enviro bike box booklet · 2018-03-05 · enviro bike box has been running since 2007 and is made...

Getting started with yourEnviro Bike Box

Patent No. Australia 2015101374 Patent No. China 201520698260.0 USA Patent Pending

IntroductionThe Enviro Bike Box is a transport case designed to be a light, highly durable and cost e�ective means of transporting your bicycle and cycling accessories. It’s an alternative to wasteful cardboard cases and extremely light in comparison.

The box itself consists of quality materials. The Twin Plastic Board material is waterproof, weighs 5-6kg for each box and is environmentally friendly. Simplicity and minimalism are just another benefit.

Enviro Bike Box has been running since 2007 and is made and distributed from Melbourne, Australia. It is patented in Australia & China, with patents pending in USA. We have been avid supporters of Cycling Australia since 2007 and our cases are a popular choice for professional cyclists in the community.

We pride ourselves on being eco-friendly. Not only are the parts reusable and can be replaced individually to prevent waste, but they are recyclable! Riding a bike is a great alternative for travelling to reduce your impact on the environment, and now our travel cases can ensure that your whole bike related travels are environmentally friendly.

2Patent No. Australia 2015101374 Patent No. China 201520698260.0 USA Patent Pending

ph: 0431 055 118w: www.envirobikebox.com.aue: [email protected]

Enviro Bike Box sizes

1.4m(1400x300x800mm)

Fits the following bikes: Road bikes Track bikesRacing bikes

1.6m(1600x300x800mm)

Fits the following bikes:Road bikes Track bikes Racing bikes Mountain bikes

1.8m(1800x300x800mm)

Fits the following bikes:Road bikes Track bikes Racing bikes Mountain bikes Tandem bikes Recumbent bikes



What you should have

2x Plastic boards (front & back) 79cm x 164cm

2x Plastic boards (sides) 79cm x 169cm

1x LidSize based on purchase choice(s)

1x BaseSize based on purchase choice(s)

4x Velcro straps



2x Elastic Velcro Straps

Optional Accessories

4x Removable wheels with Case Envelope Wheel For securing your bike wheel

4x Removable Wheel Pads

DIY boardExtra layer for futher securing



Setting up your Enviro Bike BoxVisit our o�icial YouTube Channel (http://bit.ly/ebbyoutube) for step by step video instructions on how to assemble your Enviro Bike Box.

Set-up Part 1 Creating the Box

Unpack and ensure you have all the required pieces to get started. Step 1

Open up the lid and base.

Lay the base flat on the ground with the opening facing up.

Step 2



Fold the side pieces so they make a U shape. Insert one piece on either side until pressed against the corners of the base.

Step 3



Place the front and back pieces on the inside of the side pieces.

Line up the slots at the top to allow passage of straps.

Step 4

Pull strap through first set of slots at the top – from the outside to the inside.

IMPORTANT: Make sure Velcro side is facing down.

Step 5



Insert strap into slots at the bottom on the inside.

Once through, pull straps around outside of base to the opposite side of the box.

Step 6



Repeat above process in reverse. Take the straps in through the bottom slots and out through the top slots.

Attach 3 additional straps (4 in total) in the same manner to complete this stage.

Step 7

**IF packing contents into the Enviro Bike Box, refer to Set Up – Part 2 before proceeding.**



Straps must be pulled all the way through at this point to ensure the plastic pieces are properly secured.

Step 8

Fit lid securely on top of box.

Step 9

Take straps across lid and feed through buckle at the first slot you used for the straps.

Step 10



Pull strap through until firm and then fold back upon itself, sticking the Velcro together.

Step 11



Set-up Part 2 Securing your contents

Step 1

Deflate your wheels half way, this is not only for air-travel safety requirements, but it also allows the tyres to act as better shock-absorbers for the bike during transit.

Step 2

13

Prepare your bike by lowering the seat as far down as it will go. (For the 1.6m bike box, rotate handle bars 90 degrees so it is in a line with the body of the bike. This is the optimal position to fit your bike into this box).

If the distance between the top of your bike seat and the ground is in excess of 80cm, you will need to remove the seat.



Place your bicycle into the bike box.Step 3

14

Secure with elastic velco straps. The elastic velcro straps are attached to the Velcro and can be wrapped around bike parts and pieces then re-attached to the Velcro.

Step 4



Step 5

15

Peripherals and accessories can now be placed around the bike once it is secured. Additional items in the case may require additional means of securing.

Note: The Enviro Bike Box is designed to fit almost all bikes without adjustment, however if a bike is too wide to fit into the box, remove a pedal to allow extra room.



DIY ideas

The front wheel can be removed completely if the owner prefers, in this case a simple pool noodle can be used with a spare piece of plastic board through it to act as a protector for the front fork. It is an excellent shock-absorber and prevents any cosmetic damage that may occur during a turbulent travel.

Front Fork Protection

If any particular part needs replacing, we o�er individual pieces for sale so you don’t have to buy the whole thing. However, if you would like to save some money or are handy with tools, the materials can be purchased from any general hardware store (such as Bunnings) and you can make them yourself with the measurements provided.

DIY Parts


Check our website blog to learn more at www.envirobikebox.com.au/blog


Safety with your Bike Box

Twin Plastic Board material is completely safe however edges may cause cuts similar to paper cuts if used improperly. Do not drag palms or skin along the edges of the board.

Edges and sides

Wheels must be deflated to at least half of their capacity during transport via airplane. Airplane transport



Diagrams



Contact

Enquiries and support

Mobile: 0431 055 118Email: [email protected]: www.envirobikebox.com.au

Connect with Enviro Bike Box on



enviro bike box booklet · 2018-03-05 · enviro bike box has been running since 2007 and is made...

Documents