ensuring safety and performance around the...
TRANSCRIPT
![Page 1: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/1.jpg)
ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBESGS INDUSTRIAL
![Page 2: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/2.jpg)
2
INDUSTRIAL: KEY MARKETS & SERVICES
Power & Utilities
Infrastructure & Construction
Manufacturing & Production
Oil & Gas Industry
Supply Chain Quality Management
QA/QC Inspections
Non-Destructive Testing
Asset Integrity & Risk Management
Material Testing & Failure Analysis
Technical Staffing Services
Project Supervision
Corrosion Services
Product Certification
![Page 3: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/3.jpg)
3
SUPPLY CHAIN SERVICES
◼ Supplier evaluation and qualification
• Vendor capability audits, vendor rating
• Bid evaluation
• Contract administration
◼ Third party QA/QC inspection
• Verifying quality of materials, parts and final products
• Review of suppliers’ QA/QC procedures
• Witnessing of factory acceptance tests (FAT)
• Controlling documentation, certificates, quantities, packaging and marking
◼ Progress monitoring / expediting (office and work)
• Evaluate suppliers’ capabilities to fulfil contract obligations
• Investigate the supplier’s scheduling proposal
• Detect and analyse critical areas in scheduled planning
◼ Inspection and supervision of loading and unloading operations
◼ Pre-shipment inspections
◼ Supervision of commissioning and performance tests
![Page 4: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/4.jpg)
4
STATUTORY & VOLUNTARY QA/QC INSPECTIONS
◼ Accredited independent party according to ISO17020
◼ Accreditations for all major standards and regional and local
regulations for:• Pressure equipment
• Lifting equipment: lifts and elevators, personal protection equipment, scaffolding
& ladders
• Electrical installations: high & low voltage, hazardous area
• Tanks & petrol stations
• Pressure equipment
• Steam equipment
• Tanks & petrol stations
• Piping installations
• LNG installations
• Gas compression stations
• Fire safety installations
![Page 5: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/5.jpg)
5
TECHNICAL STAFFING SERVICES40+ YEARS EXPERIENCE ACROSS 150 COUNTRIES
Delivering Talent to support the personnel
requirements of your project anywhere
We offer a global reach through our 24 specialist
recruitment hubs. Each local office provides expert
support and responds to the changing demands the
local markets.
We aim to be competitive and consistently deliver an
unbeaten service to our customers across the world.
Americas
Europe
Middle East
Africa
Eastern Asia
S. East Asia Pacific
Clients
◼ Permanent Recruitment/ Executive
Search and Headhunting
◼ Outsourcing/ Contract Recruitment/
Leasing
◼ Local and International payroll solutions
◼ Global Mobility Solutions
![Page 6: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/6.jpg)
6
REMOTE INSPECTIONS PERFORMED
WITH OUR QIIQ APP
◼ Remote inspection to bring you along with our inspectors.
◼ SGS QiiQ enables the SGS Inspector to digitally invite the Client’s Quality
Engineering Team to the Supplier’s site.
◼ This results in significant cost reductions, as the Quality Engineers no longer incur
costs relating to travel or time out-of-the-office.
◼ Depending on the distance and duration of the required travel, using SGS QiiQ can
generate thousands in savings for the Client.
◼ Additionally, remote inspections can make the Engineering Team more efficient by
allowing them to be at multiple sites on the same day.
◼ SGS QiiQ is also used by our Inspectors to request remote expert opinion from their
colleagues.
![Page 7: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/7.jpg)
7
PRODUCT CERTIFICATION: ASSURE THE
SAFETY & COMPLIANCE OF YOUR EQUIPMENT
MECHANICAL◼ Reduce the risk of HSE incidents with accreditations to all major
standards & regional / local regulations
– Mechanical: IBR (India), Singapore MOM, AUS/NZ, South
Africa, PED, ASME, DOSH (MY), KOSHA (KR), NR13 (BR),
Machinery Directive, GOST, IRAN
– Electrical: IIoT / IED, EMC, Low Voltage Directive, ATEX, LV
– Materials: LEED, CPR, ROSH, CSC (Concrete)
◼ Notified body for European product safety directives
– CE Marking
![Page 8: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/8.jpg)
8
PROJECT SUPERVISION SERVICES
◼ We offer tailored solutions for construction and operational
projects to ensure quality, commercial and safety requirements
are met
◼ Project planning
• Site assessment
• Design review
◼ Lender’s engineer
• Technical due diligence
• Project monitoring
◼ Tender support
• Bid specification preparation and evaluation
• Tender procedure management and support in contract negotiation
![Page 9: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/9.jpg)
9
PROJECT SUPERVISION SERVICES
◼ Project supervision / construction supervision
• Owner’s engineer
• Project and resource management planning
• Cost and schedule supervision
• QHSE management
◼ Site acceptance tests
• Performance tests procedure approval
• Commissioning supervision
• As built review and reporting
• Reception and certification of construction works
◼ Operations
• Performance review and verification
• Consultancy on operation and maintenance planning
![Page 10: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/10.jpg)
10
MATERIAL TESTING: INTELLIGENT INSIGHT
◼ Onsite & field testing in accordance with locally and internationally
recognised standards
◼ Network of ISO/IEC 17025 accredited laboratories strategically
located on all continents
◼ Polymers: Identify advanced products to improve manufacturing
• Plastics, rubber and paints, etc.
◼ Coatings: Qualify the best products to protect your critical assets
• Adhesion, electrochemical, thermal analysis, ageing, mechanical defects
◼ Metals: Ensure the integrity and safety of your components
• Steel plates, rebar, fasteners, welding materials, etc.
◼ Construction materials: Extend the longevity of your structures
• Fitness and soundless cement, concrete and masonry mortar, asphalt
concrete, soil, brick, etc.
