"enabling the factory of the future with embedded vision," a presentation from national...
TRANSCRIPT
Copyright © 2015 National Instruments 1
Andy Chang
12 May 2015
Enabling the Factory of the Future
with Embedded Vision
Copyright © 2015 National Instruments 2
Who We Are
Industrial Machinery
and Control
Advanced
Research
RF and
Communication
Energy Transportation, Automotive
and Heavy Equipment
Structural and Physical
Test and Monitoring
Copyright © 2015 National Instruments 3
4th Industrial Revolution
Aug. 3-6, 2015 Aug. 3-6, 2015 Aug. 3-6, 2015 Aug. 3-6, 2015
Aug. 3-6, 2015 Aug. 3-6, 2015
Aug. 3-6, 2015 Aug. 3-6, 2015 Aug. 3-6, 2015 Aug. 3-6, 2015 Aug. 3-6, 2015
Aug. 3-6, 2015 Aug. 3-6, 2015
Aug. 3-6, 2015
“Progress in the 21st century will proceed at rates
1000 times greater than the 20th century.”
- Ray Kurzweil
Third
Industrial
Revolution
Fourth
Industrial
Revolution
Second
Industrial
Revolution
First
Industrial
Revolution
18th 19th 20th 21st
…
…
Copyright © 2015 National Instruments 4
Status Quo for Manufacturing
PAST AS IS PAST AS IS
Shopfloor are not designed to
evolve easily
Large amount of manual
operations fully dependent
on workers
Copyright © 2015 National Instruments 5
Factory of the Future: Factory-wide Online
Monitoring and Control
Things Sensors/Act
uators
Data Acquisition and
Control Systems IT Infrastructure
System on Module
Torque Sensor
Motor Drives
Single-Board RIO
Wired or
Wireless
Smart Tools Plant Node
Server Desktop
Network & PLM
RGB Camera
RFID
Switches
RFID
CompactRIO Manipulator RFID
Motor Drives
PWM
Smart Glasses
Th
e
Ed
ge
100,000 30,000 2,000 60 sites
Copyright © 2015 National Instruments 6
Typical Vision Application
Copyright © 2015 National Instruments 7
Acceptable Operating Zone
Operating Time
Machine Health Failure Predictive
Maintenance Preventative
Maintenance
Preventative Maintenance
Copyright © 2015 National Instruments 8
400,000+ Hole Locations
1,000+ Tightening Tools
Increase Quality Assurance
Challenges in Manufacturing Assembly
Copyright © 2015 National Instruments 9
Machine Vision and Impact
Visual Servoing
Copyright © 2015 National Instruments 10
Fuselage Test
Copyright © 2015 National Instruments 11
Factory of the Future
Copyright © 2015 National Instruments 12
Human Embedded Vision
Copyright © 2015 National Instruments 13
Things Sensors/Act
uators
Data Acquisition and
Control Systems IT Infrastructure
System on Module
Wired or
Wireless
Plant Node Server
Desktop
Network & PLM
RGB Camera
RFID
Switches
CompactRIO RFID
Motor Drives
PWM
Th
e
Ed
ge
Factory of the Future: Factory-wide Online
Monitoring and Control
Copyright © 2015 National Instruments 14
Factory of the Future
Cyber-physical production systems
• Real-time vision information
from design to production
• “Smart” components lead by
vision
Human-centered enhancement
through
• Smart wearable devices
• Smart production robots
• Smart tools
Copyright © 2015 National Instruments 15
• Developing Smart Tools for the Airbus Factory of the Future
http://sine.ni.com/cs/app/doc/p/id/cs-16246
• Vision Servoing with Reconfigurable I/O Technology
https://decibel.ni.com/content/docs/DOC-23549
• Machine Vision and Industrial Robotics
https://decibel.ni.com/content/docs/DOC-17295
• Trend Watch and the Internet of Things
http://www.ni.com/trend-watch/
• Academic Research Grants
http://www.ni.com/research
Resources
Copyright © 2015 National Instruments 16
Questions?