enerpac bolting tools - trutmann hydraulik · 176 258 enerpac bolting tools enerpac's bolting...

176176

258

Enerpac Bolting Tools

Enerpac'sBoltingSolutionscatertothecompletebolting work-flow, ensuring joint integrity in a varietyofapplicationsthroughouttheindustry:

Joint AssemblyFrom simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems.

Controlled TighteningEnerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts.

Joint SeparationEnerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations.

High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, safer and efficient.

Torque Tightening

See our ‘Yellow Pages’ for information on torque tightening.

Page:

Bolting Integrity Software

Visit www.enerpac.com to access our free on-line bolting software

application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and joint completion report is also available.

177www.enerpac.com

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶

▶▶ ▶

▶

▶

▶

178

180

184

186

196

200

201

202

204

208

210

212

216

217

218

219220222

223

224

226

E

S

BSH

W

WCR

PMEPMUTQ

ZU4T

ZE4TZE5TPTA

ZA4T

HPT

ATP

ZUTP

NCNSFS

FSHFSMATM

FF

BoltingTools&PumpsSectionOverview

1015 - 10.845 Nm750 - 8000 Ft.lbs

1952 - 34.099 Nm1440 - 25.150 Ft.lbs

19 - 155 mm¾ - 6⅛ inch

2766 - 47.454 Nm2040 - 35.000 Ft.lbs

5762 Nm4250 Ft.lbs

Flow: 0,34 l/minPower: 0,37 kW



Flow: 0,82-1,64 l/minPower: 1,1 - 2,2 kW

Flow: 0,33 l/minAir: 1130 l/min


Flow: 0,61 cm3/stroke



10 - 75 mm hexagon70 - 130 mm hexagon

5 - 10 ton(45 - 101 kN)

8 - 14 ton(72 - 125 kN)

1 - 9 ton(10 - 90 kN)

ø 1 - 12 inch flanges

Manual Torque Multipliers

Square Drive Hydraulic Torque WrenchesRigid steel design & maximum versatility

Heavy-Duty Impact SocketsSquare drive

Hexagon Hydraulic Torque WrenchesRigid steel design & low profile

Roller Cassette Torque WrenchVersatile high performance limited access tools

Selection MatrixTorque Wrenches - Pumps - Hoses

Portable Electric Torque Wrench PumpsCompact Economy

Electric Torque Wrench PumpsLightweight

Portable Electric Torque Wrench PumpsZ-Class innovation

Electric Torque Wrench PumpsZ-Class innovation

Air Driven Torque Wrench PumpsPortable and Compact

Air Driven Torque Wrench PumpsZ-Class innovation

Ultra-High Pressure Hand Pump & AccessoriesTensioning pump upto 1500 bar

Ultra-High Pressure Air PumpUpto 1500 bar

Electric Tensioning PumpsZ-Class Tensioning pumps upto 1500 bar

Hydraulic Nut Cutters

Pin-type Hydraulic Flange Spreaders

Step-type Industrial SpreadersMechanical and Hydraulic

Flange Alignment ToolsMechanical and Hydraulic

QuickFace – Mechanical Pipe Flange Face ToolRefacing of flat pipe flange surfaces

Capacity Tool type and functions Series Page

Join

t A

ssem

bly

and

Join

t S

epar

atio

nC

ontr

olle

d T

ighte

nin

g a

nd L

oose

nin

g

Appli-cations

178

▼

E290PLUSE291E391E392E393E492E493E494E495

10151355162529804340298043406780

10845

75010001200220032002200320050008000

• High-efficiencyplanetarygearsetsachievehighoutputtorque from low input torque

• Operatorprotectedbyanti-backlashdevice

• Torquemultiplieraccuracy±5%

• Reversible,tightenorloosenbolts

• Reactionbarorreactionplatestyle

• Angle-of-turnprotractorstandardonE300-Seriesmodels

• Reactionplatemodelsofferincreasedversatilitywithreaction point locations

• E300andE400-Serieshavereplaceablesheardrives,providing overload protection of internal power train

• Onereplacementsheardriveisincludedwitheach E300 and E400-Series models.

Accurate, Efficient Torque MultiplicationWhen accurate make-up or break-out of stubborn fasteners requires high torque

E-Series, Manual Torque MultipliersShown from left to right: E291, E393, E494

Typical Torque Multiplier Applications

• Locomotives• Powerplants• Pulpandpapermills• Refineries• Chemicalplants• Miningandconstruction• Off-roadequipment• Shipyards• Cranes.

ModelNumber

Torque Multiplier

Type

Reaction Bar

Multiplier

Output Torque Capacity

(Nm) (Ft .lbs)

Reaction Plate

Multiplier

▼ SELECTIONCHART

179www.enerpac.com

338451271219234219234256208

250333200162173162173189154

3,3 : 13,3 : 16 : 1

13,6 : 118,5 : 113,6 : 118,5 : 126,5 : 152 : 1

½

½

½

½

½

½

½

½

½

¾

¾

¾

1

1

1

1

1½

1½

L1 L2 R

7171

100103103124124143148

8484

102146165140163222273

218442498498498356356378386

–––––

140140178178

–––––

1241248989

–––––

32324248

1,82,56,36,98,37,8

10,615,422,8

E290PLUSE291E391E392E393E492E493E494E495

180

LD H

––E391SDKE392SDKE393SDKE392SDKE393SDKE494SDKE495SDK

184

ESeries

Maximum Output Torque:

1015 - 10.845 NmTorque Ratio:

3,3:1-52:1

▲ Angle-of-TurnProtractor E391, E392 and E393 models

include an angle-of-turn protractor (scale) to tighten fasteners using a “torque turn” method. Allows accurate measuring a specific number of degrees of rotation.

◀ ShearableSquareDrive

Provides overload protection on E300- and E400-series multiplier’s power train by shearing when the rated capacity of the tool is exceeded. Internal shear pin prevents tool from falling off bolt.

◀ SelectorPawl Models with anti-backlash

protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.

Manual Torque MultipliersManual Torque Multipliers

Enerpac manual torque multipliers provide efficient torque multiplication in wide

clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications.

UseReactionBarModels:

•Wherespaceislimited,•Wheremultiplereactionpoints

are available,•whenportabilityisdesirable.

UseReactionPlateModels:• Above4300Nmoutputtorque,•Onflangesandapplications

where neighbouring bolt or nut is available to react against

•Whenextremereactionforces are generated.

Reaction Bar Type1)

CAUTION!

Never use impact air tools for power driving torque multipliers. Torque multiplier drive train damage will occur.

Output Ratio Accuracy:

±5%

Input Torque 2)

(Nm) (Ft .lbs)

Torque Ratio

InputFemaleSquareDrive

S1(inch)

S2(inch)

Over-load

protection

Anti-Backlash

Dimensions (mm)

(kg)

ModelNumber

ReactionPlateType1)

1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale).2) User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.

NoNoYesYesYesYesYesYesYes

NoNoNo YesYesYesYesYesYes

HydraulicTorqueWrenches

Enerpac offers a complete range of square drive and hexagon cassette torque wrenches.

Page:

Output MaleSquare Drive

ReplaceableShear DriveModel Nr .

Page:

BSH-SeriesSockets

Heavy-Duty Impact Sockets for power driven torqueing equipment.

180

▼

THQ-706TTHQ-712T

183

SquareDriveHydraulicTorqueWrenches

RigidSteelDesign

The Professional SquareDriveSolution

S-Series, Torque Wrenches

The most advanced and safe torque wrenches on the market. This product range

has been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market. To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging.

ATEX 95 Certified

Simplicity•Includeshandletoimprovetoolhandlingandsafety•360°click-on,multi-positionreactionarm•Pushbuttonsquaredrivereleasetoquicklyreversethe

square drive for tightening or loosening•Finetoothratchetpreventstool“lock-on”•Single360°hydraulicswivelmanifold,completewith

screw lock couplings, increases wrench and hose manoeuvrability.

Design•Compact,highstrengthuni-bodyconstructionfora

small operating radius•Robustdesignwithminimalpartsenableseasyon-site

maintenance without special tools•Lightweight,ergonomicdesignforeasyhandlingandan

easy fit, even in applications where access is limited•Optimisedstrength-to-weightratio•Fastoperationduetothelargenutrotationperwrenchcycle(35degreerotationangle)andrapidreturnstroke.

Reliability•Allwrenchesarenickel-platedforexcellentcorrosion

protection and improved durability in harsh environments.

Accuracy•Constanttorqueoutputprovideshighaccuracyacross

the full stroke•Accuracyof±3%canbeachievedbecausetheUni-Body

construction reduces internal deflections.

From left to right: S3000X, S6000X, S1500X

TorqueWrenchHoses

Use Enerpac THQ-700 Series torque wrench hoses with S-Series torque wrenches to ensure the integrity of your

hydraulic system.

6 m long, 2 hoses12 m long, 2 hoses

TSP300DoubleSwivel

Featuring Tilt & Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation. Includes male

and female Spin-On couplers.

HowtoOrder:

Factory fitted to S-Series wrenches (X-edition): Add suffix “P” to the torque wrench model number. Example: S1500PX.

TSP300: accessory for S & W-series torque wrenches (X-edition).

Page:

181www.enerpac.com

D

FGA

BC

E

H

3948557289

658092

114143

108135169197246

97128157190244

136173192228287

2533405064

3,26,69,2

15,832,1

¾

1

1½

1½

2½

195243738338

15.15134.099

S1500XS3000XS6000XS11000XS25000X

144032256150

11.17525.150

A B C D FE G H

7090

110133182

129161188229295

200

SD15-012SD30-100SD60-108SD110-108SD250-208

184

Double-actingSquareDriveHydraulicTorqueWrenches

SSeries

Maximum Torque at 690 bar:

34.099 NmSquare Drive Range:

¾ - 2½ inchNose Radius:

25,0 - 63,5 mmMaximum Operating Pressure:

690 bar

UseonlyHeavyDutyImpact Sockets

For power driven torqueing equipment, according to ISO2725 and ISO1174;

DIN 3129 and DIN 3121 or ASME-B107.2/1995.

TorqueWrenchPumpSelection Matrix

For optimum speed and performance see the torque wrench and pump matrix.

Size(inch)

(Nm) (Ft .lbs)

Maximum Torqueat 690 bar

Torque WrenchModel Number *

Dimensions (mm)

See “Yellow Pages” section for torque conversions and page 260 for pressure versus torque chart.* To order a S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500PX.

