ensinger essentials technical know-how for plastic applications (2)

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ENSINGER essentials. Technical know-how for plastic applications.

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Technical know-how for plastic applications

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  • ENSINGER essentials.

    Technical know-how for plastic applications.

  • Table of Contents

    Classification of Plastics 3

    High Temperature Plastics 4

    Engineering Plastics 5

    Water Absorption 6

    Modification Options 6

    Thermal Resistance 7

    Characteristic Mechanical Values 8

    Sliding and Abrasive Characteristics 9

    Flame Protection Classification 0

    Radiation Resistance of Plastics

    Applications in Electrical Engineering

    Applications in Foodstuffs and Medical Technology 3

    Processing of Plastics 4 Machining guidelines 4 Annealing specifications 6

    Welding 7 Adhesion 7

    Available Dimensions for Semi-Finished Goods 8

    Exclusion from Liability 9

    Material Standard Values 9

    Note to Material Standard Values 9

    ENSINGER High Temperature Plastics 0

    ENSINGER Engineering Plastics 4

    Chemical Resistance 6

  • 3PS, ABS, SAN

    PE

    PPPMMA

    PPE mod.

    PA 46, PA 6/6TPET, PA 66PBT, PA 6POMPMPPA 11, PA 12

    PCPA 6-3-T

    PEKPEEKLCP, PPSPTFE, PFAETFE, PCTFEPVDF

    PBIPI

    TPIPAI

    PES, PPSUPEI, PSU

    PPP, PC-HT

    Thermoplastic polymers can be divided into amorphous and semi-crystalline on the basis of their structure.

    Polymers with an amorphous structure are normal- ly transparent and tend to be sensitive to stress cracking. They are suitable for making precision parts due to their high dimensional stability.

    Semi-crystalline plastics are opaque, mostly tough and show good or very good chemical resistance.

    Plastics can also be differentiated according to their temperature resistance:

    High-temperature plastics have long term service temperatures of above 50 C and have a high level of thermo-mechanical properties.

    Plastics suitable for the highest application tempera- tures (PI, PBI, PTFE) cannot be processed using melting processes. Production of parts is carried out by sintering.

    Engineering plastics can be used permanently at temperatures between 00 C and 50 C. They exhibit good mechanical properties and good chemical resistance.

    Standard plastics can be used permanently at temperatures below 00 C.

    The above pyramid of plastic materials shows a detailed overview of thermoplastic polymers on the basis of these criteria.

    Classification of Plastics

    amorphous semi-crystalline

    100 C

    150 C

    300 C

    High temperatureplastics

    Engineeringplastics

    Standardplastics

  • 4I SINTIMID (PI)Depending upon the type, provide high strength with a low level of creep and good wear-resistance up to 300 C in continuous use. Dimensional stability, electrical insulation, high purity, low outgas-sing. Suitable for thermally and mechanically stressed engineering elements and components. Inherently flame retardant.

    I TECATOR (PAI)Very good physical stability. Lowlevel of creep, high chemical res-istance. Tough. Good wear resi-stance, low thermal expansion coefficient, inherently flame retardant.

    I TECAPEEK HT (PEK) Increased level of properties com-pared to TECAPEEK. Very good abrasion characteristics. Suitable for high load sliding applications. Very good chemical resistance. Inherently flame retardant.

    I TECAPEEK (PEEK) Balanced profile of properties. Low level of creep, high modulus of ela- sticity. Excellent tribological pro-perties, especially abrasion resi- stance. Very good resistance to dif-ferent media, FDA compliant and physiologically harmless. Very good chemical resistance. Inherently flame retardant.

    I TECATRON (PPS)Very good chemical resistance, low level of creep, high dimensional stability, low moisture absorption, high modulus of elasticity, inherently flame retardant.

    I TECASON E (PES)Inherently flame retardant, good electrical and dielectric properties and thus well suited for use as electrical insulators. FDA compliant.

    I TECASON P (PPSU)Good impact strength, chemical resistance and resistance to hydro-lysis. Inherently flame retardant. FDA compliant.

    I TECASON S (PSU) High strength, rigidity and hardness. Low moisture uptake and very good dimensional stabili- ty. Inherently flame retardant. FDA compliant.

    I TECAPEI (PEI) Very good mechanical and electri-cal properties. Inherently flame retardant. FDA compliant.

    I TECAFLON PTFE (PTFE)Highest chemical resistance, per-manent service temperature of 60 C. Exceptional sliding cha- racteristics as well as excellent electrical properties. Inherently flame retardant. FDA compliant.

    I TECAFLON ETFE (E/TFE)Good kinetic friction properties, very good chemical resistance and very good mechanical properties. Inherently flame retardant. FDA compliant.

    I TECAFLON PVDF (PVDF)Very good chemical resistance, good electrical and thermal pro- perties. Inherently flame retardant. FDA compliant.

    High Temperature Plastics

  • 5Engineering Plastics

    I TECAMID 12 (PA 12) Very high durability, good chemical resistance, lowest water absorp-tion of all polyamides. FDA compliant.

    I TECAMID 46 (PA 46) Good thermal insulation. Very well suited for sliding and wearing parts which are exposed to raised tem-peratures. Very tough.

    I TECAMID 66 (PA 66) Good rigidity, hardness, wear-resis-tance and dimensional stability, good kinetic friction characteristics, types complying to FDA available. For parts which are exposed to hig- her mechanical and heat loads.

    I TECAMID 6 (PA 6) Semi-crystalline thermoplastic with good damping capacity, good impact strength and high degree of toughness even at low tempe- ratures, good wear-resistance, especially against rough frictional surfaces.

    I TECAST 6 (PA 6 G)Cast polyamide with similar proper-ties to TECAMID 6. Production of parts with large sizes and large wall thickness possible.

    I TECARIM (PA 6 G)Very tough polyamide 6 block co-polymer. Very good strength and toughness to be used advantage- ously in the low temperature range. Excellent resistance to impact and abrasion, good chemi-cal resistance. Appliction specific adjustability of the material proper-ties possible.

    I TECANAT (PC) Amorphous, transparent material with excellent impact strength, permanent service temperature 0 C, good mechanical strength, low level of creep and very good dimensional stability. FDA compliant.

    I TECAPET/ TECADUR PET (PET)Good wear properties in moist or dry surroundings, high dimensional stability due to low thermal expan-sion, low moisture uptake, good dielectric properties, good chemi- cal resistance. FDA compliant.

    I TECADUR PBT (PBT)High strength and durability with good dimensional stability, good sli- ding and wear characteristics, high precision thanks to low water upta- ke, very high rigidity as well as a low thermal expansion coefficient due to glass-fibre reinforcement.

    I TECAFORM AH (POM-C) Semi-crystalline POM-copolymer with good physical properties. Low moisture uptake, good fatigue strength and rigidity, easily machined, good dimensional stabil-ity for parts with tight tolerances. Good sliding characteristics. FDA compliant.

    I TECAFORM AD (POM-H) Slightly higher mechanical values in comparison to TECAFORM AH, very good resilience and high sur-face hardness, very good kinetic friction properties.

    I TECARAN ABS (ABS)Very good electrical insulation, low water absorption, good damping capacity, can be bonded, high toughness and rigidity. Resistant to diluted acids and cleaning agents.

    I TECANYL (PPE)Very good electrical insulation, good welding and bonding characteristics, good strength, high toughness, resistant to hot water.

    I TECAFINE PE (PE)Very good electrical insulation, very low moisture absorption, good kinetic friction characteristics, good impact strength at low tempera-tures, good welding characteristics, resistant to various acids and cleaning agents, low density.

  • 6Stahl

    steel

    Water AbsorptionM

    oist

    ure

    upta

    ke u

    ntil

    satu

    rati

    on in

    % in

    sta

    ndar

    d cl

    imat

    ic c

    ondi

    tion

    s

    Coefficient of linear thermal expansion (10-5 1/K)

    and 66

    ()

    Modification Options

    Specific fillers can be used to modify the properties of plastics for the required application.

    I Reinforcing fibres

    Glass fibres are used mainly to increase the mechanical strength, particularly tensile strength. Other values, such as compression strength and temperature-dependent dimensional stability, are also improved.

    Carbon fibres may be used as an alternative to

    glass fibre to increase mechanical strength. Due to the lower density, higher strength values can be achieved using the same proportion by weight. Furthermore, carbon fibres improve the sliding and wear characteristics.

    I Colour

    The incorporation of pigments and colorants into technical plastics allows individually customised colour standards to be produced (e.g. according to RAL, Pantone, etc.), although the choice of pig- ments with high-temperature plastics is limited.

    I Light stabilization Weathering or continual exposure to high tempera-

    tures can lead to discolouration or affect the mechanical properties of many plastics. The additi-on of UV or thermal stabilisers helps prevent such effects.

    I Friction and wear-reducing fillers Graphite is pure carbon, which in a finely ground

    state exhibits high lubricating properties. By incor-porating it uniformly into a polymer, the coefficient of friction can be lowered.

    PTFE is a high temperature fluor polymer. Typical of this material is its remarkable non- stick properties. Under pressure the particles from PTFE filled plastics develop a fine, sliding polymer film on the opposing material surface.

    Molybdenum disulphide is used primarily as a nucleating agent and forms a uniform fine crystalli- ne structure even when small amounts are added, giving increased abrasion resistance and reduced friction.

    Polyamides show increased water absorption in comparison to other engineering plastics. This leads to dimensio- nal changes in finished parts, to a reduction in strength and also changes the electrical insulating characteristics absorption.

    () Sales in Germany and Great Britain

  • 7SINT

    IMID

    TECA

    TOR

    TECA

    PEEK

    HT

    TECA

    PEEK

    TECA

    PEEK

    GF 3

    0

    TECA

    TRON

    TECA

    TRON

    GF 4

    0

    TECA

    SON

    S

    TECA

    SON

    E

    TECA

    SON

    P

    TECA

    PEI

    TECA

    FLON

    PTF

    E

    TECA

    FLON

    PVD

    F

    TECA

    MID

    46

    TECA

    MID

    66

    TECA

    MID

    66 G

    F 30

    TECA

    NAT

    TECA

    DUR

    PET

    TECA

    DUR

    PBT G

    F 30

    TECA

    FORM

    TECA

    FINE

    PP

    TECA

    FINE

    PE

    Thermal Resistance

    800

    700

    600

    500

    400

    300

    00

    00

    0

    800

    700

    600

    500

    400

    300

    00

    00

    0()

    () Sales in Germany and Great Britain

    C C

    The thermal resistance of a plastic is characterised mainly by the heat deflection temperature and the long term service temperature.

    The heat deflection temperature (HDT) is described as the temperature under which a deflection of 0. % is achieved under a specific bending stress. With the frequently used HDT-A procedure the bending stress used is ,8 MPa.

    The heat deflection temperature provides an indicati- on of the maximum temperature in use for mechani-cally loaded components.

    The long term service temperature represents the temperature above which material decomposition takes place due to thermal stress. It should be noted that the mechanical properties at this tempe- rature differ considerably from those at room tem- perature.

