ensinger essentials technical know-how for plastic applications (2)
DESCRIPTION
Technical know-how for plastic applicationsTRANSCRIPT
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ENSINGER essentials.
Technical know-how for plastic applications.
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Table of Contents
Classification of Plastics 3
High Temperature Plastics 4
Engineering Plastics 5
Water Absorption 6
Modification Options 6
Thermal Resistance 7
Characteristic Mechanical Values 8
Sliding and Abrasive Characteristics 9
Flame Protection Classification 0
Radiation Resistance of Plastics
Applications in Electrical Engineering
Applications in Foodstuffs and Medical Technology 3
Processing of Plastics 4 Machining guidelines 4 Annealing specifications 6
Welding 7 Adhesion 7
Available Dimensions for Semi-Finished Goods 8
Exclusion from Liability 9
Material Standard Values 9
Note to Material Standard Values 9
ENSINGER High Temperature Plastics 0
ENSINGER Engineering Plastics 4
Chemical Resistance 6
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3PS, ABS, SAN
PE
PPPMMA
PPE mod.
PA 46, PA 6/6TPET, PA 66PBT, PA 6POMPMPPA 11, PA 12
PCPA 6-3-T
PEKPEEKLCP, PPSPTFE, PFAETFE, PCTFEPVDF
PBIPI
TPIPAI
PES, PPSUPEI, PSU
PPP, PC-HT
Thermoplastic polymers can be divided into amorphous and semi-crystalline on the basis of their structure.
Polymers with an amorphous structure are normal- ly transparent and tend to be sensitive to stress cracking. They are suitable for making precision parts due to their high dimensional stability.
Semi-crystalline plastics are opaque, mostly tough and show good or very good chemical resistance.
Plastics can also be differentiated according to their temperature resistance:
High-temperature plastics have long term service temperatures of above 50 C and have a high level of thermo-mechanical properties.
Plastics suitable for the highest application tempera- tures (PI, PBI, PTFE) cannot be processed using melting processes. Production of parts is carried out by sintering.
Engineering plastics can be used permanently at temperatures between 00 C and 50 C. They exhibit good mechanical properties and good chemical resistance.
Standard plastics can be used permanently at temperatures below 00 C.
The above pyramid of plastic materials shows a detailed overview of thermoplastic polymers on the basis of these criteria.
Classification of Plastics
amorphous semi-crystalline
100 C
150 C
300 C
High temperatureplastics
Engineeringplastics
Standardplastics
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4I SINTIMID (PI)Depending upon the type, provide high strength with a low level of creep and good wear-resistance up to 300 C in continuous use. Dimensional stability, electrical insulation, high purity, low outgas-sing. Suitable for thermally and mechanically stressed engineering elements and components. Inherently flame retardant.
I TECATOR (PAI)Very good physical stability. Lowlevel of creep, high chemical res-istance. Tough. Good wear resi-stance, low thermal expansion coefficient, inherently flame retardant.
I TECAPEEK HT (PEK) Increased level of properties com-pared to TECAPEEK. Very good abrasion characteristics. Suitable for high load sliding applications. Very good chemical resistance. Inherently flame retardant.
I TECAPEEK (PEEK) Balanced profile of properties. Low level of creep, high modulus of ela- sticity. Excellent tribological pro-perties, especially abrasion resi- stance. Very good resistance to dif-ferent media, FDA compliant and physiologically harmless. Very good chemical resistance. Inherently flame retardant.
I TECATRON (PPS)Very good chemical resistance, low level of creep, high dimensional stability, low moisture absorption, high modulus of elasticity, inherently flame retardant.
I TECASON E (PES)Inherently flame retardant, good electrical and dielectric properties and thus well suited for use as electrical insulators. FDA compliant.
I TECASON P (PPSU)Good impact strength, chemical resistance and resistance to hydro-lysis. Inherently flame retardant. FDA compliant.
I TECASON S (PSU) High strength, rigidity and hardness. Low moisture uptake and very good dimensional stabili- ty. Inherently flame retardant. FDA compliant.
I TECAPEI (PEI) Very good mechanical and electri-cal properties. Inherently flame retardant. FDA compliant.
I TECAFLON PTFE (PTFE)Highest chemical resistance, per-manent service temperature of 60 C. Exceptional sliding cha- racteristics as well as excellent electrical properties. Inherently flame retardant. FDA compliant.
I TECAFLON ETFE (E/TFE)Good kinetic friction properties, very good chemical resistance and very good mechanical properties. Inherently flame retardant. FDA compliant.
I TECAFLON PVDF (PVDF)Very good chemical resistance, good electrical and thermal pro- perties. Inherently flame retardant. FDA compliant.
High Temperature Plastics
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5Engineering Plastics
I TECAMID 12 (PA 12) Very high durability, good chemical resistance, lowest water absorp-tion of all polyamides. FDA compliant.
I TECAMID 46 (PA 46) Good thermal insulation. Very well suited for sliding and wearing parts which are exposed to raised tem-peratures. Very tough.
I TECAMID 66 (PA 66) Good rigidity, hardness, wear-resis-tance and dimensional stability, good kinetic friction characteristics, types complying to FDA available. For parts which are exposed to hig- her mechanical and heat loads.
I TECAMID 6 (PA 6) Semi-crystalline thermoplastic with good damping capacity, good impact strength and high degree of toughness even at low tempe- ratures, good wear-resistance, especially against rough frictional surfaces.
I TECAST 6 (PA 6 G)Cast polyamide with similar proper-ties to TECAMID 6. Production of parts with large sizes and large wall thickness possible.
I TECARIM (PA 6 G)Very tough polyamide 6 block co-polymer. Very good strength and toughness to be used advantage- ously in the low temperature range. Excellent resistance to impact and abrasion, good chemi-cal resistance. Appliction specific adjustability of the material proper-ties possible.
I TECANAT (PC) Amorphous, transparent material with excellent impact strength, permanent service temperature 0 C, good mechanical strength, low level of creep and very good dimensional stability. FDA compliant.
I TECAPET/ TECADUR PET (PET)Good wear properties in moist or dry surroundings, high dimensional stability due to low thermal expan-sion, low moisture uptake, good dielectric properties, good chemi- cal resistance. FDA compliant.
I TECADUR PBT (PBT)High strength and durability with good dimensional stability, good sli- ding and wear characteristics, high precision thanks to low water upta- ke, very high rigidity as well as a low thermal expansion coefficient due to glass-fibre reinforcement.
I TECAFORM AH (POM-C) Semi-crystalline POM-copolymer with good physical properties. Low moisture uptake, good fatigue strength and rigidity, easily machined, good dimensional stabil-ity for parts with tight tolerances. Good sliding characteristics. FDA compliant.
I TECAFORM AD (POM-H) Slightly higher mechanical values in comparison to TECAFORM AH, very good resilience and high sur-face hardness, very good kinetic friction properties.
I TECARAN ABS (ABS)Very good electrical insulation, low water absorption, good damping capacity, can be bonded, high toughness and rigidity. Resistant to diluted acids and cleaning agents.
I TECANYL (PPE)Very good electrical insulation, good welding and bonding characteristics, good strength, high toughness, resistant to hot water.
I TECAFINE PE (PE)Very good electrical insulation, very low moisture absorption, good kinetic friction characteristics, good impact strength at low tempera-tures, good welding characteristics, resistant to various acids and cleaning agents, low density.
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6Stahl
steel
Water AbsorptionM
oist
ure
upta
ke u
ntil
satu
rati
on in
% in
sta
ndar
d cl
imat
ic c
ondi
tion
s
Coefficient of linear thermal expansion (10-5 1/K)
and 66
()
Modification Options
Specific fillers can be used to modify the properties of plastics for the required application.
I Reinforcing fibres
Glass fibres are used mainly to increase the mechanical strength, particularly tensile strength. Other values, such as compression strength and temperature-dependent dimensional stability, are also improved.
Carbon fibres may be used as an alternative to
glass fibre to increase mechanical strength. Due to the lower density, higher strength values can be achieved using the same proportion by weight. Furthermore, carbon fibres improve the sliding and wear characteristics.
I Colour
The incorporation of pigments and colorants into technical plastics allows individually customised colour standards to be produced (e.g. according to RAL, Pantone, etc.), although the choice of pig- ments with high-temperature plastics is limited.
I Light stabilization Weathering or continual exposure to high tempera-
tures can lead to discolouration or affect the mechanical properties of many plastics. The additi-on of UV or thermal stabilisers helps prevent such effects.
I Friction and wear-reducing fillers Graphite is pure carbon, which in a finely ground
state exhibits high lubricating properties. By incor-porating it uniformly into a polymer, the coefficient of friction can be lowered.
PTFE is a high temperature fluor polymer. Typical of this material is its remarkable non- stick properties. Under pressure the particles from PTFE filled plastics develop a fine, sliding polymer film on the opposing material surface.
Molybdenum disulphide is used primarily as a nucleating agent and forms a uniform fine crystalli- ne structure even when small amounts are added, giving increased abrasion resistance and reduced friction.
Polyamides show increased water absorption in comparison to other engineering plastics. This leads to dimensio- nal changes in finished parts, to a reduction in strength and also changes the electrical insulating characteristics absorption.
() Sales in Germany and Great Britain
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7SINT
IMID
TECA
TOR
TECA
PEEK
HT
TECA
PEEK
TECA
PEEK
GF 3
0
TECA
TRON
TECA
TRON
GF 4
0
TECA
SON
S
TECA
SON
E
TECA
SON
P
TECA
PEI
TECA
FLON
PTF
E
TECA
FLON
PVD
F
TECA
MID
46
TECA
MID
66
TECA
MID
66 G
F 30
TECA
NAT
TECA
DUR
PET
TECA
DUR
PBT G
F 30
TECA
FORM
TECA
FINE
PP
TECA
FINE
PE
Thermal Resistance
800
700
600
500
400
300
00
00
0
800
700
600
500
400
300
00
00
0()
() Sales in Germany and Great Britain
C C
The thermal resistance of a plastic is characterised mainly by the heat deflection temperature and the long term service temperature.
The heat deflection temperature (HDT) is described as the temperature under which a deflection of 0. % is achieved under a specific bending stress. With the frequently used HDT-A procedure the bending stress used is ,8 MPa.
The heat deflection temperature provides an indicati- on of the maximum temperature in use for mechani-cally loaded components.
The long term service temperature represents the temperature above which material decomposition takes place due to thermal stress. It should be noted that the mechanical properties at this tempe- rature differ considerably from those at room tem- perature.
