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e n g i n e e r e d s o l u t i o n s

PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE

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Valvtechnologies is a global leader in the design and manufacturing

of flow control devices. We have built a worldwide reputation for

superior quality and dependability with customers in every industry.

From standard applications to the most sophisticated,

Valvtechnologies provides solutions to manage your process.

Our approach at Valvtechnologies is based on People, Process and

Performance. By equipping the best people with the latest in

technology, we have created an atmosphere where quality and

dependability are built into our products from start to finish. By

focusing on this principle, we become an integral part of our customers’

asset management strategy.

Our approachis based on

People,Process andPerformance.

P EOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE

COMPANY PROFILE

PEOPLE2

From the shop floor to the accountingdepartment, employees are equal partnerswhose ideas and opinions count.

At Valvtechnologies, people are truly our most valuable asset.

The organization is made up of functional teams and all team

members are capable of contributing to customer service, product

development, quality management, even assembly and testing.

Continuing education is encouraged and one can find classroom

training on a wide variety of subjects three days out of every week.

People are the most valuableassets


PEOPLE

PROCESS3

At Valvtechnologies,we relentlesslypursue productand process

improvements


PROCESS

RAM™ Coating

Cryogenic Testing

Flow Loop Testing

At Valvtechnologies, our process andprocedures ensure that our valves

exceed our customers needs. From raw material through to the finished product, we are

constantly looking for methods to apply current technology to our

process. While many valve manufacturers are focused on cutting

corners to save costs, we hold steadfast to our core design principals

and relentlessly pursue product and process improvements.

Valvtechnologies’ in-house research and design includes the flow-testing

program and the development of diagnostic tools for measuring

energy loss. We also work directly with customers to develop solutions

to meet unique process requirements and specialty applications. Our

partnership with and investment in the University of Houston Ceramics

Consortium is one example of applying tomorrow’s technology to our

customers’ tough process applications.


PERFORMANCE

PERFORMANCE

Valvtechnologies sets the standard for the nextgeneration of valves

At Valvtechnologies, we are totally committed to quality. We measure our

performance against the standards set out in our Integrated Quality Plan. Our

Quality Assurance department diligently pursues opportunities for improvement

and the entire organization takes ownership of the quality plan. In this way, we

can improve our processes while increasing manufacturing efficiency.

Valvtechnologies, Inc. is certified to ISO 9001, TÜVand ASME Section 1, API Q1 and PED.

International quality standards assure conformance to specified

requirements of our total process. These requirements include design,

development, order processing, production, purchasing, quality control,

installation and service. Our plan is based on the requirements of ISO

9001, API Q1 and PED.

Valvtechnologiesvalves last longer

and reducemaintenance

costs

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SERVICE5

ServiceValvtechnologies is committed to helping our global network of customers

maintain peak valve performance. Twenty-five factory authorized service

centers are available 24 hours a day, 7 days a week to assist with valve

installation, commissioning, troubleshooting and actuator maintenance.

TVM™ providespredictive and preventativemaintenanceprograms.


SERVICE

TVM™ Total Valve ManagementValvtechnologies encourages end users to apply the principles of Asset

Management to their installed valve population. The Valvtechnologies Total

Valve Management (TVM™) program utilizes next-generation thermal and

acoustic monitoring instruments, as well as a database of performance tables

to help customers monitor valve performance. These tools allow predictive and

preventative maintenance programs to be fine-tuned for very large or very

small valve populations. TVM™ can be as simple as a valve survey, or as

comprehensive as the management of all valve work during your next outage—

from erecting scaffolds to repairing, installing, welding and stress relieving.

