enhancing biotherapeutic process and product knowledge ...€¦ · enhancing biotherapeutic process...
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Enhancing Biotherapeutic Process and Product Knowledge with theMulti-Attribute Method (MAM)
USP Biologics Stakeholder Forum
San Francisco, January 10th, 2020
Andrew Dawdy1 on behalf of the Pfizer MAM Team1,2
Biotherapeutics Pharm. Sci., Pfizer Inc, 1St Louis, MO, USA and 2Andover, MA, USA
Outline
The benefit of MAM in Biotheraputic (BTx) Development
Development of MAM workflow for BTx Development
Implementation of MAM within Pfizer BTx Development
2
Product Quality Attributes (PQAs)
3
Quality Attribute
Efficacy(potency)
Safety /Immuno-genicity
Pharmaco-kinetics
(PK)
Criticality Assignment Matrix(CQA in red)
Severity (Harm to Patient)
Un
ce
rta
inty
(in
form
ati
on
qu
ali
ty)
10 7 5 1
10
6
4
2
Attribute understanding is clinically relevant and is foundational to a good control strategy for biotherapeutic development
ICH Q8R: CQA…should be within an appropriate limit, range or distribution to ensure the desired product quality
Analytical Testing Strategies in Biotherapeutic Development
• Release and Stability Testing
◦ Compendial Testing
◦ Content
◦ Product-related species
◦ Process-related species
◦ Potency and efficacy
• Characterization Testing
◦ Primary and Higher-Order structure
◦ Orthogonal assessments
Quality Attribute Method DS DP
Appearance Compendia √ √
Moisture, Particles, Osmolality, Reconstitution Time √
pH √ √
Protein Concentration UV √ √
Charge Isoforms iCE √ √
Heavy Chain + Light Chain CGE (reducing) √ √
Fragments CGE (reducing) √ √
Monomer CGE (nonreducing) √ √
High Molecular Mass Species HPLC SEC √ √
Peptide Profile / Identity Peptide Mapping √ √
Relative Potency Binding ELISA √ √
Glycan Fingerprint HPLC √
Endotoxin √ √
Bioburden (DS),Sterility (DP) √ √
Impurities (HCP, ProA, DNA) ELISA, qPCR √
Specification
Limits
Introduction of LC-MS-Based MAM is Revolutionizing Traditional Analytical Strategy
• Multi-Attribute Method by LC-MS
◦ The analysis of multiple product quality attributes simultaneously
◦ Automated monitoring, quantitation and detection of new peaks
• Key components of MAM
◦ Primary structure analysis, including sequence modifications
◦ Post-translational modifications
◦ Degradation mechanisms
Slide 6
MAM Consortium
• Purpose: Enable the BioPharma community to implement a robust mass spec based method for
biotherapeutic characterization and release of biotherapeutics from QC.
• Membership: >320 members from >70 companies spanning government agencies, biopharma,
mass spec vendors, software vendors, reagent vendors, and CDMOs.
◦ To join the MAM Consortium, email Rich Rogers [email protected] or Da Ren [email protected].
• Highlights:
1. Consortium-wide NISTmAb study to evaluate similarity of MAM data between companies and
vendors (focusing on new peak detection). The round robin is led by Trina Mouchahoir.
2. Monthly meetings featuring presentations from Consortium members
3. Software sub-team planning developing of open-source MAM software
www.mamconsortium.org
Antibody Attribute Monitoring
CH 2
CH 2
CH 3
CH 3
OptimizedPeptide Mapping
nrCGE and rCGE
Glycan Profile(HILIC)
IEX (iCE, C/AEX)Peptide Mapping
IEX (iCE, C/AEX)Peptide Mapping
HC Met Oxidation
PENNY Deamidation
HC CDRDeamidation
HC CDRIsomerization
HC Met Oxidation
Glycosylation
Fragmentation
C-terminal Lysine
Peptide Mapping
Peptide Mapping
Peptide Mapping
Peptide Mapping
using Multi-Attribute Method (MAM)
MAM allows for additional
monitoring of:
Aglycosylation
Additional N-glycosylation sites
O-glycosylation
All Oxidation sites
Asp Isomerization
Much More…
IgG1
HILIC – hydrophilic interaction liquid chromatography, CGE – capillary gel electrophoresis, IEX – ion exchange, iCE – imaged capillary electrophoresis
Attribute Detection & Monitoring by MAM
8
5 10 15 20 25 30 35 40 45 50 55 60 65 70
Time (min)
0
20
40
60
80
100
N-glycosylationOxidationDeamidationTerminal HeterogeneityClips and Other Modifications
Light Chain Heavy Chain
MAM is a single liquid chromatography/ mass spectrometry (LC/MS)-based method that is used to analyze multiple PQAssimultaneously. It allows for automated monitoring and quantitation of known QAs and detection of new peaks.