    Left column: Heat deflection temperature according to the HDT-A procedureRight column: long term service temperature

  • 8SINT

    IMID

    PUR

    HT

    TECA

    TOR

    TECA

    PEEK

    HT

    TECA

    PEEK

    TECA

    PEEK

    GF 3

    0

    TECA

    TRON

    TECA

    TRON

    GF 4

    0

    TECA

    SON

    S

    TECA

    SON

    E

    TECA

    SON

    P

    TECA

    PEI

    TECA

    FLON

    PTF

    E

    TECA

    FLON

    PVD

    F

    TECA

    MID

    46*

    TECA

    MID

    66*

    TECA

    MID

    66 G

    F 30*

    TECA

    MID

    6*

    TECA

    NAT

    TECA

    DUR

    PET

    TECA

    DUR

    PBT G

    F 30

    TECA

    FORM

    AH

    TECA

    FORM

    AD

    TECA

    FINE

    PP

    TECA

    FINE

    PE

    sRsRsS

    sR

    s

    e eS eReReB

    sB

    eR

    8000

    7000

    6000

    5000

    4000

    3000

    000

    000

    0

    9500

    400

    0

    8000

    000

    0

    *Left column: Dry Right column: Moist

    ()

    () Sales in Germany and Great Britain

    Characteristic Mechanical Values

    sB maximum stresssR tensile strength at breaksS tensile strength at yield

    eB elongation at maximum stresseR elongation at breakeS elongation at yield

    Comparison of E-modulus of different plastics (room temperature) in MPa

    Mechanical characteristics in tensile testing

    Tensile testing according to DIN EN ISO 57 serves to assess the characteristics of plastics in short-term, single-axle stressing.

    Important factors for the choice of a plastic, apart from the characteristics under stress and elongation, are the temperature and the time the load is applied.

    I Tensile stress s s is the tensile force in relation to the smallest measured initial cross-section of the test speci- men at every arbitrary point during the experi- ment.

    I Tensile strength sB sB is the tensile stress at maximum force.

    I Tensile strength at break sR is the tensile stress at the moment of break.

    I Tensile strength at yield sS is the tensile stress at which the slope of the

    curve describing the change of force versus length (see graph) equals zero for the first time.

    I Elongation e Is the change in length L in relation to the origi-

    nal length L0 of the specimen at every arbitrary point during the experiment. The elongation at maximum force is described as eB, the elongation at break by eR, the yield stress by eS.

    I Modulus of elasticity E A linear relationship can only be observed in the lower range of the stress-elongation diagram for plastics. In this range Hookes law applies, which says that the ratio of the stress and strain (modulus of elasticity) is constant.

    E = s/e in MPa.

    Stress s MPabrittle-hard plastics

    tough-hard plastics

    soft, elastic plastics

  • 99

    Gleit- und Verschleiverhalten

    Bedingungen:Last: 1 MPa, Geschwindigkeit: 0,5 m / s,gegen Stahl mit Rz = 2,5 m

    Bedingungen:Last: 1 MPa,Geschwindigkeit: 0,5 m / s,gegen Stahl mit Rz = 0,2 m

    TECAFORM AH

    TECAPEEK CF 30

    TECAPEEK

    TECAFINE PE 5

    TECAST LTECAMID 66 LA

    TECADUR PBT

    TECAMID 66TECAMID 66 GF

    TECAMID 66 CF

    Reibungskoeffizient

    Verschleirate in m/km

    0 1 2 3 4 5 6

    Kunststoffe haben sich in verschiedenen Berei-chen als Gleitwerkstoffe bewhrt. Besonders vorteilhaft sind dabei deren gute Trockenlauf-eigenschaften, Gerusch- und Wartungsarmut,chemische Bestndigkeit und die elektrischeIsolierung.

    Das Gleit- und Verschleiverhalten ist dabei keine Materialeigenschaft, sondern wird spezi-fisch durch das tribologische System mit ver-schiedenen Parametern wie Werkstoffpaarung,Oberflchenrauigkeit, Schmierstoff, Belastung,Temperatur etc. ermittelt.

    Die inhrent guten Gleiteigenschaften der Kunst-stoffe knnen dabei durch Additive den ent-sprechenden Anforderungen angepasst werden(s. Kapitel "Modifizierungsmglichkeiten" Seite 6).

    Verstrkend wirkende Zustze wie Glasfasern, Glaskugeln oder mineralische Fllstoffe wirken sich in der Regel abrasiv auf den Gleitpartner aus.

    Gusspolyamide werden hufig in Gleitlageranwen-dungen eingesetzt, weshalb auch eine Vielzahlgleitreiboptimierter Materialien erhltlich ist.

    Wenn Lager auch unter hohen Temperaturen, mithohen Geschwindigkeiten oder starken Flchen-pressungen arbeiten sollen, kommen Hochtemper-aturkunststoffe zum Einsatz. In den folgenden Dia-grammen sind die tribologischen Eigenschaften verschiedener Gleitlagerwerkstoffe unterschiedli-cher Oberflchenrauigkeit gegenbergestellt.

    0,8

    0,6

    0,4

    0,2

    0

    TECAST L

    TECAMID 66 CF

    TECAPEEK PVX

    TECAMID 66

    TECADUR PBT TECAFORM AHTECAFINE PE 5

    TECAMID 66 GF0,8

    0,6

    0,4

    0,2

    01 2 3 5 10 20 50 100

    TECAPEEKTECAPEEK

    CF 30

    TECAMID 66 LA

    TECAFORM AH

    TECAPEEK CF 30

    TECAPEEK

    TECAFINE PE 5

    TECAST LTECAMID 66 LA

    TECADUR PBT

    TECAMID 66TECAMID 66 GF

    TECAMID 66 CF

    0 1 2 3 4 5 6

    0,8

    0,6

    0,4

    0,2

    0

    Sliding and Abrasive Characteristics

    Conditions:Load: MPa,, Speed: 0,5 m/s against steel with Rz = 2,5 m

    Conditions: Load: MPa, Speed: 0,5 m/s, against steel with Rz = 0,2 m

    Coefficient of friction

    Wear rate in m/km

    Coefficient of friction

    Wear rate in m/km

    Plastics have proven to be useful in various appli- cations as sliding materials. Particularly advantage- ous are their dry running properties, low noise and maintenance characteristics, chemical resistance and electrical insulation.

    The sliding and abrasive behaviour is in this res- pect not only a material property, but is determined specifically by the tribological system combining various parameters such as material combination, surface roughness, lubricant, load, temperature, etc.

    The inherently good sliding properties of plastics can also be modified to specific requirements by the use of additives (see section Modification Options, page 6).

    Additives such as glass fibre, glass beads or mine- ral fillers normally act abrasively on the sliding parts.

    Cast polyamides are frequently used for slide bearing applications, which is why a large number of dynamic friction optimised materials are also available.

    If bearings also have to work at high temperatures, high speeds or strong contact pressures, high temperature plastics are used. In the following diagrams, the tribological properties of various materials used for sliding bearings with different degrees of surface roughness are compared.

    Hydex 40 PBT

    Hydex 40 PBT

  • 0

    SINTIMID PI V-0 (3, mm) 44

    TECATOR PAI V-0 (3, mm)

    TECAPEEK HT PEK V-0 (,6 mm) 40

    TECAPEEK PEEK V-0 (,45 mm) 35

    TECAFLON PTFE PTFE V-0 (3, mm) 95

    TECATRON PPS V-0 (3, mm)

    TECATRON GF 40 PPS V-0 (0,4 mm)

    TECASON E PES V-0 (,6 mm) 39

    TECASON P PPSU V-0 (0,8 mm)

    TECASON S PSU V-0 (4,5 mm) 3

    TECAFLON PVDF PVDF V-0 (0,8 mm) 43

    TECANAT PC V- (3, mm)

    TECANAT GF 30 PC V- (3, mm)

    TECADUR PET PET HB (3, mm)

    Flammability Classification

    High standards are set for flammability in various plastic applications.

    The classification of materials is generally made accor- ding to the UL Standard 94 test method of the Underwriters Laboratories.

    The classification into different fire classes is achieved using two test set-ups:

    Horizontal flame experiment according to UL 94 HB

    Material which is classified according to UL 94 HB may not exceed a maximum combustion rate of 76. mm/min at a wall thickness of less than 3.05 mm and with horizontal clamping. At a wall thickness of 3.05 .7 mm this value should not exceed maximum 38. mm/min.

    Materials classified in this way are easily flammable and therefore may not meet the requirements of other flammability tests.

    Vertical flame experiment according to UL 94

    In this experiment a flame is held for ten seconds against the vertically clamped test specimen and then removed. The time taken for the last flame to extin-guish itself is measured, and this experiment is repea- ted ten times. Apart from the combustion time, the classification also takes into consideration whether burning droplets are formed. The various criteria are listed in the following table.

    Classification according to UL 94

    V-0 V- V-

    Burning time after each flame application 0 s 30 s 30 sBurning time after 10 repetitions 50 s 50 s 50 sFormation of burning droplets no no yes

    Classification according to UL 94

    Oxygen index according to ASTM D 2863

    The oxygen index of a material is defined as the mini-mum concentration of oxygen, expressed in vol.-% of an oxygen/nitrogen mixture, which maintains combu- stion of a defined material sample.

    Material DIN Description Fire class acc. to UL 94 Oxygen index according to ASTM D 2863

    SINTIMID PI V-0 (3, mm) 44

    TECATOR PAI V-0 (3, mm)

    TECAPEEK HT PEK V-0 (,6 mm) 40

    TECAPEEK PEEK V-0 (,45 mm) 35

    TECAFLON PTFE PTFE V-0 (3, mm) 95

    TECATRON PPS V-0 (3, mm)

    TECATRON GF 40 PPS V-0 (0,4 mm)

    TECASON E PES V-0 (,6 mm) 39

    TECASON P PPSU V-0 (0,8 mm)

    TECASON S PSU V-0 (4,5 mm) 3

    TECAFLON PVDF PVDF V-0 (0,8 mm) 43

    TECANAT PC HB (3, mm)

    TECANAT GF 20 PC HB (3, mm)

    TECADUR PET PET HB (3, mm)

  • VESP

    EL / S

    INTI

    MID

    TECA

    PEEK

    TECA

    TRON

    TECA

    FLON

    PVDF

    TECA

    FINE

    PE

    TECA

    DUR

    PET

    TECA

    SON

    S

    TECA

    NAT

    TECA

    DUR

    PBT

    TECA

    MID

    6

    TECA

    FORM

    AH

    TECA

    FINE

    PP

    TECA

    FLON

    PTFE

    2000040000600

    400

    00

    000

    800

    600

    400

    00

    0

    SINT

    IMID

    TECA

    PEEK

    TECA

    TRON

    TECA

    FLON

    PVD

    F

    TECA

    FINE

    PE

    TECA

    DUR

    PET

    TECA

    SON

    S

    TECA

    NAT

    TECA

    DUR

    PBT

    TECA

    MID

    6

    TECA

    FORM

    AH

    TECA

    FINE

    PP

    TECA

    FLON

    PTF

    E

    Depending upon the area of application, plastics can come into contact with different types of radiation which affect the structure of the material.

