energy systems service pte. lt d. ess - tip tig internationaltiptig-international.com/ess...

Energy Systems Service Pte. Ltd. Company Registration No. 200611540W ESS

We support on challenging task’s with a wide range on professional Expertise in a wide range of Industries for best economical and

“Quality Solutions”

Our Mail and Office Address 1 Soon Lee Street #05-57 Singapore 627605 Email : [email protected] Web Site: ess-singapore.com

Project & Quality Surveillance • Production and Project Quality Surveillance • Fabrication and Field Service • Coating, Welding Supervision and Inspection / NDT (UT, LPT, MT, VT)

Your Welding Solution!

TiP TiG International AG Exclusive Authorized Dealer www.tiptig-international.com

mailto:[email protected]


Franco Ferrari Company Director Projects Quality Surveillance TiP TiG and Welding Consulting Certified : IWS Cert. No. CH-04.071, IWIP Cert no. CH-12.951

Our Company Quality Policy Energy Systems Service Pte. Ltd. is committed to develop and improve the Quality Management System (QMS) by continually improve the effectiveness of the QMS and enhance Customer satisfaction. To commit to the principle with : Improve service quality deliver service on time provide competitive price and

improve customer satisfaction by means of developing of resources ability to give for the customer and the company.

Ensure the right of safety and health work environment for employee and anybody working on behalf of ESS.

Communicate and to ensure that all employee understand and implement quality policy since quality is the responsibility of each employee

Improve effectiveness of quality management system implementation by periodically review and evaluate the conformity of quality policy.

“We are fully committed to ensure the implementation of the policy in regularity reviewed to ensure its conforming suitability for purpose”

Guido Waser Company Director Corrosion Engineering Certified : NACE Level III Coating Inspector


Peter Westermeier TiP TiG Service Engineer Orbital & Automation Welder Training Maintenance



NDT Services

Fabrication / Welding Supervision

Supplier Assessment / Procurement Consulting

Production Consulting / Project Management Services

With highly trained professionals in respective fields and expertise ESS offers the best combination from service to expectation .

Our staff have long term experience in building various fabrication products and we assure that ESS will enhance to achieve the best quality of your products and systems.

ESS seniors have 20 years experience and expertise in building up steel fabricated supply base with first class suppliers through out SEA including China, India and Korea

ESS seniors have 20 years experience and expertise in project execution for multinational cooperation's in power and other industries.



ESSEnergy Systems Service Pte. Ltd. Company Registration No. 200611540W

ESS aims are to provide the best possible range of quality services world wide and by ensuring that the employees / supervisors / inspectors are properly trained / certified and that they are provided with modern equipment and the latest instrumentation.

Fabrication Production & Personnel Services ESS Personnel are completely flexible, best trained and can be tailored to suit customer specification and requirements for supervision, NDT or welding inspection and or total project management and this for immediate or long term needs.

Assessment Inspection new and repair coating work at shop or job site

Project Management , Production Supervision & Inspection to Logistic and Expediting Services are handled with best knowledge and extensive experience on various fields of Industries




Corrosion Consulting/Protection/Inspection For us this means to make a contribution to minimize maintenance costs, building up synergies between conservation of value and creation of value and to implement our expertise and knowledge of corrosion protection to practical use. Resident inspection teams are available to verify compliance to all customer and controlling specification requirements. Procedures, equipment and personnel qualifications/certifications are verified for compliance as are production and inspection processes performed during the various stages of manufacture and test. Inspection teams vary in size and are normally lead by a designated supervisor. Inspecting and Assessment of in service equipment and systems are by our trained and qualified Corrosion and painting inspectors. On site repairs and recoating including subcontractor supervision and Quality control. Our technical specialists are also well experienced at overseeing health, safety and environmental issues that are critical to the coating process.

New equipment ,pump reconditioning, rubber lining inspection and repairs as well on site corrosion reconditioning is within out capabilities and Services. Production Layout / Develop Process and Paint Shop consulting services are also a strong field were we can assist and support with our extensive expertise and experience.

In Service Inspection

Service Repair at site Cooling Water Pump Intake

Pump Housing

Rubber lining

Condenser Waterbox




Fabrication supervision quality surveillance and NDT Services for complex and all kind of Condenser and other heat exchangers.

We also have access to Orbital welding for production and filed services in Indonesia or also outside the country. Total 8 ARC Unit machines are at all time standby including crew and guarantee for first class quality service. The machines are operated and maintained by owners own crew which is available for 24 hour service.

Fabrication Production & Personnel Services

Filled (L), condenser seal (M) and tube to tube (R) but fusion welds

The Model 207 is a 100 / 200 amp pre-programmed / programmable power supply and controller designed for (but not limited to) automatic orbital welding applications that require the addition of filler material. Welds produced by this machine, together with Arc Machines' weld heads, meet or exceed the specifications required by industries as diverse as: food, dairy, brewery, pharmaceutical, power generation, petrochemical, chemical, pulp and paper, nuclear, shipbuilding, etc

Our affiliate Company PT. Daya Panasindo Teknik Indonesia, also offers Pre and Post weld Heat treatment . Well established Thermal Engineering Specialist for Production and Field Services. www.panasindo.co.id

PT. Daya Panasindo Teknik Indonesia, established in 1997, providing professional services to the Indonesian and Asian regions for In-situ Pre-heat, Post Weld Heat Treatment, Refractory Dry-Out, Thermal Engineering and Orbital Welding requirements

