treatment (filtration and drying) after detailed customer requirements

� Condensate technology

Compressors

29

Reference examples

Compressor unit „Outdoor“

• 2 compressors SV 200/40 with weather protection hood

• construction on reservoir 600 l / 46 bar

• valve panels for high and low pressure site as well as electric control in weather protection case

Compressor unit SV 500/40 Nwith sound insulation hood

• nitrogen-compressor with suction and pressure section in integrated valve panel

• buffer reservoir in suction section

• integrated electric control

Compressors d

30

Reference examples

2x3-bottle rack

• inclusive pressure control

• automatic condensate drainage and pressure monitoring

Compressor unit SV 125/40in container

• complete compressed-air unit with reservoir unit and additional reservoir

• valve panel and electric control in ventilated and heated container

Compressors

31

Reference examples

Compressor unit SV 3000/40with sound insulation hood

• integrated electric control and pressure switch

Compressor unit SV 225/350with sound insulation hood

• with suction and pressure section in integratedvalve panel

• buffer reservoir in suction section;compressed-air bottle and condensate reservoir

• fine filter in pressure section

Compressors

32

Reference examples

SV 245/40 with weatherprotection hood

• compressor with crank case heating

• separated, heated room for adsorption dryer and fine filter

High pressure compressorwith sound insulation hood

• base frame consists of 4-bottles

• electric control integrated in sound insulation hood

Compressors

33

Certificates of categorization associations

German Lloyd Bureau Veritas TÜV Certification Body

Lloyd´s Register of shipping

Det Norske Veritas Lloyd´s Register quality assurance

en compressor presentation 2 - celiss.comcrank shaft connecting rod crank case crank shaft...

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