(kg)

Page:

Model Nr.(included with wrench)

Square Drive

TORQUEWRENCHSELECTION(based on socket size range 1)

To

rque

Ran

ge

(Nm

) ▶

To

rque

Ran

ge

(Ft.l

bs) ▶

Socket Size Range 1) (mm) ▶

Socket Size Range 1) (inch) ▶

▶

The rigid steel design of S-Series torque wrenches

guarantee durability, reliability and safety.

These wrenches can be powered by the portable

ZU4T-Series pumps.

Page:

① Drive Unit② Pro Series Swivel (page 183)③ Reaction Arm (page 183)④Extended Reaction Arm (page 183)

⑤ Square Drive⑥ Allen Drive (page 182)⑦ Short Reaction Arm (page 182)

1) See page 257 for table of hexagon sizes of bolts, nuts and related thread diameters.

182

SDA15-008SDA15-010SDA15-012SDA15-014SDA15-100

481936162019521952

6667717477

SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–

93616202569383043734373

–

778083868889–

SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–

93616202569383054577484

–

858992959798–


74849958

12.92815.15115.151

115117118122125

SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––

12.92816.43320.52025.24530.63534.099

––––

141145148149151154

––––


SRA15X

6441152160719521952

1417192224

6668707374

67,5 65

SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32

SRA30X

1152160724883234437343734373

17192224273032

77798284858788

80,0 74

SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32

SRA60X

1152160724883234460363117660

17192224273032

86889193949697

91,5 89


SRA110X

63117660

10.90115.15115.151

3032364146

112114117121127

127,5 106

SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85

SRA250X

10.90116.10722.74429.21134.09934.09934.09934.09934.09934.099

36414650556065707585

140144148151154158161164168175

158,5 135

½

⅝

¾

⅞

1

⅝

¾

⅞

1

1⅛

1¼

–

⅝

¾

⅞

1

1⅛

1¼

–

1¼

1⅜

1½

1⅝

1¾

1½

1⅝

1¾

1⅞

2

2¼

––––

C1 H1

SDA-Series,AllenDrives

ForSSeries

Model Number

Model Number

Torque Wrench

Optional Allen Drives, Imperial

MaximumTorque

(Nm)

HexagonSize 1)

(inch)

Dim.

B1(mm)

Model Number

Optional Allen Drives, Metric Short Reaction Arm for Allen Drives

MaximumTorque

(Nm)

HexagonSize 1)

(mm)

Model Number

Dim.

B1(mm)

Dimensions(mm)


34.099 Nm

Hexagon Size Allen Drive:

14 - 85 mm

① Drive Unit② Pro Series Swivel ③ Reaction Arm④Extended Reaction Arm⑤ Square Drive⑥ Allen Drive⑦ Short Reaction Arm

Hexagon Size Allen Drive:

½ - 2¼ inch

S1500X(1952Nm)

S3000X(4373Nm)

S6000X(8338Nm)

S11000X(15.151Nm)

S25000X(34.099Nm)


183www.enerpac.com

S1500X, S3000XS6000X, S11000X, S25000X

TSP300TSP300

0,20,2

S1500XS3000XS6000XS11000XS25000X

A

RTE15XRTE30XRTE60XRTE110XRTE250X

B C D

706733747769813

152152152152152

636647659675685

58576576

100

4,65,57,7

11,217,3

E

600600600600600

S1500X

A

SRS151XSRS152XSRS153XSRS301XSRS302XSRS303XSRS601XSRS602XSRS603XSRS1101XSRS1102XSRS1103XSRS2501XSRS2502XSRS2503X

B C D

94119145111137162138163189149175200183208233

8697

109106117132128144159157172187209222236

127138148168182198192207222232247261295310326

242424343434393939464646505050

0,81,01,21,62,02,52,32,73,44,45,15,87,68,4

10,0

E

343434484848626262767676

100100100

180116411533391837123574784274547175

14.65013.95713.39133.53832.04930.750

S3000X

S6000X

S11000X

S25000X

690690

Accessories for S-Series Torque Wrenches

TSPRTESRSSeries

•FeaturingTiltandSwiveltechnology•360°X-axisand160°Y-axisrotation•Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement•IncludesmaleandfemaleSpin-Oncouplers.

TSP-Series,ProSeriesSwivels

Model Number

For Torque Wrench Model Number

(kg)

To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the model number . Example: S1500PX . TSP-swivel includes male (TH-630) and female (TR-630) couplers .

•Fulltorquerated•Increasestoolfitinrestrictedaccessareas.

RTE-Series, Reaction Tube Extensions

Dimensions (mm)Model Number


(kg)*

Dimensions (mm)Model Number

For Wrench Model (kg)*

Max. Torque

(Nm)

•Lightweightinterchangeabledesign.

SRS-Series, Extended Reaction Arms

MaximumPressure

(bar)

* Weights indicated are for the accessories only and do not include the wrench.


TSP-Series

SRS-Series

RTE-Series

184

A/F

BSH7519BSH75088BSH75094BSH7527BSH7530BSH75125BSH75131BSH7535BSH75144BSH7538BSH75156BSH75163BSH7543BSH75175BSH7546BSH75188BSH75194BSH75200––––

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"1 3/16"1 ⅞"

1 15/16"2"––––

BSH1019BSH10088BSH10094BSH1027BSH1030BSH10125BSH10131BSH1035BSH10144BSH1038BSH10156BSH10163BSH1043BSH10175BSH1046BSH10188BSH10194BSH10200BSH10206BSH10213BSH10219BSH10225

¾"⅞"

15/16"1 1/16"1 3/16"1 ¼"1 5/16"1 ⅜"1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"

BSH10231BSH10238BSH10244BSH10250BSH1065BSH10263BSH10269BSH1070BSH10281BSH10288BSH1075BSH10300BSH10306BSH10313BSH10319BSH10325BSH10338BSH10350BSH10363BSH1095BSH10388–

2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"

2 13/16"2 ⅞"2 15/16

3"3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

–


1 7/16"1 ½"1 9/16"1 ⅝"

1 11/16"1 ¾"

1 13/16"1 ⅞"

1 15/16"2"

2 1/16"2 ⅛"2 3/16"2 ¼"2 5/16"2 ⅜"2 7/16"2 ½"2 9/16"2 ⅝"

2 11/16"2 ¾"


2 13/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"4 3/16"4 ¼"4 5/16"4 ⅜"4 ½"4 ⅝"


BSH25419BSH25425BSH25110BSH25438BSH25450BSH25463BSH25475BSH25488BSH25500BSH25513BSH25519BSH25525BSH25538BSH25140BSH25575BSH25150BSH25600BSH25613––––

4 13/16"4 ¼"45/16"4 ⅜"4 ½"4 ⅝"4 ¾"4 ⅞"5"

5 ⅛"5 3/16"5 ¼"5 ⅜"5 ½"5 ¾"5 ⅞"6"

6 ⅛"––––

2 7/16"2 ½"

2 13/16"2 ⅝"

2 11/16"2 ¾"

2 11/16"2 ⅞"

2 15/16"3"

3 1/16"3 ⅛"3 3/16"3 ¼"3 ⅜"3 ½"3 ⅝"3 ¾"3 ⅞"

3 15/16"4"

4 ⅛"

BSH7519BSH7524BSH7527BSH7530BSH7532BSH7536BSH75163BSH7546BSH7550––––––––––

BSH1019BSH1024BSH1027BSH1030BSH1032BSH1036BSH10163BSH1046BSH1050BSH1055BSH1060BSH1065BSH1070BSH1075BSH1080BSH1085BSH1090BSH1095BSH10100

BSH1536BSH15163BSH1546BSH1550BSH1555BSH1560BSH1565BSH1570BSH1575BSH1580BSH1585BSH1590BSH1595BSH15100BSH15105BSH15110BSH15115––

BSH2565BSH2570BSH2575BSH2580BSH2585BSH2590BSH2595BSH25100BSH25105BSH25110BSH25115BSH25120BSH25125BSH25135BSH25140BSH25145BSH25150BSH25155–

65707580859095

100105110115120125135140145150155

–

36414650556065707580859095100105110115

––

192427303236414650556065707580859095100

192427303236414650––––––––––

258

257

A/F(inch)

IMPERIALSOCKETS

¾" Square Drive 1" Square Drive 1½" Square DriveModel Number

2½" Square DriveA/F

(inch)Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(inch)

Model Number

A/F(mm)

¾" Square DriveModel Number

A/F(mm)

Model Number

A/F(mm)

Model Number

A/F(mm)

Model Number

METRICSOCKETS

BSH-Series,Heavy-DutySockets

• Heavy-dutyimpactsockets

• Suppliedwith“PinandRing”

Select the Right Torque

Choose your Enerpac Torque Wrench using the untightening rule of thumb:

Loosening torque equals about 250% of tightening torque.

1" Square Drive 1½" Square Drive 2½" Square Drive

Page:

HexagonBolt and Nut Sizes

See the table of hexagon sizes of bolts, nuts and related thread diameters.

Page:

Hexagon Size:

19 - 155 mm | ¾" - 6⅛ "

BSHSeries

185www.enerpac.com

Bolting Application Ideas

S6000X on a High Volume Pump Unit ▶

High vibration requires long studs to be accurately tightened to the calculated preload.

During maintenance quick turnaround times are essential; S Series wrenches are chosen as they

provide a large angle of nut rotation per stroke, offering speed and accuracy in a compact ergonomic tool.

Enerpac professional series steel torque wrenches provide reliable controlled tightening solutions across the industry.

S3000X Square Drive Torque Wrench on Wind Tower erection and maintenance ▶

S3000X used to connect wind tower segments during assembly and maintenance. A robust but compact solution

is required for tightening of bolts on wind tower sections. Large numbers of fasteners require precise application of

torque to ensure joint integrity is achieved and maintained.

The Enerpac S-Series wrench was selected as it offers simple and reliable operation while providing

accurate and repeatable results.

◀ S3000X Square Drive Torque Wrench

Easy and reliable service in the field using Enerpac S-series torque wrenches. The handle to improve tool handling and safety.

186

▼

THQ-706TTHQ-712T

198

W-Series,LowProfileHexagonWrenchesShown: Driveunitswithinterchangeablecassettes

Simplicity•Includeshandletoimprovetoolhandlingandsafety•Notoolsareneededforchangingthehexagoncassettes•Innovative,pinlesswrenchconstructionincorporates

quick release cylinder and automatic crank engagement•Single360°hydraulicswivelmanifoldcompletewith

screw lock couplings increases wrench and hose manoeuvrability.