Left column: Heat deflection temperature according to the HDT-A procedureRight column: long term service temperature
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8SINT
IMID
PUR
HT
TECA
TOR
TECA
PEEK
HT
TECA
PEEK
TECA
PEEK
GF 3
0
TECA
TRON
TECA
TRON
GF 4
0
TECA
SON
S
TECA
SON
E
TECA
SON
P
TECA
PEI
TECA
FLON
PTF
E
TECA
FLON
PVD
F
TECA
MID
46*
TECA
MID
66*
TECA
MID
66 G
F 30*
TECA
MID
6*
TECA
NAT
TECA
DUR
PET
TECA
DUR
PBT G
F 30
TECA
FORM
AH
TECA
FORM
AD
TECA
FINE
PP
TECA
FINE
PE
sRsRsS
sR
s
e eS eReReB
sB
eR
8000
7000
6000
5000
4000
3000
000
000
0
9500
400
0
8000
000
0
*Left column: Dry Right column: Moist
()
() Sales in Germany and Great Britain
Characteristic Mechanical Values
sB maximum stresssR tensile strength at breaksS tensile strength at yield
eB elongation at maximum stresseR elongation at breakeS elongation at yield
Comparison of E-modulus of different plastics (room temperature) in MPa
Mechanical characteristics in tensile testing
Tensile testing according to DIN EN ISO 57 serves to assess the characteristics of plastics in short-term, single-axle stressing.
Important factors for the choice of a plastic, apart from the characteristics under stress and elongation, are the temperature and the time the load is applied.
I Tensile stress s s is the tensile force in relation to the smallest measured initial cross-section of the test speci- men at every arbitrary point during the experi- ment.
I Tensile strength sB sB is the tensile stress at maximum force.
I Tensile strength at break sR is the tensile stress at the moment of break.
I Tensile strength at yield sS is the tensile stress at which the slope of the
curve describing the change of force versus length (see graph) equals zero for the first time.
I Elongation e Is the change in length L in relation to the origi-
nal length L0 of the specimen at every arbitrary point during the experiment. The elongation at maximum force is described as eB, the elongation at break by eR, the yield stress by eS.
I Modulus of elasticity E A linear relationship can only be observed in the lower range of the stress-elongation diagram for plastics. In this range Hookes law applies, which says that the ratio of the stress and strain (modulus of elasticity) is constant.
E = s/e in MPa.
Stress s MPabrittle-hard plastics
tough-hard plastics
soft, elastic plastics
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99
Gleit- und Verschleiverhalten
Bedingungen:Last: 1 MPa, Geschwindigkeit: 0,5 m / s,gegen Stahl mit Rz = 2,5 m
Bedingungen:Last: 1 MPa,Geschwindigkeit: 0,5 m / s,gegen Stahl mit Rz = 0,2 m
TECAFORM AH
TECAPEEK CF 30
TECAPEEK
TECAFINE PE 5
TECAST LTECAMID 66 LA
TECADUR PBT
TECAMID 66TECAMID 66 GF
TECAMID 66 CF
Reibungskoeffizient
Verschleirate in m/km
0 1 2 3 4 5 6
Kunststoffe haben sich in verschiedenen Berei-chen als Gleitwerkstoffe bewhrt. Besonders vorteilhaft sind dabei deren gute Trockenlauf-eigenschaften, Gerusch- und Wartungsarmut,chemische Bestndigkeit und die elektrischeIsolierung.
Das Gleit- und Verschleiverhalten ist dabei keine Materialeigenschaft, sondern wird spezi-fisch durch das tribologische System mit ver-schiedenen Parametern wie Werkstoffpaarung,Oberflchenrauigkeit, Schmierstoff, Belastung,Temperatur etc. ermittelt.
Die inhrent guten Gleiteigenschaften der Kunst-stoffe knnen dabei durch Additive den ent-sprechenden Anforderungen angepasst werden(s. Kapitel "Modifizierungsmglichkeiten" Seite 6).
Verstrkend wirkende Zustze wie Glasfasern, Glaskugeln oder mineralische Fllstoffe wirken sich in der Regel abrasiv auf den Gleitpartner aus.
Gusspolyamide werden hufig in Gleitlageranwen-dungen eingesetzt, weshalb auch eine Vielzahlgleitreiboptimierter Materialien erhltlich ist.
Wenn Lager auch unter hohen Temperaturen, mithohen Geschwindigkeiten oder starken Flchen-pressungen arbeiten sollen, kommen Hochtemper-aturkunststoffe zum Einsatz. In den folgenden Dia-grammen sind die tribologischen Eigenschaften verschiedener Gleitlagerwerkstoffe unterschiedli-cher Oberflchenrauigkeit gegenbergestellt.
0,8
0,6
0,4
0,2
0
TECAST L
TECAMID 66 CF
TECAPEEK PVX
TECAMID 66
TECADUR PBT TECAFORM AHTECAFINE PE 5
TECAMID 66 GF0,8
0,6
0,4
0,2
01 2 3 5 10 20 50 100
TECAPEEKTECAPEEK
CF 30
TECAMID 66 LA
TECAFORM AH
TECAPEEK CF 30
TECAPEEK
TECAFINE PE 5
TECAST LTECAMID 66 LA
TECADUR PBT
TECAMID 66TECAMID 66 GF
TECAMID 66 CF
0 1 2 3 4 5 6
0,8
0,6
0,4
0,2
0
Sliding and Abrasive Characteristics
Conditions:Load: MPa,, Speed: 0,5 m/s against steel with Rz = 2,5 m
Conditions: Load: MPa, Speed: 0,5 m/s, against steel with Rz = 0,2 m
Coefficient of friction
Wear rate in m/km
Coefficient of friction
Wear rate in m/km
Plastics have proven to be useful in various appli- cations as sliding materials. Particularly advantage- ous are their dry running properties, low noise and maintenance characteristics, chemical resistance and electrical insulation.
The sliding and abrasive behaviour is in this res- pect not only a material property, but is determined specifically by the tribological system combining various parameters such as material combination, surface roughness, lubricant, load, temperature, etc.
The inherently good sliding properties of plastics can also be modified to specific requirements by the use of additives (see section Modification Options, page 6).
Additives such as glass fibre, glass beads or mine- ral fillers normally act abrasively on the sliding parts.
Cast polyamides are frequently used for slide bearing applications, which is why a large number of dynamic friction optimised materials are also available.
If bearings also have to work at high temperatures, high speeds or strong contact pressures, high temperature plastics are used. In the following diagrams, the tribological properties of various materials used for sliding bearings with different degrees of surface roughness are compared.
Hydex 40 PBT
Hydex 40 PBT
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0
SINTIMID PI V-0 (3, mm) 44
TECATOR PAI V-0 (3, mm)
TECAPEEK HT PEK V-0 (,6 mm) 40
TECAPEEK PEEK V-0 (,45 mm) 35
TECAFLON PTFE PTFE V-0 (3, mm) 95
TECATRON PPS V-0 (3, mm)
TECATRON GF 40 PPS V-0 (0,4 mm)
TECASON E PES V-0 (,6 mm) 39
TECASON P PPSU V-0 (0,8 mm)
TECASON S PSU V-0 (4,5 mm) 3
TECAFLON PVDF PVDF V-0 (0,8 mm) 43
TECANAT PC V- (3, mm)
TECANAT GF 30 PC V- (3, mm)
TECADUR PET PET HB (3, mm)
Flammability Classification
High standards are set for flammability in various plastic applications.
The classification of materials is generally made accor- ding to the UL Standard 94 test method of the Underwriters Laboratories.
The classification into different fire classes is achieved using two test set-ups:
Horizontal flame experiment according to UL 94 HB
Material which is classified according to UL 94 HB may not exceed a maximum combustion rate of 76. mm/min at a wall thickness of less than 3.05 mm and with horizontal clamping. At a wall thickness of 3.05 .7 mm this value should not exceed maximum 38. mm/min.
Materials classified in this way are easily flammable and therefore may not meet the requirements of other flammability tests.
Vertical flame experiment according to UL 94
In this experiment a flame is held for ten seconds against the vertically clamped test specimen and then removed. The time taken for the last flame to extin-guish itself is measured, and this experiment is repea- ted ten times. Apart from the combustion time, the classification also takes into consideration whether burning droplets are formed. The various criteria are listed in the following table.
Classification according to UL 94
V-0 V- V-
Burning time after each flame application 0 s 30 s 30 sBurning time after 10 repetitions 50 s 50 s 50 sFormation of burning droplets no no yes
Classification according to UL 94
Oxygen index according to ASTM D 2863
The oxygen index of a material is defined as the mini-mum concentration of oxygen, expressed in vol.-% of an oxygen/nitrogen mixture, which maintains combu- stion of a defined material sample.
Material DIN Description Fire class acc. to UL 94 Oxygen index according to ASTM D 2863
SINTIMID PI V-0 (3, mm) 44
TECATOR PAI V-0 (3, mm)
TECAPEEK HT PEK V-0 (,6 mm) 40
TECAPEEK PEEK V-0 (,45 mm) 35
TECAFLON PTFE PTFE V-0 (3, mm) 95
TECATRON PPS V-0 (3, mm)
TECATRON GF 40 PPS V-0 (0,4 mm)
TECASON E PES V-0 (,6 mm) 39
TECASON P PPSU V-0 (0,8 mm)
TECASON S PSU V-0 (4,5 mm) 3
TECAFLON PVDF PVDF V-0 (0,8 mm) 43
TECANAT PC HB (3, mm)
TECANAT GF 20 PC HB (3, mm)
TECADUR PET PET HB (3, mm)
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VESP
EL / S
INTI
MID
TECA
PEEK
TECA
TRON
TECA
FLON
PVDF
TECA
FINE
PE
TECA
DUR
PET
TECA
SON
S
TECA
NAT
TECA
DUR
PBT
TECA
MID
6
TECA
FORM
AH
TECA
FINE
PP
TECA
FLON
PTFE
2000040000600
400
00
000
800
600
400
00
0
SINT
IMID
TECA
PEEK
TECA
TRON
TECA
FLON
PVD
F
TECA
FINE
PE
TECA
DUR
PET
TECA
SON
S
TECA
NAT
TECA
DUR
PBT
TECA
MID
6
TECA
FORM
AH
TECA
FINE
PP
TECA
FLON
PTF
E
Depending upon the area of application, plastics can come into contact with different types of radiation which affect the structure of the material.
The spectrum of electromagnetic radiation ranges from radio frequencies, with long wave-lengths, to normal daylight with short wave-length UV radiation to very short wave-length X-rays and gamma radiation.The shorter the wave-length of the radiation the more easily it can damage the plastic.
An important characteristic value in connection with electromagnetic radiation is the dielectric loss-factor, which describes the amount of energy absorbed by the plastic.
