eneria & caterpillar the optimal solution for …eneria & caterpillar the optimal solution...
TRANSCRIPT
ENERIA & CATERPILLAR THE OPTIMAL SOLUTION
FOR DRILLING & GAS COMPRESSION
Bucharest, 3rd of April 2014
New Dynamic Gas Blending for Onshore
Offshore Dual Fuel
New G3600B for Gas Compression
New G20CM34 for Pipeline Transmission
Eneria values
Agenda
Dynamic Gas Blending
What’s that? A way to use two fuels
simultaneously in a power application
What’s in it for you? Savings ↑ Regulated Emissions
Your advantages with Caterpillar Superior substitution and more
tolerant of low quality gas Factory warranty
Fuel Strategy$ Fuel
Savings Per Day
$ Fuel Savings Per Year
100% Diesel $ - $ - 50% Gas/
50% Diesel $ 1,750.00 $ 364,583.33
70% Gas/30% Diesel
$ 2,425.00 $ 505,208.33
Reduced Truck Traffic,
Reduced N
Ox E
missions,
and Increasing Investm
ent
Dynamic Gas Blending – Drilling Rig Fuel Cost Savings
Generator set analysis assumes: – 3 x 1.1 eMW 3512C generator sets with DGB at 35% load – 24 hour day and 5000 hour year – $420/1000 m³ gas price – Diesel fuel at $1.85 per liter
Solution For Fuel Flexibility Dynamic Gas Blending
• Line supplying metered gas to the intake air stream
• Gas Fuel Control Valve
• Customer connection point
• Gas heater, Gas Shut Off Valve & Pressure Regulator
Integrated Sensor Module (ISM)
Monitors combustion and communicates data to the updated Engine Control Module and controls system to adjust and protect the engine
EMCP 4.4 Control Panel
Analog gauges for quick daily walk-around
Improved display performance, paralleling & troubleshooting capability
DGB – Key Products Benefits
Gas flexibility: gasified LNG, pipeline gas, associated gas
Lower Heating Value is between 9 and 23 kWh/Nm3
Up to 55% inerts; up to 10 ppm H2S
70% substitution from 18% to 90% load
Site supply gas pressure to DGB: 0.82 to 2.4 bar
Site supply gas temperature to DGB: 10 to 60 deg C
Dynamic Gas Blending Controls
DGB Parameters Gas Blending on/off (Switch Input) Max % Substitution (Operator Input) Act % Substitution (Feedback) Reason Code for % Diff Gas Pressure Gas Valve Position Status (Open/Closed) Generator Power eKW
Panel Value Direct Rack Control (external control of gas) Plug and Play Connection to Engine and CAT Generator 6 Gauge Direct Readout Supports future Caterpillar Remote Monitoring Reduced time for installation No re-calibration
OFFSHORE - DUAL FUEL
REPOWERING OF 2 PRODUCTION JACKETS
For each jacket of OMV - PETROM we supplied the following equipment:
2*3512B Gensets 1500 kVA, 400V, 50Hz & 2*Dual fuel system
Application Using gas & diesel for off-shore platforms
Interval of load where the option « dual fuel » is working 20% - 80%
Guaranteed percentage of gas at 80% load 50%
Usual interval 57 - 67%
• A technical solution adapted to work in automatic mode • Substantially reducing of the fuel costs
Implementation, technical assistance and project management by ENERIA
New G3600B – Gas Compression
Beyond G3600 LE Petroleum Gas Engines – Increased power, ambient-based rating capability – Expanded fuel tolerance – Cat MN; Inert % – Improved altitude, ambient temp capability – Simpler Packaging
Scope - Four Models – G3616B, G3606B, G3608B, G3612B
Three discrete ratings will be available per model 54 ° C – 0.5 gram/bhp-hr NOx
43 ° C – 0.5 gram/bhp-hr NOx
32 ° C – 0.5 gram/bhp-hr NOx
G3616B – Preliminary Performance
Performance Parameters: unit Current
Production G3616
Rated power bhp 4735 5000 5175 5350 Rated speed rpm 1000 1000 1000 1000 Rated BMEP bar 12.5 13.2 13.6 14.1 Full Torque Turndown % 25 25 25 25 NOx emissions g/bhp-hr (NTE) 0.5 0.5 0.5 0.5 SCAC Temp °C 54 54 43 32 Nominal BSFC Btu/bhp-hr 6766 6766 6746 6726 Altitude capability @ 100°F feet 2000 4000 4500 5000 45MN rating factor x 0.76 0.93 0.95 0.97 32MN rating factor x no rating 0.73 0.78 0.83
Fuel LHV range - std iron & maps Btu/scf 820 - 1050 SRR up to 1150
Max inert content @ 45MN % 10 Max inert content @ 32 MN % no rating
G3616 B With ADEM A4
775 - 1400
15 25
GCM34 Engine Models for Pipeline transmissions
750 rpm – 4575 to 6100 bkW
G16CM34 – 0.7g or 0.5g NOx – 610L displacement – 6100 bkW
G12CM34 – 0.7g or 0.5g NOx – 457L displacement – 4575 bkW
New Product: G20CM34 - 10 MW
Chronology:
Factory test: Dec 2012
Validation: 2013 – Q1/2014
Prototype: 12 x G20CM34 “Gas
Power Plant” in USA (optional
other12 units)
General data:
500 kW/cylinder @ 720/750 rpm
G20CM34 @ 10 MW
1 - director, 2 – responsibles for interventions, 27 - tehniciens, 6 –sales rep, 2 – technical inspectors, 7- sales administration
SERVICE MAP
ENERIA activity by applications
•GAS POWER PLANTS
•G2P
•INTERVENTIONS •REPAIRS •MAINTENANCE CONTRACTS
•WARRANTIES •COMMISSIONING
•OIL & GAS •RAILWAY •MARINE •GAS COMPRESSION
•DIESEL, STANDBY AND PRIME GENSETS
•DYNAMIC CAT UPS
ELECTRIC POWER
(gensets)
MECHANIC POWER
(engines and gensets)
GAS GENSETS
SERVICE AND
MAINTENANCE
• •GAS POWER PLANTS •G2P
•INTERVENTIONS AND REPAIRS
•MAINTENANCE CONTRACTS •WARRANTIES •COMMISSIONING
•OIL & GAS
•RAILWAY
•MARINE
•GAS COMPRESSION
•DIESEL, STANDBY AND PRIME GENSETS
•DYNAMIC CAT UPS
ELECTRIC POWER
(Gensets)
MECHANICAL POWER
(Diesel engines and gensets)
GAS GENSETS
SERVICE AND MAINTENANCE
ENERIA activity by applications
Eneria OFFER for your projects success
SERVICE
TECHNICAL SUPPORT: Consulting, Sizing Choose the optimum product & options Integration Assistance after delivery SERVICE: Proximity Professional & versatile skill COMMERCIAL: Flexibility: understanding technical & commercial steps of the projects Cumulate all info to offer the client needs
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POWER & TRUST
Total: 75 persons