8Units are available


http://www.panasindo.co.id/



With the semi-automatic or automated TIP TIG process, the constant fed weld wire is superimposed by a secondary high-speed oscillation which is generated by the patent pending TIP TIG, four-roll mechanized drive plate. The TIP TIG wire feed mechanical action creates a vibration on the weld wire. The vibration passes through the weld wire into the weld "agitating the molten TIG weld pool". This induces a dynamic onto the wire in the form of a vibration which when introduced to the molten weld pool destroys the surface tension. This gives better fusion, allows impurities and gases to escape and improves wetting resulting in higher deposition. With the TIP TIG process, Hot Wire current is added to the agitated weld pool. The increased TIP TIG wire feed rates enables a higher than normal TIG welding current. The increased TIP TIG arc weld energy and disruption of the TIG weld surface creates unique TIG weld dynamics. The change to the TIP TIG weld pool slows down the weld solidification and enlarges the fluid TIG weld area enabling a typical 100 to 300% increase in TIG wire feed rates. These attributes enables a TIG weld quality and productivity that was never before possible with other processes. The unique TIP TIG process changes many of the traditional weld rules, the weld practices and alloy weld application considerations that for decades have typically been applied to the regular, slow TIG process. The TIP TIG process allows a dramatic increase in TIG wire feed rates which enables the use of higher TIG weld current which makes much faster manual and automated, all position TIG weld travel rates possible. The increased TIP TIG weld travel rates when combined with Electrode Negative, enables rapid weld heat dissipation in the parts welded which is the reason all alloys benefit from the TIP TIG Process. In contrast to any other weld process, TIP TIG always enables the highest weld quality with the lowest possible heat input .

Patent pending Wire Feeder that agitates the TIG weld. A Hot Wire Power Source that adds energy to the TIG weld. A unique patented Torch that communicates with the weld

equipment. A 350 - 450 amp, TIG Power Source that has the capability

to communicate with the peripheral TIP TIG equipment.

Short training cycle Weld in any position Fast and high efficiency High deposition rate Low heat input Low distortion Less cleaning / rework Considerable cost savings

TIP TIG special features Why TIP TIG?

What is TIP TIG? “A unique and revolutionary combination of TIG and Hot Wire that has to be seen to be believed.”

It‘s an Evolution of the TIG Welding


For more information visit : www.tiptig.international.com

The Process



Sales / Demonstration / Introduction Field service / Welding consulting / Welder Training

Stainless 304 L 12 – 32 mm wall

But welds and pressure vessel from root to finish, easy to learn and welders are more comfortable welding similar with MAG method (min. same speed and faster ) but deliver TIG / GTAW weld quality.

We conduct welder training, demonstrations and also serve with Quality customer after sales service. TiP TiG Hub SEA in Singapore serves wide range of industries

“The Welding Evolution”



“The Welding Evolution”

Sales / Demonstration / Introduction Field service / Welding consulting / Welder Training

TiP TiG automation offers solution for all applications. From root to finish , narrow gap and overlay welding with reliable consistent highest quality welds. We have excellent references and know how for on and off shore applications.

Automation / Overlay application Off and on shore pipe line welding




>10’00m2 covered fabrication , shot blast and painting facility with state of the art pipe fabrication process equipment and machinery which allows excellent efficiency, high Quality and productivity. Separate shot blasting, painting and packing facility rounds up the ideal production flow from the beginning to the end.

Affiliated Companies & Services

5 hectare Work Shop Facility

Fabrication process optimized specially for spool fabrication and a high quality QC and Process control system allows us to meet extremely efficiency with best Quality results. The in-house controlled NDT Process , shot blasting and painting facility allows Namin to have total business process under one roof and at all times all process are controlled at all times. control. Day to day QC update method allows to have NCR and project / fabrication related corrective actions if any implemented at shortest time. Namin also offers best contact to materials through the in-house high efficient supply chain management systems. All materials are purchased only from first class suppliers with proven quality and reliability records. From the beginning to the very end Namin ist totally committed to your project and we are at all times keen to improve our business process and QMS (Quality Management System) to meet Project and our Company committed targets. More details see in www.inamin.co.kr

Blasting & Painting / Custom coating

P91 / P 92 alloy pipe welding

CNC Cutting / Facing for all alloy pipe ends

Prepared for final inspection pre shipment

http://www.inamin.co.kr/


We are hands on and committed to the Project and to our Customers Satisfaction

Boiler Maker / Industry Welder by Trade and 30 years in the Business

Held Position as : Field Service Engineer Site Manager Procurement Supply Chain Production Manager Production Director Project Manager Production Consultant

Certified Accreditations IWS, EWS , AWS Welding Specialist ASNT NDT Level II (LPT,MT, VT) Cert

No. SGZB 1548 Corrosion / Paint Specialist (DIN ZTV

KOR)

Industrial Spry / Painter and Certified in Serigraphy 25 years in the Business

Held Position as : Field Service Supervisor Quality Assurance Production Manger Corrosion Consultant Director Sales / Marketing Company Director

Certified Accreditations • NACE Level III Coating Inspector

Cert No. 11565 • NACE Nuclear Paint Inspector

Mr. Franco Ferrari / Borne Swiss

Mr. GudoW aser / Borne Swiss




We offer a contribution to your Project through best optimized Synergy’s and our Company

commitment

Affiliated Companies CV Kualitas Engineering Utama, Indonesia TIP TIG International AG, Switzerland Namin Co., Ltd Korea PT Daya Panasindo Teknik, Indonesia Turbinetec Pte Ltd, Singapore Hilgert Maschinen AG, Switzerland Pumilia AG, Switzerland

Procurement Sourcing Supplier Quality Assessment

Engineering Site / Production feed back

Improvements / recommendations Design production optimising

Welding Consutling

Fabrication / Supervision Production Planning Fabrication / Field Service Production Supervision Welding Consulting

Quality Surveillance

Quality Engineering Quality Control

Quality Assurance Third Party NDT Services

Our field of Expertise and Synergies







energy systems service pte. lt d. ess - tip tig internationaltiptig-international.com/ess...

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