Pfizer Platform MAM Workflow
9
Low-Artifact Digestion
(e.g. Trypsin)
High resolution, Accurate mass
LC-MS/MS(CID/HCD/ETD)
PTM / HotspotSearch
Generate site-specific
catalog of PQAs
LC/MS Only
New peak detection
Targeted quantitation of
PQA catalog End State: A routine MS-based assay to
monitor expected and unexpected attributes via
comparative sample analysis
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
SS
C
S S
S S
NH2
NH2 NH2
NH2
COOH COOH
COOH COOH
C
Characterization
Routine Monitoring
Automatic ID and Quantitation of PQAs using:
1. Chromatographic retention time
2. HR/AM = high resolution (e.g. 140,000) /
accurate mass (<5 ppm)
3. Isotopes =12,13C; 14,15N; 16,18O; 32,33,34S
BioPharma Finder Software
Chromeleon Chromatography Data System Software Chromeleon Chromatography Data
System Software
Thermo Scientific™ Vanquish™ UHPLC System
Thermo Scientific™ Orbitrap Fusion™ Tribrid™ Mass Spectrometer
Implementation of MAM at Pfizer
2016 2017 2018 2019 5 – year plan
1. Formation of MAM Team
2. Initial Training on Sample
Prep and Software
Installation of harmonized “Lab-of-the-Future”
hardware at two cross-site analytical laboratories
QE+ QE+E+ E+Lab 1 Lab 2
0
5
10
15
20
25
Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM Met Ox MAM
T=0 T=3 T=6 T=9 T=12 T=18 T=0 T=3 T=6 T=9 T=12 T=18 T=0 T=3 T=6 T=9 T=12 T=18 T=0 T=3 T=6 T=9 T=12 T=18 T=0 T=3 T=6 T=9 T=12 T=18
Batch 1 Batch 2 Batch 3 Batch 4 Batch 5
% A
bu
nd
an
ce
Piloted MAM in active projects to support
process and product development
Optimization of MAM
workflow, including:
1. sample preparation
2. LC and MS hardware
3. automated software
analysis
4. new peak detection
1. Establish MAM as the Pfizer
standard for attribute
monitoring in process and
product development
2. Continue efforts to automate
all aspects of MAM
3. Complete compliance and
risk assessments for QC
1
1.2
1.4
1.6
1.8
2
2.2
INJ 1 INJ 2 INJ 3 INJ 4 INJ 5
% A
bu
nd
an
ce
Optimization of Sample Preparation
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
mAb 1 mAb 2 mAb 3 mAb 4 mAb 5 mAb 6
IgG1 IgG2 IgG4
% A
bu
nd
an
ce
Reduction of Missed Cleavages Reduction of Method Artifacts:Reduction in % Oxidation
Improved Autosampler Stability:Reduction in % Deamidation
Original MethodOptimized Method
• Improved digestion efficiency by optimizing multiple parameters
• Lowered artifactual oxidation through addition of Met to digestion buffers
• Improved autosampler stability by adjustment of final sample conditions
11
Original MethodOptimized Method
2
2.5
3
3.5
4
No scavenger +EDTA Optimized (+Met)
% A
bu
nd
an
ce
Time, Temperature, Cleanup, Concentration
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
2-A
B H
ILIC
Co
nd
1
Co
nd
2
Co
nd
3
Co
nd
4
Co
nd
5
Co
nd
6
Co
nd
7
Co
nd
8
G0F minus GlcNAc: Released N-Glycan Assay vs MAM
Includes Artifact
Excludes Artifact
Mitigated in-source loss of labile species (e.g. GlcNAc) by optimizing ESI source parameters
Source Optimization Experiments
S-Lens RF
Capillary Temperature
Auxilary Gas Temperature
ESI Source
Three ESI source parameters were varied
Optimization of Source Conditions to Mitigate In-Source Fragmentation
G0F
G0F -GlcNAc
In-Source Artifact
Real
Platform
In-Source Artifact
Real
G0F
G0F -GlcNAc
Optimized
MAM Software Workflow: PQA Library Creation to Routine PQA Monitoring
PQAsTransferred Processing Method
and Report Created
PQA Library
0
5
10
15 Monitoring Oxidation in Chromeleon
0 Week3 Week
6 Week 9 Week12 Week
18 Week
%
4. Saved components to BPF
Target Peptide WorkbookBatch 2
Stress
Batch 2
Control
Batch 1
Stress
Batch 1
Control
1. Modification Table
Generated
