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Page 1: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

EN

Page 2: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

Innovation in motion

O u r t r a d i t i o n

Innovation moves mountains; it makes the world turn. We will never stop coming up with new features, striving to improve our current technology and adapting to changing realities and constraints faced; we will excel. Innovation lies at the very core of what our company stands for.

Page 3: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

3

As a common feature and denominator to all Mecalac excavators, the unique 3-piece-boom with integrated offset, provides the machine with unmatched compactness and versatility. On this basis, Mecalac has developed the MCR range, new innovative concept based on the perfect fusion of a loader with total rotation and a compact crawler excavators 10 km/h high-speed.Mecalac has chosen the 8MCR model to develop the first machine of its offer specialized for work in rail applications: the 8MCR Road-Rail.The 8MCR Road-Rail provides the optimum in compactness allied with highest-in-class performance - required for the majority of service work and railway maintenance.

Page 4: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

> OPERATING WEIGHT: 9000 KG> ENGINE PERFORMANCE: 55 KW / 75 HP> SPEED ON-GROUND: 10 KM/H> SPEED ON-RAIL: 23 KM/H> TRANSMISSION ON-RAIL: HYDROSTATIC,

4 SELF-PROPELLED RAIL WHEELS> BOOM KINEMATICS: 3-PIECE MECALAC BOOM WITH

VARIABLE BOOM AND INTEGRATED OFFSET (LEFT/RIGHT)> MAXIMUM REACH: 6700 MM> MAXIMUM DIGGING DEPTH: 3600 MM> MAX LIFTING PERFORMANCE AT 2,5M: 3000 KG> MAX LIFTING PERFORMANCE AT 4,5M: 1500 KG STRAIGHT ;

1000 KG IN 360° ROTATION

your 8MCR Rail-Road> 2 railway bogies with 4 self-propelled wheels> 2 independent hydraulic pumps for travelling and working> Independent control of railway bogies for comfortable

re- or de-railing> Hydrostatic transmission with closed circuit and automotive control> Auxiliary hydraulic circuit with pressure setting in a range

of 30 to 100 l/min> Hydraulic performance and precision by a load sensing system

combined with flow sharing> Diameter of rail wheels: 500 mm (UIC)

The figures

30° left & right offset

Page 5: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

5

on rail

The figures

23KM/H BALANCEThe superior balance of the 8MCR is the basis of numerous benefits of the Mecalac Rail-Road machine.The patented design of the Mecalac boom gives the machine an extraordinary weight distribution. Together with the tracked chassis the machine achieves highest-in-class stability, combined with uncompromi-sing compactness and maximum performance.

COMPACTNESS> The rear short radius assures that the machine works within

the minimum clearance outline> The allround compactness allows easy handling in tunnels

or the subway network> High maneuverability in constricted or cramped working areas> The patented boom kinematics allow to work in minimal

proximity of the machine> An integrated boom offset makes for increased flexibility and a

larger working radius> Transport possible on a standard-size 6x4 truck or a tipper lorry

Page 6: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

VISIBILITY

PERFORMANCEThe 8MCR Road-Rail excavator is the ideal solution for users, looking for a compact machine with high performance. The key values are unique: > Load handling of 3 tons at a distance of 2.5 m from the

center of the rail track> Lifting of 1 ton in a full turning radius of 4.5 m distance> Loading of 600 kg at a maximum reach of 6 m> Ability to use hydraulic attachments usually used

by larger size machines, such as the special railway clamshell, a ballast tamping head or a mechanical or hydraulic sleeper layer.

The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine – on the rail track or next to it.There is no counterweight in the rear field of vision, and the Mecalac boom, with its high level of flexibility, that adapts precisely to every condition of the work site. The 8MCR Road-Rail has been designed for total operator vision on the work area and its environment.