Plastics with high dielectric loss-factors strongly heat up quickly in an alternating electrical field and are therefore not suitable as high frequency and micro-wave insulating materials.
Radiation Resistance of Plastics
Radiation dose in kilogray (kGy) which reduces elongation by less than 25 %.
Ultraviolet radiation
UV radiation from sunlight is particularly effective in unprotected open-air applications.
Plastics which are inherently resistant are to be found in the group of fluorinated polymers, e.g. unsurpassed are PTFE and PVDF. Without suitable protective measures, various other plastics begin to yellow and become brittle depending upon the level of irradiation.
UV protection is achieved using additives (UV stabili-sers) or protective surface coatings (paints, metallizati- on). The addition of carbon black is cost-effective, frequently used and is a very effective method.
Gamma radiation resistance
Gamma and X-ray radiation are frequently to be found in medical diagnostics, radiation therapy, in the sterilisation of disposable articles and also in the testing of materials and in test instrumentation.
The high energy radiation in these applications often leads to a decrease in the expansion characteristics and the development of brittleness. The overall servi-ce life is dependent upon the total amount of radiati-on absorbed.
PEEK HT, PEEK, PI and the amorphous sulphurcon-taining polymers, for example, are proved to have very good resistance towards gamma radiation and X-rays. On the other hand, PTFE and POM are very sensitive and therefore are practically unsuitable for this purpose.
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Material DIN Description Volume resistivityin cm
Surface resistivityin
SINTIMID PAI ESD PAI 09 - 0 09 - 0
TECAFORM AH SD POM-C 09 - 0 09 - 0
TECAPEEK ELS nano PEEK 0 - 04 0 - 03
TECAPEEK CF 30 PEEK 05 - 07 05 - 07
TECAFLON PTFE C25 PTFE 0 - 04 0 - 04
TECAFLON PVDF AS PVDF 0 - 04 0 - 04
TECAFLON PVDF CF 8 PVDF 03 - 05 05 - 07
TECAMID 66 CF 20 PA 66 0 - 04 0 - 04
TECAFORM AH ELS POM-C 0 - 04 0 - 04
TECAFINE PP ELS PP 03 - 05 03 - 05
Antistatic
Electrically conducting
Applications in Electrical Engineering
Plastics used in electrical engineering applications are often required to discharge or conduct static electrity.
This is achieved by the specific addition of electrically active substances, such as specially conducting carbon blacks, carbon fibres, conducting micro- fibres with nanostructures or inherently conducting substances.
Conducting carbon blacks are used only for applicati- ons outside of clean-room production, where the actual semi-conductor structures are closed and sealed.
Carbon fibres, nanotubes and inherently conducting substances are more abrasion-resistant and tend to lead to considerably less contamination.
The electrical parameters can thus be kept within better definable limits.
A material with a surface resistance of 06 to 0 is considered to discharge static electricity. If the surface resistance is smaller than 06 , then the material is said to be electrically conducting.
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3
TECAPEEK MT PEEK x x + +TECAPEEK CF 30 MT PEEK CF 30 x + +TECAFLON PTFE PTFE x + -TECATRON MT PPS x + +TECASON E PES x o +TECAPEI MT PEI x x + +TECASON P MT PPSU x x + +TECASON S PSU x x o +TECAFLON PVDF PVDF x + +TECANAT PC x - +TECAMID 66 PA 66 x - oTECADUR PET PET x - +TECANYL MT PPE x x + +TECAFORM AH MT POM-C x o -TECAFINE PMP PMP x - +TECAFINE PP PP x - +TECAPRO MT PP x x o -TECAFINE PE PE x - +
Applications in Foodstuffs and Medical Technology
Special requirements are necessary in the areas of food contact and medical technology with regard to physiological suitability and resistance.
FDA conformity
The American Food and Drug Administration (FDA) checks the suitability of materials with regard to their contact with foodstuffs. Raw materials, additives and properties of plastics are specified by the FDA in the Code of Federal Regulations CFR . Materials which fulfill the respective requirements are conside- red to be FDA compliant.
Biocompatibility
Biocompatibility describes the compatibility of a material to the tissue or the physiological system of the patient. The assessment is performed using various tests according to USP (U.S. Pharmacopoeia) Class VI or according to ISO 0993. Resistance to different sterilisation procedures and chemicals: multiple-use equipment in medical techno- logy has to have good resistance towards preparatory procedures such as sterilisation and disinfection. These requirements are best met with high-perfor-mance plastics.
* FDA compliance and biocompatibility apply to natu-ral materials. Pigments used are checked for their suitability according to FDA regulations.
Biocompatibility is not a material specification and necessitates prior testing and, if necessary, special production.
x Material is FDA compliant and biocompatible+ Resistanto Limited resistance- Not resistant
Material DIN Description FDA conformity* Biocompatibility* Sterilisation
Hot steam 137 C Gamma radiation
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4
t
0-
30
0-
30
0-
30
5-
30
5-
30
5-
30
5-
30
5-
30
0-
30
5-
30
5-
30
5-
30
5-
30
5-
0
5-
0
5-
30
-5
-5
0-5
5-8
5-8
5-8
5-8
0-5
5-8
0-4
0-4
0-5
0-5
0-3
0-3
0-
5
V 500 500500
-800
300 300 300 300 300 300 500 500500
-800
500-
800
800-
900
800-
900
00-
300
t3-8
3-8
-5
3-8
3-8
3-8
3-8
-8
-5
-5
-5
3-5
3-5
0-
4
0-
4
3-5
5-
5
5-
5
5-
0
5-
0
8-
0
8-
0
8-
0
8-
0-
6
3-
0
3-
0
5-
0
5-
0
5-
0
5-
0
6
0-
0
0-
0
5-
30
0-
0
0-
0
0-
0
0-
0
0-
30
5-
0
0-
0
0-
0
0-
30
0-
30
5-
0
5-
0
5-
0
90 90 90 90 90 90 90 90 30 90 90 90 90 0 0 0
V50-
50
50-
50
50-
00
50-
00
50-
00
50-
00
50-
00
50-
00
50-
00
0-
80
0-
80
50-
00
50-
00
80-
00
80-
00
80-
00
S0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,3
0,0-
0,
0,0-
0,
0,-
0,3
0-
0
0-
0
5-
5
5-
5
0-
0
0-
0
0-
0
5-
0
5-
5
-
0
-
0
5-
5
5-
5
-5
-5
5-
30
5-
5
5-
5
5-
5
5-
5
5-
5
5-
5
5-
5
0-
0
5-
5
-5
-5
6-
0
6-
0
0-5
0-5
6-
0
V50
-500
50-
500
50-
500300 300 300 300
300-
500
50-
500
50-
500
50-
500
50-
500
50-
500
90-
00
90-
00
80-
00
6-
0
6-
0
6-8
5-
0
5-
0
5-
0
5-
0
5-
50 6 6
6-8
6-8
-5
-5
6-8
0-5
0-5
0-5
0-5
6-8
6-8
6-8
5-
30
5-8
0 00-5
0-5
0-5
0-5
-8
45-
60
45-
60
45-
60
45-
60
45-
60
45-
60
45-
605 0
45-
60
45-
60
45-
60
45-
60
7-
0
7-
0
45-
60
V50
-500
50-
500
300-
600
300-
400300 300 300
00-
500
50-
500
350-
400
350-
400
50-
500
50-
500
00-
0
00-
0
50-
00
S0,-
05
0,-
05
0,-
0,4
0,-
0,4
0,-
0,5
0,-
0,5
0,-
0,5
0,-
0,5
0,-
0,3
0,-
0,3
0,-
0,3
0,-
0,5
0,-
0,5
0,05-
0,08
0,05-
0,08
0,-
0,5
TEC
AM
ID/T
ECA
RIM
TEC
AST
TEC
AFI
NE
PE, P
P, P
MP
TEC
AFO
RM A
H, A
DTE
CA
DU
R PE
T, P
BT
TEC
APE
TTE
CA
NA
T
TEC
AN
YL
TEC
AM
ID T
RTE
CA
RAN
ABS
TEC
AFL
ON
ETF
E,
PV
DF,
PTF
ETE
CA
SON
S, P
, ETE
CA
PEI
TEC
ATR
ON
TEC
APE
EK
SIN
TIM
ID, P
ISI
NTI
MID
, TEC
ATO
R PA
I
Machining guidelines
Processing of Plastics
Sawing
Clearance angle () Rake angle ()V Cutting speed m/mint Pitch mm
Drilling
Clearance angle () Rake angle () Point angle ()V Cutting speed m/minS Feed mm/U
The twist angle of the drill bit should be approx. to 6
Milling
Clearance angle () Rake angle ()Side angle ()V Cutting speed m/min
The feed can be up to 0.5 mm/tooth
Turning
Clearance angle () Rake angle ()Side angle ()V Cutting speed m/minS Feed mm/rpm
The nose radius r must be at least 0.5 mm
Specialmeasures
Heat before sawing:from 60 mm diameter TECAPEEK GF/PVX, TECATRONfrom 80 mm diameter TECAMID 66 GF, TECADUR PET/PBTfrom 00 mm diameter TECAMID 6 GF, 66, 66 MH
Heat before drilling in the centre:from 60 mmn diameter TECAPEEK GF/PVX, TECATRON GF/PVXfrom 80 mm diameter TECAMID 66 MH, 66 GF, TECADUR PET/PBTfrom 00 mm diameter TECAMID 6 GF, 66, TECAM 6 Mo, TECANYL GF
Preheat material to 0 C Caution when using coolants: susceptible to stress cracking Use carbide-tipped tools
* R
einf
orci
ng a
gent
s/fil
lers
: Gla
ss f
ibre
s, g
lass
bea
ds,
carb
on f
ibre
s, g
raph
ite, m
ica,
tal
cum
, etc
.
Rein
forc
ed/fi
lled
ENSI
NG
ER m
ater
ials
*
-
5
2. MillingFor plane surfaces, end-milling is more economical than peri- pheral milling. For circumferential and profile milling the tools should not have more than two cutting edges so that vibrati-ons caused by the cutters can be kept low and the gaps between the chips is sufficiently large.
Optimum cutting performance and surface finish are obtai-ned with single-cutter tools.
3. Drilling Twist drills can generally be used; these should have an angle of twist of to 6 and very smooth spiral grooves for good swarf removal.Larger diameters should have a pilot hole drilled or should be produced using hollow drills or by trepanning. Particular attention should be paid to using properly sharpened drills when drilling into solid material, as otherwise the resulting compression stresses can increase to the extent that the material splits.