2. Oxidation
hotspot detected
3. Data
Reviewed
Characterization (MS/MS)
1. Chromatographic retention time
2. Accurate mass (<5 ppm)
3. Isotopes =12,13C; 14,15N; 16,18O; 32,33,34S
Monitoring (MS Only)0.2%
1.2%
Non-Targeted New Peak Detection
Ensuring MAM Quality with System Suitability
System Suitability
Attribute Monitoring
Correct Isotopic distributionCorrect mass within 5 ppm
Instrument performance measured using Pierce Retention Time Mix• Accurate Mass• Peak Area• Retention Time
Results - % Attribute Abundance
Ensuring MAM Quality with Assay Acceptance
Assay Acceptance Criteria
• Similar to Reference (GDMS)Profile
• Total SignalTIC
• % Abundance within range% Missed Cleavage
• % Abundance within range% Alkylation
• % Abundance within rangeModification #1
• % Abundance within rangeModification #2
• % Abundance within rangeModification #3
• % Abundance within rangeModification #4
• % Abundance within rangeModification #5
PASS
Tracking Meta Data to Facilitate Troubleshooting of Abberant Results
Meta Data Sequence Table
0
10
20
30
40
50
0 10 20 30 40 50
% O
xid
atio
n Column A
Column B
Column C
Column D
Harmonized Labs Produce Precise Quantitation over Months of Collection
0
2
4
6
Asn Deamidation Asn Succinimide Met Ox Trp Ox C-Term Pro-NH2 C-Term Lys
% A
bu
nd
an
ce
0
10
20
30
40
50
60
70
80
90
100
G0F
% A
bu
nd
an
ce
0
1
2
3
4
5
6
7
G1F G0 Man8 G0F minus GlcNAc Man5
% A
bu
nd
an
ce
Lab 1Lab 2
• Many PQAs were measured with precision over time using a mAb standard• Data provides a basis for establishment of system suitability and assay acceptance criteria
CV 7.7%
CV 9.5%
CV 4.4%
CV 18.2%
CV 3.7%
CV 14.1%
CV 0.9% CV 6.8%
CV 6.9%
CV 8.8% CV 12.8% CV 5.7%
Lab 1Lab 2
• iCE provides global charge variant information, but no specific information on identification or location of attributes
Drug Substance Batches Subjected to 40° C Stress for 18 Weeks
0
10
20
30
40
50
60
70
0 w
k
3 w
k
6 w
k
9 w
k
12 w
k
18 w
k
0 w
k
3 w
k
6 w
k
9 w
k
12 w
k
18 w
k
Process 1 Process 2%
Ab
un
da
nc
e
Acidic Species by iCE
Basic
Main0 wk
18 wk
iCE ProfileExamples of
Charge VariantsAsn deamidation
Sialylated N-GlycansN-terminal pyro Glu
C-terminal LysC-terminal amidated Pro
Lys glycation
Charge Variants: Global to Local
Acidic
Drug Substance Batches Subjected to 40° C Stress for 18 WeeksAcidic Species by MAM
0
5
10
15
20
25
30
35
40
0 w
k
3 w
k
6 w
k
9 w
k
12 w
k
18 w
k
0 w
k
3 w
k
6 w
k
9 w
k
12 w
k
18 w
k
Process 1 Process 2%
Ab
un
da
nc
e
• Increase in acidic species by iCE trends with increase observed by MAM• MAM provides ID and site-specificity for each acidic PQA
Asn 2XXG2F + NeuAc
Asn 3XXDeamidation
Acidic Basic
Main0 wk
18 wk
iCE ProfileExamples of
Charge VariantsAsn deamidation
Sialylated N-GlycansN-terminal pyro Glu
C-terminal LysC-terminal amidated Pro
Lys glycation
Asn 2XXG2F + NeuAc
Asn 3XXDeamidation
Charge Variants: Global to Local
• Traditional methionine oxidation assay (LC-UV) targets one specific site in the Fc-region• MAM quantitates multiple sites and types of oxidation in a single assay (LC-MS)
Drug Substance Batches Subjectedto 40° C Stress for 18 Weeks
0
5
10
15
20
25
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
Me
t O
x
MA
M
T=0 T=3 T=6 T=9 T=12 T=18 T=0 T=3 T=6 T=9 T=12 T=18
Process 1 Process 2
% A
bu
nd
an
ce
Fc Met 1 Fc Met 2 Fc Met 3 CDR Trp
Fc Met Ox 1
Fc Met Ox 2
Fc Met Ox 3
CDR Trp
Met and Trp Oxidation: Traditional vs. MAM
MAM reveals that drug substance in Formulation 1 is at much higher risk for Lys glycation
MAM Identifies Effect of Formulation on Non-Enzymatic Lys Glycation
0
2
4
6
8
10
12
0wk 3wk 6wk 9wk 12wk 18wk 0wk 3wk 6wk 9wk 12wk 18wk