Washington

Alberta

California

Texas

Trinidad/Tobago

South Africa

Western Australia

Eastern Australia

China

Venezuela

LouisianaMissouri

North CarolinaWest Virginia

Ohio

Pennsylvania

Italy

United Kingdom

Middle East

MassachusettsNew JerseyUtah

Peru

Chile

Russia

Factory Authorized Service Centers

APPLICATIONS6


APPLICATIONSBoiler Drains

Startup Vents

Electronic Relief Valves

Feedwater Isolation

Turbine Bypass Systems

Continuous Boiler Blowdown

Gauge Glass Drains

Above & Below Seat Drains

Boiler Feedpump Recirculation Valves

Attemporator Spray Control

Sight Glass Drains

Above & Below Seal Drains

Boiler Feedpump Recirculation Valves

Attemporator Spray Control

Soot Blower Regulators

Steam Dump Valves

Ash Handling Valves

Main Steam Stop Valves

Seal Steam Regulators

Turbine Drain Valves

Instrument Isolation Valves

Feedwater Heater Drains

POWERCoker Applications: Switching Valves

Feed Isolation Valves

Overhead Vapor Line Valves

Cutting Water Isolation Valves

FCCU Applications: Catalyst Handling Valves

Slurry Isolation & Control Valves

Steam Valves

CCR Applications: Lockhopper Feed Valves

H-Oil Upgrading &LC Fining Applications: Catalyst Addition & Withdrawal

Filter and Pump Isolation Valves

Overhead Vapor Isolation & Control Valves

High Delta-P Isolation & Control Valves

Ethylene Applications: Steam Decoke Isolation Valves

Furnace Isolation Valves

Steam Vent Valves

Quench Oil Isolation & Control Valves

Polyethylene Applications: Isolation ValvesHigh Cycle (PTO) ValvesReactor Block Valves

HYDROCARBONS

Our designdepartment is

focused on creatingsolutions foryour processapplications

APPLICATIONS7


APPLICATIONSSlurry Transportation Systems: Pump Discharge Isolation

Pipeline Valve Stations

Rupture Disk Isolation

Mineral Concentrators: Thickener Underflow Block Valves

Filter Press Manifold Valves

Slurry Transfer Systems

PRV Isolation Valves

Autoclaves: Vessel Feed & Discharge

Acid Injection

Gas Injection

Steam Injection

Roasters: Oxygen Feed

Inspection Port

Waste Disposal: Paste Backfill Distribution

Tailing Distribution

MINING PULP & PAPERBoiler Vent & Drain Valves

Liquor Isolation & Control

Rapid Drain Valves

Steam Isolation Valves

Sky Valves

Dryer Pressure Control

Digester Steam Control

Lime Mud Isolation & Control

Steam & Water Injection Valves

Wellhead Choke Isolation Valves

SAGD Isolation Valves

Compressor Recycle Valves

Pig Launcher & Receiver Valves

ESD Valves

Vent to Flare Valves

Sour Gas Isolation & Control Valves

Cryogenic Valves

Vacuum Chamber Isolation Valves

Combustion Testing Isolation

& Control Valves

Cryogenic Fluid Isolation Valves

OIL & GAS

AEROSPACE

V1-18


V1-1Forged, High

Pressure ValvesANSI 900-4500

The f lagship of the Valvtechnologies’

product line, the V1-1, is the valve by which all

other metal-seated ball valves are measured. The

V1-1 design includes integral seats, RAM™ hard

coatings, blowout proof stem and live-loaded

packing. Primarily used in high-energy

applications in the Power Industry, the V1-1 is available in sizes from 1/2" to 4", and ANSI pressure

classes 900 to 4500, including interpolated and special ratings. V1-1valves are manufactured in a variety

of forged materials and end connections to meet our customers’ specifications. Most importantly, every

V1-1valve for Power Industry applications is backed by our Four-Year Zero Leakage Guarantee.

Actuator Mounting Pad

Gland

Live-Loaded Gland Springs

Gland Packing

One-Piece Blow-Out Proof Stem

High Load Belleville Spring


Upstream Seat Guide

Hardcoated Ball

Body Seal

Hardcoated Integral Seat

V1-2 9


V1-2 Low Pressure,Flanged ValvesANSI 150-600

The V1-2 valve applies our core design concepts to industrial

processes where lower pressure classes are more common. This valve

is designed for critical isolation applications in Hydrocarbon Refining

and Processing, Mining, Oil & Gas Production, Pulp & Paper and other industries.

The V1-2 is available in pressure classes 150 to 600, sizes 1/2" to 36",

and in virtually any cast or forged material. The valve can be custom

designed to include special end connections, purge ports, cavity fillers,

cryogenic stem extensions, fugitive emission bonnets, abrasion

resistant linings and many other process-specific options. Furthermore,

the standard V1-2 design is fire safe to the API 607 Rev. 4 fire test standard.