    The spectrum of electromagnetic radiation ranges from radio frequencies, with long wave-lengths, to normal daylight with short wave-length UV radiation to very short wave-length X-rays and gamma radiation.The shorter the wave-length of the radiation the more easily it can damage the plastic.

    An important characteristic value in connection with electromagnetic radiation is the dielectric loss-factor, which describes the amount of energy absorbed by the plastic.

    Plastics with high dielectric loss-factors strongly heat up quickly in an alternating electrical field and are therefore not suitable as high frequency and micro-wave insulating materials.

    Radiation Resistance of Plastics

    Radiation dose in kilogray (kGy) which reduces elongation by less than 25 %.

    Ultraviolet radiation

    UV radiation from sunlight is particularly effective in unprotected open-air applications.

    Plastics which are inherently resistant are to be found in the group of fluorinated polymers, e.g. unsurpassed are PTFE and PVDF. Without suitable protective measures, various other plastics begin to yellow and become brittle depending upon the level of irradiation.

    UV protection is achieved using additives (UV stabili-sers) or protective surface coatings (paints, metallizati- on). The addition of carbon black is cost-effective, frequently used and is a very effective method.

    Gamma radiation resistance

    Gamma and X-ray radiation are frequently to be found in medical diagnostics, radiation therapy, in the sterilisation of disposable articles and also in the testing of materials and in test instrumentation.

    The high energy radiation in these applications often leads to a decrease in the expansion characteristics and the development of brittleness. The overall servi-ce life is dependent upon the total amount of radiati-on absorbed.

    PEEK HT, PEEK, PI and the amorphous sulphurcon-taining polymers, for example, are proved to have very good resistance towards gamma radiation and X-rays. On the other hand, PTFE and POM are very sensitive and therefore are practically unsuitable for this purpose.

  • Material DIN Description Volume resistivityin cm

    Surface resistivityin

    SINTIMID PAI ESD PAI 09 - 0 09 - 0

    TECAFORM AH SD POM-C 09 - 0 09 - 0

    TECAPEEK ELS nano PEEK 0 - 04 0 - 03

    TECAPEEK CF 30 PEEK 05 - 07 05 - 07

    TECAFLON PTFE C25 PTFE 0 - 04 0 - 04

    TECAFLON PVDF AS PVDF 0 - 04 0 - 04

    TECAFLON PVDF CF 8 PVDF 03 - 05 05 - 07

    TECAMID 66 CF 20 PA 66 0 - 04 0 - 04

    TECAFORM AH ELS POM-C 0 - 04 0 - 04

    TECAFINE PP ELS PP 03 - 05 03 - 05

    Antistatic

    Electrically conducting

    Applications in Electrical Engineering

    Plastics used in electrical engineering applications are often required to discharge or conduct static electrity.

    This is achieved by the specific addition of electrically active substances, such as specially conducting carbon blacks, carbon fibres, conducting micro- fibres with nanostructures or inherently conducting substances.

    Conducting carbon blacks are used only for applicati- ons outside of clean-room production, where the actual semi-conductor structures are closed and sealed.

    Carbon fibres, nanotubes and inherently conducting substances are more abrasion-resistant and tend to lead to considerably less contamination.

    The electrical parameters can thus be kept within better definable limits.

    A material with a surface resistance of 06 to 0 is considered to discharge static electricity. If the surface resistance is smaller than 06 , then the material is said to be electrically conducting.

  • 3

    TECAPEEK MT PEEK x x + +TECAPEEK CF 30 MT PEEK CF 30 x + +TECAFLON PTFE PTFE x + -TECATRON MT PPS x + +TECASON E PES x o +TECAPEI MT PEI x x + +TECASON P MT PPSU x x + +TECASON S PSU x x o +TECAFLON PVDF PVDF x + +TECANAT PC x - +TECAMID 66 PA 66 x - oTECADUR PET PET x - +TECANYL MT PPE x x + +TECAFORM AH MT POM-C x o -TECAFINE PMP PMP x - +TECAFINE PP PP x - +TECAPRO MT PP x x o -TECAFINE PE PE x - +

    Applications in Foodstuffs and Medical Technology

    Special requirements are necessary in the areas of food contact and medical technology with regard to physiological suitability and resistance.

    FDA conformity

    The American Food and Drug Administration (FDA) checks the suitability of materials with regard to their contact with foodstuffs. Raw materials, additives and properties of plastics are specified by the FDA in the Code of Federal Regulations CFR . Materials which fulfill the respective requirements are conside- red to be FDA compliant.

    Biocompatibility

    Biocompatibility describes the compatibility of a material to the tissue or the physiological system of the patient. The assessment is performed using various tests according to USP (U.S. Pharmacopoeia) Class VI or according to ISO 0993. Resistance to different sterilisation procedures and chemicals: multiple-use equipment in medical techno- logy has to have good resistance towards preparatory procedures such as sterilisation and disinfection. These requirements are best met with high-perfor-mance plastics.

    * FDA compliance and biocompatibility apply to natu-ral materials. Pigments used are checked for their suitability according to FDA regulations.

    Biocompatibility is not a material specification and necessitates prior testing and, if necessary, special production.

    x Material is FDA compliant and biocompatible+ Resistanto Limited resistance- Not resistant

    Material DIN Description FDA conformity* Biocompatibility* Sterilisation

    Hot steam 137 C Gamma radiation

  • 4

    t

    0-

    30

    0-

    30

    0-

    30

    5-

    30

    5-

    30

    5-

    30

    5-

    30

    5-

    30

    0-

    30

    5-

    30

    5-

    30

    5-

    30

    5-

    30

    5-

    0

    5-

    0

    5-

    30

    -5

    -5

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    5

    V 500 500500

    -800

    300 300 300 300 300 300 500 500500

    -800

    500-

    800

    800-

    900

    800-

    900

    00-

    300

    t3-8

    3-8

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    90 90 90 90 90 90 90 90 30 90 90 90 90 0 0 0

    V50-

    50

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    S0,-

    0,3

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    0,3

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    V50

    -500

    50-

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    50-

    500300 300 300 300

    300-

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    50-

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    50-

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    50-

    500

    50-

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    00

    90-

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    6-8

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    6-8

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    0 00-5

    0-5

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    45-

    60

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    605 0

    45-

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    V50

    -500

    50-

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    300-

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    400300 300 300

    00-

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    350-

    400

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    S0,-

    05

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    0,-

    0,5

    0,-

    0,5

    0,05-

    0,08

    0,05-

    0,08

    0,-

    0,5

    TEC

    AM

    ID/T

    ECA

    RIM

    TEC

    AST

    TEC

    AFI

    NE

    PE, P

    P, P

    MP

    TEC

    AFO

    RM A

    H, A

    DTE

    CA

    DU

    R PE

    T, P

    BT

    TEC

    APE

    TTE

    CA

    NA

    T

    TEC

    AN

    YL

    TEC

    AM

    ID T

    RTE

    CA

    RAN

    ABS

    TEC

    AFL

    ON

    ETF

    E,

    PV

    DF,

    PTF

    ETE

    CA

    SON

    S, P

    , ETE

    CA

    PEI

    TEC

    ATR

    ON

    TEC

    APE

    EK

    SIN

    TIM

    ID, P

    ISI

    NTI

    MID

    , TEC

    ATO

    R PA

    I

    Machining guidelines

    Processing of Plastics

    Sawing

    Clearance angle () Rake angle ()V Cutting speed m/mint Pitch mm

    Drilling

    Clearance angle () Rake angle () Point angle ()V Cutting speed m/minS Feed mm/U

    The twist angle of the drill bit should be approx. to 6

    Milling

    Clearance angle () Rake angle ()Side angle ()V Cutting speed m/min

    The feed can be up to 0.5 mm/tooth

    Turning

    Clearance angle () Rake angle ()Side angle ()V Cutting speed m/minS Feed mm/rpm

    The nose radius r must be at least 0.5 mm

    Specialmeasures

    Heat before sawing:from 60 mm diameter TECAPEEK GF/PVX, TECATRONfrom 80 mm diameter TECAMID 66 GF, TECADUR PET/PBTfrom 00 mm diameter TECAMID 6 GF, 66, 66 MH

    Heat before drilling in the centre:from 60 mmn diameter TECAPEEK GF/PVX, TECATRON GF/PVXfrom 80 mm diameter TECAMID 66 MH, 66 GF, TECADUR PET/PBTfrom 00 mm diameter TECAMID 6 GF, 66, TECAM 6 Mo, TECANYL GF

    Preheat material to 0 C Caution when using coolants: susceptible to stress cracking Use carbide-tipped tools

    * R

    einf

    orci

    ng a

    gent

    s/fil

    lers

    : Gla

    ss f

    ibre

    s, g

    lass

    bea

    ds,

    carb

    on f

    ibre

    s, g

    raph

    ite, m

    ica,

    tal

    cum

    , etc

    .

    Rein

    forc

    ed/fi

    lled

    ENSI

    NG

    ER m

    ater

    ials

    *

  • 5

    2. MillingFor plane surfaces, end-milling is more economical than peri- pheral milling. For circumferential and profile milling the tools should not have more than two cutting edges so that vibrati-ons caused by the cutters can be kept low and the gaps between the chips is sufficiently large.

    Optimum cutting performance and surface finish are obtai-ned with single-cutter tools.

    3. Drilling Twist drills can generally be used; these should have an angle of twist of to 6 and very smooth spiral grooves for good swarf removal.Larger diameters should have a pilot hole drilled or should be produced using hollow drills or by trepanning. Particular attention should be paid to using properly sharpened drills when drilling into solid material, as otherwise the resulting compression stresses can increase to the extent that the material splits.

    Reinforced plastics have higher residual processing stresses and a lower impact resistance than non-reinforced plastics and are therefore particularly susceptible to cracking. Where possible, they should be heated to around 0 C before drilling (heating time approx. hour per 0 mm cross-section). This method is also recommended for polyamide 66 and polyester.

    4. SawingUnnecessary heat generation caused by friction must be avoided, as generally thick-walled parts are cut with relatively thin tools during sawing. Well-sharpened and strongly offset saw blades are therefore recommended.

    5. Thread cuttingThreads are best cut using thread chasers; burring can be avoided by using twin-toothed chasers.

    Die cutters are not recommended as re-cutting can be expected during removal of the cutter.

    A machining allowance (dependent on material and diameter; guide value: 0.004 Inch) must frequently be taken into account when using tap drills.