3 tons to 2.5m

Up to

Page 7: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

7

> On-demand height limitation of boom when working under catenary

> On-demand slewing limitation of superstructure when working parallel to an adjacent railway track

> Approved by the French National Railway Authority (SNCF)

> All daily maintenance to be carried out from ground level

> Hose rupture safety valves on all hydraulic cylinders and on each railway bogie

> Equipped with an overload warning device> Hydrostatic braking system, parking brake and

emergency stop> Emergency system providing repositioning of boom

and superstructure for towing> Active Lock quick coupler with constant pressure

for safe handling with all tools> High-performing light equipment for work at night

SeCURITy

Allround visibility by

360°

Page 8: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

technical data

ENGINETurbo charged engine with intercooler, EGR valve and catalytic converter (DOC), complying with standard

TIER 4iSTAGE IIIB

Diesel 4 in-line cylinders DEUTZ TCD 2,9 L4Horsepower (DIN 70020)Engine speed

55.4 kW (75hp) 2000/2300 rpm

Maximum torque 300 Nm at 1600 rpm

Cubic capacity 2900 cm3

Cooling waterAir filter, cyclonic, dry, cartridge •Fuel consumption (depending on operating conditions) 8 to 9 l/h Machine external sound level 99 dBFuel tank capacity 73 l Cooling system capacity 20 l

ELECTRICAL CIRCUITBatteries 12 V (100 A) Voltage 12 V Alternator 14 V (95 A) Starter 12 V ( 2,7 kW)

UNDERCARRIAGECentral X frame chassis. Triangular beams •Rubber tracks width 450 mm Travelling rollers/Support roller 6/1 Chain tension: sprung shock absorber with grease stress chamber •2 independent front & rear bogies controlled by 2 cylinders with safety valves. Remaining automatic pressure during translation of the machine.

TRANSMISSION ON TRACKSClosed circuit hydrostatic transmission SENSO DRIVE

Transmission hydraulics: 1 dual variable displacement pump, automotive power control

- Flow rate - Maximum pressure - 2 x 2 speed gear motors with automatic brakes

2x100 l/min 360 bar

Foot pedal control in excavator mode •Control lever control in compact loader mode

- Tractive force 5400 daN - Travelling speed Range I 5 km/h

Range II 10 km/h

TRANSMISSION SUR LORRYS4 hydraulic independant engines with braking parc at loss of pressure •Transmission and hydrostatic braking with closed circuit •Foot pedal control •Speed on rail 23 km/h4 hydrostatic driven rail wheels Ø500 mmFor railways UIC 1435 mm

WEIGHT DATAWithout load, in working order, without bucket, rubber tracks, with no bucket, full tank of fuel and operator 9000 kg

Additional counterweigh included 425 kgGround Pressure 0,48 kg/cm2

SNCF HOMOLOGATION DATAElectronic height limiter of the boom 3.92 m & 4.28 m with double redundant circuitRotation electronic limiter of the upperstructure with mechanical safety stopElectrical emergency pump •

HYDRAULIC SYSTEMATTACHMENT AND ROTATION CIRCUITVariable displacement pump 63 cm3 ACTIVE CONTROL power control“Load Sensing - Flow Sharing” type LUDV main control valve block, proportionality of functions maintained regardless of the pressure level in individual elements

7SX14

- Maximum flow rate 126 l/min - Maximum working pressure 280 bar

STANDARD ACCESSORY LINEMaximum flow available 90 l/minMinimum flow available 20 l/minFlow can be set via control panel (factory setting) 80l/minPressure can be set between 120 and 280 bar (factory setting) 180 bar

Proportional hydraulic control of the attachment integrated on right-hand joystick •

EXTRA ACCESSORY LINE (DIVERTED FROM OFFSET CYLINDER)Maximum flow available 30 l/minFlow can be set via control panel (factory setting) 30l/minPressure maximum (fixed) max. 280 bar Proportional hydraulic control of the attachment integrated on right-hand joystick (option)

OTHER HYDRAULIC FUNCTIONSThe cylinder coupling function simultaneously combines the movements of the dipper and intermediate boom cylinders to enable operation exactly like an excavator with one-piece boomThe bucket direction inversion function enables the operator to invert controls of the bucket cylinder with the right control lever to simulate the manoeuvring direction of a loader