Reinforced plastics have higher residual processing stresses and a lower impact resistance than non-reinforced plastics and are therefore particularly susceptible to cracking. Where possible, they should be heated to around 0 C before drilling (heating time approx. hour per 0 mm cross-section). This method is also recommended for polyamide 66 and polyester.
4. SawingUnnecessary heat generation caused by friction must be avoided, as generally thick-walled parts are cut with relatively thin tools during sawing. Well-sharpened and strongly offset saw blades are therefore recommended.
5. Thread cuttingThreads are best cut using thread chasers; burring can be avoided by using twin-toothed chasers.
Die cutters are not recommended as re-cutting can be expected during removal of the cutter.
A machining allowance (dependent on material and diameter; guide value: 0.004 Inch) must frequently be taken into account when using tap drills.
6. Safety precautionsFailure to observe the machining guideli- nes can result in localized overheating which can lead to material degradation. Decomposition products which may be released, e.g. from PTFE fillers, should be removed using extraction facilities. In this respect, tobacco products should be kept out of the production area due to the risk of contamination.
| General information* Non-reinforced thermoplastic polymers can be machined
using high speed tools. For reinforced materials, carbide tipped tools are necessary. In all cases, only correctly sharpened tools should be used. Due to the poor thermal conductivity of plastics, good heat flow must be ensured. The best form of cooling is heat dissipation via the chips.
| Dimensional stability Dimensionally accurate parts presuppose the use of
stress relieved semi-finished products. Heat from machi-ning will otherwise unavoidably result in the release of machining stresses and distortion of the part. If large material volumes are to be machined, intermediate annealing may be necessary after rough machining to relieve the resulting thermal stresses. Specific tempera-tures and times to be used according to material can be obtained from us upon request. Materials with high moisture absorption (e.g. polyamides) may have to be conditioned before processing. Plastics require higher production tolerances than metals. Furthermore, the much higher thermal expansion needs to be taken into consideration.
| Machining methods 1. Turning Guide values for tool geometry are given in the table. For
surfaces with particularly high quality requirements, the cutting edge must be designed as a broad smoothing tool as shown in Figure . For parting off, the lathe tool should be ground as shown in Figure 4 to prevent the formation of burrs. On the other hand, for thin-walled and particularly flexible workpieces, it is better to work with tools that are ground to a knife-like cutting geometry (Figures and 3).
*Our application engineering advice, provided both written and orally, is intended to help you in your work. It must be regarded as a recommen-dation without obligation, also with respect to possible third-party property rights. We can assu-me no liability for any possible damage which arises during processing.
Secondary cutter Lathe tool
Stress produced with a blunt drill
Stress produced with a sharp drill
Figure 4
Figure 5
Figure 6
Grinding prevents burr formation
Cutting off flexible pla-stics
Parting off flexible pla-stics
Figure
Figure
Figure 3
-
6
** at maximum temperature, unless otherwise specified.
Material DIN-Description Heating-up phase Maintaining phase ** Cooling down phase
SINTIMID PI h to 60 C6 h to 80 C
h at 60 C0 h at 80 C
at 0 C/h to 40 C
TECAPEEK PEEK 3 h to 0 C4 h to 0 C
,5 hper cm wall thickness
at 0 C/h to 40 C
TECATRON PPS 3 h to 0 C4 h to 0 C
,5 hper cm wall thickness
at 0 C/h to 40 C
TECASON E PES 3 h to 00 C4 h to 00 C
hper cm wall thickness
at 0 C/h to 40 C
TECASON P PPSU 3 h to 00 C4 h to 00 C
hper cm wall thickness
at 0 C/h to 40 C
TECASON S PSU 3 h to 00 C3 h to 65 C
hper cm wall thickness
at 0 C/h to 40 C
TECAFLON PVDF PVDF 3 h to 90 C3 h to 50 C
hper cm wall thickness
at 0 C/h to 40 C
TECANAT PC 3 h to 80 C3 h to 30 C
hper cm wall thickness
at 0 C/h to 40 C
TECADUR PET PET 3 h to 00 C4 h to 80 C
hper cm wall thickness
at 0 C/h to 40 C
TECADUR PBT GF 30 PBT 3 h to 00 C4 h to 80 C
hper cm wall thickness
at 0 C/h to 40 C
TECAMID 6 PA 6 3 h to 90 C3 h to 60 C
hper cm wall thickness
at 0 C/h to 40 C
TECAMID 66 PA 66 3 h to 00 C4 h to 80 C
hper cm wall thickness
at 0 C/h to 40 C
TECAFORM AH POM-C 3 h to 90 C3 h to 55 C
hper cm wall thickness
at 0 C/h to 40 C
TECAFORM AD POM-H 3 h to 90 C3 h to 60 C
hper cm wall thickness
at 0 C/h to 40 C
Annealing specifications
When processing plastic semi-finished goods using machining processes it is recommended under certain circumstances, an annealing process is carried out after rough machining, in order to achieve the best dimensional stability and resistance.
Annealing is a temperature treatment, which serves the following purposes:
I Increases the crystallinity to improve the strength and chemical resistance.
I Reduces internal stress, which can arise through extrusion or machining.
I Increases the dimensional stability over a broad range of temperatures.
The parameters given in the following annealing speci-fication are approximate values and apply up to a wall thickness of 50 mm. For larger wall thicknesses please contact our technical marketing department.
-
7
Welding
A common technique used to join plastics is welding and heat-sealing. Depending upon the process used, certain design guidelines have to be observed during the construction phase. With high temperature plastics it should be remembered that quite high amounts of energy are required for plasticisation of the material.
The following table shows different welding proces-ses in comparison.
The following manufacturers provide adhesives for engineering and high-per-formance plastics:
Panacol-Elosol GmbHObere Zeil 6-86440 OberurselTelephone: 067/60-0, Fax: 067/60-90www.panacol.de
Henkel Loctite Deutschland GmbHArabellastrae 7895 MnchenTelephone: 089/968-0, Fax: 089/90978www.loctite.com
Dymax Europe GmbHTrakehner Strae 360487 FrankfurtTelephone: 069/765-3568, Fax: 069/765-3830www.dymax.de
DELO Industrieklebstoffe GmbH & Co. KGDELO-Allee 86949 WindachTelephone: 0893/9900-3, Fax: 0893/9900-85www.delo.de
Material DINDescription
Solventadhesive
Adhesive cement on the basis of
Epoxy resins Polyurethane Rubber Cyanoacrylate
SINTIMID PI x x x xTECAPEEK PEEK x x x xTECATRON PPS x x x xTECASON E PES x xTECASON P PPSU x x xTECASON S PSU x x xTECAFLON PVDF PVDF x x x x xTECANAT PC x x xTECADUR PET PET x x x xHydex 4101 PBT PBT x x x xTECAMID 6 PA 6 xTECAMID 66 PA 66 x x x x xTECAFORM AH POM-C x TECAFORM AD POM-H xTECAFINE PP PP x x xTECAFINE PE PE x x x
In order to bond plastics there are
I solvent adhesives I hot-melt adhesivesI epoxy, polyurethane, rubber and cyanoacrylate based adhesive cements
When bonding plastics, tensional load should be avoided and a pressure or shear load should preferably be applied to the adhesive bond joint.
Flexural, peeling or plain tensile stresses should be avoided.
In order to improve strength, pre-treatment of the plastic surfaces is recommended to increase the surface activity. For this purpose the following methods are useful:
I cleaning and de-greasing the material surfaces I mechanical surface enlargement by sanding or sand-blastingI physical activation of the surface by flame, plasma or corona treatment I chemical etching in order to form a defined boundary layer
In general, pre-trials are required for the adhesion of plastics which should be carried out as close to the situation in practice as possi-ble. Furthermore, it is recommended contact is made with experi-enced adhesive manufacturers.
Adhesive bonding
Sonotrode
Working parts
x = suitable adhesives available
Process Heating element and hot gas welding High-frequency welding Vibrational/frictional welding Laser welding
Principle The parts to be joined are heated up using a heating element or with hot gas; join together applying pressure
A zone to be joined is heating up (with special geometry) by ultra-sound vibrations
The parts to be joined are heated up using vibration or friction; joined together applying pressure
The parts to be joined are heated up using a laser beam
Weld-time 0 to 40 s 0. to s 0. to 0 s
Advantage High strength, cost-effective Shortest cycle times, easy to automate
Suitable for larger parts, oxidation sensitive plastics can be welded
High strength, almost any weld geometry possible, high precision
Carriage with working part
Align / heat up Joining / cooling down
Heating element
-
8
Our materials can be produced in the following dimensions. The current availability of certain dimensions should be clarified as required.
Available Dimensions for Semi-Finished Goods
Material DIN description Rods Plates Tubes
SINTIMID PI 5 mm - 00 mm 5 mm - 00 mm 55/30 mm - 5/95 mm
TECAPEEK HT PEK 5 mm - 50 mm 5 mm - 70 mm
TECAPEEK PEEK 5 mm - 00 mm 5 mm - 00 mm 40/5 mm - 300/00 mm
TECAPEEK GF 30 PEEK 5 mm - 00 mm 6 mm - 80 mm
TECAPEEK PVX PEEK 5 mm - 00 mm 5 mm - 60 mm 40/5 mm - 50/00 mm
TECAFLON PTFE PTFE 4 mm - 300 mm mm - 50 mm
TECATRON PPS 4 mm - 60 mm 8 mm - 50 mm
TECATRON GF 40 PPS 4 mm - 60 mm 8 mm - 70 mm
TECATRON PVX PPS 4 mm - 60 mm 8 mm - 50 mm
TECASON E PES 4 mm - 50 mm 5 mm - 80 mm
TECASON P PPSU 4 mm - 50 mm 5 mm - 80 mm
TECASON S PSU 4 mm - 00 mm 5 mm - 80 mm
TECAFLON PVDF PVDF 4 mm - 300 mm 5 mm - 00 mm
TECANAT PC 4 mm - 50 mm mm - 00 mm
TECANAT GF 30 PC 4 mm - 80 mm 5 mm - 00 mm
TECADUR PET PET 4 mm - 00 mm mm - 00 mm 5/8 mm - 300/00 mm
TECADUR PBT GF 30 PBT 4 mm - 50 mm 5 mm - 00 mm
TECAST PA 6 G 0 mm - 000 mm 8 mm - 00 mm 60/30 mm - 70/500 mm
TECARIM PA 6 G 30 mm - 50 mm 30 mm - 00 mm
TECAMID 6 PA 6 4 mm - 300 mm mm - 00 mm 5/8 mm - 300/00 mm
TECAMID 66 PA 66 4 mm - 00 mm 5 mm - 00 mm
TECAMID 66 GF 30 PA 66 4 mm - 50 mm 5 mm - 00 mm
TECAFORM AH POM-C 3 mm - 50 mm mm - 00 mm 5/8 mm - 505/390 mm
TECAFORM AD POM-H 3 mm - 00 mm 5 mm - 00 mm
-
9
Exclusion of liability
Our information and statements do not con-stitute a promise or guarantee whether these are express or inferred. They are in accordan-ce with the present state of our knowledge and are intended to provide information about our products and the possibilities for their use. Any Information supplied is therefore not intended as a legally binding assurance or guarantee of the chemical resistance, the nature of the products or the marketable nature of the goods.