Actuator Mounting Pad

Gland

Live-Loaded Gland Springs

Gland Packing

One-Piece Blow-Out Proof Stem

Upstream Seat Guide



Upstream Seat Guide

Hardcoated Ball

Hardcoated Integral Seat

The V1-4 isdesigned to

meet the needsof our customers'critical isolation

applications

V1-410


V1-4High Pressure Large Bore ValvesANSI 900-4500The V1-4 category extends our core design concepts to

larger diameter and higher pressure applications. This valveis designed for critical isolation applications in the PowerIndustry, Hydrocarbon Refining and Processing, Mining, Oil

and Gas Production and other industries. The V1-4is available in ANSI pressure classes 900 to

4500, in sizes 4” to 36” and in virtually anymaterial with pressure containing partsmade from forgings. Standard end connectionsare butt weld and flanged or valves canbe custom designed to include special end

connections; as well as purge ports, cavityfillers, fugitive emission bonnets, abrasion resistant

linings and many other process-specific options.

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PRODUCTSV1-3 Investment Cast Valve

ANSI 150-600The V1-3 is an investment cast valve that incorporates the

Valvtechnologies core design into a smaller package. Primarily usedin low-pressure drain applications, the V1-3 is available in ANSIpressure class 150 to 600, in sizes 1/2" to 2” and in both full andreduced-port configurations. End connections are typically buttweld or socket weld, or can be adapted to our customers’specifications. As with all of the Valvtechnologies product line,the V1-3 features RAM® hardcoatings, a blow-out proof stem,live-loaded packing and absolute zero leakage.

XACTROL™ Severe Service Control ValveANSI 150-4500

The Xactrol™ product group unites Valvtechnologies’zero-leakage technology with special designs that allow rotarymodulating control. From Mark I design that features acharacterized upstream seat, to the Mark III’s precisionengineered stacked disks, the Xactrol™ allows the customer tocombine precise flow control with tight shutoff. The Xactrol™ istypically used in applications where minimum flow and relativelyhigh differential pressures are required. It is available in sizesfrom 1/2" to 36" and in pressure classes ANSI 150 to 4500.

Valvtechnologiesspecialty products

can meet theneeds of customers

unique processapplications

PRODUCTS12


PRODUCTSERV Electronic Relief ValveANSI 150-4500

The Valvtechnologies Electronic Relief Valve (ERV™) is the answer to the need for a zero-leakage, pilot-operated relief valve. The ERV package combines Valvtechnologies’ zero-leakageisolation valve with electronic controls to monitor and regulate system pressure. Whether in a

capacity-relieving function requiring the ASME V-stamp, or simply in an overpressureprotection application, the Valvtechnologies ERV™ provides reliable protection for

standard safety valves in many industries. Valvtechnologies can also providean integral isolation valve, eliminating the need for costly field welding.

PSG Parallel Slide Gate ValveANSI 900-4500

The Valvtechnologies’ Parallel Slide Gate Valve (PSG) addresses the needfor true in-line valve reparability in large diameter, high-energy piping systems.Specifically designed for steam and feedwater applications, the PSG providesbi-directional zero-leakage using the RAM™ coating systems. It is available insizes 10” to 36", pressure classes ANSI 900 to 4500, and can be manufactured inany material. When used in Power Industry applications, the PSG carriesthe Valvtechnologies Four-Year Zero-Leakage Guarantee.

SPECIALTY PRODUCTS

TBS Turbine Bypass SystemThe Valvtechnologies Turbine By-Pass System (TBS) is designed for the new generation of

combined-cycle power plants. It combines the Xactrol™ control valve design with a state-of-the-artde-superheating control system. The system allows the plant operator to keep the gas turbine and

the HRSG on line in the event of a steam turbine trip. The TBS also facilitatesfast CT and HRSG start-ups in peaking power plants, and allows these plantsto operate at turndow conditions far below the levels that can be achievedwith standard governor systems.


5904 Bingle Road • Houston, Texas 77092Telephone: (713) 860-0400 • Facsimile: (713) 860-0499

E-mail: [email protected]: www.valv.com

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engineered solutions - corona-serwis.eu · main steam stop valves seal steam regulators turbine...

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