    6. Safety precautionsFailure to observe the machining guideli- nes can result in localized overheating which can lead to material degradation. Decomposition products which may be released, e.g. from PTFE fillers, should be removed using extraction facilities. In this respect, tobacco products should be kept out of the production area due to the risk of contamination.

    | General information* Non-reinforced thermoplastic polymers can be machined

    using high speed tools. For reinforced materials, carbide tipped tools are necessary. In all cases, only correctly sharpened tools should be used. Due to the poor thermal conductivity of plastics, good heat flow must be ensured. The best form of cooling is heat dissipation via the chips.

    | Dimensional stability Dimensionally accurate parts presuppose the use of

    stress relieved semi-finished products. Heat from machi-ning will otherwise unavoidably result in the release of machining stresses and distortion of the part. If large material volumes are to be machined, intermediate annealing may be necessary after rough machining to relieve the resulting thermal stresses. Specific tempera-tures and times to be used according to material can be obtained from us upon request. Materials with high moisture absorption (e.g. polyamides) may have to be conditioned before processing. Plastics require higher production tolerances than metals. Furthermore, the much higher thermal expansion needs to be taken into consideration.

    | Machining methods 1. Turning Guide values for tool geometry are given in the table. For

    surfaces with particularly high quality requirements, the cutting edge must be designed as a broad smoothing tool as shown in Figure . For parting off, the lathe tool should be ground as shown in Figure 4 to prevent the formation of burrs. On the other hand, for thin-walled and particularly flexible workpieces, it is better to work with tools that are ground to a knife-like cutting geometry (Figures and 3).

    *Our application engineering advice, provided both written and orally, is intended to help you in your work. It must be regarded as a recommen-dation without obligation, also with respect to possible third-party property rights. We can assu-me no liability for any possible damage which arises during processing.

    Secondary cutter Lathe tool

    Stress produced with a blunt drill

    Stress produced with a sharp drill

    Figure 4

    Figure 5

    Figure 6

    Grinding prevents burr formation

    Cutting off flexible pla-stics

    Parting off flexible pla-stics

    Figure

    Figure

    Figure 3

  • 6

    ** at maximum temperature, unless otherwise specified.

    Material DIN-Description Heating-up phase Maintaining phase ** Cooling down phase

    SINTIMID PI h to 60 C6 h to 80 C

    h at 60 C0 h at 80 C

    at 0 C/h to 40 C

    TECAPEEK PEEK 3 h to 0 C4 h to 0 C

    ,5 hper cm wall thickness

    at 0 C/h to 40 C

    TECATRON PPS 3 h to 0 C4 h to 0 C

    ,5 hper cm wall thickness

    at 0 C/h to 40 C

    TECASON E PES 3 h to 00 C4 h to 00 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECASON P PPSU 3 h to 00 C4 h to 00 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECASON S PSU 3 h to 00 C3 h to 65 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECAFLON PVDF PVDF 3 h to 90 C3 h to 50 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECANAT PC 3 h to 80 C3 h to 30 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECADUR PET PET 3 h to 00 C4 h to 80 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECADUR PBT GF 30 PBT 3 h to 00 C4 h to 80 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECAMID 6 PA 6 3 h to 90 C3 h to 60 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECAMID 66 PA 66 3 h to 00 C4 h to 80 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECAFORM AH POM-C 3 h to 90 C3 h to 55 C

    hper cm wall thickness

    at 0 C/h to 40 C

    TECAFORM AD POM-H 3 h to 90 C3 h to 60 C

    hper cm wall thickness

    at 0 C/h to 40 C

    Annealing specifications

    When processing plastic semi-finished goods using machining processes it is recommended under certain circumstances, an annealing process is carried out after rough machining, in order to achieve the best dimensional stability and resistance.

    Annealing is a temperature treatment, which serves the following purposes:

    I Increases the crystallinity to improve the strength and chemical resistance.

    I Reduces internal stress, which can arise through extrusion or machining.

    I Increases the dimensional stability over a broad range of temperatures.

    The parameters given in the following annealing speci-fication are approximate values and apply up to a wall thickness of 50 mm. For larger wall thicknesses please contact our technical marketing department.

  • 7

    Welding

    A common technique used to join plastics is welding and heat-sealing. Depending upon the process used, certain design guidelines have to be observed during the construction phase. With high temperature plastics it should be remembered that quite high amounts of energy are required for plasticisation of the material.

    The following table shows different welding proces-ses in comparison.

    The following manufacturers provide adhesives for engineering and high-per-formance plastics:

    Panacol-Elosol GmbHObere Zeil 6-86440 OberurselTelephone: 067/60-0, Fax: 067/60-90www.panacol.de

    Henkel Loctite Deutschland GmbHArabellastrae 7895 MnchenTelephone: 089/968-0, Fax: 089/90978www.loctite.com

    Dymax Europe GmbHTrakehner Strae 360487 FrankfurtTelephone: 069/765-3568, Fax: 069/765-3830www.dymax.de

    DELO Industrieklebstoffe GmbH & Co. KGDELO-Allee 86949 WindachTelephone: 0893/9900-3, Fax: 0893/9900-85www.delo.de

    Material DINDescription

    Solventadhesive

    Adhesive cement on the basis of

    Epoxy resins Polyurethane Rubber Cyanoacrylate

    SINTIMID PI x x x xTECAPEEK PEEK x x x xTECATRON PPS x x x xTECASON E PES x xTECASON P PPSU x x xTECASON S PSU x x xTECAFLON PVDF PVDF x x x x xTECANAT PC x x xTECADUR PET PET x x x xHydex 4101 PBT PBT x x x xTECAMID 6 PA 6 xTECAMID 66 PA 66 x x x x xTECAFORM AH POM-C x TECAFORM AD POM-H xTECAFINE PP PP x x xTECAFINE PE PE x x x

    In order to bond plastics there are

    I solvent adhesives I hot-melt adhesivesI epoxy, polyurethane, rubber and cyanoacrylate based adhesive cements

    When bonding plastics, tensional load should be avoided and a pressure or shear load should preferably be applied to the adhesive bond joint.

    Flexural, peeling or plain tensile stresses should be avoided.

    In order to improve strength, pre-treatment of the plastic surfaces is recommended to increase the surface activity. For this purpose the following methods are useful:

    I cleaning and de-greasing the material surfaces I mechanical surface enlargement by sanding or sand-blastingI physical activation of the surface by flame, plasma or corona treatment I chemical etching in order to form a defined boundary layer

    In general, pre-trials are required for the adhesion of plastics which should be carried out as close to the situation in practice as possi-ble. Furthermore, it is recommended contact is made with experi-enced adhesive manufacturers.

    Adhesive bonding

    Sonotrode

    Working parts

    x = suitable adhesives available

    Process Heating element and hot gas welding High-frequency welding Vibrational/frictional welding Laser welding

    Principle The parts to be joined are heated up using a heating element or with hot gas; join together applying pressure

    A zone to be joined is heating up (with special geometry) by ultra-sound vibrations

    The parts to be joined are heated up using vibration or friction; joined together applying pressure

    The parts to be joined are heated up using a laser beam

    Weld-time 0 to 40 s 0. to s 0. to 0 s

    Advantage High strength, cost-effective Shortest cycle times, easy to automate

    Suitable for larger parts, oxidation sensitive plastics can be welded

    High strength, almost any weld geometry possible, high precision

    Carriage with working part

    Align / heat up Joining / cooling down

    Heating element

  • 8

    Our materials can be produced in the following dimensions. The current availability of certain dimensions should be clarified as required.

    Available Dimensions for Semi-Finished Goods

    Material DIN description Rods Plates Tubes

    SINTIMID PI 5 mm - 00 mm 5 mm - 00 mm 55/30 mm - 5/95 mm

    TECAPEEK HT PEK 5 mm - 50 mm 5 mm - 70 mm

    TECAPEEK PEEK 5 mm - 00 mm 5 mm - 00 mm 40/5 mm - 300/00 mm

    TECAPEEK GF 30 PEEK 5 mm - 00 mm 6 mm - 80 mm

    TECAPEEK PVX PEEK 5 mm - 00 mm 5 mm - 60 mm 40/5 mm - 50/00 mm

    TECAFLON PTFE PTFE 4 mm - 300 mm mm - 50 mm

    TECATRON PPS 4 mm - 60 mm 8 mm - 50 mm

    TECATRON GF 40 PPS 4 mm - 60 mm 8 mm - 70 mm

    TECATRON PVX PPS 4 mm - 60 mm 8 mm - 50 mm

    TECASON E PES 4 mm - 50 mm 5 mm - 80 mm

    TECASON P PPSU 4 mm - 50 mm 5 mm - 80 mm

    TECASON S PSU 4 mm - 00 mm 5 mm - 80 mm

    TECAFLON PVDF PVDF 4 mm - 300 mm 5 mm - 00 mm

    TECANAT PC 4 mm - 50 mm mm - 00 mm

    TECANAT GF 30 PC 4 mm - 80 mm 5 mm - 00 mm

    TECADUR PET PET 4 mm - 00 mm mm - 00 mm 5/8 mm - 300/00 mm

    TECADUR PBT GF 30 PBT 4 mm - 50 mm 5 mm - 00 mm

    TECAST PA 6 G 0 mm - 000 mm 8 mm - 00 mm 60/30 mm - 70/500 mm

    TECARIM PA 6 G 30 mm - 50 mm 30 mm - 00 mm

    TECAMID 6 PA 6 4 mm - 300 mm mm - 00 mm 5/8 mm - 300/00 mm

    TECAMID 66 PA 66 4 mm - 00 mm 5 mm - 00 mm

    TECAMID 66 GF 30 PA 66 4 mm - 50 mm 5 mm - 00 mm

    TECAFORM AH POM-C 3 mm - 50 mm mm - 00 mm 5/8 mm - 505/390 mm

    TECAFORM AD POM-H 3 mm - 00 mm 5 mm - 00 mm

  • 9

    Exclusion of liability

    Our information and statements do not con-stitute a promise or guarantee whether these are express or inferred. They are in accordan-ce with the present state of our knowledge and are intended to provide information about our products and the possibilities for their use. Any Information supplied is therefore not intended as a legally binding assurance or guarantee of the chemical resistance, the nature of the products or the marketable nature of the goods.

    The suitability for the end use of the products are influenced by various factors such as choi- ce of materials, additives to the material, part design and tooling, processing or environmental conditions. Unless otherwise indicated, the measured values are guideline values which are based on laboratory tests under standardised conditions. The infor- mation provided does not, alone, form any sufficient basis for component or tool design. The decision as to the suitability of a particu-lar material or procedure or a particular component and tool design for a specific pur-pose is left exclusively to the customer in question. Suitability for a specific purpose or a particular use is not assured or guaranteed on a legally binding basis, unless we have been informed in writing about the specific purpose and conditions of use and we have confirmed in writing that our product is suitable for this purpose within the conditions notified.

    Our products conform to statutory provisions valid in Germany at the time of the transfer of risk, in so far as these statutory provisions contain regulations regarding the nature of these products specifically. The customer must expressly point out in writing that he intends to export our products after processing or installation if applicable only then will we confirm the suitability for export expressly in writing. We also ensure compli- ance with the export regulations of the

    European Union, its member states, the other states who are signatory to the agreement on the European Economic Area (Norway, Iceland, Liechtenstein) and Switzerland and the USA. We are not obliged to take any steps to comply with the statutory regulations of other states.

    We are responsible for ensuring that our pro- ducts are free from any rights or claims by third parties based on commercial or other intellectual property (patents, patented desi-gns, registered designs, authors' rights and other rights). This obligation applies for Germany; it also applies for the other mem-ber states of the European Union and the other states who are signatory to the agree-ment on the European Economic Area and Switzerland and the USA. Only if the custo-mer expressly points out to us in writing that he intends to export our products after pro-cessing or installation if applicable - and we expressly confirm in writing that the products can be exported will we accept any liability for states other than those listed.