The suitability for the end use of the products are influenced by various factors such as choi- ce of materials, additives to the material, part design and tooling, processing or environmental conditions. Unless otherwise indicated, the measured values are guideline values which are based on laboratory tests under standardised conditions. The infor- mation provided does not, alone, form any sufficient basis for component or tool design. The decision as to the suitability of a particu-lar material or procedure or a particular component and tool design for a specific pur-pose is left exclusively to the customer in question. Suitability for a specific purpose or a particular use is not assured or guaranteed on a legally binding basis, unless we have been informed in writing about the specific purpose and conditions of use and we have confirmed in writing that our product is suitable for this purpose within the conditions notified.
Our products conform to statutory provisions valid in Germany at the time of the transfer of risk, in so far as these statutory provisions contain regulations regarding the nature of these products specifically. The customer must expressly point out in writing that he intends to export our products after processing or installation if applicable only then will we confirm the suitability for export expressly in writing. We also ensure compli- ance with the export regulations of the
European Union, its member states, the other states who are signatory to the agreement on the European Economic Area (Norway, Iceland, Liechtenstein) and Switzerland and the USA. We are not obliged to take any steps to comply with the statutory regulations of other states.
We are responsible for ensuring that our pro- ducts are free from any rights or claims by third parties based on commercial or other intellectual property (patents, patented desi-gns, registered designs, authors' rights and other rights). This obligation applies for Germany; it also applies for the other mem-ber states of the European Union and the other states who are signatory to the agree-ment on the European Economic Area and Switzerland and the USA. Only if the custo-mer expressly points out to us in writing that he intends to export our products after pro-cessing or installation if applicable - and we expressly confirm in writing that the products can be exported will we accept any liability for states other than those listed.
We reserve the right to make changes to the design or form, deviations in colour and chan-ges to the scope of delivery or service in so far as the changes or deviations are reasona-ble for the customer whilst taking our inte-rests into account.
Our products are not destined for use in medical and dental implants.
The information corresponds with current knowledge, and indicates our pro-ducts and possible applications. We cannot give you a legally binding guaran- tee of the physical properties or the suitability for a specific application. Existing commercial patents are to be taken into account. A definite quality guarantee is given in our general conditions of sale.Tests are carried out in a standard atmosphere of 3 C 50 RH according to DIN 50 04.We reserve the right to make technical alterations.
Vespel is registered trademark of E.J. du Pont de Nemours and Company.
Remark: For polyamides the values strongly depend on the humidity contents.
* humid, after storage in standard atmosphere 3C 50 RH (DIN 50 04) until saturation.n. b.= not broken + = Resistant(+) = Limited resistance = Not resistant(depending on concentration, time and temperature)
Note to the material standard values on pages 20 to 25
These values represents the average of a number of individual measurements. Unless otherwise stated the test results apply to injection moulded samples.
() When plastics are listed under additives and colour as available also in black, the electrical properties are not valid for the black variant.() Testing on semi-finished products.(3) Expected values.(4) Impact resistance is measured with different methods. The values in the following tables are marked with the following letters: (c) Charpy: DIN EN ISO 79: an kJ/m
(ai) Izod: ASTM D 56: an J/m (di) Izod: DIN EN ISO 80, an kJ/m
(k) Notch impact strength: DIN EN ISO 79: an kJ/m
-
0
Tradename
Short description
Additives and/orcolour
Service temperature C long term
g/cm3
sSMPa
sRMPa
eR%
EZMPa
EBMPa
HKMPa
sB/1000MPa
s1/1000MPa
V/km
Tradename
SINTIMID PUR HT PI black
SINTIMID PUR HT
SINTIMID 15 G PI CS 5 5% graphite, black
SINTIMID 15 G
SINTIMID 30 P PI TF 30 30% PTFE, ocher
SINTIMID 30 P
SINTIMID 8000 PTFE + PI PTFE, brown
SINTIMID 8000
SINTIMID PAI ESD PAI black
SINTIMID PAI ESD
SINTIMID PAI PUR PAI brown
SINTIMID PAI PUR
TECATOR 5013 PAI yellow-brown
TECATOR 5013
TECATOR GF 30 PAI GF 30 30% glass fibre
TECATOR GF 30
TECAPEEK HT PEK black
TECAPEEK HT
TECAPEEK CLASSIXTM PEEK white
TECAPEEK CLASSIXTM
TECAPEEK PEEK natural, also black() TECAPEEK
TECAPEEK GF 30 PEEK GF 30
natural, 30% glass fibre
TECAPEEK GF 30
TECAPEEK CF 30 PEEK CF 30
30% carbon fibre, black
TECAPEEK CF 30
TECAPEEK CF 30 MT PEEK CF 30
30% carbon fibre, black
TECAPEEK CF 30 MT
TECAPEEK PVX PEEK CF CS TF
0% carbon fibre, graphite, PTFE, black
TECAPEEK PVX
TECAPEEK MT PEEK
coloured, also in black ()
TECAPEEK MT
TECAPEEK ELS nano PEEK CNT, black
TECAPEEK ELS nano
TECAPEEK CMF PEEK white, ceramic
TECAPEEK CMF
TECAPEEK TF 10 PEEK TF 0 PTFE 0%, natural
TECAPEEK TF 10
TECATRON PPS natural TECATRON
TECATRON MT sw PPS black
TECATRON MT sw
TECATRON GF 40 PPS GF 40
40% glass fibre, natural
TECATRON GF 40
TECATRON PVX PPS CF CS TF
0% carbon fibre, graphite, PTFE, black
TECATRON PVX
TECATRON LAM VF PPS natural
TECATRON LAM VF
TECATRON GF 15 VF PPS GF 5 5% glass fibre, black
TECATRON GF 15 VF
TECATRON GF 30 VF PPS GF 30 30% glass fibre, black
TECATRON GF 30 VF
TECATRON GF 40 VF PPS GF 40 40% glass fibre, black
TECATRON GF 40 VF
TECASON S PSU translucent TECASON S
TECASON S GF 30 PSU GF 30 30% glass fibre
TECASON S GF 30
TECASON E PES translucent TECASON E
TECASON E GF 30 PES GF 30 30% glass fibre
TECASON E GF 30
TECASON P MT PPSU coloured
TECASON P MT
TECASON P MT XRO PPSU coloured
TECASON P MT XRO
TECASON P VF PPSU coloured
TECASON P VF
TECAPEI PEI translucent TECAPEI
TECAPEI GF 30 PEI GF 30 30% glass fibre
TECAPEI GF 30
ENSINGER High temperature plastics. Material standard values.
Mechanical properties
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)
Tens
ile st
reng
th a
t yie
ld
(AST
M D
638
, DIN
EN
ISO
527)
Tens
ile st
reng
th a
t bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Elon
gatio
n at
bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Mod
ulus
of e
last
icity
afte
r ten
sile
test
(AST
M D
638
, DIN
EN
ISO
527)
Mod
ulus
of e
last
icity
afte
r fle
xura
l tes
t
(AST
M D
790
, DIN
EN
ISO
178)
Hard
ness
(ball
inde
ntat
ion: IS
O 20
39/1
, Sho
re D
: AST
M D
2240
,
DIN
EN IS
O 86
8(d), R
ockw
ell: A
STM
D 78
5 , IS
O 20
39/2
(r)
Impa
ct re
sista
nce
see
foot
note
(4) o
n pa
ge 1
9
Cree
p ru
ptur
e st
reng
th a
fter 1
000
h
with
stat
ic lo
ad
Time
yiel
d lim
it fo
r
1% e
long
atio
n af
ter 1
000
h
Coef
ficie
nt o
f fric
tin p
= 0
,05
n/m
m
v =
0,6
m/s
on
stee
l, ha
rden
d an
d gr
ound
Wea
r
(con
ditio
ns a
s pre
viou
s)
300 ,35 6 9 4000 4000 75
(c) 0,8
300 ,4 97 ,8 4000 4000 88
(d)6 (ai) 0,7
60 ,5 8 4, 84
(d)3 (ai) 0,45
50 ,85 5 00 65
(d)n. b. (c)
0,5-0,
300 ,54 85 4 4500 93
(d) (ai)
300 ,38 0 5,5 4500 440 9
(d)3 (ai)
60 ,4 47 37 3800 3750 E 86 4 (ai)
60 ,6 05 7 0800 700 E 94 79 (ai)
60 ,3 0 0 3800 400 08
(r)5 (ai)
60 ,38 95 >5 400 7,6
(d)
60 ,30 95 5 3000 400 M99 n. b.
(c)0,30-0,38
60 ,5 80 ,5 9500 0000 M03 60
(c) 360,38-0,46
60 ,40 5 ,5 8500 0000 56() 35
(c)
60 ,40 60 3 4500 50
(c)
60 ,48 30 ,5 9500 800 08() 30
(c) 0,
60 ,30 95 3000 400 M99
(r)n. b. (c)
0,30-0,38
60 ,34 00 5 400 50
(c)
60 ,60 86 7 4500 4500 63 50
(c)
60 ,35 80 5 3000 n. b.
(c)
30 ,35 75 4 3700 3600 90 50
(c)
30 ,35 75 4 3700 3600 90 50
(c)
30 ,64 85 ,9 4000 3000 30 45
(c)
30 ,47 5 ,5 0000 03() 0
(c) 0, 0,69
30 ,35 90 8 900
30 ,44 0 7700 7500 3
(c)
30 ,58 60 000
30 ,65 85 ,9 4000 4000 30 45
(c)
60 ,4 80 > 50 600 47 n. b.
(c) 4 0,4
60 ,49 5 ,8 9900 0 0
(di)
80 ,37 90 40 700 48 n. b.
(c) 0
80 ,60 40 000 35
(c)
70 ,9 70 > 50 350 600 3 n. b.