Design•Cylindersandlowprofilecassetteshavebeenengineered

to give ultra slim, compact low clearance tooling with a small nose radius

•Robustdesignwithminimalpartsenableseasyon-sitemaintenance without special tools

•Nutsizescoveredrangefrom30-155mm(1⅛ - 6⅛inch)•Optimizedstrength-to-weightratio•Fastoperationduetothelargenutrotationperwrenchcycle(30degreerotationangle)andrapidreturnstroke.

Reliability•Allwrenchesarenickel-platedforexcellentcorrosion

protection and improved durability in harsh environments•Allwrenchesarefittedwithbronzebushingstoensure

the ratchet will never seize in the sideplates, thus eliminating costly repairs.

Accuracy•Constanttorqueoutputprovideshighaccuracy±3%

across the full stroke•In-linereactionfootensuresaccuracybyreducing

internal deflections.

W-Series, Torque Wrenches

The most advanced and safe torque wrenches on the market. This product range has

been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market. To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging. ATEX 95 Certified

TorqueWrenchHoses

Use Enerpac THQ-700 Series hoses with W-Series torque wrenches to ensure the integrity of your hydraulic system.


TSP-ProSeriesSwivel

Featuring Tilt and Swivel technology the TSP provides 360° X-axis rotation and 160° Y-axis rotation. Includes male and female

Spin-On couplers.

HowtoOrder

Factory fitted to new W-Series (X-edition) wrenches: Suffix the wrench model number with "P" e.g.: W2000PX.

TSP300: accessory for W & S-series torque wrenches (X-edition).

Page:

RigidSteelDesign

The Professional LowProfileSolution

187www.enerpac.com

30 - 6036 - 8550 - 10565 - 11575 - 13580 - 155

200

1 ⅛ - 2 ⅜

1 5/16 - 3 ⅜

1 ⅞ - 4 ⅛

2 7/16 - 4 ⅝

2 15/16 - 5 3∕8

3 ⅛ - 6 ⅛

27665661

11.48420.78530.50647.454

204041758470

15.33022.50035.000

W2000XW4000XW8000XW15000XW22000XW35000X

276566

1148207830504745

204417847

153322503500

109136172207227268

141167205240266301

148178208253297345

324153637791

2433425048

69-73

202025203550

1,42,03,05,07,7

11,4

A B C D E F

188

188

Double-ActingHydraulicHexagonTorqueWrenchesHexagonCassettesand Reducer Inserts

Maximum versatility with the full range of interchangeable

hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.

WSeries


47.454 Nm


For optimum speed and performance see the torque wrench and pump matrix.

Hexagon Range * Maximum Torque

at 690 bar

Drive Unit Model Number **

Dimensions (mm)(see pages 188-195 for dimensions G, H and S)

Weight(drive unitwithout hexagoncassette)

(kg)

* With in-line reaction foot. ** To order a W-series wrench fitted with the TSP swivel, suffix the model number with "-P". Example: W2000PX.See “Yellow Pages” section for torque conversions and page 261 for pressure versus torque chart.

Page:

Page:

To

rque

Ran

ge

(Nm

) ▶

To

rque

Ran

ge

(Ft.l

bs) ▶

HexagonSizeRange1) (mm) ▶

HexagonSizeRange1) (inch) ▶

DRIVEUNITANDINTERCHANGEABLECASSETTESELECTION

Page:

① Hexagon Cassette (p. 188-195)② Drive Unit ③ Pro Series Swivel (page 198)④Extended Reaction Arm (p. 198)⑤ Reducer Insert (page 188-195)⑥ Reaction Paddle (page 198)

Hexagon Range:

30-155mm/1⅛ - 6⅛ ”Nose Radius:

31 - 115 mmMaximum Operating Pressure:

690 bar

▼ SELECTIONCHART

(Nm)(mm) (inch) (Ft .lbs)

Minimum Torque

(Nm) (Ft .lbs)


▶

These rigid steel wrenches with low profile interchangeable

hexagon cassettes guarantee durability and maximum versatility

in bolting applications.

188

53,753,753,753,753,753,758,258,258,260,560,560,563,163,163,168,668,668,6

–64,864,864,8

–

31,031,031,031,031,031,033,533,533,536,536,536,539,039,039,041,841,841,8

–44,544,544,5

–

1 ⅛

1 3/16

1 ¼

1 5/16

1 ⅜

1 7/16

1½

1 9/16

1 ⅝

1 11/16

1 ¾

1 13/16

1 ⅞

1 5/16

22 1/16

2 ⅛

2 3/16

–2 ¼

2 5/16

2 ⅜

–

–––––

17/16 - 1⅛ ––

1⅝ - 1¼

––

113/16 - 17/16

––

2 - 1⅝

––

23/16 - 113/16

–––

2⅜ - 22⅜ - 1½

––––––––

1⅝ - 13/16

––

113/16 - 1¼

––

2 - 17/16

––

23/16 - 1⅝

–––

2⅜ - 1⅞

2⅜ - 17/16

2,12,12,12,12,12,12,22,22,22,22,22,22,22,22,22,32,32,3–

2,22,22,2–

–––––W2107R102––W2110R104––W2113R107––W2200R110––W2203R113–––W2206R200W2206R108

––––––––W2110R103––W2113R104––W2200R107––W2203R110–––W2206R114W2206R107

–––––––––––––––––W2203R107–––W2206R113W2206R110

W20

00X

W2102XW2103XW2104XW2105XW2106XW2107XW2108XW2109XW2110XW2111XW2112XW2113XW2114XW2115XW2200XW2201XW2202XW2203X–W2204XW2205XW2206X–

–––––––––––––––––

23/16 - 17/16

–––

2⅜ - 113/16

2⅜ - 15/16

257194

Optional Hexagon Reducing Insert (see pages 188-195)

Drive Unit

Interchangeable Hexagon Cassette

W2000X,Inch-Cassettes&ReducerInserts

▼ SELECTIONCHART

HexagonSize 1)

S(inch)

Drive Unit Model

Number

Model Number

NoseRadius

H(mm)

HexagonReducer

(inch)

Model Number

Dim.

G(mm)

WSeries


2766 NmHexagon Range:

1⅛ - 2⅜ inchMaximum Operating Pressure:

690 bar

(kg)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number

HexagonBoltandNutSizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.

Page:

Metric Sizes

For metric sizes of hexagon cassettes and reducer inserts see:

Page:


189www.enerpac.com

37,037,037,037,037,037,039,539,539,541,541,541,544,044,044,046,546,546,5

–49,549,549,5

–52,552,552,555,355,355,3

–58,558,558,5

––

62,062,062,062,0

1 5/16

1 ⅜

1 7/16

1 ½

1 9/16

1 ⅝

1 11/16

1 ¾

1 13/16

1 ⅞

1 15/16

2

2 1/16

2 ⅛

2 3/16

2 ¼

2 5/16

2 ⅜

–2 7/16

2 ½

2 9/16

–2 ⅝

2 11/16

2 ¾

2 13/16

2⅞

2 15/16

–3

3 1/16

3 ⅛

––

3 3/16

3 ¼

3 5/16

3 ⅜

61,061,061,061,061,061,064,064,064,066,766,766,773,473,473,470,670,670,6

–76,276,276,2

–78,378,378,381,681,681,6

–83,583,583,5

––

85,585,585,585,5

–––––––––––

2 - 1⅞

––

23/16 - 1⅝

––

2⅜ - 22⅜ - 1⅜

27/16 - 22½ - 2

29/16 - 23/16

29/16 - 2––

2¾ - 2⅜

––

215/16 - 29/16

215/16 - 23 - 23/16

–3⅛ - 2¾

3⅛ - 25/16

3⅛ - 23/16

––––

––––––––––––––

23/16 - 17/16

––

2⅜ - 113/16

––

2½ - 17/16

29/16 - 2⅛

29/16 - 113/16

––

2¾ - 23/16

––

215/16 - 2⅜

–––

3⅛ - 29/16

3⅛ - 2¼

3⅛ - 2⅛

––––

––––––––––––––

23/16 - 1¼

––

2⅜ - 17/16

––

2½ - 21/16

29/16 - 21/16

–––

2¾ - 2⅛

––

215/16 - 23/16

–––

3⅛ - 2⅜

3⅛ - 23/16

3⅛ - 2––––

3,73,73,73,73,73,73,83,83,83,93,93,94,04,04,04,14,14,1–

4,14,14,1–

4,24,24,24,34,34,3–

4,44,44,4––

4,54,54,54,5

W4105XW4106XW4107XW4108XW4109XW4110XW4111XW4112XW4113XW4114XW4115XW4200XW4201XW4202XW4203XW4204XW4205XW4206X–W4207XW4208XW4209X–W4210XW4211XW4212XW4213XW4214XW4215X–W4300XW4301XW4302X––W4303XW4304XW4305XW4306X

––––––––

––W4200R107––W4203R110––W4206R200W4206R106W4207R200W4208R200W4209R203W4209R200––W4212R206––W4215R209W4215R200W4300R203–W4302R212W4302R205W4302R203––––

––––––––––––––W4203R107––W4206R113––W4208R113W4209R202W4209R113––W4212R203––W4215R206–––W4302R209W4302R204W4302R202 ––––

–––––––––––

––W4203R104––W4206R107––W4208R201W4209R201–––W4212R202––W4215R203–––W4302R206W4302R203W4302R200––––

W40

00X

W4000X-Series,Inch-Cassettes&ReducerInserts

HexagonSize 1)

S(inch)

Drive Unit

Model Number

Model Number

HexagonReducer

(inch)

Model Number

Nose Radius

H(mm)

Dim.

