enter a new dimension - loesche ccg plant
TRANSCRIPT
A new way to small-scale cement production
ENTER A NEW DIMENSION –LOESCHE CCG
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There are no construction projects without cement, and no cement without Loesche vertical roller mills (VRM). Grinding of cement clinker and granulated blast furnace slag in vertical roller mills is a technology introduced by Loesche. Since the fi rst Loesche vertical roller mills came onto the market in 1928, countless num-bers of them have been used in the cement industry across the world. Nowadays more than 2,000 Loesche mills are in operation worldwide.
The extensively proven Loesche VRM is also the core of the new Compact Cement Grinding plant (CCG). Loesche’s CCG provides its technological features in a most compact form thus making them available in small but growing markets and remote areas with a demand for locally produced cement.
FROM THE PIONEER AND PACEMAKER IN GRINDINGThe Loesche CCG plant – globally recognised technology in its most compact form
Our heritage
HIGH ENERGY SAVINGS
PRODUCT CHANGE DURING OPERATION WITHIN A FEW MINUTES
SHORT TIME-TO-MARKET, PRODUCTION START-UP IN LESS THAN A YEAR
MAXIMUM FLEXIBILITY TO REACT TO MARKET REQUIREMENTS
HIGH OUTPUT RATES
ALL TYPES OF RAW MATERIALS CAN BE USED, ALL TYPES OF CEMENTS CAN BE PRODUCED
PROVEN FEATURESOF LOESCHE MILLS
SPECIFIC ADVANTAGES OF LOESCHE CCG
MILLS IN OPERATION>2,000
GUARANTEED OUTPUTAND SPECIFIC ENERGYCONSUMPTION
Usually time, cost and scope are the main constraints in business decisions. Often projects can’t be realised because they take too much time, investment or risk in general. Now, Loesche’s CCG boosts your decision-making process, providing you with decisive advantages.
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DESIGNED TO OPEN UP NEW SCOPES OF ACTION FOR YOUThe intelligent concept for maximum fl exibility
Your production can start up in less than a year, putting you and your products on the market. Thus, you can enter existing markets quickly and test new markets at low risk and investment, as the complete plant is relocatable with little effort and expense.
The intelligent concept of Loesche’s CCG plant enhances your fl exibility during operation. You can process all kinds of raw materials and change output products easily and quickly to meet changing market needs. All kinds of additives can be used to ensure that you can produce cement at low cost and protect the environ-ment by using natural resources and reducing the CO2 footprint of your plant. Its design is mainte-nance-friendly to ensure that you have the maximum plant availability.
“In cement business you need to be in production fast and produce whatever the market requires – and that’s what the CCG is designed for.”
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32 4
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1 Modular, pre-assembled dump hoppers
2 Magnetic separator + metal detector
3 Self-carrying conveyor belt
4 Loesche mill type LM 24.2
5 Dedusting system + hot gas generator
6 Optional silo system with packing plant and/or bulk loading system
7 Complete automation system
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Legend
The concept
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Pierre Wlodarzyk – Product Manager CCG – LOESCHE GmbH
Right place, right timeEasy to transport, install and even relocate
200,000 t
PerformanceProduction volume per year up to more than
less compared to other grinding technologies
40%Specifi c energy consumption
User-friendly operation even under tough conditions.
45 t/hHigh outputGuaranteed output of
depending on the material
Designed to produce any type of cement:solutions for every build-ing project
Full production fl exibilityProcessing all kinds of material: clinker, slag, limestone, gypsum, puzzolana, etc.
Health & safetyDesigned to meet ISO 45001 health and safety standards
Loesche’s CCG is not just a plant for manufacturing cement. It’s your declaration of independence from transportation routes, times and costs. With on-site production, just where the building material is needed, you can turn projects that weren’t economically feasible before into reality. And when you start a new project at another location, simply take the Loesche CCG with you: the complete plant can be relocated in a few weeks.
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THE PLANT THAT IS MUCH MORE THAN JUST A PLANTYour complete business model for cement production
Flexibility
Easy installed, easily relocated.
WE
Flexible and cost-effective production even in remote areas.
A. Samhat – EMEBCI – CCG client
“Our business model is not static. Therefore, our cement plants need to follow our fl exible strategy.”
ST AFRICA
08 | 09 Supply and services
OPTIMUM SUPPORT – WHENEVER, WHEREVEROur service paves your way
FINANCINGWhen needed, we can devel-op a fi nancing solution for the complete plant so that you can pay for the plant out of your production income.
INSTALLATION SUPERVISION
COMMISSIONINGOur experienced engineers will start up and adjust the mill until it reaches our guaranteed capacity and specifi c energy consumption values.Ensuring that installation
takes place in due time and according to the latest inter-national quality standards.
You don’t have to be a highly experienced profes-sional in the fi eld of cement production to take full advantage of Loesche’s CCG. From initial planning to start-up operation and beyond, Loesche accom-panies and supports you according to your needs and wishes. We can even run your CCG plant for you.
Providing services worldwideWorldwide our international team of Loesche spe-cialists can provide services across the whole life-cycle of the plant. We will supervise the installation and commission your plant until you have reached the guaranteed capacity and quality of your product. Furthermore we can review and improve your plant process or maintenance activities on a regular base and even provide you with all required spare parts. As a result, you will always have a state-of-the-art plant operating at the maximum effi ciency level.
Of course, we also like to share our professional knowledge with you and your employees: Loesche offers state-of-the-art technical trainings which can be held either locally at your site, supra-regionally in your country or centrally at Loesche.
OPERATION & MAINTENANCETailor-made operation and main-tenance packages to allow you to concentrate on cement sales and the core functions of your business.
TRAININGState-of-the-art technical training at your site, in your country or at Loesche.
SPARE PARTSProvision of all spare parts to ensure maximum availability of your plant.
Process optimisations and inspections of your plant to ensure that you preserve the value of your investment.
AUDITS
10 | 11 Distribution and service
USAMiami
BRAZILRio de Janeiro
CLOSE TO YOUContact us for more information and support
Our widespread service network is ready to assist you with sales support in virtually all regions of the world.
For further contact data, please visit us at www.loesche.com
GERMANYDüsseldorf RUSSIAN FEDERATION
Moscow
CHINABeijingSPAIN
Madrid
NIGERIALagos
SOUTH AFRICAJohannesburg
UNITED ARAB EMIRATESDubai
INDONESIAJakarta
INDIADelhi CHINA
Shanghai
Loesche GmbHHansaallee 24340549 Düsseldorf, GermanyTel. +49 - 211 - 53 53 - 0Fax +49 - 211 - 53 53 - 500Email: [email protected]
Loesche – worldwide presenceLoesche is an export-oriented company, established in Berlin in 1906, which is up-to-date run by the owner. Today the company is internationally active with sub-sidiaries, representatives and agencies worldwide. Our engineers are constantly developing new ideas and individual concepts for grinding technologies and preparation processes for the benefi t of our cus- tomers. Competence is achieved through our world-wide information management. This ensures that cur-rent knowledge and developments can also be used immediately for our own projects. The services of our subsidiaries and agencies are of key importance for analysing, processing and solving specifi c project prob-lems for our customers.
Please visit our homepage at www.loesche.com for up-to-date information on our overseas companies.