(c)
70 ,30 70 > 50 000 00,5
(r)
70 ,9 70 > 50 350 600
70 ,7 05 > 50 300 3300 40 4
(c)
70 ,5 65 9500 9000 65 40
(c)
-
Tradename
TmOC
TgOC
HDT/AOC
HDT/BOC OC
W/(Km)
cJ/(gK)
10-5 1/K
er
tan
Dcm
RO
EdkV/mm grade
W(H2O)%
WS%
Tradename
SINTIMID PUR HT
SINTIMID PUR HT
SINTIMID 15 G
SINTIMID 15 G
SINTIMID 30 P
SINTIMID 30 P
SINTIMID 8000
SINTIMID 8000
SINTIMID PAI ESD
SINTIMID PAI ESD
SINTIMID PAI PUR
SINTIMID PAI PUR
TECATOR 5013
TECATOR 5013
TECATOR GF 30
TECATOR GF 30
TECAPEEK HT
TECAPEEK HT
TECAPEEK CLASSIXTM
TECAPEEK CLASSIXTM
TECAPEEK TECAPEEK
TECAPEEK GF 30
TECAPEEK GF 30
TECAPEEK CF 30
TECAPEEK CF 30
TECAPEEKCF 30 MT
TECAPEEK CF 30 MT
TECAPEEK PVX
TECAPEEK PVX
TECAPEEK MT
TECAPEEK MT
TECAPEEK ELS nano
TECAPEEK ELS nano
TECAPEEK CMF
TECAPEEK CMF
TECAPEEK TF 10
TECAPEEK TF 10
TECATRON TECATRON
TECATRON MT sw
TECATRON MT sw
TECATRON GF 40
TECATRON GF 40
TECATRON PVX
TECATRON PVX
TECATRON LAM VF
TECATRON LAM VF
TECATRON GF 15 VF
TECATRON GF 15 VF
TECATRON GF 30 VF
TECATRON GF 30 VF
TECATRON GF 40 VF
TECATRON GF 40 VF
TECASON S TECASON S
TECASON S GF 30
TECASON S GF 30
TECASON E TECASON E
TECASON E GF 30
TECASON E GF 30
TECASON P MT
TECASON P MT
TECASON P MT XRO
TECASON P MT XRO
TECASON P VF
TECASON P VF
TECAPEI TECAPEI
TECAPEI GF 30
TECAPEI GF 30
Mel
ting
poin
t
(DIN
53
765,
DIN
EN
ISO
3146
)
Glas
s tra
nsiti
on te
mpe
ratu
re
(DIN
53
765,
DIN
EN
ISO
3146
)
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
A
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
B
Serv
ice te
mpe
ratu
re
shor
t ter
m
Ther
mal
cond
uctiv
ity
(23
C)
Spec
ific h
eat
(23
C)
Coef
ficie
nt o
f lin
ear t
herm
al e
xpan
sion
(23
C, A
STM
D 6
96, D
IN IS
O 79
91, A
STM
E 8
31)
Diel
ectri
c con
stan
t
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Diel
ectri
c los
s fac
tor
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Spec
ific v
olum
e re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Surfa
ce re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Diel
ectri
c stre
ngth
(AST
M D
149
, DIN
EN
6009
3)
Resis
tanc
e to
trac
king
(DIN
EN
6011
2, V
DE 0
303
part
1)
Moi
stur
e ab
sorp
tion
to e
quili
briu
m
23 C
/50%
rel.
hum
idity
(DIN
EN
ISO
62)
Wat
er a
bsor
ptio
n at
satu
ratio
n
(DIN
EN
ISO
62)
Resis
tanc
e to
hot
wat
er
was
hing
soda
Flam
mab
ility
acc
. to
UL-
Stan
dard
94
Resis
tanc
e to
wea
ther
ing(5
)
Electrical properties(1)Thermal properties Miscellaneous data
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)
Tens
ile st
reng
th a
t yie
ld
(AST
M D
638
, DIN
EN
ISO
527)
Tens
ile st
reng
th a
t bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Elon
gatio
n at
bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Mod
ulus
of e
last
icity
afte
r ten
sile
test
(AST
M D
638
, DIN
EN
ISO
527)
Mod
ulus
of e
last
icity
afte
r fle
xura
l tes
t
(AST
M D
790
, DIN
EN
ISO
178)
Hard
ness
(ball
inde
ntat
ion: IS
O 20
39/1
, Sho
re D
: AST
M D
2240
,
DIN
EN IS
O 86
8(d), R
ockw
ell: A
STM
D 78
5 , IS
O 20
39/2
(r)
Impa
ct re
sista
nce
see
foot
note
(4) o
n pa
ge 1
9
Cree
p ru
ptur
e st
reng
th a
fter 1
000
h
with
stat
ic lo
ad
Time
yiel
d lim
it fo
r
1% e
long
atio
n af
ter 1
000
h
Coef
ficie
nt o
f fric
tin p
= 0
,05
n/m
m
v =
0,6
m/s
on
stee
l, ha
rden
d an
d gr
ound
Wea
r
(con
ditio
ns a
s pre
viou
s)
360-375 368 350 0, ,04 4,9 3, 0,003 0
7 06 0 ,6 3,6 (+) V0 (+)
330 300 350 0,53 ,3 3,8 07 ,3 (+) V0 +
330 330 5 07 06
37 -0 60 0,5 6 ,3 08 0,5 0,7 (+) V0 +
340 30 3,3 09-
009-0 , (+) V0 (+)
340 30 4,8 3 V0
75 78 70 0,6 0,4 3, 3,9 0,03 > 08 > 08 3,6 ,5 4,5 + V0 -
75 8 70 0,37 0,3 ,6 4, 0,05 x07 08 34 ,5 3,5 V0
374 57 65 300 5,7 3,3 0,0035 06 V0 -
343 43 300
343 43 40 8 300 0,5 0,3 5 3,-3,3 0,00- 0,004 06 05 0 0, 0,5 + V0 -
343 43 35 300 0,43 0,004 05 05 4,5 0, 0, + V0 -
343 43 35 300 0,9 ,5() 05-
07()05-07() 0, 0, + V0 +
43 35 300 0, + V0
343 43 77 300 0,4 , 3x05 5x06 0, 0, + V0 +
343 43 40 8 300 0,5 0,3 5 3,-3,3 0,00- 0,004 06 05 0 0, 0,5 + V0 -
343 43 300 0,4 ,5 0-04 0-03 0, 0, + V0 +
43 9 60 300 0,43 ,04 4,4 4, < 0,0050 >04 >04 5, 0,000 V0
300 43 300 0, + V0 -
80 90 0 60 0,5 5 03 05 0,0 + V0 -
80 90 0 60 0,5 5 03 05 0,0 + V0
80 90 60 60 0,5 ,8 ca. 3 4 0,004 03 05 0 KC 75 0,0 + V0 -
80 90 60 3-4() 4x05() x06() 0,0 + V0 +
80 87 0 60 0,5 5 03 05 0,0 V0
80 90 0 5 05 0,0 V0
80 90 55 05 05 0,0 V0
80 90 60 60 0,5 ,8 ca. 3 4 0,004 03 05 0 KC 75 0,0 V0
80 69 8 80 0,5 5,5 3, 0,005 06 04 4 KA KB 75 0, 0,8 + V0 -
88 83 86 80 , 3,7 0,006 06 04 >60 0, 0,5 + V0
5 04 4 0 0,8 , 5,5 3,5 0,005 06 04 40 0,7 , + V0 -
5 5 0 , 4 0,004 06 04 0 KB 00 KC 75 0,5 ,5 + V0
0 07 4 90 0,35 5,6 3,45 05 03 5 0,37 , + V0
0 07 4 90 5,6 3,45 5 , + V0
0 07 4 90 0,35 5,6 3,45 05 03 5 0,37 V0
7 80 00 00 0, 5 3,5 0,00 05 05 33 0,7 ,5 + V0 -
7 0 5 00 0,3 3,7 0,007 05 05 30 0,5 0,9 + V0 -
-
Tradename
Short description
Additives and/orcolour
Service temperature C long term
g/cm3
sSMPa
sRMPa
eR%
EZMPa
EBMPa
HKMPa
sB/1000MPa
s1/1000MPa
V/km
Tradename
TECAFLON PTFE PTFE natural
TECAFLON PTFE
TECAFLON PTFE TFM PTFE
TECAFLON PTFE TFM
TECAFLON PFA PFA
TECAFLON PFA
TECAFLON ETFE E/TFE
TECAFLON ETFE
TECAFLON ETFE GF 25 E/TFE GF 5 5% glass fibre
TECAFLON ETFE GF 25
TECAFLON PVDF PVDF
TECAFLON PVDF
TECAFLON PVDF CF 8 PVDF CF 8
8% carbon fibre, black()
TECAFLON PVDF CF 8
TECAFLON PVDF AS PVDF
conductive carbon, black()
TECAFLON PVDF AS
TECAFLON ECTFE E/CTFE
TECAFLON ECTFE
TECAFLON PCTFE PCTFE natural
TECAFLON PCTFE
TECAMID PPA GF 33 PPA GF 33 33% glass fibre
TECAMID PPA GF 33
TECAMID 46 PA 46 TECAMID 46
TECAMID 46 GF 30 PA 46 GF 30 30% glass fibre
TECAMID 46 GF 30
TECAMID 66/X GF 50 sw
PA 66 + PA 63/ 6T
50% glass fibre, partly aromatic, black()
TECAMID 66/ X GF 50 sw
TECAMID 66 PA 66 TECAMID 66
TECAMID 66 HI PA 66
heat stabilisator, brown
TECAMID 66 HI
TECAMID 66 GF 30 PA 66 GF 30
30% glass fibre, black
TECAMID 66 GF 30
TECAMID 66 CF 20 PA 66 CF 0
0% carbon fibre, black
TECAMID 66 CF 20
TECAMID 66 SF 20 PA 66 SF 0
0% aramid fibre, black
TECAMID 66 SF 20
TECAMID 66 LA PA 66 lubricant
TECAMID 66 LA
TECAMID 66 MH PA 66 MoS, black
() TECAMID 66 MH
TECAST T PA 6 G natural
TECAST T
TECAST TM PA 6 G MoS, anthracite
TECAST TM
TECAST L PA 6 G lubricant
TECAST L
TECAGLIDE PA 6 G solid lubricant,green TECAGLIDE
TECARIM 1500 PA 6 G
5% elastomere natural
TECARIM 1500
TECARIM 4000 PA 6 G
40% elastomere natural
TECARIM 4000
TECAM 6 MO PA 6 MoS, black
TECAM 6 MO
TECAMID 6 PA 6 naturalTECAMID 6
TECAMID 6 GF 30 PA 6 GF 30
30% glass fibre, black
TECAMID 6 GF 30
TECAMID 6 GF 12 VF PA 6 GF
% glass fibre, black
TECAMID 6 GF 12 VF
ENSINGER High temperature plastics. Material standard values.