Formulation 1 Formulation 2
% A
bu
nd
an
ce
Contains Sucrose
Contains Trehalose
Site-specific Levels of Lys Glycation Observed on Drug Substance in Two Formulations Subjected to Thermal Stress (40° C)
Lys Glycation
Glycation
Glycation
Glycation
Glycation
0
10
20
30
40
50
60
G0F G1F G2F
% A
bu
nd
an
ce
N-Glycoform quantitation by MAM vs 2-AB-labeled N-glycan assays
N-glycoform quantitation by MAM matches 2-AB-labeled N-glycan assays for major and minor glycoforms…
3 bioreactor samples run by:Traditional Assay (2-AB) and MAM
0
1
2
3
G0 minus GlcNAc G0F minusGlcNAc
G0 G1 M5 G2F + NeuAc G2F + 2 NeuAc
% A
bu
nd
an
ce
…and for trace-level glycoforms
12
3
12
3
min
counts
31.695 31.750 31.800 31.850 31.900 31.950 32.000 32.050 32.100 32.150 32.200 32.250 32.300 32.350 32.400 32.423
Retention Time
-5.0e5
-2.5e5
0.0e0
2.5e5
5.0e5
7.5e5
1.0e6
1.3e6
1.5e6
1.8e6
2.0e6
2.3e6
2.5e6
2.8e6
3.0e6
3.3e6
3.5e6
3.8e6
4.0e6
4.3e6
4.5e6
Inte
nsity
Detecting and Monitoring New Clips by MAM
1. Non-targeted analysis detects unidentified peak increasing upon thermal stress
2. Peak identified as a D/P clip within Fc region
0
1
2
3
4
0 6 12
Time (Weeks)
% A
bu
nd
an
ce
0
1
2
3
4
0 6 12
Time (Weeks)
% A
bu
nd
an
ce
0
1
2
3
4
0 6 12
Time (Weeks)%
Ab
un
da
nc
e
0
1
2
3
4
0 6 12
Time (Weeks)
% A
bu
nd
an
ce
rCGEMAM
rCGEMAM
rCGEMAM
rCGEMAM
Batch 1 Batch 2
Batch 3 Batch 4
Non-Targeted Peak Detection
5xIncrease
3. D/P clip monitoring by MAM correlates well with clipping data from traditional rCGE assay.
18 wk at 40C
0 wk at 40C
4 DS Batches Subjected to Thermal Stress (40° C)
Future Steps: Sample Prep Automation
Automation results are highly comparable to
the manual approach of sample preparation
Pfizer Confidential | 24
Hamilton Microlab STAR
IMCS SizeX 100 Tips
0 2 4 6 8 10 12
Cumulative Days for One Sample
Future Steps: Replacement of Traditional Assays
MAM has the capability to gather attribute information 5X faster than
running the traditional repertoire of assays
Pfizer Confidential | 25
MAM
Traditional
Assays
Time estimate includes sample receipt,
preparation, incubation times, instrument
setup, instrument analysis, data collection,
interpretation and archival
• Pfizer has created a functional MAM platform and the resulting data are agreeing well with the results from traditional assays
• MAM provides great benefit for biotherapeutic development by enhancing analytical process and product knowledge and efficiencies from early- through late-stage
• Upon analysis of a sufficient aggretate of side-by-side data, Pfizer plans to further increase analytical efficiencies by replacing select traditional assays with MAM
• Pfizer is moving forward with compliance and risk assessments in order to enable implementation of MAM into QC laboratories within the next 5 years
Conclusions
Acknowledgements
Rich Rogers
Artem Akhmetov
Haichuan Liu
Jennifer Sutton
John Butler
Lena Arthur
Kimy Young
Martin Hornshaw
Tom Buchanan
Royston Quintyn
Rich Klein
Ken Cook
Krisztina Radi
John Rontree
Iain Mylchreest
Betty Woo
Dave Jarzinski
Jonathan Josephs
Michael Blank
Jason Rouse (Sponsor)
Carly Daniels (STL Lead)
Keith Johnson (AND Lead)
Amy Schmidt
Anastasiya Manuilov
Andrew Dawdy
Dave Ripley
Don Stano
Gaby Ibarra-Barrera
Halyna Narepekha
Himakshi Patel
Justin Sperry
Jason Starkey
Josh Woods
Keith Davis
Keith Lutke
Kristin Boggio
Matt Thompson
Natalia Kozlova
Nataliya
Parahuz
Olga Friese
Phoebe Baldus
Sean Shen
Shibu Philip
Simon Letarte
Tiffany Medwid
Thomas Powers
Vijay Kanthan
Wenqin Ni
Ying Zhang
Meg Ruesch
Andrew Rugaiganisa
Brad Evans
Jia Liu
Rachael Utegg
Sonia Taktak
MAM Team