    We reserve the right to make changes to the design or form, deviations in colour and chan-ges to the scope of delivery or service in so far as the changes or deviations are reasona-ble for the customer whilst taking our inte-rests into account.

    Our products are not destined for use in medical and dental implants.

    The information corresponds with current knowledge, and indicates our pro-ducts and possible applications. We cannot give you a legally binding guaran- tee of the physical properties or the suitability for a specific application. Existing commercial patents are to be taken into account. A definite quality guarantee is given in our general conditions of sale.Tests are carried out in a standard atmosphere of 3 C 50 RH according to DIN 50 04.We reserve the right to make technical alterations.

    Vespel is registered trademark of E.J. du Pont de Nemours and Company.

    Remark: For polyamides the values strongly depend on the humidity contents.

    * humid, after storage in standard atmosphere 3C 50 RH (DIN 50 04) until saturation.n. b.= not broken + = Resistant(+) = Limited resistance = Not resistant(depending on concentration, time and temperature)

    Note to the material standard values on pages 20 to 25

    These values represents the average of a number of individual measurements. Unless otherwise stated the test results apply to injection moulded samples.

    () When plastics are listed under additives and colour as available also in black, the electrical properties are not valid for the black variant.() Testing on semi-finished products.(3) Expected values.(4) Impact resistance is measured with different methods. The values in the following tables are marked with the following letters: (c) Charpy: DIN EN ISO 79: an kJ/m

    (ai) Izod: ASTM D 56: an J/m (di) Izod: DIN EN ISO 80, an kJ/m

    (k) Notch impact strength: DIN EN ISO 79: an kJ/m

  • 0

    Tradename

    Short description

    Additives and/orcolour

    Service temperature C long term

    g/cm3

    sSMPa

    sRMPa

    eR%

    EZMPa

    EBMPa

    HKMPa

    sB/1000MPa

    s1/1000MPa

    V/km

    Tradename

    SINTIMID PUR HT PI black

    SINTIMID PUR HT

    SINTIMID 15 G PI CS 5 5% graphite, black

    SINTIMID 15 G

    SINTIMID 30 P PI TF 30 30% PTFE, ocher

    SINTIMID 30 P

    SINTIMID 8000 PTFE + PI PTFE, brown

    SINTIMID 8000

    SINTIMID PAI ESD PAI black

    SINTIMID PAI ESD

    SINTIMID PAI PUR PAI brown

    SINTIMID PAI PUR

    TECATOR 5013 PAI yellow-brown

    TECATOR 5013

    TECATOR GF 30 PAI GF 30 30% glass fibre

    TECATOR GF 30

    TECAPEEK HT PEK black

    TECAPEEK HT

    TECAPEEK CLASSIXTM PEEK white

    TECAPEEK CLASSIXTM

    TECAPEEK PEEK natural, also black() TECAPEEK

    TECAPEEK GF 30 PEEK GF 30

    natural, 30% glass fibre

    TECAPEEK GF 30

    TECAPEEK CF 30 PEEK CF 30

    30% carbon fibre, black

    TECAPEEK CF 30

    TECAPEEK CF 30 MT PEEK CF 30

    30% carbon fibre, black

    TECAPEEK CF 30 MT

    TECAPEEK PVX PEEK CF CS TF

    0% carbon fibre, graphite, PTFE, black

    TECAPEEK PVX

    TECAPEEK MT PEEK

    coloured, also in black ()

    TECAPEEK MT

    TECAPEEK ELS nano PEEK CNT, black

    TECAPEEK ELS nano

    TECAPEEK CMF PEEK white, ceramic

    TECAPEEK CMF

    TECAPEEK TF 10 PEEK TF 0 PTFE 0%, natural

    TECAPEEK TF 10

    TECATRON PPS natural TECATRON

    TECATRON MT sw PPS black

    TECATRON MT sw

    TECATRON GF 40 PPS GF 40

    40% glass fibre, natural

    TECATRON GF 40

    TECATRON PVX PPS CF CS TF

    0% carbon fibre, graphite, PTFE, black

    TECATRON PVX

    TECATRON LAM VF PPS natural

    TECATRON LAM VF

    TECATRON GF 15 VF PPS GF 5 5% glass fibre, black

    TECATRON GF 15 VF

    TECATRON GF 30 VF PPS GF 30 30% glass fibre, black

    TECATRON GF 30 VF

    TECATRON GF 40 VF PPS GF 40 40% glass fibre, black

    TECATRON GF 40 VF

    TECASON S PSU translucent TECASON S

    TECASON S GF 30 PSU GF 30 30% glass fibre

    TECASON S GF 30

    TECASON E PES translucent TECASON E

    TECASON E GF 30 PES GF 30 30% glass fibre

    TECASON E GF 30

    TECASON P MT PPSU coloured

    TECASON P MT

    TECASON P MT XRO PPSU coloured

    TECASON P MT XRO

    TECASON P VF PPSU coloured

    TECASON P VF

    TECAPEI PEI translucent TECAPEI

    TECAPEI GF 30 PEI GF 30 30% glass fibre

    TECAPEI GF 30

    ENSINGER High temperature plastics. Material standard values.

    Mechanical properties

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )

    Tens

    ile st

    reng

    th a

    t yie

    ld

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Tens

    ile st

    reng

    th a

    t bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Elon

    gatio

    n at

    bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Mod

    ulus

    of e

    last

    icity

    afte

    r ten

    sile

    test

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Mod

    ulus

    of e

    last

    icity

    afte

    r fle

    xura

    l tes

    t

    (AST

    M D

    790

    , DIN

    EN

    ISO

    178)

    Hard

    ness

    (ball

    inde

    ntat

    ion: IS

    O 20

    39/1

    , Sho

    re D

    : AST

    M D

    2240

    ,

    DIN

    EN IS

    O 86

    8(d), R

    ockw

    ell: A

    STM

    D 78

    5 , IS

    O 20

    39/2

    (r)

    Impa

    ct re

    sista

    nce

    see

    foot

    note

    (4) o

    n pa

    ge 1

    9

    Cree

    p ru

    ptur

    e st

    reng

    th a

    fter 1

    000

    h

    with

    stat

    ic lo

    ad

    Time

    yiel

    d lim

    it fo

    r

    1% e

    long

    atio

    n af

    ter 1

    000

    h

    Coef

    ficie

    nt o

    f fric

    tin p

    = 0

    ,05

    n/m

    m

    v =

    0,6

    m/s

    on

    stee

    l, ha

    rden

    d an

    d gr

    ound

    Wea

    r

    (con

    ditio

    ns a

    s pre

    viou

    s)

    300 ,35 6 9 4000 4000 75

    (c) 0,8

    300 ,4 97 ,8 4000 4000 88

    (d)6 (ai) 0,7

    60 ,5 8 4, 84

    (d)3 (ai) 0,45

    50 ,85 5 00 65

    (d)n. b. (c)

    0,5-0,

    300 ,54 85 4 4500 93

    (d) (ai)

    300 ,38 0 5,5 4500 440 9

    (d)3 (ai)

    60 ,4 47 37 3800 3750 E 86 4 (ai)

    60 ,6 05 7 0800 700 E 94 79 (ai)

    60 ,3 0 0 3800 400 08

    (r)5 (ai)

    60 ,38 95 >5 400 7,6

    (d)

    60 ,30 95 5 3000 400 M99 n. b.

    (c)0,30-0,38

    60 ,5 80 ,5 9500 0000 M03 60

    (c) 360,38-0,46

    60 ,40 5 ,5 8500 0000 56() 35

    (c)

    60 ,40 60 3 4500 50

    (c)

    60 ,48 30 ,5 9500 800 08() 30

    (c) 0,

    60 ,30 95 3000 400 M99

    (r)n. b. (c)

    0,30-0,38

    60 ,34 00 5 400 50

    (c)

    60 ,60 86 7 4500 4500 63 50

    (c)

    60 ,35 80 5 3000 n. b.

    (c)

    30 ,35 75 4 3700 3600 90 50

    (c)

    30 ,35 75 4 3700 3600 90 50

    (c)

    30 ,64 85 ,9 4000 3000 30 45

    (c)

    30 ,47 5 ,5 0000 03() 0

    (c) 0, 0,69

    30 ,35 90 8 900

    30 ,44 0 7700 7500 3

    (c)

    30 ,58 60 000

    30 ,65 85 ,9 4000 4000 30 45

    (c)

    60 ,4 80 > 50 600 47 n. b.

    (c) 4 0,4

    60 ,49 5 ,8 9900 0 0

    (di)

    80 ,37 90 40 700 48 n. b.

    (c) 0

    80 ,60 40 000 35

    (c)

    70 ,9 70 > 50 350 600 3 n. b.

    (c)

    70 ,30 70 > 50 000 00,5

    (r)

    70 ,9 70 > 50 350 600

    70 ,7 05 > 50 300 3300 40 4

    (c)

    70 ,5 65 9500 9000 65 40

    (c)

  • Tradename

    TmOC

    TgOC

    HDT/AOC

    HDT/BOC OC

    W/(Km)

    cJ/(gK)

    10-5 1/K

    er

    tan

    Dcm

    RO

    EdkV/mm grade

    W(H2O)%

    WS%

    Tradename

    SINTIMID PUR HT

    SINTIMID PUR HT

    SINTIMID 15 G

    SINTIMID 15 G

    SINTIMID 30 P

    SINTIMID 30 P

    SINTIMID 8000

    SINTIMID 8000

    SINTIMID PAI ESD

    SINTIMID PAI ESD

    SINTIMID PAI PUR

    SINTIMID PAI PUR

    TECATOR 5013

    TECATOR 5013

    TECATOR GF 30

    TECATOR GF 30

    TECAPEEK HT

    TECAPEEK HT

    TECAPEEK CLASSIXTM

    TECAPEEK CLASSIXTM

    TECAPEEK TECAPEEK

    TECAPEEK GF 30

    TECAPEEK GF 30

    TECAPEEK CF 30

    TECAPEEK CF 30

    TECAPEEKCF 30 MT

    TECAPEEK CF 30 MT

    TECAPEEK PVX

    TECAPEEK PVX

    TECAPEEK MT

    TECAPEEK MT

    TECAPEEK ELS nano

    TECAPEEK ELS nano

    TECAPEEK CMF

    TECAPEEK CMF

    TECAPEEK TF 10

    TECAPEEK TF 10

    TECATRON TECATRON

    TECATRON MT sw

    TECATRON MT sw

    TECATRON GF 40

    TECATRON GF 40

    TECATRON PVX

    TECATRON PVX

    TECATRON LAM VF

    TECATRON LAM VF

    TECATRON GF 15 VF

    TECATRON GF 15 VF

    TECATRON GF 30 VF

    TECATRON GF 30 VF

    TECATRON GF 40 VF

    TECATRON GF 40 VF

    TECASON S TECASON S

    TECASON S GF 30

    TECASON S GF 30

    TECASON E TECASON E

    TECASON E GF 30

    TECASON E GF 30

    TECASON P MT

    TECASON P MT

    TECASON P MT XRO

    TECASON P MT XRO

    TECASON P VF

    TECASON P VF

    TECAPEI TECAPEI

    TECAPEI GF 30

    TECAPEI GF 30

    Mel

    ting

    poin

    t

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Glas

    s tra

    nsiti

    on te

    mpe

    ratu

    re

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    A

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    B

    Serv

    ice te

    mpe

    ratu

    re

    shor

    t ter

    m

    Ther

    mal

    cond

    uctiv

    ity

    (23

    C)