TURRETFull rotation 360°Slewing by slow hydraulic motor with automatic braking assured by discs equipped with anti-bounce pressure relief valve •

Driven by internal crown slewing wheel •Rotation speed 10 rpm Rotation torque 1690 daNm

CABExtremely comfortable panoramic cab ROPS and FOPSMonocoque cab fastened to 4 spring posts •Front windshield partially or fully removable under the cab roofSeat can be set and adjusted to operator height and weight •Water heating system compliant with ISO 10263 • Independent settings for control lever support consoles • Controls assisted by ergonomic, proportional control levers •Dial display of fuel level and coolant temperature •Control panel including colour screen with automatic brightness and contrast setting •

Proportional hydraulic control of the attachment integrated on right-hand joystick •

Front working light •Rear storage area •Sound level in cab 78 db(A) Air-conditioning (option)Stereo USB radio (option)Heated and air suspended seat (option)

Page 9: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

9

LIFTING CAPACITY

Machine on rail tracks

Machine bogies on rail

1 m

0 m

2 m

3 m

4 m

5 m

6 m

7 m

axe lame

A B C

-180 kg

Z

Z

Tableau des capacités nominales de levage

7 m

6 m

5 m

4 m

3 m

2 m

1 m

0 m

Working in longitudinal position on blade side Working in transverse position

MACHINE ON RAIL TRACKS WITHOUT INCLINATIONAll the weights are given in kg. The calculations are carried out for the entire range of the Mecalac quick coupler.

HEIGHT OF THE LIFTING POINT

RADIUS OF THE LIFTING POINT2 m 3 m 4 m 5 m 6 m

0° 360° 0° 360° 0° 360° 0° 360° 0° 360°5 m 2000 2000 2000 1800 1350 10503 m 2300 2200 2000 1700 1300 1000 800 650 550 450

1,5 m 2300 2200 1900 1550 1150 850 750 600 550 4000 m 2300 2200 1800 1350 1000 800 700 550 500 400

-1 m 2300 2200 1700 1200 1000 750 650 500 500 400-2 m 2000 2000 1400 1200 900 750 650 500 500 400-3 m 2000 2000 1000 1000 550 550 400 400

MACHINE BOGIES ON RAIL WITHOUT INCLINATIONAll the weights are given in kg. The calculations are carried out for the entire range of the Mecalac quick coupler.

HEIGHT OF THE LIFTING POINT

RADIUS OF THE LIFTING POINT2 m 3 m 4 m 5 m 6 m

0° 360° 0° 360° 0° 360° 0° 360° 0° 360°5 m 2000 2000 2000 2000 1600 1200 - - - -3 m 2600 2600 2100 1950 1600 1200 1320 770 1100 550

1,5 m 2800 2800 2100 1900 1700 1100 1300 770 1100 5000 m 2800 2800 2100 1650 1800 1000 1300 700 900 500

-1 m 2400 2400 2300 1500 1500 950 1100 650 750 500-2 m 2000 2000 1400 1400 900 900 650 650 500 500-3 m 2000 2000 1000 1000 550 550 400 400 - -

MACHINE BOGIES ON RAIL WITH INCLINATION ≤ 7° (180 MM)All the weights are given in kg. The calculations are carried out for the entire range of the Mecalac quick coupler.