![Page 11: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/11.jpg)
11
FAILURE ANALYSIS: ROOT CAUSE ANALYSIS
TO PREVENT STOPPAGES
◼ Determine “WHY” components fail to prevent costly reoccurrence
◼ Improve safety, productivity and profitability
◼ Fast onsite analysis with Remote Scanning Electronic Microscopy
◼ Identify and reverse engineer a range of materials
◼ Provide guidance for improving the manufacturing process or advising
on different material
◼ Network of laboratories strategically located on all continents for fast
turnaround to minimise impact
![Page 12: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/12.jpg)
12
ASSET INTEGRITY & RISK MANAGEMENT
◼ Risk-based, time-based and condition-based programmes
according to applicable requirements
◼ Assessment according to API / EEMUA
◼ Programme gap analysis• Key performance indicators
• Electronic document management
◼ Field data collection• Full-time employed, certified inspectors
• Full range of NDT services
• Data management support
◼ Work package generation
◼ Mechanical integrity management system
◼ Pipeline integrity management system
◼ Programme implementation management conducted by
experienced project managers
![Page 13: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/13.jpg)
13
NON-DESTRUCTIVE TESTING
◼ Monitoring the mechanical integrity of new constructions, in-service &
shutdowns
◼ Risk-based, time-based and condition-based programmes to suit
requirements
◼ Conventional and advanced NDT to support optimal asset quality,
reliability, maintenance and process safety
• Long range ultrasonic testing / guided wave
• Time of flight diffraction (TOFD) & Phases Array (PA)
• Digital radiography (DR + CR)
• X-ray crawler and AUT pipeline inspection
• Ultrasonic phased array
◼ Operators certified to ISO 9712 and SNT-TC-1A
◼ One stop shop for all required inspections;
• Tanks, LNG, pipelines
• Production, processing plants, pressure vessels
• Other process related equipment
![Page 14: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/14.jpg)
14
TAKE CONTROL OF CUI:
6-STEP RISK BASED APPROACH
◼ Minimise risk with our 6-step process to proactively prevent CUI;
▪ Identify where CUI is
▪ Identify where potential problems may occur
▪ Prevent problems in the future
◼ Reduce cost of unplanned maintenance work and downtime
◼ Lessen the risk of facility failure from corroded assets
◼ Improve asset efficiency by reducing thermal loss
◼ Improve management of your inspection and maintenance budget
◼ Improve safety and welfare of employees
![Page 15: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/15.jpg)
15
PREDICTIVE CORROSION MANAGEMENT
◼ Continuous monitoring using ultrasonic sensors to measure
the rate of corrosion
◼ Sensors are installed in critical locations to improve efficiency
◼ In-service monitoring removes the need for costly plant
shutdowns
◼ Allows asset owners to optimize their chemical inhibitor program
◼ Enables predictive and proactive maintenance to
improve/optimize process and operations
◼ Granular data is produced to determine if a system has been
compromised so you stay ahead of real issues
◼ Real impact on operational costs reduction:
▪ Conduct inspections in-service vs. shut down
▪ Installation by SGS within normal inspection schedule
▪ Eliminate or reduce manual corrosion inspection labor
▪ Eliminate costly scaffolding, rigging and insulation removal
![Page 16: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/16.jpg)
16
SMART PIGGING SOLUTIONS
ADVANCED IN-LINE MONITORING FOR PIPELINES
◼ Combining the simple design of cleaning pigs with sensor
technology for in-line inspections.
◼ Low risk, low cost but high value solution for optimising pipeline
operations while contributing to pipeline integrity.
◼ Minimise operational disruption by combining cleaning and
inspecting in one operation
◼ Require no prior cleaning
◼ Provide rapid data analysis and inspection results
◼ Use commoditised tools that can be stored onsite for frequent reuse
◼ Utilise non-contact electromagnetic sensors, suitable for low flow
pipelines and inspecting through liners
◼ Significantly reduce the risk of a stuck inspection pig
◼ Can be deployed by local, non-specialist technicians
◼ Are suitable for all production mediums and complex geometry
pipelines
![Page 17: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/17.jpg)
17
Nº1WORLD LEADER
97,000EMPLOYEES
2,600OFFICES AND LABORATORIES
11GLOBAL INDUSTRIES
GLOBAL SERVICELOCAL EXPERTISE
AT A GLANCE
![Page 18: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/18.jpg)
18©
97 0001 EMPLOYEES AND 2 600 OFFICES & LABORATORIES
AROUND THE GLOBE ENABLING REACH AND LOCAL SUPPORT
1.
![Page 19: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/19.jpg)
19
WHAT MAKES SGS DIFFERENT?
TRUSTED FOR
IMPARTIALITY,
INSPECTION,
TESTING,
VERIFICATION,
CERTIFICATION
SOLUTIONS
THINKING
GLOBALLY,
ACTING
LOCALLY
WORKING
ACROSS
INDUSTRIES
COVERING
SUPPLY CHAINS
USING THE
RIGHT
TECHNOLOGY
![Page 20: ENSURING SAFETY AND PERFORMANCE AROUND THE GLOBEsgsogcevents.com/downloads/SGS_IND_Industrial_Services... · 2019-11-04 · NON-DESTRUCTIVE TESTING Monitoring the mechanical integrity](https://reader034.vdocuments.net/reader034/viewer/2022042307/5ed3fcba8d46b66d226338c2/html5/thumbnails/20.jpg)
WWW.SGS.COM
© S
GS
Gro
up
Ma
na
ge
me
nt
SA
– 2
019
– A
ll rig
hts
re
se
rve
d -
SG
S is a
re
gis
tere
d t
rad
em
ark
of
SG
S G
rou
p M
an
ag
em
en
t S
A