    Spec

    ific h

    eat

    (23

    C)

    Coef

    ficie

    nt o

    f lin

    ear t

    herm

    al e

    xpan

    sion

    (23

    C, A

    STM

    D 6

    96, D

    IN IS

    O 79

    91, A

    STM

    E 8

    31)

    Diel

    ectri

    c con

    stan

    t

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Diel

    ectri

    c los

    s fac

    tor

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Spec

    ific v

    olum

    e re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Surfa

    ce re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Diel

    ectri

    c stre

    ngth

    (AST

    M D

    149

    , DIN

    EN

    6009

    3)

    Resis

    tanc

    e to

    trac

    king

    (DIN

    EN

    6011

    2, V

    DE 0

    303

    part

    1)

    Moi

    stur

    e ab

    sorp

    tion

    to e

    quili

    briu

    m

    23 C

    /50%

    rel.

    hum

    idity

    (DIN

    EN

    ISO

    62)

    Wat

    er a

    bsor

    ptio

    n at

    satu

    ratio

    n

    (DIN

    EN

    ISO

    62)

    Resis

    tanc

    e to

    hot

    wat

    er

    was

    hing

    soda

    Flam

    mab

    ility

    acc

    . to

    UL-

    Stan

    dard

    94

    Resis

    tanc

    e to

    wea

    ther

    ing(5

    )

    Electrical properties(1)Thermal properties Miscellaneous data

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )

    Tens

    ile st

    reng

    th a

    t yie

    ld

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Tens

    ile st

    reng

    th a

    t bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Elon

    gatio

    n at

    bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Mod

    ulus

    of e

    last

    icity

    afte

    r ten

    sile

    test

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Mod

    ulus

    of e

    last

    icity

    afte

    r fle

    xura

    l tes

    t

    (AST

    M D

    790

    , DIN

    EN

    ISO

    178)

    Hard

    ness

    (ball

    inde

    ntat

    ion: IS

    O 20

    39/1

    , Sho

    re D

    : AST

    M D

    2240

    ,

    DIN

    EN IS

    O 86

    8(d), R

    ockw

    ell: A

    STM

    D 78

    5 , IS

    O 20

    39/2

    (r)

    Impa

    ct re

    sista

    nce

    see

    foot

    note

    (4) o

    n pa

    ge 1

    9

    Cree

    p ru

    ptur

    e st

    reng

    th a

    fter 1

    000

    h

    with

    stat

    ic lo

    ad

    Time

    yiel

    d lim

    it fo

    r

    1% e

    long

    atio

    n af

    ter 1

    000

    h

    Coef

    ficie

    nt o

    f fric

    tin p

    = 0

    ,05

    n/m

    m

    v =

    0,6

    m/s

    on

    stee

    l, ha

    rden

    d an

    d gr

    ound

    Wea

    r

    (con

    ditio

    ns a

    s pre

    viou

    s)

    360-375 368 350 0, ,04 4,9 3, 0,003 0

    7 06 0 ,6 3,6 (+) V0 (+)

    330 300 350 0,53 ,3 3,8 07 ,3 (+) V0 +

    330 330 5 07 06

    37 -0 60 0,5 6 ,3 08 0,5 0,7 (+) V0 +

    340 30 3,3 09-

    009-0 , (+) V0 (+)

    340 30 4,8 3 V0

    75 78 70 0,6 0,4 3, 3,9 0,03 > 08 > 08 3,6 ,5 4,5 + V0 -

    75 8 70 0,37 0,3 ,6 4, 0,05 x07 08 34 ,5 3,5 V0

    374 57 65 300 5,7 3,3 0,0035 06 V0 -

    343 43 300

    343 43 40 8 300 0,5 0,3 5 3,-3,3 0,00- 0,004 06 05 0 0, 0,5 + V0 -

    343 43 35 300 0,43 0,004 05 05 4,5 0, 0, + V0 -

    343 43 35 300 0,9 ,5() 05-

    07()05-07() 0, 0, + V0 +

    43 35 300 0, + V0

    343 43 77 300 0,4 , 3x05 5x06 0, 0, + V0 +

    343 43 40 8 300 0,5 0,3 5 3,-3,3 0,00- 0,004 06 05 0 0, 0,5 + V0 -

    343 43 300 0,4 ,5 0-04 0-03 0, 0, + V0 +

    43 9 60 300 0,43 ,04 4,4 4, < 0,0050 >04 >04 5, 0,000 V0

    300 43 300 0, + V0 -

    80 90 0 60 0,5 5 03 05 0,0 + V0 -

    80 90 0 60 0,5 5 03 05 0,0 + V0

    80 90 60 60 0,5 ,8 ca. 3 4 0,004 03 05 0 KC 75 0,0 + V0 -

    80 90 60 3-4() 4x05() x06() 0,0 + V0 +

    80 87 0 60 0,5 5 03 05 0,0 V0

    80 90 0 5 05 0,0 V0

    80 90 55 05 05 0,0 V0

    80 90 60 60 0,5 ,8 ca. 3 4 0,004 03 05 0 KC 75 0,0 V0

    80 69 8 80 0,5 5,5 3, 0,005 06 04 4 KA KB 75 0, 0,8 + V0 -

    88 83 86 80 , 3,7 0,006 06 04 >60 0, 0,5 + V0

    5 04 4 0 0,8 , 5,5 3,5 0,005 06 04 40 0,7 , + V0 -

    5 5 0 , 4 0,004 06 04 0 KB 00 KC 75 0,5 ,5 + V0

    0 07 4 90 0,35 5,6 3,45 05 03 5 0,37 , + V0

    0 07 4 90 5,6 3,45 5 , + V0

    0 07 4 90 0,35 5,6 3,45 05 03 5 0,37 V0

    7 80 00 00 0, 5 3,5 0,00 05 05 33 0,7 ,5 + V0 -

    7 0 5 00 0,3 3,7 0,007 05 05 30 0,5 0,9 + V0 -

  • Tradename

    Short description

    Additives and/orcolour

    Service temperature C long term

    g/cm3

    sSMPa

    sRMPa

    eR%

    EZMPa

    EBMPa

    HKMPa

    sB/1000MPa

    s1/1000MPa

    V/km

    Tradename

    TECAFLON PTFE PTFE natural

    TECAFLON PTFE

    TECAFLON PTFE TFM PTFE

    TECAFLON PTFE TFM

    TECAFLON PFA PFA

    TECAFLON PFA

    TECAFLON ETFE E/TFE

    TECAFLON ETFE

    TECAFLON ETFE GF 25 E/TFE GF 5 5% glass fibre

    TECAFLON ETFE GF 25

    TECAFLON PVDF PVDF

    TECAFLON PVDF

    TECAFLON PVDF CF 8 PVDF CF 8

    8% carbon fibre, black()

    TECAFLON PVDF CF 8

    TECAFLON PVDF AS PVDF

    conductive carbon, black()

    TECAFLON PVDF AS

    TECAFLON ECTFE E/CTFE

    TECAFLON ECTFE

    TECAFLON PCTFE PCTFE natural

    TECAFLON PCTFE

    TECAMID PPA GF 33 PPA GF 33 33% glass fibre

    TECAMID PPA GF 33

    TECAMID 46 PA 46 TECAMID 46

    TECAMID 46 GF 30 PA 46 GF 30 30% glass fibre

    TECAMID 46 GF 30

    TECAMID 66/X GF 50 sw

    PA 66 + PA 63/ 6T

    50% glass fibre, partly aromatic, black()

    TECAMID 66/ X GF 50 sw

    TECAMID 66 PA 66 TECAMID 66

    TECAMID 66 HI PA 66

    heat stabilisator, brown

    TECAMID 66 HI

    TECAMID 66 GF 30 PA 66 GF 30

    30% glass fibre, black

    TECAMID 66 GF 30

    TECAMID 66 CF 20 PA 66 CF 0

    0% carbon fibre, black

    TECAMID 66 CF 20

    TECAMID 66 SF 20 PA 66 SF 0

    0% aramid fibre, black

    TECAMID 66 SF 20

    TECAMID 66 LA PA 66 lubricant

    TECAMID 66 LA

    TECAMID 66 MH PA 66 MoS, black

    () TECAMID 66 MH

    TECAST T PA 6 G natural

    TECAST T

    TECAST TM PA 6 G MoS, anthracite

    TECAST TM

    TECAST L PA 6 G lubricant

    TECAST L

    TECAGLIDE PA 6 G solid lubricant,green TECAGLIDE

    TECARIM 1500 PA 6 G

    5% elastomere natural

    TECARIM 1500

    TECARIM 4000 PA 6 G

    40% elastomere natural

    TECARIM 4000

    TECAM 6 MO PA 6 MoS, black

    TECAM 6 MO

    TECAMID 6 PA 6 naturalTECAMID 6

    TECAMID 6 GF 30 PA 6 GF 30

    30% glass fibre, black

    TECAMID 6 GF 30

    TECAMID 6 GF 12 VF PA 6 GF

    % glass fibre, black

    TECAMID 6 GF 12 VF

    ENSINGER High temperature plastics. Material standard values.

    Mechanical properties

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )

    Tens

    ile st

    reng

    th a

    t yie

    ld

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Tens

    ile st

    reng

    th a

    t bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Elon

    gatio

    n at

    bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Mod

    ulus

    of e

    last

    icity

    afte

    r ten

    sile

    test

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Mod

    ulus

    of e

    last

    icity

    afte

    r fle

    xura

    l tes

    t

    (AST

    M D

    790

    , DIN

    EN

    ISO

    178)

    Hard

    ness

    (ball

    inde

    ntat

    ion: IS

    O 20

    39/1

    , Sho

    re D

    : AST

    M D

    2240

    ,

    DIN

    EN IS

    O 86

    8(d), R

    ockw

    ell: A

    STM

    D 78

    5 , IS

    O 20

    39/2

    (r)

    Impa

    ct re

    sista

    nce

    see

    foot

    note

    (4) o

    n pa

    ge 1

    9

    Cree

    p ru

    ptur

    e st

    reng

    th a

    fter 1

    000

    h

    with

    stat

    ic lo

    ad

    Time

    yiel

    d lim

    it fo

    r

    1% e

    long

    atio

    n af

    ter 1

    000

    h

    Coef

    ficie

    nt o

    f fric

    tin p

    = 0

    ,05

    n/m

    m

    v =

    0,6

    m/s

    on

    stee

    l, ha

    rden

    d an

    d gr

    ound

    Wea

    r

    (con

    ditio

    ns a

    s pre

    viou

    s)

    60 ,8 5 > 50 700 30 o. Br.(c) 5 ,580,08-0,

    60 ,8 5 > 50 700 30 o. Br. (c) 5 ,580,08-0,

    60 ,8 0 300 600 8 o. Br. (c)0,0- 0,3

    50 ,73 45 40 800 60 (d)o. Br.