Mechanical properties
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)
Tens
ile st
reng
th a
t yie
ld
(AST
M D
638
, DIN
EN
ISO
527)
Tens
ile st
reng
th a
t bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Elon
gatio
n at
bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Mod
ulus
of e
last
icity
afte
r ten
sile
test
(AST
M D
638
, DIN
EN
ISO
527)
Mod
ulus
of e
last
icity
afte
r fle
xura
l tes
t
(AST
M D
790
, DIN
EN
ISO
178)
Hard
ness
(ball
inde
ntat
ion: IS
O 20
39/1
, Sho
re D
: AST
M D
2240
,
DIN
EN IS
O 86
8(d), R
ockw
ell: A
STM
D 78
5 , IS
O 20
39/2
(r)
Impa
ct re
sista
nce
see
foot
note
(4) o
n pa
ge 1
9
Cree
p ru
ptur
e st
reng
th a
fter 1
000
h
with
stat
ic lo
ad
Time
yiel
d lim
it fo
r
1% e
long
atio
n af
ter 1
000
h
Coef
ficie
nt o
f fric
tin p
= 0
,05
n/m
m
v =
0,6
m/s
on
stee
l, ha
rden
d an
d gr
ound
Wea
r
(con
ditio
ns a
s pre
viou
s)
60 ,8 5 > 50 700 30 o. Br.(c) 5 ,580,08-0,
60 ,8 5 > 50 700 30 o. Br. (c) 5 ,580,08-0,
60 ,8 0 300 600 8 o. Br. (c)0,0- 0,3
50 ,73 45 40 800 60 (d)o. Br.
(c) 0,4
50 ,86 8 8 850
50 ,78 50 > 30 000 000 80 o. Br. (c) 34 3 0,3
50 ,78 93 6000 6000 0,3
50 ,83 55 43 5 400 4500 8 (d)60 (ai) 0,3
50 ,68 3 00 700 700 50
50 ,09 35 > 50 400 70 o. Br. (c) 0,35
60 ,43 93* ,5 400* 4* (c)
30 ,8 00/ 65*40/
80*3300/ 00*
90 (d)
o. Br. (c)
0,0-0,45
40 ,4 0/ 0* 4/8*0000/ 4500*
90 (d)
80 (c)
30 ,56 0 3 7000 85 (c)
00 ,4 80/60* 40/ 50*300/ 000* 830
70/ 00*
o. Br. (c) 55 8
0,35-0,4 0,9
5 ,4 80/60* 50/ 50*700/ 600*
70/ 00*
o. Br. (c) 6
0 ,35 60/ 30* 3/5*8000/ 7500* 75
() 70 (c) 40
0,45-0,5
0 ,3 90/ 50* ,5/6*3500/ 000*
87/ 00*
45 (c)
0,6-0, 0,7
0 , 00/83* 3/7,5* 35004800/ 300*
50/ 70* (i) 0,39
90 , 60/50* 0/40* 000/ 600*7/ 00*
50 (c) 3
0,8-0,0 0,08
00 ,4 75 > 5 500 07() o. Br. (c) 8,50,0-0,5 0,08
00 ,5 85/60* 3/50* 3300/ 700*60/ 90*
o. Br. (c) 50 5 0,4
00 ,5 75 40/60* 800 45
00 ,5 70 0/40* 500 5
00 ,3 84/64* /7* 3600/ 360* 300 87,3 (k) 0, < 0,
95 , 54/44* 90/ 30*00/ 900*
80/ 00*
77/ 73*(d)
0/4* (k)
95 ,3 6/* 40/ 40*450/ 30*
500/ 40*
59/5* (d)
00 ,4 75 > 5 700 07/ 85*()o. Br.
(c) 50,3-0,37 0,6
00 ,3 85/60* 70/ 00*3000/ 800*
60/ 70*
o. Br. (c) 45 4,5
0,38-0,45 0,3
00 ,35 40/ 0* ,5/5*8500/ 6000* 47
() 55 (c) -35
0,46-0,5
00 , 0/ 60*05/ 55* 5/9*
5400*/ 500
400*/ 500 40
70/ 05*(c)
-
3
Tradename
TmOC
TgOC
HDT/AOC
HDT/BOC OC
W/(Km)
cJ/(gK)
10-5 1/K
er
tan
Dcm
RO
EdkV/mm grade
W(H2O)%
WS%
Tradename
TECAFLON PTFE
TECAFLON PTFE
TECAFLON PTFE TFM
TECAFLON PTFE TFM
TECAFLON PFA
TECAFLON PFA
TECAFLON ETFE
TECAFLON ETFE
TECAFLON ETFE GF 25
TECAFLON ETFE GF 25
TECAFLON PVDF
TECAFLON PVDF
TECAFLON PVDF CF 8
TECAFLON PVDF CF 8
TECAFLON PVDF AS
TECAFLON PVDF AS
TECAFLON ECTFE
TECAFLON ECTFE
TECAFLON PCTFE
TECAFLON PCTFE
TECAMID PPA GF 33
TECAMID PPA GF 33
TECAMID 46 TECAMID 46
TECAMID 46 GF 30
TECAMID 46 GF 30
TECAMID 66/X GF 50 sw
TECAMID 66/X GF 50 sw
TECAMID 66 TECAMID 66
TECAMID 66 HI
TECAMID 66 HI
TECAMID 66 GF 30
TECAMID 66 GF 30
TECAMID 66 CF 20
TECAMID 66 CF 20
TECAMID 66 SF 20
TECAMID 66 SF 20
TECAMID 66 LA
TECAMID 66 LA
TECAMID 66 MH
TECAMID 66 MH
TECAST T
TECAST T
TECAST TM
TECAST TM
TECAST L
TECAST L
TECAGLIDE TECAGLIDE
TECARIM 1500
TECARIM 1500
TECARIM 4000
TECARIM 4000
TECAM 6 MO
TECAM 6 MO
TECAMID 6 TECAMID 6
TECAMID 6 GF 30
TECAMID 6 GF 30
TECAMID 6 GF 12 VF
TECAMID 6 GF 12 VF
Mel
ting
poin
t
(DIN
53
765,
DIN
EN
ISO
3146
)
Glas
s tra
nsiti
on te
mpe
ratu
re
(DIN
53
765,
DIN
EN
ISO
3146
)
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
A
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
B
Serv
ice te
mpe
ratu
re
shor
t ter
m
Ther
mal
cond
uctiv
ity
(23
C)
Spec
ific h
eat
(23
C)
Coef
ficie
nt o
f lin
ear t
herm
al e
xpan
sion
(23
C, A
STM
D 6
96, D
IN IS
O 79
91, A
STM
E 8
31)
Diel
ectri
c con
stan
t
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Diel
ectri
c los
s fac
tor
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Spec
ific v
olum
e re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Surfa
ce re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Diel
ectri
c stre
ngth
(AST
M D
149
, DIN
EN
6009
3)
Resis
tanc
e to
trac
king
(DIN
EN
6011
2, V
DE 0
303
part
1)
Moi
stur
e ab
sorp
tion
to e
quili
briu
m
23 C
/50%
rel.
hum
idity
(DIN
EN
ISO
62)
Wat
er a
bsor
ptio
n at
satu
ratio
n
(DIN
EN
ISO
62)
Resis
tanc
e to
hot
wat
er
was
hing
soda
Flam
mab
ility
acc
. to
UL-
Stan
dard
94
Resis
tanc
e to
wea
ther
ing(5
)
Electrical properties(1)Thermal properties Miscellaneous data
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)
Tens
ile st
reng
th a
t yie
ld
(AST
M D
638
, DIN
EN
ISO
527)
Tens
ile st
reng
th a
t bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Elon
gatio
n at
bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Mod
ulus
of e
last
icity
afte
r ten
sile
test
(AST
M D
638
, DIN
EN
ISO
527)
Mod
ulus
of e
last
icity
afte
r fle
xura
l tes
t
(AST
M D
790
, DIN
EN
ISO
178)
Hard
ness
(ball
inde
ntat
ion: IS
O 20
39/1
, Sho
re D
: AST
M D
2240
,
DIN
EN IS
O 86
8(d), R
ockw
ell: A
STM
D 78
5 , IS
O 20
39/2
(r)
Impa
ct re
sista
nce
see
foot
note
(4) o
n pa
ge 1
9
Cree
p ru
ptur
e st
reng
th a
fter 1
000
h
with
stat
ic lo
ad
Time
yiel
d lim
it fo
r
1% e
long
atio
n af
ter 1
000
h
Coef
ficie
nt o
f fric
tin p
= 0
,05
n/m
m
v =
0,6
m/s
on
stee
l, ha
rden
d an
d gr
ound
Wea
r
(con
ditio
ns a
s pre
viou
s)
37 -0 55 60 0,5 , 0,000 06 06 48 KA 3c KB>600 600 0,03 + V0 +
67 -00 7 05 50 0,4 0,9 3 ,6 0,00 >06 > 06 40 600 KC>600 ,8 8,5 (+) HB -
60 7/5* 50 50 70 0,7 ,5 -3() 8x03() 6x03() ,5 5,5 (+) HB +
60 7/5* 45 50 70 0,43 ,8 5,5() 0-
04()0-04() , 6,5 (+) HB +
60 7/5* 50 70 4 05 03 , 6-7 (+) HB +
60 7/5* 85 85 0 0,3 ,7 5() 3,3 0,05 6x03() 04() 80*/ 0CT
>600 ,5 7,5 (+) HB -
60 7/5* 05 >00 70 0,3 ,8 () 7x03() 5x03() ,6 7 (+) HB +
0 40/5* 95 95 80 0,4 ,7 7,5 3,7 0,03- 0,300 - 5x04 5x0
50 KA 3c KA 3b ,5 6,0-7 (+) HB -
0 40/5* 70 9,5 ,5 6 (+) HB +
0 40/5* 80 9 6 (+) HB -
6 40/5* 50 0,4 9 3,7 5x03 6 (+) -
4 60 ca. 7-8 4, 0, 5x09 4x08 500 ,5 (+) HB
4 ca. 7-8 4,8 0, x09 x08 600 ,6 (+) HB
0 40 00 95 60 0,3 ,7 8() 6x03() 3x03() 3 8-9 (+) HB +
0 60/5* 75 90 60 0,3 ,7 8 3,7-7 0,03- 0,300 03 0 0*/50 CTI 600 3 9,5 (+) HB
0 60/5* 0 0 80 0,8 ,5 -3() 03() 03() , 6,6 (+) HB +
70 05 60 4 03 03 ,3 HB +
-
4
Tradename
Short description
Additives and/orcolour
Service temperature C long term
g/cm3
sSMPa
sRMPa
eR%
EZMPa
EBMPa
HKMPa
sB/1000MPa
s1/1000MPa
V/km
Tradename
TECAMID TR PA 6-3-T transparent TECAMID TR
TECAMID 12 PA natural TECAMID 12
TECAMID 12 GF 30 PA GF 30 30% glass fibre
TECAMID 12 GF 30
TECAMID 11 PA natural TECAMID 11
TECAMID 11 GF 30 PA GF 30 30% glass fibre
TECAMID 11 GF 30
TECANAT HT PC-HT transparent
TECANAT HT
TECANAT PC transparent TECANAT
TECANAT GF 30 PC GF 30 30% glass fibre
TECANAT GF 30
TECAFINE PMP PMP transparent
TECAFINE PMP
TECADUR PET PET
natural, also in black ()
TECADUR PET
TECAPET PET natural, also in black ()TECAPET
TECAPET TF PET solid lubricant, grey
TECAPET TF
TECADUR PBT PBT natural
TECADUR PBT
TECADUR PBT GF 30 PBT GF 30
30% glass fibre grey white
TECADUR PBT GF 30
TECAFORM AH POM-C
natural, also in black ()
TECAFORM AH
TECAFORM AH GF 25 POM-C GF 5 5% glass fibre
TECAFORM AH GF 25
TECAFORM AH LA POM-C lubricant, blue
TECAFORM AH LA
TECAFORM AH ELS POM-C
conductive carbon, black
TECAFORM AH ELS
TECAFORM AH SD POM-C beige
TECAFORM AH SD
TECAFORM AH TF 10 POM-C natural
TECAFORM AH TF 10
TECAFORM AH MT farbig POM-C also in black
() TECAFORM AH MT farbig
TECAFORM AD POM-H natural
TECAFORM AD
TECAFORM AD AF POM-H PTFE, brown
TECAFORM AD AF
TECAFORM AD GF 20 POM-H GF 0 0% glass fibre
TECAFORM AD GF 20
TECAFORM AD CL POM-H lubricant
TECAFORM AD CL
TECAPRO MT PP
heat stabilisator, also in black()
TECAPRO MT
TECAFINE PP PP also in black() and
greyTECAFINE PP
TECAFINE PP ELS PP
conductive carbon, black
TECAFINE PP ELS
TECAFINE PP GF 30 PP GF 30 30% glass fibre
TECAFINE PP GF 30
TECAFINE PE 10 PE-UHMW natural
TECAFINE PE 10
TECAFINE PE 5 PE-HMW natural
TECAFINE PE 5
TECAFINE PE PE-HD also in black() TECAFINE PE
TECACRYL PMMA transparent TECACRYL
TECARAN ABS ABS grey
TECARAN ABS
TECANYL PPE grey TECANYL
TECANYL MT PPE coloured
TECANYL MT
TECANYL GF 30 PPE GF 30
30% glass fibre, beige
TECANYL GF 30
ENSINGER High temperature plastics. Material standard values.