G(mm)


5661 NmHexagon Range:

15•16 - 3⅜ inchMaximum Operating Pressure:

690 bar

WSeries

(kg)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


190

45,045,045,048,048,048,051,051,051,052,552,552,556,056,056,058,058,058,060,560,560,5

–66,066,066,066,066,066,074,074,074,074,074,074,079,579,579,579,5

17/8

115/16

2

21/16

2⅛

23/16

2¼

25•16

2⅜

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27•8

215•16

3

31/16

3⅛

–33•16

3¼

35/16

33/8

37⁄16

3½

39/16

35•8

311•16

3¾

313/16

37•8

315/16

4

41/16

4⅛

–––––––––––

29•16 - 2––

2¾ - 23•16

––

215/16 - 2⅜

––

3⅛ - 29•16

3⅛ - 2–––––

3½ - 3–––

3¾ - 3⅛

–37•8 - 3⅛

––––

–––––––––––

––

––

215•16 - 23•16

––

3⅛ - 2⅜

–––––

3½ - 215•16

–––

3¾ - 215•16

–37•8 - 215•16

––––

–––––––––––

––

––

––

3⅛ - 23/16

–––––

3½ - 2¾

–––

3¾ - 2¾

–

––––

8,18,18,18,18,18,18,18,18,18,18,18,18,17,97,97,97,97,98,08,08,0–

8,28,28,28,28,28,28,88,88,88,88,88,89,39,39,39,3

78,278,278,280,080,080,082,582,582,585,985,985,984,884,884,885,085,085,089,589,589,5

–92,292,292,292,292,292,2102,9102,9102,9102,9102,9102,9110,0110,0110,0110,0

W8114XW8115XW8200XW8201XW8202XW8203XW8204XW8205XW8206XW8207XW8208XW8209XW8210XW8211XW8212XW8213XW8214XW8215XW8300XW8301XW8302X–W8303XW8304XW8305XW8306XW8307IXW8308XW8309XW8310XW8311XW8312XW8313XW8314XW8315XW8400XW8401IXW8402X

–––––––––––W8209R200––W8212R203––W8215R206––W8302R209W8302R200–––––W8308R300–––W8312R302–W8314R302––––

–––––––––––––––––W8215R203––W8302R206––––––W8308R215–––W8312R215–W8314R215––––

W80

00X

–––––––––––

––

––

––W8302R203

–––––W8308R212–––W8312R212––––––

▼ SELECTIONCHARTHexagon

Size 1)

S(inch)

W8000X-Series,Inch-Cassettes&ReducersMaximum Torque at 690 bar:

11.484 NmHexagon Range:

17•8 - 4⅛ inchMaximum Operating Pressure:

690 bar

Drive Unit Model

Number

Model Number

(kg)

HexagonReducer

(inch)

Model Number

WSeries

Nose Radius

H(mm)

Dim.

G(mm)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


191www.enerpac.com

59,059,059,059,059,059,062,062,062,064,564,564,569,569,569,569,569,569,575,075,075,075,075,075,080,580,580,580,580,580,587,587,587,587,587,587,5

––

27•16

2½

29•16

2⅝

211•16

2¾

213/16

27/8

215•16

3

31•16

3⅛

33/16

3¼

35⁄16

3⅜

37/16

3½

39•16

3⅝

311/16

3¾

313•16

37•8

315•16

4

41•16

4⅛

43•16

4¼

45•16

4⅜

47•16

4½

49•16

45•8

––

–––––––––

3 - 2⅛

–3⅛ - 29•16

–––––

3½ - 215•16

–––

3¾ - 3⅛

–37•8 - 3⅛

–––

4⅛ - 3½

–4¼ - 3½

–––––

4⅝ - 315/16

4⅝ - 3½

–

–––––––––––––––––

3½ - 2¾

–––

3¾ - 215•16

–37•8 - 215/16

–––

4⅛ - 35/16

–4¼ - 31⁄8

–––––

4⅝ - 37•8

––

–––––––––––––––––––––––––––

4⅛ - 3¼

–––––––

4⅝ - 3¾

––

13,613,613,613,613,613,613,713,713,713,813,813,814,114,114,114,114,114,114,614,614,614,614,514,514,814,814,814,814,814,815,115,115,115,115,115,1

––

88,688,688,688,688,688,690,590,590,592,992,992,996,696,696,696,696,696,6101,8101,8101,8101,8101,8101,8103,1103,1103,1103,1103,1103,1114,8114,8114,8114,8114,8114,8

––

W15207XW15208XW15209XW15210XW15211XW15212XW15213XW15214XW15215XW15300XW15301XW15302XW15303XW15304XW15305XW15306XW15307IXW15308XW15309XW15310XW15311XW15312XW15313XW15314XW15315XW15400XW15401IXW15402XW15403IXW15404XW15405XW15406XW15407XW15408IXW15409IXW15410IX––

–––––––––W15300R202–W15302R209–––––W15308R215–––W15312R302–W15314R302–––W15402R308–W15404R308–––––W15410R315W15410R308–

–––––––––––––––––W15308R212–––W15312R215–W15314R215–––W15402R305–W15404R302–––––W15410R314––

W15

000X

–––––––––––

–––––––––––––––W15402R304–––––––W15410R312––

W15000X-Series,Inch-Cassettes&ReducerInserts


Size 1)

S(inch)



2⅛ - 4⅝ inchMaximum Operating Pressure:

690 bar

Drive Unit Model

Number

Model Number

(kg)

HexagonReducer

(inch)

Model Number

WSeries

Nose Radius

H(mm)

Dim.

G(mm)

HexagonReducer

(inch)

Model Number

HexagonReducer

(inch)

Model Number


192

67,067,067,067,072,472,472,472,472,472,477,977,977,977,977,977,985,185,185,185,185,185,189,989,989,989,989,989,995,095,095,0100,0100,0100,0100,0

–

215/16

3

31/16

31/8

33/16

31/4

35/16

33/8

37/16

31/2

39•16

35/8

311/16

33/4

313/16

37/8

315/16

4

41/16

41/8

43/16

41/4

45/16

43/8

47•16

41/2

49•16

45/8

43/4

47•8

5

51/8

53/16

51/4

53/8

–

102,1102,1102,1102,1107,4107,4107,4107,4107,4107,4113,0113,0113,0113,0113,0113,0119,9119,9119,9119,9119,9119,9125,0125,0125,0125,0125,0125,0130,0130,0130,0134,8134,8134,8134,8

–

–––

3⅛ - 2⅜

–––––

3½ - 2¾

–––

3¾ - 215∕16

–3⅞ - 3⅛

–––––

4¼ - 3½

–––––

4⅝ - 3⅞

–5 - 4¼

–––

5⅜- 4⅝

5⅜- 3⅞

–––

3⅛ - 23•16

–––––

3½ - 29⁄16

–––––

3⅞ - 215∕16

–––––

4¼ - 3⅛

–––––

4⅝ - 3¾

––

5 - 4⅛

–––

5⅜- 41•4

–

–––––––––

3½ - 23•8

–––––

3⅞ - 2¾

–––––

4¼ - 215⁄16

–––––

4⅝ - 3½

––

5 - 3⅞

–––

5⅜- 41•8

–

22,122,021,921,622,922,822,622,522.822,223,423,323,122,922,822,624,324,124,023,623,624,624,624,524,324,123.923,624,724,323,825,024,824,523,923,9

W22215XW22300XW22301XW22302XW22303XW22304XW22305XW22306XW22307XW22308XW22309XW22310XW22311XW22312XW22313XW22314XW22315XW22400XW22401XW22402XW22403XW22404XW22405XW22406XW22407XW22408XW22409XW22410XW22412XW22414XW22500XW22502XW22503XW22504XW22506XW22506X

–––

W22302R206–––––

W22308R212–––

W22312R215–

W22314R302–––––

W22404R308–––––

W22410R314––

W22500R404–––

W22506R410W22506R314

–––

W22302R203–––––

W22308R209–––––

W22314R215–––––

W22404R302–––––

W22410R312––

W22500R402–––

W22506R404–

–––––––––

W22308R206–––––

W22314R212–––––

W22404R215–––––

W22410R308––

W22500R314–––

W22506R402–

W22

000X

▼ SELECTIONCHART

W22000X,Inch-Cassettes&Reducers

WSeries



215•16 - 5⅜ inchMaximum Operating Pressure:

690 bar

HexagonSize 1)

S

(inch)

DriveUnit

Model Number

Model Nr.Cassette

(kg)

HexagonReducer

(inch)

Model NumberReducer

Model NumberReducer

HexagonReducer

(inch)

Model NumberReducer

HexagonReducer

(inch)

Nose Radius

H

(mm)

G

(mm)


193www.enerpac.com

76,076,076,076,076,076,076,081,581,581,581,581,581,587,087,087,087,087,087,093,093,0 93,0 93,0 93,0 93,0 98,598,598,5103,0103,0103,0103,0108,5108,5108,5108,5114,0114,0114,0

31/8

33/16

3¼

35/16

3⅜

37/16

3½

39/16

3⅝

311•16

3¾

313•16

3⅞

315⁄16

4

41⁄16

41⁄8

43⁄16

41⁄4

45⁄16

43⁄8

47⁄16

4½

49⁄16

4⅝

43⁄4

4⅞

5

51/8

53/16

51/4

53/8

51/2

59/16

55/8

53/4

5⅞

6

6⅛

31/8 – 2–––––

3½ - 25•16

–––––

3⅞ - 211•16

315∕16 - 213•16

–––

4¼ - 31•16

–––––

45•8 - 3⅝

4¾ - 3¾

–5 - 4

5⅛ - 4⅛

––

5⅜ - 45•16

–––

5¾ - 4¾

5⅞ - 4⅞

–6⅛ - 5⅛

32,832,732,532,432,232,031,832,433,333,132,932,732,434,133,933,733,533,333,034,934,734,534,334,133,735,634,934,335,835,635,234,636,236,035,634,936,736,135,3

126,8126,8126,8126,8126,8126,8126,8132,5132,5132,5132,5132,5132,5137,0137,0137,0137,0137,0137,0143,0143,0143,0143,0143,0143,0148,5148,5148,5153,0153,0153,0153,0158,5158,5158,5164,0164,0164,0164,0

W35302XW35303XW35304XW35305XW35306XW35307XW35308XW35309XW35310XW35311XW35312XW35313XW35314XW35315XW35400XW35401XW35402XW35403XW35404XW35405XW35406XW35407XW35408XW35409XW35410XW35412XW35414XW35500XW35502XW35503XW35504XW35506XW35508XW35509XW35510XW35512XW35514XW35600XW35602X

W35302R200–––––W35308R205–––––W35314R211W35315R213––––W35404R301–––––W35410R310W35412R312–W35500R400W35502R402––W35506R405–––W35512R412W35514R414

W35602R502

W35

000X

257


SizeS

(inch)



3⅛ - 6⅛ inchMaximum Operating Pressure:

690 bar

DriveUnit

Model Number

Model Nr.Cassette

(kg)

HexagonReducer

(inch)

Model NumberReducer

WSeries

Nose Radius

H

(mm)

G

(mm)

W35000X,Inch-Cassettes&ReducerInserts

HexagonBoltandNutSizesSee the table for hexagon sizes of bolts, nuts and related thread diameters.

