energy data management system

1
WATER GAS ELECTRICITY AIR STEAM Food & Beverages Non-ferrous metals Pulp & Paper Industry Chemical Industry INDUSTRIES heavily effected Glass Production Prod. of building materials Steel Production Building AREAS OF CONSUMPTION Logistics & Transportation Production Utilities Disposal Highest Energy CONSUMPTION in total p.a. 50000 (Trillions of BTU) Highest Energy PRODUCTION, p.a. 50000 (Quadrillion of BTU) Highest Energy CONSUMPTION per capita, p.a. 10000 (kgoe/a) Corporate Social Responsibility Marketing and PR Company Policy Word of Mouth REPUTATION 200 176 in 2002 in 2011 Energy Price Index Increased Sales Cost Savings Reducing Energy Costs Lower prices Higher margins Increase Profits higher margins through political support Lower prices enable more sales through better reputation FINANCIAL PROFITS Energy prices Sustainability Less resource consumption ENVIRONMENTAL Life Cycle Assessment (eco balance) Lower emissions prices supply Overcome a lack of Resources Less Dependency Avoid blackouts Defeat uncertainties in energy supply INFRASTRUCTURE General Efficiency Society State: Law and Regulations Consumers STAKEHOLDER Shareholder THE WORLD OF CONSUMPTION Maintenance IMPLEMENTATION Constant Evolution PDCA Kaizen Continuous Improvement Process Engage Person in charge Change-Management http://kaywa.me/c3Kei MANAGEMENT CONCEPTS Lean Manufacturing Continuous improvement Resources Indifference Uncertainty Outdated Equipment Personal and mental Lack of personnel „Never touch a running system!“ Missing equipment Corporate Policy Indifferent to EM Human Financial Return on Investment Additional efforts Lack of Awareness Institutional BARRIERS Technological Heterogeneous system landscape STRATEGICAL Energy management capability Energy awareness Corporate energy policy Portfolio of methods ENERGY PERFORMANCE INDICATORS Energy Consumption per production unit Energy Consumption per machine Energy Consumption per Batch Energy Consumption per cost center Energy Consumption per time unit Energy Consumption per main consumer Analyze Realtime visualization Who needs which data? Collect Data Visualize Decision making MANAGEMENT Energy Classes (A/B/C/D/E ..) Time consuming Risk of errors Energy Consumption Targets Statistics and Reports Including most actual data Ergonomic Display and distribution of information needed Requirement for easy integration Accessible charts and tables Energy Monitoring Schemes Automated Manually TECHNOLOGY Facility Control Equipment Machine Control Equipment Smart meters Ingelligent Sensors Hardware Software Connectivity Business Level Process Level New Installations Production Maintenance Consumption Purchasing and Prices Planning and Control Level 1 1 1 1 0 0 0 0 0 Integration PLCs Industrial PCs Ergonomics Benchmarking Compare against the best available standards FLEXIBILITY User Develop/ Improve your methods Creative opportunities Develop your own figures Exceed all conventional system limits STANDARDS I N S T I TU T I O N S R E L E V A N T S T A N D A R D S E N E R G Y L A B E L S ISO 50001 ISO 14001 SEP ROAD TO ENERGY MANAGEMENT Corporate Communications Energy Management Team Top Level Management Machine Operators Production Teams Supply Chain Management Purchasing WHO SHOULD CARE? Efficient usage Maintenance and renewal Smartly tuned interplay of processes Re-use of waste energy Avoiding energy losses through wear-off Time to invest? e.g. air pressure system leakages e.g. increased friction through bad lubrication poor cost/benefit ratio Bad efficiency factor Benchmarking Efficient purchasing Know your Business Mutual supply Comparative periods Avoidance of peak loads Forecasting OPERATIONAL Day/night tariffs Optimized consumption timing Shutdown or standby A B C D E F G ENERGY DATA MANAGEMENT WHY? READY FOR EFFICIENCY! LET´S GO! LET´S LOOK CLOSER! CERTIFIED EFFICIENCY NIRVANA ENERGY EFFICIENCY Goal: more energy efficiency Reduce 20% on energy consumption by 2020 Implementation on national level EU Directive 2012/27/EU POLITICS Germany: Certification of energy management system Italy: Certificati Bianchi Austria: Energieffizienzgesetz Measures Subsidies Advisory Support Tax Incentives EU Regulation Member States Implementation

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The road to energy management with zenon.

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Page 1: Energy Data Management System

WATER

GAS

ELECTRICITY

AIR

STEAM

Food & Beverages

Non-ferrous metals

Pulp & Paper Industry

Chemical Industry

INDUSTRIESheavily effectedGlass Production

Prod. of building materials

Steel Production

Building

AREAS OFCONSUMPTION

Logistics &Transportation

Production

Utilities

Disposal

Highest Energy CONSUMPTION in total p.a.

