engineering excellence since · pdf filefor submarines and surfaces ... nadcap ac7114 ndt ......
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Redmayne Engineering Ltd
Engineering Excellence Since 1963
Mission Statement
To become our Customer’s Supplier of choice through our continued
partnership approach and satisfying all of their expectations
Company HistoryRedmayne Engineering Ltd
Established in 1963 for the manufacture of components and sub-assemblies in the AerospaceIndustry. Originally based in a small “converted cinema” building in Brockenhurst, Hampshiresome of the first components manufactured were for the BAC 111 that were produced at Hurn Airport,Bournemouth.Due to its success, Redmayne was relocated to a larger site still based in Brockenhurst the following year.In 1996 Redmayne acquired the Dee’s Engineering business in Hedge End, which was subsequentlyrelocated in 2003 to Romsey through growth. In 2012 the Brockenhurst site relocated to a much larger facility on the Gordleton Industrial Estate in Lymington to allow for expansion. Redmayne maintains a comprehensive precision engineering service specialising in the production of fine limit components for the Aerospace and Allied Industries. The company's workshops are staffed byspecialist craftsmen, who are fully equipped with first class machinery and backed by an interoperation and final inspection staff. Comprehensive inspection facilities ensure the maintenance of a very highstandard of quality.Redmayne specialise in CNC work having purpose built machinery capable of producing high precision, small or large batch work. The skilled workforce totaling 100, are dedicated to maintaining QUALITY DELIVERY - PRICE The business is predominantly involved in high class machining, assembly and testing of various contracts toCustomer drawings and specifications to the aerospace industry. Over the years the company has beeninvolved in complex and prestigious projects for both military and commercial aircraft as well as nonaerospace projects for the Atomic Energy Commission, Ministry of Defense and Offshore Oil Industries.Recently, a substantial growth area has been the refurbishment of M.O.D. equipment, i.e. interlock,changeover, blow down and firing valves etc. Investment has been made in the design and assembly of test rigs, built around Customer pressure test requirements, to enable the testing of a diverse number of valves for submarines and surfaces vessels, including actuators and flow control valves for the Oil Industry. Investment in C.N.C Machinery has enabled the Company to keep pace with the competitiveness of the market place.
Quality Policy
We are committed to provide the highest standard quality products that will
meet or exceed our Customer’s expectations, comply with regulatory
requirements, whilst maintaining and improving the effectiveness of our QMS
Quality Approvals
4195144005
4195151807
4195145096
10771151387
Nadcap AC7114 NDT
Nadcap AC7110 Welding
Nadcap AC7108/2 Chemical Processing
Nadcap AC7108 & AC7108/1 Chemical Processing
PERFORMANCE REVIEW
INSTITUTE
FM02136BS EN ISO 9100:RevC
BS EN ISO 9001:2008
AS 9100 Rev C
BSI GLOBAL QUALITY
SERVICES
CERTIFICATE No.APPROVALACCREDITATION BODY
Customer Approvals
FHL102195
QM:000-005
CLAVERHAM LTD
No. 7006933
PS-06-10
SAFRAN POWER UK
D00301 0000Requirements as per Order
BABCOCK INTEGRATED TECHNOLOGY
BAe/AG/10781/MAA
BAe/AG/QC/SC1 Part 1BAe SYSTEMS LTD
303507 Lymington 229145 RomseyAUK/SA//001-1AIRBUS (UK) LTD
BE10023419D6-82479
BOEING UK
SQA/SCO/RED/ 4999
SQA01GKN AEROSAPCE SERVICES -COWES
S11795
MASQAGKN AEROSPACE STRUCTURES YEOVIL
No.38SPOC REQUIREMENTSHONEYWELL AEROSPACE YEOVIL
10006301QRS01AGUSTA WESTLAND LTD
Certificate NoApprovalCustomer
Customer Approvals
Certificate NoApprovalCustomer
AS 694ME1019H.S. MARSTON AEROSPACE
R0069ZQIS.1FR-HiTEMP LTD
ER/0219 (SRAS Approved)FRL/SQA/1FLIGHT REFUELLING LTD
BNA/C1E/18002QAP15 Appendix 5B.N. GROUP LTD
37ZR01MOD (PE) DEF STAN 05-61 (Pt.3)MINISTRY OF DEFENCE
SB/QC/01QD4.6-40BOMBARDIER AEROSPACE
Company Structure
Key Personnel
[email protected] Dept
[email protected]. Chris RobertsChief Inspector
[email protected]. Mark SpurwayBusiness Improvement
[email protected]. Martin WallerProcurement Manager
Mr. Kim Caisley
Mrs Lee Woodward
Customer Account Managers
[email protected]. Nigel TuckerQuality Manager
[email protected]. Graeme BungayEngineering Manager
[email protected]. Steve FinchWorks Director (Romsey)
[email protected]. Ken SpurwayWorks Director (Lymington)
[email protected]. Nicholas AndrewsManaging Director
[email protected]. Tup WickhamChairman
EmailNameTitle
Staff
27
2
4
21
Romsey
100
9
21
70
Totals
7Quality
73Totals
17Administration
49Workshop
Lymington
CNC Milling
• 20 CNC Milling Centres
• Capacity up to 1.76 mtr long x 630 Z Axis
• 4th Axis
• Twin Pallet
CNC Turning
• 14 CNC Lathes
• Up to 600mm dia
• C Axis
• Up to 1.64mtr between Ctrs
Conventional / Specialist Machines
• Manual Turret Mills: 4 off
• Manual Turret Lathes: 4 off
• Standard Drilling machines: 6 off
• Grit Blaster: 1 off
• Large assembly shop
• Gun Drilling: 3 three high pressure Deep Hole Drilling machines Capacity ranges from 1.5mm to 32mm diameter with a maximum depth of 915mm.