Page:

194

313131343434394245–

373740424447505355

59–

6245485156565861–

66–

74748080

303236384146505560–

364146505560657075–

80–

8550556065707580–

85–

9095100105

545454585861636965–

616164677371767882

84–

8678808385858590–

92–

103103110110

––––

41 - 3046 - 3250 - 3655 - 4160 - 46

–––––

55 - 3660 - 4665 - 5070 - 5575 - 6075 - 5080 - 7080 - 50

––––––

75 - 5580 - 60

–85 - 65

––

95 - 75––

––––

41 - 24–

55 - 3660 - 41

–––––

55 - 3260 - 3665 - 46

–––

80 - 65––––––––

80 - 55–

85 - 60–––––

2,12,12,12,22,22,22,22,32,2

3,73,73,83,94,04,14,14,24,3

4,4

4,58,18,18,18,17,97,98–

8,2–

8,88,89,39,3

––––

41 - 3246 - 3650 - 4155 - 4660 - 5060 - 36

–––

50 - 3655 - 4160 - 5065 - 5570 - 6075 - 6575 - 5580 - 7580 - 55

––––

65 - 5070 - 5575 - 6080 - 6580 - 5085 - 7085 - 5590 - 7595 - 80

––

W2103XW2104XW2107XW2108XW2110XW2113XW2200XW2203XW2206X–W4107XW4110XW4113XW4200XW4203XW4206XW4209XW4212XW4215XW4215XW4302XW4302XW4085MXW8200XW8203XW8206XW8209XW8212XW8215XW8302X–W8085MX–W8090MXW8312XW8315XW8402X

––––W2110R104W2113R107W2200R110W2203R113W2206R200W2206R107–––W4200R107W4203R110W4206R200W4209R203W4212R206W4215R209W4215R203W4302R215W4302R203––––W8209R200W8212R203W8215R206W8302R209W8302R200W8085R070MW8085R055MW8090R075MW8312R302––

––––W2110R103W2113R104W2200R107W2203R110W2206R113–––––W4203R107W4206R113W4209R200W4212R203W4215R206W4215R200W4302R212W4302R200––––––W8215R203W8302R206–W8085R065M––W8312R215––

––––W2110R024M––W2203R107W2206R110–––––W4203R104W4206R107W4209R113–––W4302R209––––––––W8302R203–W8085R060M–––––

Hexagon Range:


690 bar

WSeries


DriveUnit

Model Number

Model Nr.Cassette

HexagonSize 1)

S(mm) (kg)

HexagonReducer

(mm)

Model NumberReducer

Model NumberReducer

HexagonReducer

(mm)

Model NumberReducer

HexagonReducer

(mm)

W-Series, Metric Cassettes and Reducers

Nose Radius

H(mm)

Dim.

G(mm)

▼ SELECTIONCHART

W20

00X

(2766Nm)

W40

00X

(5661Nm)

W80

00X

(11.484Nm)

195www.enerpac.com

595962657075758181888867677378788585909095951001007777828288889494100100104104110110115115115

65707580859095100105110115758085909510010511011512012313013580859095100105110115120123130135140145150151155

8989919397102102103103115115102102107113113120120125125130130135135129129135135139139146146153153160160163163169169169

––––––

95 - 75–––––

80 - 5585 - 6090 - 60

––––––––––––––––––––––––––

13,613,613,713,814,114,514,614,814,815,115,122,021,622,523,422,924,323,424,624,024,724,425,023,932,832,333,532,934,133,534,934,235,635,035,834,636,234,936,736,535,3

–––

80 - 6585 - 7090 - 7595 - 80

–105 - 90110 - 95

115 - 100–

80-6085-6590-7095-75

–––––––

135 - 10580 - 50

–90 - 60

–

–110 - 85

–120 - 95

–130 - 105135 - 110140 - 115145 - 120

––

155 - 130

W15209XW15212XW15215XW15302XW15085MXW15090MXW15312XW15315XW15402XW15405XW15115MXW22215XW22302XW22085MXW22090MXW22312XW22315XW22402XW22405XW22115MXW22412XW22123MXW22502XW22506XW35302XW35085MXW35090MXW35312XW35315XW35402XW35405XW35115MXW35412XW35123MXW35502XW35506XW35508XW35512XW35514XW35151MXW35602X

–––W15302R209W15085R070MW15090R75MW15312R302–W15402R090MW15110R095MW15115R100M–W22302R206W22085MR209W22090M212W22312R215–––––––W22506R402W35302R200–W35090R206–––W35405R085M–W354121R312–W35502R402W35506R405W35508R115MW35512R412––W35602R502

––––––W15312R215–––––W22302R203W22085MR206W22090MR206––––––––––––––––––––––––––

WSeries

DriveUnit

Model Number

Model Nr.Cassette

HexagonSize 1)

S(mm) (kg)

HexagonReducer

(mm)

Model NumberReducer

HexagonReducer

(mm)

Model NumberReducer

W-Series, Metric Cassettes and Reducers

Nose Radius

H(mm)

Dim.

G(mm)

▼ SELECTIONCHART


Hexagon Range:


690 bar

W15

000X

(20.785Nm)

W22

000X

(30.506Nm)

W35

000X

(47.454Nm)

▼

196

WCR-Series, Roller Cassette Torque WrenchWCR4000 Roller Cassette with Spanner and W4000X Drive Unit

• Providesasafeandreliablecontrolledboltingsolutionforflangeswith limited access

• SpannersavailabletofitmostcommonlyusedAPIflanges• Smallnoseradius–resolvesbolttopiperestrictions• Slimspannerdesign–reducesboltheightrestrictions• Widerangeofspannersrangingfrom36-80mm(17•16 - 3⅛ inch)• Includeshandletoimprovetoolhandlingandsafety• Rigidsteelbodyformaximumenduranceandminimumdowntime.

Resolves bolt to pipe & bolt height restrictions

▼ The small nose radius of the closed spanner resolves bolt to pipe restrictions where standard hexagon cassettes do not fit.

▼ The slim closed spanner design allows tool location between bolts where access is restricted and standard hexagon cassettes do not fit.

▼ The WCR-wrench must be removed and repositioned after each wrench cycle by operating the pump in the retract direction. The tool contains no spring return.

SAFE LINK Design

SAFE-LINK spanner design includes a mechanical fuse inside the cassette, providing a safer bolting experience for the

operator and bystanders .

Closed Bi-Hex Spanner

Slim ring style profile with bi-hexagonal design provides the ultimate mixture of versatility and durability .

197www.enerpac.com

159192

31

226

WCR4000

241

95

13141

80

S128

30

R

3

2

1

W4000XWCR4000

313333363838414547505255

576257625762576257625762576257625762576257625762

1,92,01,91,92,11,92,02,12,12,12,12,2

17⁄16

1½

1⅝

113•16

1⅞

2

23/16

2⅜

29•16

2¾

215•16

3⅛

363841464850556065707580

W4107CSW4108CSW4110CSW4113CSW4114CSW4200CSW4203CSW4206CSW4209CSW4212CSW4215CSW4302CS

THQ-706TTHQ-712T

202

Hydraulic Roller Cassette Torque Wrench

▼ Powered by the standard W4000X drive unit which is compatible with standard W-Series hexagon cassettes.

WCRSeries

WCR4000-Series Applications

The WCR4000 helps resolve narrow clearance restrictions in bolting of API and BOP flanges .

The Enerpac WCR4000 Roller Cassette has been developed for applications where there are severe clearance restrictions, particularly in height above the nut or between the bolt center and the inside of the joint .

Powered by the standard W4000X drive unit which is compatible with standard W-Series hexagon cassettes .

The WCR-wrench must be removed and repositioned after each wrench cycle by operating the pump in the retract direction . The tool contains no spring return .

Rigid Steel Design

The most advanced and safe torque wrenches on the market . To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modeling, rigorous cyclic testing and strain gauging .

Steel tool body for maximum endurance and minimum downtime .

Bi-Hexagonal Spanner Size:

36 - 80 mm, 17•16 - 3⅛”Spanner Nose Radius:

31 - 55 mmMaximum Torque:

5762 Nm (4250 Ft.lbs)Maximum Operating Pressure:

690 bar

Torque Wrench Pumps

Visit enerpac .com for system matched air and electric torque wrench pumps providing control to operate hydraulic torque

wrenches .

Torque Wrench Hoses

Use Enerpac THQ-700 Series torque wrench hoses with W-Series torque wrenches to ensure the integrity of your

hydraulic system .

Drive Unit Model Nr.

Roller CassetteAssemblyModel Nr.

SpannerRadius

R(mm)

MaximumTorque

(Nm)*

(kg)

Closed SpannerHexagon Size

S (inch) (mm)

Closed SpannerModel Number

* Spanner weight . For total weight add 6,3 kg for WCR4000 and 2,0 kg for W4000X .

1 Closed Spanner

2 Roller Cassette

3 Drive Unit


Page:

www.enerpac.com198

566685

102114127

W2000X, W4000X, W8000X, W15000X, W22000X, W35000X

TSP300TSP300

0,20,2

690690

398436449498524419

7674557277

133

CBA

W2000XW4000XW8000XW15000XW22000XW35000X

WTE20WTE40WTE80WTE150WTE220WTE350

2,64,67,6

12,017,317,8

84109137165207225

A

W2000XW4000XW8000XW15000XW22000XW35000X

WRP20WRP40WRP80WRP150WRP220WRP350

0,40,82,03,97,2

10,6

162126323742

B

354757699191

C

45596987

134182

D

148190223257317367

E

Accessories for W-Series Wrenches

•Fulltorquerated•Increasestoolfitinrestrictedaccessareas.

•Lightweightinterchangeabledesign•Allowsforoffsetreactionwhenin-linereaction

is not available.

Model Number

Dimensions(mm)For Torque Wrench Model Number

WTE-Series, Extended Reaction Arm

① Hexagon Cassette② Drive Unit ③ TSP - Pro Series Swivel④Extended Reaction Arm⑤ Reducer Insert⑥ Reaction Paddle

TSPWTEWRPSeries

TSP-Series

•FeaturingTiltandSwiveltechnology•360°X-axisand160°Y-axisrotation•Increasestoolfitinrestrictedaccessareas•Simplifieshoseplacement•IncludesmaleandfemaleSpin-Oncouplers.

TSP-Series,ProSeriesSwivels

Model Number


(kg)

To order an W-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: W2000PX. TSP-swivel include male (TH-630) and female (TR-630) couplers.