    (c) 0,4

    50 ,86 8 8 850

    50 ,78 50 > 30 000 000 80 o. Br. (c) 34 3 0,3

    50 ,78 93 6000 6000 0,3

    50 ,83 55 43 5 400 4500 8 (d)60 (ai) 0,3

    50 ,68 3 00 700 700 50

    50 ,09 35 > 50 400 70 o. Br. (c) 0,35

    60 ,43 93* ,5 400* 4* (c)

    30 ,8 00/ 65*40/

    80*3300/ 00*

    90 (d)

    o. Br. (c)

    0,0-0,45

    40 ,4 0/ 0* 4/8*0000/ 4500*

    90 (d)

    80 (c)

    30 ,56 0 3 7000 85 (c)

    00 ,4 80/60* 40/ 50*300/ 000* 830

    70/ 00*

    o. Br. (c) 55 8

    0,35-0,4 0,9

    5 ,4 80/60* 50/ 50*700/ 600*

    70/ 00*

    o. Br. (c) 6

    0 ,35 60/ 30* 3/5*8000/ 7500* 75

    () 70 (c) 40

    0,45-0,5

    0 ,3 90/ 50* ,5/6*3500/ 000*

    87/ 00*

    45 (c)

    0,6-0, 0,7

    0 , 00/83* 3/7,5* 35004800/ 300*

    50/ 70* (i) 0,39

    90 , 60/50* 0/40* 000/ 600*7/ 00*

    50 (c) 3

    0,8-0,0 0,08

    00 ,4 75 > 5 500 07() o. Br. (c) 8,50,0-0,5 0,08

    00 ,5 85/60* 3/50* 3300/ 700*60/ 90*

    o. Br. (c) 50 5 0,4

    00 ,5 75 40/60* 800 45

    00 ,5 70 0/40* 500 5

    00 ,3 84/64* /7* 3600/ 360* 300 87,3 (k) 0, < 0,

    95 , 54/44* 90/ 30*00/ 900*

    80/ 00*

    77/ 73*(d)

    0/4* (k)

    95 ,3 6/* 40/ 40*450/ 30*

    500/ 40*

    59/5* (d)

    00 ,4 75 > 5 700 07/ 85*()o. Br.

    (c) 50,3-0,37 0,6

    00 ,3 85/60* 70/ 00*3000/ 800*

    60/ 70*

    o. Br. (c) 45 4,5

    0,38-0,45 0,3

    00 ,35 40/ 0* ,5/5*8500/ 6000* 47

    () 55 (c) -35

    0,46-0,5

    00 , 0/ 60*05/ 55* 5/9*

    5400*/ 500

    400*/ 500 40

    70/ 05*(c)

  • 3

    Tradename

    TmOC

    TgOC

    HDT/AOC

    HDT/BOC OC

    W/(Km)

    cJ/(gK)

    10-5 1/K

    er

    tan

    Dcm

    RO

    EdkV/mm grade

    W(H2O)%

    WS%

    Tradename

    TECAFLON PTFE

    TECAFLON PTFE

    TECAFLON PTFE TFM

    TECAFLON PTFE TFM

    TECAFLON PFA

    TECAFLON PFA

    TECAFLON ETFE

    TECAFLON ETFE

    TECAFLON ETFE GF 25

    TECAFLON ETFE GF 25

    TECAFLON PVDF

    TECAFLON PVDF

    TECAFLON PVDF CF 8

    TECAFLON PVDF CF 8

    TECAFLON PVDF AS

    TECAFLON PVDF AS

    TECAFLON ECTFE

    TECAFLON ECTFE

    TECAFLON PCTFE

    TECAFLON PCTFE

    TECAMID PPA GF 33

    TECAMID PPA GF 33

    TECAMID 46 TECAMID 46

    TECAMID 46 GF 30

    TECAMID 46 GF 30

    TECAMID 66/X GF 50 sw

    TECAMID 66/X GF 50 sw

    TECAMID 66 TECAMID 66

    TECAMID 66 HI

    TECAMID 66 HI

    TECAMID 66 GF 30

    TECAMID 66 GF 30

    TECAMID 66 CF 20

    TECAMID 66 CF 20

    TECAMID 66 SF 20

    TECAMID 66 SF 20

    TECAMID 66 LA

    TECAMID 66 LA

    TECAMID 66 MH

    TECAMID 66 MH

    TECAST T

    TECAST T

    TECAST TM

    TECAST TM

    TECAST L

    TECAST L

    TECAGLIDE TECAGLIDE

    TECARIM 1500

    TECARIM 1500

    TECARIM 4000

    TECARIM 4000

    TECAM 6 MO

    TECAM 6 MO

    TECAMID 6 TECAMID 6

    TECAMID 6 GF 30

    TECAMID 6 GF 30

    TECAMID 6 GF 12 VF

    TECAMID 6 GF 12 VF

    Mel

    ting

    poin

    t

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Glas

    s tra

    nsiti

    on te

    mpe

    ratu

    re

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    A

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    B

    Serv

    ice te

    mpe

    ratu

    re

    shor

    t ter

    m

    Ther

    mal

    cond

    uctiv

    ity

    (23

    C)

    Spec

    ific h

    eat

    (23

    C)

    Coef

    ficie

    nt o

    f lin

    ear t

    herm

    al e

    xpan

    sion

    (23

    C, A

    STM

    D 6

    96, D

    IN IS

    O 79

    91, A

    STM

    E 8

    31)

    Diel

    ectri

    c con

    stan

    t

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Diel

    ectri

    c los

    s fac

    tor

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Spec

    ific v

    olum

    e re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Surfa

    ce re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Diel

    ectri

    c stre

    ngth

    (AST

    M D

    149

    , DIN

    EN

    6009

    3)

    Resis

    tanc

    e to

    trac

    king

    (DIN

    EN

    6011

    2, V

    DE 0

    303

    part

    1)

    Moi

    stur

    e ab

    sorp

    tion

    to e

    quili

    briu

    m

    23 C

    /50%

    rel.

    hum

    idity

    (DIN

    EN

    ISO

    62)

    Wat

    er a

    bsor

    ptio

    n at

    satu

    ratio

    n

    (DIN

    EN

    ISO

    62)

    Resis

    tanc

    e to

    hot

    wat

    er

    was

    hing

    soda

    Flam

    mab

    ility

    acc

    . to

    UL-

    Stan

    dard

    94

    Resis

    tanc

    e to

    wea

    ther

    ing(5

    )

    Electrical properties(1)Thermal properties Miscellaneous data

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )

    Tens

    ile st

    reng

    th a

    t yie

    ld

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Tens

    ile st

    reng

    th a

    t bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Elon

    gatio

    n at

    bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Mod

    ulus

    of e

    last

    icity

    afte

    r ten

    sile

    test

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Mod

    ulus

    of e

    last

    icity

    afte

    r fle

    xura

    l tes

    t

    (AST

    M D

    790

    , DIN

    EN

    ISO

    178)

    Hard

    ness

    (ball

    inde

    ntat

    ion: IS

    O 20

    39/1

    , Sho

    re D

    : AST

    M D

    2240

    ,

    DIN

    EN IS

    O 86

    8(d), R

    ockw

    ell: A

    STM

    D 78

    5 , IS

    O 20

    39/2

    (r)

    Impa

    ct re

    sista

    nce

    see

    foot

    note

    (4) o

    n pa

    ge 1

    9

    Cree

    p ru

    ptur

    e st

    reng

    th a

    fter 1

    000

    h

    with

    stat

    ic lo

    ad

    Time

    yiel

    d lim

    it fo

    r

    1% e

    long

    atio

    n af

    ter 1

    000

    h

    Coef

    ficie

    nt o

    f fric

    tin p

    = 0

    ,05

    n/m

    m

    v =

    0,6

    m/s

    on

    stee

    l, ha

    rden

    d an

    d gr

    ound

    Wea

    r

    (con

    ditio

    ns a

    s pre

    viou

    s)

    37 -0 55 60 0,5 , 0,000 06 06 48 KA 3c KB>600 600 0,03 + V0 +

    67 -00 7 05 50 0,4 0,9 3 ,6 0,00 >06 > 06 40 600 KC>600 ,8 8,5 (+) HB -

    60 7/5* 50 50 70 0,7 ,5 -3() 8x03() 6x03() ,5 5,5 (+) HB +

    60 7/5* 45 50 70 0,43 ,8 5,5() 0-

    04()0-04() , 6,5 (+) HB +

    60 7/5* 50 70 4 05 03 , 6-7 (+) HB +

    60 7/5* 85 85 0 0,3 ,7 5() 3,3 0,05 6x03() 04() 80*/ 0CT

    >600 ,5 7,5 (+) HB -

    60 7/5* 05 >00 70 0,3 ,8 () 7x03() 5x03() ,6 7 (+) HB +

    0 40/5* 95 95 80 0,4 ,7 7,5 3,7 0,03- 0,300 - 5x04 5x0

    50 KA 3c KA 3b ,5 6,0-7 (+) HB -

    0 40/5* 70 9,5 ,5 6 (+) HB +

    0 40/5* 80 9 6 (+) HB -

    6 40/5* 50 0,4 9 3,7 5x03 6 (+) -

    4 60 ca. 7-8 4, 0, 5x09 4x08 500 ,5 (+) HB

    4 ca. 7-8 4,8 0, x09 x08 600 ,6 (+) HB

    0 40 00 95 60 0,3 ,7 8() 6x03() 3x03() 3 8-9 (+) HB +

    0 60/5* 75 90 60 0,3 ,7 8 3,7-7 0,03- 0,300 03 0 0*/50 CTI 600 3 9,5 (+) HB

    0 60/5* 0 0 80 0,8 ,5 -3() 03() 03() , 6,6 (+) HB +

    70 05 60 4 03 03 ,3 HB +

  • 4

    Tradename

    Short description

    Additives and/orcolour

    Service temperature C long term

    g/cm3

    sSMPa

    sRMPa

    eR%

    EZMPa

    EBMPa

    HKMPa

    sB/1000MPa

    s1/1000MPa

    V/km

    Tradename

    TECAMID TR PA 6-3-T transparent TECAMID TR

    TECAMID 12 PA natural TECAMID 12

    TECAMID 12 GF 30 PA GF 30 30% glass fibre

    TECAMID 12 GF 30

    TECAMID 11 PA natural TECAMID 11

    TECAMID 11 GF 30 PA GF 30 30% glass fibre

    TECAMID 11 GF 30

    TECANAT HT PC-HT transparent

    TECANAT HT

    TECANAT PC transparent TECANAT

    TECANAT GF 30 PC GF 30 30% glass fibre

    TECANAT GF 30

    TECAFINE PMP PMP transparent

    TECAFINE PMP

    TECADUR PET PET

    natural, also in black ()