• Thread Rolling: Through our range of “Vital” and “Flight Safety Part” portfolio we manufacture critical thread rolled parts for the aerospace industry, we can metallurgical examine and pass samples and have invested recently in a new 50 tonne machine. Capacity ranges from 3mm to 120mm diameter threads with an infinite length.
• Broaching: One linear pull broaching machine with a maximum pull length of 930mm
• Honing: Plant includes two horizontal speed hones (Capacity ranging from 2mm to 64mm diameter) and two vertical machines (one having a numerical control, capacity 25mm to 762mm diameter with a maximum length of 864mm)
• Grinding: Over many years Redmayne have specialised in complex Shafts, Rods and Pistons for the aerospace industry, many being Chrome plated, Carbide coated, Carburised or Nitrided. As a result we have the correct technology to produce tight tolerance products with a zero reject culture. Currently we have 6 machines including CNC with a capability of cylindrical, surface and centre less grinding. We also have our own cutter grinding department.
• Electron Beam Welding: Is a fusion welding process in which a beam of high-velocity electrons is applied to the materials being joined. The work pieces melt as the kinetic energy of the electrons is transformed into heat upon impact and melts to form part of the weld. We use this process at present to produce close tolerance reservoir barrels in the aerospace industry.
In House Treatments
• HYDRAULIC TEST RIG: 1 off at Romsey Delivering 30 litres per minute at pressures up to 250 bar temperature control
• ALOCROM FACILITY: 1 off at Romsey Fully equipped alocrom facility. NADCAP approved
• PAINT FACILITY: 1 off at Romsey Fully equipped paint spraying facility. NADCAP approved
• NDT: 1 off at Lymington NADCAP approved
Inspection• CMM BROWN & SHARP GLOBAL STATUS 575. PC DMIS
PROCESSING SYSTEM + MODELING CAPABILITY: 1 off at RomseyRange X Axis 500mm
Range Y Axis 700mm
Range Z Axis 500mm
Resolution 0.001mm
• CMM BROWN & SHARP MISTRAL 071007. PC DMIS PROCESSING SYSTEM + MODELING CAPABILITY: 1 off at Lymington
Range X Axis 700mm
Range Y Axis 1000mm
Range Z Axis 700mm
Resolution 0.001mm
Manufacturing Capacity
• CNC MILL 188.5 HRS DAY
• CNC LATHE 136.3 HRS DAY
• MANUAL MACHINES 59.9 HRS DAY
• GRINDING/HONE 35.9 HRS DAY
• SPECIAL MACHINE PROCESS 18.5 HRS DAY
• ASSEMBLY/BENCH 28.9 HRS DAY
• SPECIAL PROCESS (NDT/PAINT) 21.25 HRS DAY
• APPROVED SUB-CONTRACT MACHINE BASE AS REQUIRED. (200 HRS MAX AT PRESENT, POSSIBLE 800 HRS +)
APPROX 490 HRS PER DAY = 125,000 HRS PER ANNUM.
FIGURES BASED ON 85% EFFICIENCY AND 5 DAYS PER WEEK
Main Customers
•• AgustaAgusta WestlandWestland
•• Babcock Integrated SystemsBabcock Integrated Systems
•• GKN AerospaceGKN Aerospace
•• Honeywell AerospaceHoneywell Aerospace
•• SafranSafran Power SystemPower System
•• Boeing UKBoeing UK
Examples of Assembly Work
Examples of Machined Components
Manufacturing Sites at Lymington and Romsey
Contact:
Lymington 01590 682994
Romsey 01794 830832