MaximumPressure

(bar)

(kg)*

Model Number

Dimensions(mm)For TorqueWrench Model Nr. (kg)*

WRP-Series,LowProfileReactionPaddles

WTE-Series

WRP-Series



199

Bolting Application Ideas

W8000X Low Profile Torque Wrench tightening the bolts on turbine ▶

Using the strength and accuracy of a steel wrench to tighten highly stressed bolts on a turbine is the

safe way to handle a critical application.

All of Enerpac's w-Series and S-Series wrenches are made of high-strength steel which gives you

additional stiffness that other alloys cannot provide. This added stiffness translates into a stronger and

more durable tool.

Enerpac W-Series Torque Wrenches provide high accuracy across the full stroke for safety critical applications.

Easy service with W2000PX on a ship's crane ▶

Ship maintenance using the low profile torque wrench. The use of the handle improves tool handling and safety while the TSP-swivel coupler simplifies hose placement.

◀ W4000X Low Profile Torque Wrench on an ANSI Pipe Flange

Throughout the Oil and Gas, Petrochemical and Processing Industries, pipeline joints, valves, pumps and machinery present challenges for controlled bolting.

The restricted access on this pipeline elbow was easily overcome by the selection of an Enerpac w-Series Torque wrench.

The w-Series wrenches offer reliability and control resulting in even and consistent torque being applied to all bolts.

www.enerpac.com200

– –

– –

S1500XS3000XS6000XS11000XS25000XW2000XW4000XW8000XW15000XW22000XW35000X

THQ-706T

THQ-712T

THC-7062

THC-7122

201

180

186

204 202 208 210 212

118

Selection Matrix

PME, PMU-Series ZU4-Series TQ-Series ZE-Series PTA-Series ZA4-Series

ELECTRICPUMPS AIRDRIVENPUMPS

Optimum Torque Wrench and Pump CombinationsFor optimum speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations . For other combinations, consult your Enerpac bolting expert or your authorized Enerpac distributor .

ZU4–ElectricWrenchPumps

Utilizing a universal motor, the ZU4-Series has excellent low voltage

characteristics. It works well with long extension cords or generator driven electrical power supplies. A field proven, efficient design ensures this pump is dependable and will draw less current—lowering your operating cost. ZU4-pumps are available in Pro and Classic formats.

ZU4Propumps have an LCD feature to display torque or pressure, selectable torque wrench, and self-diagnostics – premium features not available on any other pump.

ZU4Classic pumps feature an analogue gauge and a basic electrical package to deliver durable, safe and efficient hydraulic power.

ZE-SeriesElectricWrenchPumps

The ZE-Series features premium options, such as the LCD to display torque or pressure values, and self-diagnostics. These pumps utilize an induction motor, making the ZE-Series the coolest and quietest pumps in their class.

ZA-SeriesAirDrivenWrenchPumps

Utilizing the highly efficient design of the Z-Class pumping element, this air driven pump is best suited to power medium to large size torque wrenches.

TQ-700SeriesElectricWrenchPumps

Designed for both portability and production, the TQ-700 features optimized flow technology to deliver superior bolting speed.

ForS&W Modelnr.

Torque Wrench Hoses

Use Enerpac twin safety hoses to connect your

torque wrench to the pump.

Torque Wrench Couplers

For torque wrench couplers see our “System

Components” section in this catalogue.

6 m long, 2 hoses

12 m long, 2 hoses

ForSQD&HXD6 m long, 2 hoses

12 m long, 2 hoses

Page: Page: Page: Page: Page: Page:

Page:

Speed:

Reservoir Capacity:

Duty Cycle:

Weight:

S-Se

ries

W-S

erie

s

Field/Factory Work:

1,9 - 3,8 litres

Standard

Field

4,0 - 8,0 litres

Standard

Field

4,0 litres

Medium

Field/Factory

4,0 - 40 litres

Heavy-Duty

Factory

3,8 litres

Standard

Field

4,0 - 8,0 litres

Heavy-Duty

Field

Optimal Optimal

Optimal OptimalOptimal

Acceptable

Acceptable

OptimalOptimal Optimal Optimal

www.enerpac.com 201www.enerpac.com

▼

3,33,33,33,33,33,33,33,3

1,93,81,93,81,93,81,93,8

431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381431x280x381431x330x381

0,330,330,330,330,330,330,330,33

4848484848484848

700700700700800800800800

THQ-706TTHQ-712T

THC-7062THC-7122

PMU-10427-QPMU-10447-QPMU-10422-QPMU-10442-QPMU-10427PMU-10447PMU-10422PMU-10442

S1500XS3000X

SQD-25-ISQD-50-I

W2000XW4000X

HXD-30HXD-60

2427242724272427

115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60115 - 1 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 1 - 50/60

▼ SELECTIONCHART

PortableElectricTorqueWrenchPumps

• Powerfultwo-speedpumpislightweightandeasytocarry• StandardheatexchangerpackageonPMU-Serieskeeps

pump cool under extreme use• Glycerinfilledgaugewithscalesreadinginpsiandbar• TransparentoverlaysinNmandFt.lbsforallEnerpac

torque wrenches provide a quick torque reference• Universalmotorforahighpower-to-weightratio;

generates full pressure on as little as 50% of the rated line voltage

• Adjustablepressurereliefvalveforaccuratetorqueadjustments and precise repeatability.

Shown: PMU-10422

Reservoir Capacity:

1,9 - 3,8 litres

PMEPMUSeries

Useable Oil

Capacity

(litres)

Model Numberwith Heat Exchanger *

EletricMotor

(Volt-phase-Hz)

DimensionsL x W x H

(mm)

MaximumPressure Rating

(bar)

For Use With Torque Wrenches

For 700 bar

TorqueWrenchHoses

Use Enerpac twin safety hoses to connect your torque wrench to the pump.


Flow at Rated Pressure:

0,33l/minMotor Size:

0,37 kWMaximum Operating Pressure:

700 - 800 bar

For 800 bar6 m long, 2 hoses12 m long, 2 hoses

Model-Nr.

1st stage

* For pump without heat exchanger change PMU into PME. Example PME-10442-Q. PME-Series pump size: 250 x 250 x 360 mm. Weight 17 kg (1,9 litres) and 20 kg (3,8 litres).

2nd stage

Oil FlowRate

(l/min)

1st stage 2nd stage (kg)

GaugeandOverlayKit

Available separately for use with PMU-Series pumps:GT-4015-Q includes gauge and overlays for all S- and

W-Series wrenches. GT-4015 includes gauge and overlays for all SQD and HXD Series wrenches.

www.enerpac.com202

▼

THQ-706TTHQ-712T

177

TQ-700E

• Optimizedflowtechnology–threestagepumpmaximizesproductivity of the pump and tool while minimizing heat build-up and down time

• Heatexchangerisstandardincluded• Aquiet(<85dBA),lightweightpumpwithacompact

footprint – easy to move around and through the work site• Durablerollcagewithanergonomicallysizedhandleand

shielded gauge – a pump that is easy to put into position and safe from on site operational hazards

• Maintenancemadesimplewithabrushlessmotordesigned for continuous usage

• Straightforwardoperationwithasimplepressuresetand convenient to use 6 m pendant control – immediate productivity for crews operating the pump

• IP55RatingforSuperiorDustandWaterProtection• TransparentgaugeoverlaysinNmandFt.lbsforall

Enerpac S and W-Series torque wrenches provide a quick torque reference.

TQ-Series,ElectricWrenchPumps

Lightweight Torque WrenchPumps

TorqueWrenchHoses

Use Enerpac THQ-700 series twin hoses with 700 bar pumps.

FourPortManifold

The TQ-700 offers an optional four wrench manifold as an accessory factory installed. (Add suffix

“M” at the end of the model number. For example: TQ-700EM).

HydraulicTorqueWrenches

Enerpac offers a complete range of square drive and hexagon cassette

torque wrenches.

For 700 bar6 meters long, 2 hoses12 meters long, 2 hoses

Model Nr.

Page:

▶

The TQ-700E and the w-Series wrenches are a productive

combination in wind applications.

203

4,04,04,0

0,750,750,75

115 - 1 - 60230 - 1 - 50230 - 1 - 60

82 - 8582 - 8582 - 85

313030

700700700

TQ-700 BTQ-700 E 2)

TQ-700 I 3)

200


For optimum speed and performance see the torque wrench, pump and hose

selection matrix.

ElectricTorqueWrenchPumps

Reservoir Capacity:

4,0 litresFlow at Rated Pressure:

0,5l/minMotor Size:


700 bar

TQ Series

ForUsewithTorque

Wrenches

PressureRating

(bar)

UseableOil

Capacity

(litres)

MotorSize

(kW)

Motor Electrical

Specifications

(Volt - Ph - Hz)

Sound Level

(dBA)

ModelNumber 1)

(kg)

TQ-700 Applications

The TQ-700 Series pump is ideal for powering hydraulic wrenches for the Power

Generation and Wind Markets.

Bolting speed is more complex than how much flow per minute the pump produces. The key is optimising the flow rate across the entire bolting cycle. With more oil flowing at the right time and at the right volume, you achieve the optimized flow for a hydraulic bolting system.

The result of this optimized flow is more bolts tightened faster and a more productive work team.

▼ The TQ-700E and the w-Series wrenches are a productive combination.

Page:

Internal laboratory testing based on standard torqueing procedure on a pipe flange with 14, 1⅞" bolts.

Bolts tightened per hour

All S and W-Series

1) All models meet CE safety requirements and all TÜV requirements.2) TQ-700 E with European plug and CE EMC directive compliant. 3) TQ-700 I with NEMA 6-15 plug.

204

▼

ZU4T,ElectricTorqueWrenchPumps

•FeaturesZ-Classhigh-efficiencypumpdesign;higheroilflow and bypass pressure, cooler running and requires 18% less current draw than comparable pumps

•Powerful1,25kWuniversalelectricmotorprovideshighpower-to-weight ratio and excellent low-voltage operating characteristics

•High-strength,moldedcompositeshroudprotectsmotorand electrical components, while providing an ergonomic, non-conductive handle for easy transport

•Low-voltagependantprovidesadditionalsafetyfortheoperator

Pro Series pump only•LCDreadoutprovidespressuredisplayandanumberof

diagnostic and readout capabilities never before offered on a portable electric pump

• AutoCyclefeatureprovidescontinuouscycleoperationof the torque wrench as long as the advance button is pressed (pump can be used with or without auto cyclefeature).