    TECADUR PET

    TECAPET PET natural, also in black ()TECAPET

    TECAPET TF PET solid lubricant, grey

    TECAPET TF

    TECADUR PBT PBT natural

    TECADUR PBT

    TECADUR PBT GF 30 PBT GF 30

    30% glass fibre grey white

    TECADUR PBT GF 30

    TECAFORM AH POM-C

    natural, also in black ()

    TECAFORM AH

    TECAFORM AH GF 25 POM-C GF 5 5% glass fibre

    TECAFORM AH GF 25

    TECAFORM AH LA POM-C lubricant, blue

    TECAFORM AH LA

    TECAFORM AH ELS POM-C

    conductive carbon, black

    TECAFORM AH ELS

    TECAFORM AH SD POM-C beige

    TECAFORM AH SD

    TECAFORM AH TF 10 POM-C natural

    TECAFORM AH TF 10

    TECAFORM AH MT farbig POM-C also in black

    () TECAFORM AH MT farbig

    TECAFORM AD POM-H natural

    TECAFORM AD

    TECAFORM AD AF POM-H PTFE, brown

    TECAFORM AD AF

    TECAFORM AD GF 20 POM-H GF 0 0% glass fibre

    TECAFORM AD GF 20

    TECAFORM AD CL POM-H lubricant

    TECAFORM AD CL

    TECAPRO MT PP

    heat stabilisator, also in black()

    TECAPRO MT

    TECAFINE PP PP also in black() and

    greyTECAFINE PP

    TECAFINE PP ELS PP

    conductive carbon, black

    TECAFINE PP ELS

    TECAFINE PP GF 30 PP GF 30 30% glass fibre

    TECAFINE PP GF 30

    TECAFINE PE 10 PE-UHMW natural

    TECAFINE PE 10

    TECAFINE PE 5 PE-HMW natural

    TECAFINE PE 5

    TECAFINE PE PE-HD also in black() TECAFINE PE

    TECACRYL PMMA transparent TECACRYL

    TECARAN ABS ABS grey

    TECARAN ABS

    TECANYL PPE grey TECANYL

    TECANYL MT PPE coloured

    TECANYL MT

    TECANYL GF 30 PPE GF 30

    30% glass fibre, beige

    TECANYL GF 30

    ENSINGER High temperature plastics. Material standard values.

    Mechanical properties

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )

    Tens

    ile st

    reng

    th a

    t yie

    ld

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Tens

    ile st

    reng

    th a

    t bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Elon

    gatio

    n at

    bre

    ak (A

    STM

    D 6

    38,

    DIN

    EN IS

    O 52

    7, A

    STM

    D 1

    708

    (a))

    Mod

    ulus

    of e

    last

    icity

    afte

    r ten

    sile

    test

    (AST

    M D

    638

    , DIN

    EN

    ISO

    527)

    Mod

    ulus

    of e

    last

    icity

    afte

    r fle

    xura

    l tes

    t

    (AST

    M D

    790

    , DIN

    EN

    ISO

    178)

    Hard

    ness

    (ball

    inde

    ntat

    ion: IS

    O 20

    39/1

    , Sho

    re D

    : AST

    M D

    2240

    ,

    DIN

    EN IS

    O 86

    8(d), R

    ockw

    ell: A

    STM

    D 78

    5 , IS

    O 20

    39/2

    (r)

    Impa

    ct re

    sista

    nce

    see

    foot

    note

    (4) o

    n pa

    ge 1

    9

    Cree

    p ru

    ptur

    e st

    reng

    th a

    fter 1

    000

    h

    with

    stat

    ic lo

    ad

    Time

    yiel

    d lim

    it fo

    r

    1% e

    long

    atio

    n af

    ter 1

    000

    h

    Coef

    ficie

    nt o

    f fric

    tin p

    = 0

    ,05

    n/m

    m

    v =

    0,6

    m/s

    on

    stee

    l, ha

    rden

    d an

    d gr

    ound

    Wea

    r

    (con

    ditio

    ns a

    s pre

    viou

    s)

    00 , 90 > 50 800 00 o. Br. (c) 50

    0 ,0 40 40 00 7 (d)o. Br.

    (c) 3 3,50,3-0,38 0,8

    0 ,4 05 6 5900 3 R (r)70 (c) 8

    80 ,04 40/4* 30/ 80* 000 90o. Br.

    (c) 3 3,50,3-0,38 0,8

    80 ,6 00/ 95* 6/4* 5000 3005 R

    (r)70 (c) 8

    40 ,5 65 7 300 00 5 o. Br. (c)

    0 ,0 60 30 300 00 o. Br. (c) 48 80,5-0,58

    0 ,4 30 ,5 7500 48() 55 (c) >50

    0 0,83 500 85 o. Br. (c)

    0 ,37 88 700 95 o. Br. (c) 3 0,5 0,35

    0 ,37 88 300 95 40 (c) 3 0,5 0,35

    0 ,44 73 900 40 (c) 0,

    0 ,3 55 500 5 o. Br. (c) 36 0,4 0,

    0 ,53 35 ,5 0000 90 60 (c) 57 0,4

    00 ,4 6 30 700 45 o. Br. (c) 40 3 0,3 8,9

    00 ,58 30 3 9000 95 40 (c)

    00 ,35 45 600 00 90() > 40 (c) ~0,

    00 ,45 50 5 000 M97(r) >000 (di)

    00 ,33 45 > 5 400 450 00 (ai) 0,8

    00 ,44 50 300 8(d) 60 (c)

    00 ,4 55 30 00 45 o. Br. (c) 40 3 0,3 8,9

    0 ,4 70 5 3000 60 70 o. Br. (c) 40 3 0,34 4,6

    0 ,54 50 8 800 400 36 (c) 0,08

    0 ,56 55 0 6000 40 (c) 8 0,35

    00 ,4 70 0 300 760 M9 (r)o. Br.

    (c) 0,

    00 0,9 35 376 00 (r)0,69 (c)

    00 0,9 30 > 50 600 80 o. Br. (c) 4 0,3

    00 0,98 6 8 7 00 7 30 (c)

    00 ,4 85 3 5500 0 40 (c) 0,5 8,4

    90 0,93 7 40 > 50 650 800 35 o. Br. (c) 0,9

    90 0,95 5 40 > 50 00 900 5 o. Br. (c) 0,9

    90 0,96 5 000 000-400 50o. Br.

    (c) ,5 3 0,9

    00 ,8 60 3-8 3000 80 8 (c)

    75 ,06 50 400 85 o. Br. (c) 8 7 0,5 8,4

    85 ,06 55 300 5 o. Br. (c) 0,4 90

    85 ,08 67 55 6,3 340 540 93 (ai)

    85 ,9 05 8000 30 (c) 47

  • 5

    Tradename

    TmOC

    TgOC

    HDT/AOC

    HDT/BOC OC

    W/(Km)

    cJ/(gK)

    10-5 1/K

    er

    tan

    Dcm

    RO

    EdkV/mm grade

    W(H2O)%

    WS%

    Tradename

    TECAMID TR TECAMID TR

    TECAMID 12 TECAMID 12

    TECAMID 12 GF 30

    TECAMID 12 GF 30

    TECAMID 11 TECAMID 11

    TECAMID 11 GF 30

    TECAMID 11 GF 30

    TECANAT HT

    TECANAT HT

    TECANAT TECANAT

    TECANAT GF 30

    TECANAT GF 30

    TECAFINE PMP

    TECAFINE PMP

    TECADUR PET

    TECADUR PET

    TECAPET TECAPET

    TECAPET TF

    TECAPET TF

    TECADUR PBT

    TECADUR PBT

    TECADUR PBT GF 30

    TECADUR PBT GF 30

    TECAFORM AH

    TECAFORM AH

    TECAFORM AH GF 25

    TECAFORM AH GF 25

    TECAFORM AH LA

    TECAFORM AH LA

    TECAFORM AH ELS

    TECAFORM AH ELS

    TECAFORM AH SD

    TECAFORM AH SD

    TECAFORM AH TF 10

    TECAFORM AH TF 10

    TECAFORM AH MT farbig

    TECAFORM AH MT farbig

    TECAFORM AD

    TECAFORM AD

    TECAFORM AD AF

    TECAFORM AD AF

    TECAFORM AD GF 20

    TECAFORM AD GF 20

    TECAFORM AD CL

    TECAFORM AD CL

    TECAPRO MT

    TECAPRO MT

    TECAFINE PP TECAFINE PP

    TECAFINE PP ELS

    TECAFINE PP ELS

    TECAFINE PP GF 30

    TECAFINE PP GF 30

    TECAFINE PE 10

    TECAFINE PE 10

    TECAFINE PE 5

    TECAFINE PE 5

    TECAFINE PE TECAFINE PE

    TECACRYL TECACRYL

    TECARAN ABS

    TECARAN ABS

    TECANYL TECANYL

    TECANYLMT

    TECANYLMT

    TECANYL GF 30

    TECANYL GF 30

    Mel

    ting

    poin

    t

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Glas

    s tra

    nsiti

    on te

    mpe

    ratu

    re

    (DIN

    53

    765,

    DIN

    EN

    ISO

    3146

    )

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    A

    Heat

    dist

    ortio

    n te

    mpe

    ratu

    re

    DIN

    EN IS

    O 75

    met

    hod

    B

    Serv

    ice te

    mpe

    ratu

    re

    shor

    t ter

    m

    Ther

    mal

    cond

    uctiv

    ity

    (23

    C)

    Spec

    ific h

    eat

    (23

    C)

    Coef

    ficie

    nt o

    f lin

    ear t

    herm

    al e

    xpan

    sion

    (23

    C, A

    STM

    D 6

    96, D

    IN IS

    O 79

    91, A

    STM

    E 8

    31)

    Diel

    ectri

    c con

    stan

    t

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Diel

    ectri

    c los

    s fac

    tor

    (106 H

    z, AS

    TM D

    150

    , DIN

    53

    483,

    IE-2

    50)

    Spec

    ific v

    olum

    e re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Surfa

    ce re

    sista

    nce

    (AST

    M D

    257

    , EC

    93, D

    IN IE

    C 60

    093)

    Diel

    ectri

    c stre

    ngth

    (AST

    M D

    149

    , DIN

    EN

    6009

    3)

    Resis

    tanc

    e to

    trac

    king

    (DIN

    EN

    6011

    2, V

    DE 0

    303

    part

    1)

    Moi

    stur

    e ab

    sorp

    tion

    to e

    quili

    briu

    m

    23 C

    /50%

    rel.

    hum

    idity

    (DIN

    EN

    ISO

    62)

    Wat

    er a

    bsor

    ptio

    n at

    satu

    ratio

    n

    (DIN

    EN

    ISO

    62)

    Resis

    tanc

    e to

    hot

    wat

    er

    was

    hing

    soda

    Flam

    mab

    ility

    acc

    . to

    UL-

    Stan

    dard

    94

    Resis

    tanc

    e to

    wea

    ther

    ing(5

    )

    Electrical properties(1)Thermal properties Miscellaneous data

    Dens

    ity

    (AST

    M D

    792

    , DIN

    EN

    ISO

    1183

    )