HEIGHT OF THE LIFTING POINT

RADIUS OF THE LIFTING POINT2 m 3 m 4 m 5 m 6 m

0° 360° 0° 360° 0° 360° 0° 360° 0° 360°5 m 2000 2000 2000 1800 1600 1050 - - - -3 m 2600 2200 2100 1700 1600 1000 1320 650 1100 450

1,5 m 2800 2200 2100 1550 1700 850 1300 600 1100 4000 m 2800 2200 2100 1350 1800 800 1300 550 900 400

-1 m 2400 2200 2300 1200 1500 750 1100 500 750 400-2 m 2000 2000 1400 1200 900 750 650 500 500 400-3 m 2000 2000 1000 1000 550 550 400 400 - -

WORKING CONDITIONS

- On horizontal, compact ground- Equipment used without offset- Without tools (bucket, shovel…)- With handling plate and loading hook of 3,2 T (A) : minus 50 kg to each values- With Mecalac quick-coupler + lifting hook: 3 T (B) (except area Z)- With 600 mm bucket (C): 180 kg to be deducted from shown values- The lifting strap must not rub on a sharp edge- The lifting strap must not act on the locking lever of the lifting hook- With rubber tracks 450 mm- Maximal 75% of the tipping load or 87% of the hydraulic capacity- Maximum values determined for optimal position of boom and cylinders

Page 10: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

LIFTING CAPACITY - PALLET FORK - MACHINE ON TRACKS

Travaux interdits si la machine n'est pas équipée des 4 clapets de sécurité des vérins d'équipement. Les charges citées sont conformes à la norme ISO 10567

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

axe lame

1075

550

450

350 25

0

100

500

400

700

300

975

77555

0

550

350

250

200

830

630

800

300

200

150

15030

020

0

450

650

77555

0

550

400

Travaux interdits si la machine n'est pas équipée des 4 clapets de sécurité des vérins d'équipement. Les charges citées sont conformes à la norme ISO 10567

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

axe lame

1075

550

450

350 25

0

100

500

400

700

300

975

77555

0

550

350

250

200

830

630

800

300

200

150

15030

020

0

450

650

77555

0

550

400

Lifting capacities in excavator mode

Lifting capacities in loader mode

Machine on rail tracks Machine on rail tracks - 360° work

WORKING CONDITIONS

- On horizontal, compact ground- Equipment used without offset- Equiped with pallet fork- boom equiped with 4 safety valves- with 772 kg counterweight + 425 kg

additional counterweight

ACCORDING TO ISO 10567 - Maximal 75% of the tipping load or 87% of

the hydraulic capacity

- Maximum values determined for the most unfavorable position of boom and cylinders

Page 11: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

11

LORRYS BAISSÉS / SUR VOIE LORRYS BAISSÉS / SUR VOIETRAVAIL SUR 360°

SANS DÉVERS

LORRYS BAISSÉS / SUR VOIETRAVAIL SUR 360°

AVEC DÉVERS ≤ 7° (180mm)

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

7m

5m4m3m2m1m0m 6m 7m 8m

7m

6m

5m

4m

3m

2m

1m

0m

-1m

-2m

-3m

5m4m3m2m1m0m 6m 7m 8m

axe lame

φ ≤ 7°14

00

1100

550

450

350

275

1000

875

800

1200

700

1200

1150

77555

0

975

550

350

250

20070

0

550

1000

975

800

300

200

150

100

300

200

450

150

650

77555

0

550

400

900

450

350

275

200

175

400

300

600

800

77555

0

550

350

250

200

650

500

LIFTING CAPACITY - PALLET FORK - MACHINE BOGIES ON RAIL

Lifting bogies on rail Lifting bogies on rail, 360° working without inclination

Lifting bogies on rail, 360° working with 7° inclination (180 mm)

WORKING CONDITIONS

- On horizontal, compact ground- Equipment used without offset- Equiped with pallet fork- boom equiped with 4 safety valves- with 772 kg counterweight + 425 kg

additional counterweight

ACCORDING TO ISO 10567 - Maximal 75% of the tipping load or 87% of

the hydraulic capacity

- Maximum values determined for the most unfavorable position of boom and cylinders

Page 12: EN - MECALAC€¦ · The machine provides the operator with a natural 360° visibility. This assures that the driver is at all times aware of what is happening around the machine

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MECALAC France S.A.S.2, avenue du Pré de Challes – Parc des Glaisins – CS 40230 – Annecy-le-Vieux

FR - 74942 Annecy CedexTel: +33 (0) 4 50 64 01 63