ZU4204TE-Q(Pro-Serie),ZU4204BE-Q(Classic)

◀ Any brand of hydraulic torque wrench can be powered by the portable ZU4-Series torque wrench pump.

Classic Electrical

Basic electrical package includes mechanical contactor, ON/OFF toggle switch, pendant with

electro-mechanical push buttons, 24V transformer timer and operator accessible circuit breaker.

FIRMWARE 7.0, forPro-Series

•DisplaytorqueinNmorFt.lbs•Displaypressureinbar,

MPa or psi•Torquewrenchmodelisselectable•“Autocycle”settingeasily

programmable.

Pro-Series

Back-lit LCD and Pressure Transducer featuring Auto-Cycle Technology.

• Digitalread-outand“Autocycle”setting

• Pumpusageinformation,hourandcycle counts

• Low-voltagewarningandrecording• Self-testanddiagnosticcapabilities• Informationcanbedisplayedin

English, French, German, Italian, Spanish and Portuguese

• Pressuretransducerismoreaccurateand durable than analog gauges

• Easy-viewingvariableratedisplay• Displaypressureinbar,MPaorpsi.

Tough, DependableInnovative

205www.enerpac.com

4,08,04,08,04,08,04,04,08,04,08,08,0

323432343234373338344036

200

207

ZU4204TB-QZU4208TB-QZU4204TE-Q2)

ZU4208TE-Q2)

ZU4204TI-Q3)

ZU4208TI-Q3)

ZU4204BB-QHZU4204BB-QZU4208BE-QH2)

ZU4204BE-Q2)

ZU4208BI-QH3)

ZU4208BI-Q3)

Page:

OILFLOWVERSUSPRESSURE

OilFlow(l

/min

) ▶

Pressure(bar) ▶

ZU4T-Series,TorqueWrenchPumps

Reservoir Capacity:

4,0 - 8,0 litresFlow at Rated Pressure:

1,0l/minMotor Size:

1,25 kW

ZU4TSeries

Maximum Operating Pressure:

700 - 800 bar

1) All models meet CE safety requirements and all CSA requirements. 2) European plug and CE EMC directive compliant3) With NEMA 6-15 plug4) Select -E suffixed pumps for Enerpac SQD and HXD 800 bar torque wrenches, see page 207.

Model Number 1) 4)

Usable Oil Capacity

(litres)

Motor Electrical Specification

Z-Class–APumpForEvery Application

Patented Z-Class pump technology provides high

by-pass pressures for increased productivity – important in applications using long hose runs and high pressure-drop circuits, like heavy lifting or certain double-acting tools.

Enerpac ZU4T-Series pumps are built to power small to large torque wrenches. Choosing the right ZU4T-Series torque wrench pump for your application is easy.

Classic Electric Torque WrenchPump

• TheClassichastraditionalelectro-mechanical components (transformers, relays and switches) in place of solid-state electronics. The Classic delivers durable, safe and efficient hydraulic power.

ProSeriesElectricTorque WrenchPump

• Digital(LCD)displayfeaturesa built-in hour meter, pressure display and shows self-diagnostic, cycle-count and low voltage warning information.

These premium features are not available on any other pump – anywhere!

• Auto-Cyclefeatureprovidescontinuous cycle operation of the torque wrench as long as the advance button is pressed (pump can be used with or without Auto-Cycle feature).

▼ COMMONPUMPMODELS


For optimum speed and performance see the torque wrench pump and hose selection matrix.


PumpRatings

-Q suffix pumps are for 700 bar torque wrenches, and include spin-on couplers.

-E suffix pumps are for use with 800 bar torque wrenches, and include polarized lock-ring safety couplers.

115 VAC, 1-ph115 VAC, 1-ph

208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph

115 VAC, 1-ph115 VAC, 1-ph

208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph208-240 VAC, 1-ph

Pro

Serie

s

All wrenches

All wrenches

Page:

GaugeandOverlayKit

Available separately for use with ZU4T-Series Classic:GT-4015Q includes gauge and overlays for all S- and

W-Series torque wrenches. GT-4015 includes gauge and overlays for all SQD and HXD torque wrenches.

Clas

sic

(kg)

206

900

ZHE-U115ZHE-U230

SBZ-4SBZ-4L

20,7 26,5 12

ZRC-04ZRC-04H

ZTM-EZTM-Q

▼Most hydraulic torque wrenches can be powered by the Enerpac ZU4T-Series torque wrench pump.

ZU4T-Series,PumpOptions

HeatExchanger•Removesheatfromthebypassoilto

provide cooler operation

• Stabilizesoilviscosity,increasingoillife and reduces wear of pump and other hydraulic components.

ThermalTransfer *

(Btu/h)

* At 1,9 l/min at 21 °C ambient temperature.

Do not exceed maximum oil flow and pressure ratings. Heat exchanger is not suitable for water-glycol or high water-based fluids.

4-Wrench Manifold• Forsimultaneousoperationof

multiple torque wrenches

•Canbefactoryinstalledor ordered separately.

Skid Bar• Providesgreaterpumpstability

on soft or uneven surfaces

• Provideseasytwo-handedlift.

* Add suffix K to pump model number for factory installation.1) Without heat exchanger 2,2 kg.2) With heat exchanger 3,2 kg.OrderingExample:ZU4208TE-QK

Accessory Kit *Model Nr.

Can be used on ZU4-Series torque wrench pumps

* Add suffix H to pump model number for factory installation.

Heat Exchanger adds 4,1 kg to pump weight.OrderingExample:ZU4208TE-QH

115 V pumps230 V pumps

Roll Cage • Protectspump

• Providesgreaterpumpstability.

* Add suffix R for factory installation.1) Without heat exchanger.2) With heat exchanger.OrderingExample:ZU4208TE-QR



4 and 8 litres reservoir 1)


Max.Pressure

(bar)

Max.Oil

Flow (l/min)

Vol-tage

(VDC)





* Add suffix M for factory installation.OrderingExample:ZU4208TE-QM



for 800 bar torque wrenchesfor 700 bar torque wrenches

207www.enerpac.com

85-908,8 1,2 124-700 *11,5 1,0

THQ-706TTHQ-712T

THC-7062THC-7122

200

Z U 4 2 08 T E Q H M-

115 - 1 - 50/60208-240 - 1 - 50/60

1,25

Page:

8Options

ZU4T-Series,OrderingMatrixandSpecifications

① User adjustable relief valve② Heat Exchanger (optional)③ Skidbar (optional)

④ 4-wrench manifold (optional)⑤ Roll cage (optional)

ZU4T-SeriesTorqueWrenchPumps

Howtoorderyour ZU4T-Seriestorque wrench pump

OrderingExample

ModelNo.ZU4208TE-QMHK700barProSeries pump for use with Enerpac S and W-Series and other 700 bar torque wrenches, 230V motor, 8 litres reservoir, 4-wrench manifold, heat exchanger and skidbar.

Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations.

1Product

Type

2Motor Type

3Flow

Group

4Valve Type

5Reser voir

Size

7Voltage

▼ThisishowaZU4T-Seriespumpmodelnumberisbuiltup:

1 ProductType Z = Pump series

2 Motor Type U = Universal electric motor

3 Flow Group 4 = 1,0 l/min @ 700 bar

4 ValveType 2 = Torque wrench valve

5 ReservoirSize(useableoil) 04 = 4 litres 08 = 8 litres

6 ValveOperation T = ProSeriepump with solenoid valve and pendant, LCD Electric and pressure transducer B = Classic pump with solenoid valve

and pendant.

MotorSize

(kW)

Motor Electrical

Specification

(Volt - Phase - Hz)

Output Flow Rate(l/min)

Relief ValveAdjustment

Range

(bar)

SoundLevel

(dBA)7

bar350 bar

50 bar

700 bar

ZU4T-Series Performance Chart

8Options

8Must be E

or Q

* Pump type (-Q) shown, (-E) range is 124-800 bar.

For 700 bar



Model-Nr.

TorqueWrenchHoses


7 Voltage B = 115V, 1 ph, 50/60 Hz E = 208-240V, 1 ph, 50/60 Hz

(with European plug CE RF compliant)

I = 208-240V, 1 ph, 50/60 Hz (with NEMA 6-15 plug)

8 Options E = 800 bar coupler for use

with HXD and SQD-Series or other wrenches

Q = 700 bar coupler for use with S and W-Series or other wrenches

H = Heat exchanger K = Skid bar M = 4-wrench manifold R = Roll cage

ZU4TSeries

Reservoir Capacity:

4 - 8 litresFlow at Rated Pressure:

1,0l/minMotor Size:


700 - 800 bar

208

▼

ZE-Series,ElectricTorqueWrenchPumps

• Auto-Cyclefeatureprovidescontinuouscycleoperationof the torque wrench as long as the advance button is pressed (pump can be used with or without auto cycle feature)

•LCDreadoutprovidespressureandtorquedisplayandanumber of diagnostic and readout capabilities never before offered on a portable electric pump

•Totallyenclosed,fan-cooledindustrialelectricmotorssupply extended life and stand up to harsh industrial environments

•High-strength,moldedelectricalenclosureprotectselectronics,powersuppliesandLCDreadoutfrom harsh environments.

ZE4204TE-QHR

ZE4TandZE5T-SeriesTorqueWrenchPumps

Back-lit LCD and Pressure Transducer featuring Auto-Cycle Technology.

• Digitalread-outand“Auto-Cycle”setting

• Autocycle”settingeasilyprogrammable.

• Torquewrenchmodelisselectable• DisplaytorqueinNmorFt.lbs• Pumpusageinformation,hourand

cycle counts• Low-voltagewarningandrecording• Self-testanddiagnosticcapabilities• Informationcanbedisplayedin

English, French, German, Italian, Spanish and Portuguese

• Pressuretransducerismoreaccurateand durable than analog gauges

• Easy-viewingvariableratedisplay• Displaypressureinbar,MPaorpsi.


◀ The ZE4T-Series torque wrench pumps are perfectly matched for this w2000X wrench.

209www.enerpac.com

6161626261616262

200

4,04,04,04,04,04,04,04,0

115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60115 - 1 - 50/60230 - 1 - 50/60230 - 3 - 50/60400 - 3 - 50/60

700700700700800800800800

ZE4TZE5T

8,811,8

8,111,2

0,91,7

0,81,6

1,12,2

70 - 80070 - 800

7575

THQ-706TTHQ-712T

THC-7062THC-7122

ZE4204TB-QHRZE4204TE-QHRZE4204TG-QHRZE5204TW-QHRZE4204TB-EHRZE4204TE-EHRZE4204TG-EHRZE5204TW-EHR

ElectricTorqueWrenchPumpsZE4TANDZE5T-SERIESOILFLOWVERSUSPRESSURE

OilFlow(l

/min

) ▶

Output Flow Rate at 50 Hz 2)

(l/min)SoundLevel

(dBA)


Range

(bar)

Motor Size

(kW)

2) Flow rate will be approximately 6/5 higher at 60 Hz.