Mechanical properties
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)
Tens
ile st
reng
th a
t yie
ld
(AST
M D
638
, DIN
EN
ISO
527)
Tens
ile st
reng
th a
t bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Elon
gatio
n at
bre
ak (A
STM
D 6
38,
DIN
EN IS
O 52
7, A
STM
D 1
708
(a))
Mod
ulus
of e
last
icity
afte
r ten
sile
test
(AST
M D
638
, DIN
EN
ISO
527)
Mod
ulus
of e
last
icity
afte
r fle
xura
l tes
t
(AST
M D
790
, DIN
EN
ISO
178)
Hard
ness
(ball
inde
ntat
ion: IS
O 20
39/1
, Sho
re D
: AST
M D
2240
,
DIN
EN IS
O 86
8(d), R
ockw
ell: A
STM
D 78
5 , IS
O 20
39/2
(r)
Impa
ct re
sista
nce
see
foot
note
(4) o
n pa
ge 1
9
Cree
p ru
ptur
e st
reng
th a
fter 1
000
h
with
stat
ic lo
ad
Time
yiel
d lim
it fo
r
1% e
long
atio
n af
ter 1
000
h
Coef
ficie
nt o
f fric
tin p
= 0
,05
n/m
m
v =
0,6
m/s
on
stee
l, ha
rden
d an
d gr
ound
Wea
r
(con
ditio
ns a
s pre
viou
s)
00 , 90 > 50 800 00 o. Br. (c) 50
0 ,0 40 40 00 7 (d)o. Br.
(c) 3 3,50,3-0,38 0,8
0 ,4 05 6 5900 3 R (r)70 (c) 8
80 ,04 40/4* 30/ 80* 000 90o. Br.
(c) 3 3,50,3-0,38 0,8
80 ,6 00/ 95* 6/4* 5000 3005 R
(r)70 (c) 8
40 ,5 65 7 300 00 5 o. Br. (c)
0 ,0 60 30 300 00 o. Br. (c) 48 80,5-0,58
0 ,4 30 ,5 7500 48() 55 (c) >50
0 0,83 500 85 o. Br. (c)
0 ,37 88 700 95 o. Br. (c) 3 0,5 0,35
0 ,37 88 300 95 40 (c) 3 0,5 0,35
0 ,44 73 900 40 (c) 0,
0 ,3 55 500 5 o. Br. (c) 36 0,4 0,
0 ,53 35 ,5 0000 90 60 (c) 57 0,4
00 ,4 6 30 700 45 o. Br. (c) 40 3 0,3 8,9
00 ,58 30 3 9000 95 40 (c)
00 ,35 45 600 00 90() > 40 (c) ~0,
00 ,45 50 5 000 M97(r) >000 (di)
00 ,33 45 > 5 400 450 00 (ai) 0,8
00 ,44 50 300 8(d) 60 (c)
00 ,4 55 30 00 45 o. Br. (c) 40 3 0,3 8,9
0 ,4 70 5 3000 60 70 o. Br. (c) 40 3 0,34 4,6
0 ,54 50 8 800 400 36 (c) 0,08
0 ,56 55 0 6000 40 (c) 8 0,35
00 ,4 70 0 300 760 M9 (r)o. Br.
(c) 0,
00 0,9 35 376 00 (r)0,69 (c)
00 0,9 30 > 50 600 80 o. Br. (c) 4 0,3
00 0,98 6 8 7 00 7 30 (c)
00 ,4 85 3 5500 0 40 (c) 0,5 8,4
90 0,93 7 40 > 50 650 800 35 o. Br. (c) 0,9
90 0,95 5 40 > 50 00 900 5 o. Br. (c) 0,9
90 0,96 5 000 000-400 50o. Br.
(c) ,5 3 0,9
00 ,8 60 3-8 3000 80 8 (c)
75 ,06 50 400 85 o. Br. (c) 8 7 0,5 8,4
85 ,06 55 300 5 o. Br. (c) 0,4 90
85 ,08 67 55 6,3 340 540 93 (ai)
85 ,9 05 8000 30 (c) 47
-
5
Tradename
TmOC
TgOC
HDT/AOC
HDT/BOC OC
W/(Km)
cJ/(gK)
10-5 1/K
er
tan
Dcm
RO
EdkV/mm grade
W(H2O)%
WS%
Tradename
TECAMID TR TECAMID TR
TECAMID 12 TECAMID 12
TECAMID 12 GF 30
TECAMID 12 GF 30
TECAMID 11 TECAMID 11
TECAMID 11 GF 30
TECAMID 11 GF 30
TECANAT HT
TECANAT HT
TECANAT TECANAT
TECANAT GF 30
TECANAT GF 30
TECAFINE PMP
TECAFINE PMP
TECADUR PET
TECADUR PET
TECAPET TECAPET
TECAPET TF
TECAPET TF
TECADUR PBT
TECADUR PBT
TECADUR PBT GF 30
TECADUR PBT GF 30
TECAFORM AH
TECAFORM AH
TECAFORM AH GF 25
TECAFORM AH GF 25
TECAFORM AH LA
TECAFORM AH LA
TECAFORM AH ELS
TECAFORM AH ELS
TECAFORM AH SD
TECAFORM AH SD
TECAFORM AH TF 10
TECAFORM AH TF 10
TECAFORM AH MT farbig
TECAFORM AH MT farbig
TECAFORM AD
TECAFORM AD
TECAFORM AD AF
TECAFORM AD AF
TECAFORM AD GF 20
TECAFORM AD GF 20
TECAFORM AD CL
TECAFORM AD CL
TECAPRO MT
TECAPRO MT
TECAFINE PP TECAFINE PP
TECAFINE PP ELS
TECAFINE PP ELS
TECAFINE PP GF 30
TECAFINE PP GF 30
TECAFINE PE 10
TECAFINE PE 10
TECAFINE PE 5
TECAFINE PE 5
TECAFINE PE TECAFINE PE
TECACRYL TECACRYL
TECARAN ABS
TECARAN ABS
TECANYL TECANYL
TECANYLMT
TECANYLMT
TECANYL GF 30
TECANYL GF 30
Mel
ting
poin
t
(DIN
53
765,
DIN
EN
ISO
3146
)
Glas
s tra
nsiti
on te
mpe
ratu
re
(DIN
53
765,
DIN
EN
ISO
3146
)
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
A
Heat
dist
ortio
n te
mpe
ratu
re
DIN
EN IS
O 75
met
hod
B
Serv
ice te
mpe
ratu
re
shor
t ter
m
Ther
mal
cond
uctiv
ity
(23
C)
Spec
ific h
eat
(23
C)
Coef
ficie
nt o
f lin
ear t
herm
al e
xpan
sion
(23
C, A
STM
D 6
96, D
IN IS
O 79
91, A
STM
E 8
31)
Diel
ectri
c con
stan
t
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Diel
ectri
c los
s fac
tor
(106 H
z, AS
TM D
150
, DIN
53
483,
IE-2
50)
Spec
ific v
olum
e re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Surfa
ce re
sista
nce
(AST
M D
257
, EC
93, D
IN IE
C 60
093)
Diel
ectri
c stre
ngth
(AST
M D
149
, DIN
EN
6009
3)
Resis
tanc
e to
trac
king
(DIN
EN
6011
2, V
DE 0
303
part
1)
Moi
stur
e ab
sorp
tion
to e
quili
briu
m
23 C
/50%
rel.
hum
idity
(DIN
EN
ISO
62)
Wat
er a
bsor
ptio
n at
satu
ratio
n
(DIN
EN
ISO
62)
Resis
tanc
e to
hot
wat
er
was
hing
soda
Flam
mab
ility
acc
. to
UL-
Stan
dard
94
Resis
tanc
e to
wea
ther
ing(5
)
Electrical properties(1)Thermal properties Miscellaneous data
Dens
ity
(AST
M D
792
, DIN
EN
ISO
1183
)