50000 (Trillions

of BTU)

Highest Energy PRODUCTION, p.a.

50000 (Quadrillion

of BTU)

Highest Energy CONSUMPTION per capita, p.a.

10000(kgoe/a)

CorporateSocial

Responsibility

Marketing and PR

CompanyPolicy

Word of Mouth REPUTATION

20

0

17

6

in 2002

in 2011

Energy PriceIndex

Increased Sales

CostSavings

Reducing Energy Costs

Lower prices

Higher margins

IncreaseProfits

highermargins

through politicalsupport Lower prices

enable more sales

through better reputation

FINANCIAL PROFITS

Energy pricesSustainability

Less resource consumption

ENVIRONMENTAL

Life Cycle Assessment

(eco balance)

Lower emissions

pricessupply

Overcome a lack of

Resources

LessDependency

Avoidblackouts

Defeat uncertaintiesin energy supply

INFRASTRUCTURE

GeneralEfficiency

Society

State:Law and

Regulations

Consumers

STAKEHOLDER

Shareholder

THE WORLD OF CONSUMPTION

Maintenance

IMPLEMENTATION

ConstantEvolution

PDCA Kaizen

ContinuousImprovement

Process

Engage Person in charge

Change-Management

http

://k

ayw

a.m

e/c3

Kei

MANAGEMENTCONCEPTS

Lean Manufacturing

Continuous improvement

Resources

Indifference

Uncertainty

OutdatedEquipment

Personaland mental

Lack of personnel„Never touch

a running system!“

Missingequipment

CorporatePolicy

Indifferent to EM

HumanFinancial

Return onInvestment

Additional efforts

Lack ofAwareness

Institutional BARRIERS

Technological

Heterogeneoussystem landscape

STRATEGICAL

Energy management

capability

Energy awareness

Corporate energy policy

Portfolio of methods

ENERGY PERFORMANCE INDICATORS

Energy Consumption

per production unit

Energy Consumption

per machine

Energy Consumption

per Batch

Energy Consumption

per cost center

Energy Consumption

per time unitEnergy Consumption

per main consumer

Analyze

Realtime visualization

Who needs which data?

CollectData

Visualize

Decision making

MANAGEMENT

Energy Classes (A/B/C/D/E ..)

Time consuming

Risk of errors

Energy Consumption Targets

Statistics and Reports

Includingmost actual

data

Ergonomic

Display and distribution

of informationneeded

Requirement for easy integration

Accessible charts and tables

Energy Monitoring

Schemes

Automated

Manually TECHNOLOGY

Facility Control Equipment

Machine Control Equipment

Smart metersIngelligent

Sensors

HardwareSoftware

Connectivity

BusinessLevel

Process Level

New Installations Production Maintenance

ConsumptionPurchasingand Prices

Planning and Control Level

111

10

00

0

0

Integration

PLCsIndustrial

PCs

ErgonomicsBenchmarking

Compare against the best available

standards

FLEXIBILITYUser

Develop/Improve

your methodsCreative

opportunities

Develop your own figures

Exceed all conventional system limits

STANDARDS

INSTITUTIONS

RELEVANT STAN

DA

RD

S

ENER

GY L

ABELS

ISO 50001

ISO 14001

SEP

ROAD TO ENERGY MANAGEMENT

• Corporate Communications• Energy Management Team• Top Level Management• Machine Operators• Production Teams• Supply Chain Management• Purchasing

WHO SHOULD

CARE?

Efficient usage

Maintenance and renewal

Smartlytuned interplay

of processes

Re-use of waste energy

Avoiding energy losses through

wear-off

Time to invest?

e.g. air pressuresystem leakages

e.g. increasedfriction through

bad lubrication

poor cost/benefit ratio

Bad efficiency factor

Benchmarking

Efficientpurchasing

Know your Business

Mutual supply

Comparative periods

Avoidance of peak loads

Forecasting

OPERATIONAL

Day/night tariffs

Optimized consumption

timing

Shutdown or standby

AB

CD

EF

G

ENERGY DATA MANAGEMENT

WHY?

READY FOR EFFICIENCY!

LET´S GO!

LET´S LOOK

CLOSER!

CERTIFIED

EFFICIENCYNIRVANA

ENERGY EFFICIENCY

Goal: more energy efficiency

Reduce 20% on energy consumption by 2020

Implementation on national level

EU Directive 2012/27/EU

POLITICS Germany: Certification of energy management system

Italy: Certificati Bianchi

Austria: Energieffizienzgesetz

MeasuresSubsidies

Advisory Support

Tax Incentives

EURegulation

Member StatesImplementation