▼COMMONTORQUEWRENCHPUMPMODELS

Model Numberwith Heat Exchangerand Roll Cage

Max.OperatingPressure

(bar)

MotorElectrical

Specification

(Volt - Ph - Hz)

Usable Oil

Capacity1)

(litres) (kg)

▼ PERFORMANCECHART

PumpSeries

① User adjustable relief valve② Heat exchanger (optional)③ Roll cage (optional)

Page:



OilFlow(l

/min

) ▶

Pressure(bar) ▶ Pressure(bar) ▶

ZE4TandZE5T-Series,4and8litresreservoirs

all S and W-Series

all SQD and HXD-Series

For Use WithTorque Wrenches

7 bar 50 bar 350 bar 700 bar

For 700 bar



Model Nr.

TorqueWrenchHoses


Reservoir Capacity:

4 - 40 litresFlow at Rated Pressure:

0,82-1,64l/minMotor Size:

1,1 - 2,2 kW

ZE4TZE5TSeries

Maximum Operating Pressure:

700 - 800 bar

1) Larger reservoirs (8, 10, 20 and 40 litres) are available. Contact Enerpac.

210

▼

THC-7062THC-7122

THQ-706TTHQ-712T

CompactPneumaticTorqueWrenchPumpPTA-1404

• Compactandportable• Handlelocateddirectlyoverpump’scenterofgravityfor

greater ease in carrying• Highbypasspressure(125bar)forfastertorquecycles• Highpower-to-weightratiosuitsallEnerpac

torque wrenches• Glycerinefilledpressuregaugewithscalesreading inbar/psi

• TransparentoverlaysinNmandFt.lbsforallEnerpactorque wrenches provide a quick torque reference

• Internalsafetyreliefvalve,factorypreset.

Two-Stage Powerina PortableDesign

For 700 bar

TorqueWrenchHoses




Model Nr.

GaugeOverlayKit

Available separately for use with PTA-Series pumps: GT-4015-Q includes overlays for all S and

W-Series torque wrenches. GT-4015 includes overlays for all SQD and HXD torque wrenches.

◀ Easy and reliable service and maintenance in the workshop with Enerpac steel wrenches powered by a pneumatic torque wrench pump.

211www.enerpac.com

200

S1500XS3000X

SQD-25-ISQD-50-I

W2000XW4000XHXD-30HXD-60

125

125

700

800

PTA-1404-Q

PTA-1404

3,9

3,9

0,33

0,33

3,8

3,8

1,9

1,9

1133

1133

3,4 - 7,0

3,4 - 7,0

24,5

24,5

CompactPneumaticTorqueWrenchPump




Page:

Reservoir Capacity:

3,8 litres

PTASeries


0,33l/minAir Consumption:

1133l/minMaximum Operating Pressure:

700 - 800 bar


OilFlow(l

/min

) ▶

Pressure(bar) ▶

▼ SELECTIONCHART

PressureRating

(bar)

1st stage 2nd stage

Oil FlowRate

(l/min)

1st stage 2nd stage

ReservoirCapacity

(litres)

UseableOil

Capacity

(litres)

Air MotorConsumption

at 7 bar

(l/min)

AirPressure

Range

(bar) (kg)

① 5 mtr Air control pendant② Vent/Fill plug③ Externally adjustable relief valve

④ 1/4”-18 NPTF Hydraulic ports ⑤ 3/8”-18 NPTF Air inlet⑥ Gauge with overlay kit

ModelNumber

212

▼

THQ-706TTHQ-712T

THC-7062THC-7122

ZA4T,AirDrivenTorqueWrenchPumps

•Two-speedoperationandhighby-passpressurereducescycle time for improved productivity

• Glycerinfilledpressuregaugewithtransparentoverlaysin Nm and Ft.lbs for Enerpac torque wrenches provide a quick torque reference

• Regulator-Filter-Lubricatorwithremovablebowlsandauto drain is standard

• Heatexchangerwarmsexhaustairtopreventfreezingand cools the oil

• Ergonomicpendantallowsremoteoperationupto6m.

ZA4204TX-ER

◀ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.

For 700 bar

TorqueWrenchHoses


6 m long, 2 hoses12 m long, 2 hosesFor 800 bar6 m long, 2 hoses12 m long, 2 hoses

Model Nr.


GaugeandOverlayKit

Gauge Overlay Kits are available separately for use with ZA4T-Series pumps:

GT-4015-Q includes gauge and overlays for all S- and W-Series torque wrenches.GT-4015 includes gauge and overlays for all SQD and HXD torque wrenches.

213www.enerpac.com

KEMA 0602

ZA4204TX-QZA4208TX-QZA4204TX-QRZA4208TX-QRZA4204TX-EZA4208TX-EZA4204TX-ERZA4208TX-ER

200

214

2,76,62,76,62,76,62,76,6

4247465142474651

700700700700800800800800

▼COMMONPUMPMODELS

Page:

AirDrivenTorqueWrenchPumpsOilFlow(l

/min

) ▶

Pressure(bar) ▶

6,9 bar dynamic air pressure at 2840 l/min

Model Number

MaximumOperatingPressure

(bar)

Usable Oil

Capacity

(litres) (kg)



ZA4T-SeriesPumpApplications

The ZA4T-Series pump is best suited to power medium to large size torque wrenches. Patent-pending Z-Class technology provides high by-pass pressures for increased productivity. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump.

All ZA4T-Series pump models meet CE, CSA and TÜV safety requirements.For further application assistance contact your local Enerpac office.

ATEX 95 Certified

The ZA4T-Series pumps are tested and certified according to the EquipmentDirective94/9/EC“ATEXDirective”.

The explosion protection is for equipment group II, equipment category 2 (hazardous area zone 1), in gas and/or dust atmospheres. The ZA4T-Series pumps are marked with: Ex II 2 GD ck T4.

AccessoryOptions

Available by placing the following additional suffix at the end of the model number:

K = Skid barM = 4-wrench manifoldR = Roll cage.



Page:

Reservoir Capacity:

4,0 - 8,0 litres

ZA4TSeries



600-2840l/minMaximum Operating Pressure:

700 - 800 bar

all S and W-Series

all SQD and HXD-Series

214

SBZ-4ZTM-EZTM-Q ZRC-04

THQ-706TTHQ-712T

THC-7062THC-7122

118

ZA4T-Series,PumpOptions

Skid Bar • Providesgreaterpumpstability

on soft or uneven surfaces

• Provideseasytwo-handedlift.

4-Wrench Manifold• Forsimultaneousoperationof

multiple torque wrenches

•Canbefactoryinstalledor ordered separately.

* Add suffix M for factory installation. Weight manifold 4,5 kg.

OrderingExample:ZA4208TX-QM


Can be used on ZA4T-Series torque wrench pumps

* Add suffix K for factory installation. Weight skid bar 2,2 kg. OrderingExample:ZA4208TX-QK

Reservoir 04 and 08



for 800 bar torque wrenchesfor 700 bar torque wrenches

Roll Cage • Protectspump

• Providesgreaterpumpstability.



* Add suffix R for factory installation. Roll cage weight 3,4 kg. OrderingExample:ZA4208TX-QR

Reservoir 04 and 08

700 bar Spin-on Couplers•Mountedon:

- Torque wrench pumps with suffix“Q”

- S and W-Series wrenches

- THQ-Serieshoses

- 4-WrenchmanifoldZTM-Q.

800 bar Lock-ring Couplers•Mountedon:

- Torque wrench pumps with suffix“E”

- HXDandSQD-Serieswrenches

- THC-Serieshoses

- 4-WrenchmanifoldZTM-E.

For 700 bar

TorqueWrenchHoses


6 m long, 2 hoses12 m long, 2 hosesFor 800 bar


Model Nr.

Torque Wrench Couplers

For Enerpac torque wrench couplers see our “System Components” section in this catalogue.

Page:

215www.enerpac.com

Z A 4 2 08 T X - Q M R

85-908,8 1,2 124-700 *11,5 1,0 4,0 - 6,9 600 - 2840

1Product

Type

2MotorType

3Flow

Group

4ValveType

5Reser voir

Size

6Valve

Operation

7Voltage

▼ThisishowaZA4T-Seriespumpmodelnumberisbuiltup:

1ProductType

Z = Pump series

2 Motor Type

A = Air motor

3 Flow Group

4 = 1,0 l/min @ 700 bar

4ValveType

2 = Torque Wrench Valve 5 Reservoir Size

(useable capacity) 04 = 2,7 litres 08 = 6,6 litres

6 ValveOperation

T = Air operated valve with pendant

7Voltage

X = Not applicable

8Options

E = 800barcouplers for use with HXD and SQD-Series or other wrenches

Q= 700barcouplers for use with S and W-Series or other wrenches

K = Skid bar M = 4-wrench manifold R = Roll cage

8Options

8Must beE or Q

Howtoorderyour ZA4T-Seriestorque wrench pump

ModelNo.ZA4208TX-QMR

700 bar pump for use with Enerpac S- and W-Series and other 700 bar torque wrenches, 8 litres reservoir, 4-wrench manifold, and roll cage.

Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations.

OrderingMatrixandSpecifications

① User adjustable relief valve② Roll Cage (optional)③ Gauge with overlays④ Filter/lubricator/regulator⑤ Oil level sight gauge

⑥ Air input 1/2" NPTF⑦ Standard handle⑧ Oil drain⑨ 1/4”-18 NPTF Oil outlet

Reservoir Capacity:

4 - 8 litres

ZA4TSeries



600-2840l/minMaximum Operating Pressure:

700 - 800 bar

8Options

* Pump type (-Q) shown, (-E) range is 124-800 bar.

DynamicAir Pressure

Range(bar)

Output Flow Rate(l/min)


Range(bar)

SoundLevel

(dBA)

ZA4T-Series Performance

7bar

350 bar

50 bar

700 bar

Air Consumption

(l/min)

▼ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.

enerpac bolting tools - trutmann hydraulik · 176 258 enerpac bolting tools enerpac's bolting...

Documents