environment management plan for plant at village erai

Environment Management Plan

for

Grain Based 200 KLD Fuel Ethanol

Plant & 6 MW Co- Generation Power

Plant

At

Village – Erai Tehsil - Badoni

Distt - Datia (MP)

Proposed By M/s Dollex Agro Tech Pvt Ltd

202 Naroli Arcade 19/1 Manooramaganj

Indore (MP) -452001

ENVIRONMENT MANAGEMENT PLAN (EMP)

1. INTRODUCTION

Dollex Agrotech Pvt. Ltd. is a company interested in venturing into manufacturing of

fuel ethanol and its by-products like CO2, DDGS and captive power generation. The

project will be based on MULTI FEED grains like broken rice, maize, FCI Rice etc for

utilization of their starch to manufacture bio-ethanol and other constituents like

protein & fibre to produce value added cattle feed. The group wants to generate this

environment friendly fuel to promote the concept of sustainable development as well

as to promote Agro-based industries with assured returns for the farmers. By setting

up distilleries and manufacturing fuel ethanol. This venture would boost job

opportunities and would also spur indigenous technological development. According to

the Govt. of India Ethanol Blending Programmed (EBP), India aims to achieve 20%

ethanol blending in petrol by 2025. Thus ethanol from multifeed Grains for

consumption, would be a great boost to the EBP plan execution.

Dollex Agrotech Private Limited is a company, incorporated under Companies act,

1956, at Indore M.P. The company aims to set up a 200 KLPD Multi Feed Based

distillery and will procure around 6 hectare of land for the proposed project in Vill.

Erai, Tehsil- Badoni, Dist. Datia, M.P.

Sufficient area will be made available for green belt development and Effluent

Treatment Facilities as it plans for zero liquid discharge.

A good network of internal as well as main approach roads would be prepared. The

unit would be designed in versatile fashion by adopting latest CDM (Clean

Development mechanism) process techniques as well as with latest state-of-the art

machinery. The project would be formulated in such a fashion and manner so that

utmost Safety Norms & Environment Protection shall be taken careof.

The Promoters:

The promoters are well experienced in business, management, technology and process

orchestration and have made a thorough study of the entire project, planning as well

as implementation schedule. The names and designations of the Promoters are as

under:

S. No. Name Designations

1. Mr Mehmood Khan Director

2. Mrs. Munni Khan Director

2. BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The present proposal is for setting up a grain based 200 KLD of fuel ethanol unit with

cogeneration of power (6 MW) at Village Erai – Tehsil- Badoni Dist. Datia (MP) in the

State of Madhya Pradesh at an estimated cost Rs. 189.2836 Crores.

The Products will have specified as 200 KLPD of fuel ethanol. The by product is

identified as CO2 which will generate at about -152 TPD (total generation). DDGS 102

TPD) shall also be recovered from the proposed unit

The Company proposes to set up an integrated pollution free (Zero discharge) Distillery

Complex in the State. The proposed Industrial Complex shall process waste and

coarse grains as its raw material to produce fuel ethanol, CO2 etc. :

Silent Feature Of The Project

Liquefaction:

1. Maximum conversion of starch to sugar

2. Recycle of lees thus minimizing the fresh water requirement.

Fermentation:

1. High alcohol productivity with high efficiency of fermentation of up to 92%.

2. Higher alcohol content in the fermented mash, thus lower steam requirement.

3. High ease of operation

4. Design of equipment, piping and provision of cleaning in place ensures minimum

bacterial activity.

5. Mash coolers designed to reduce the possibilities of choking.

6. Water recycle and reuse system reducing fresh water requirement.

Distillation:

1. Plant with maximum heat integration to produce alcohol with lowest energy

consumption.

2. Energy efficient integrated system Distillation efficiency up to 99.5% whilst

producing AA

3. Well-engineered plants with high efficiency trays to ensure elaborate separation

and removal of impurities ensuring superior quality of Spirit.

Proper care in design of calming zone on trays, large area of down-comers, gas-

liquid separators with tangential entry and vapor bottles ensures proper gas-liquid

disengagement and eliminates chances of liquid carryover

4. Mash column with hyper stat Rh Grid trays ensure high turbulence on tray, this

minimizes chances of scaling. Also, this special construction of trays and access to

each tray helps in easier cleaning of column internals.

5. Condensers are designed with multiple passes to ensure high velocity and to

minimize scaling inside tubes.


Integrated Evaporation:

1. Concentrated spent wash up to 40 % w/w solids with low steam.

2. The process condensate after the condensate treatment used as cooling tower

make up thus reducing the fresh water requirement.

3. Possibility of Higher value realization obtained from mixing of syrup with wet cake

in the dryer.


Dryer:

1. Multiple working references

2. Low Temperature drying – No product degradation

3. 100 % syrup can be consumed

4. Robust construction

Process Condensate Treatment Plant:

Designed to treat process condensate + Cooling Tower Blow down + Dryer vapour

condensate thus enhancing recycle and reducing fresh water requirement to up to

5.2 lit/lit for Distillery process

1. Technology available indigenously with successful plants running based on the

technology with focus on reducing water ,energy and carbon footprint

2. Provided with most efficient Fed batch Fermentation technology

3. Distillation operating on Multi-Pressure Technology – an efficiently heat

integrated system, operating on fully automated PLC control system

4. Most efficient process technologies for liquefaction, fermentation ,MPR

distillation , dehydration and evaporation to attain maximum and sustainable

plant outputs

5. Extensively process and heat integrated system to reduce energy consumption

6. Water management design based upon three principles of reduce, reuse and

recycle water to minimize fresh water requirement.

7. Zero effluent and liquid discharge norms applied while designing the plant.

8. Ethanol produced from the proposed 1G ethanol facility will be as per Indian

specifications (IS 15464:2004) of anhydrous ethanol for use of blending in

automobile fuel.

3. SALIENT FEATURES OF THE PROPOSED PROJECT

Salient Features of The proposed Project

Site Address Khasara No. 25, 26, 28, 31, 37, village Erai – Tehsil- Badoni Dist. Datia (MP)

Production Capacity Grain base fuel ethanol unit of 200 KLPD along with 6 MW Power Plant and 152 TPD CO2 generation

Cost of Project 18928.36 Lacs

Grain Requirement 460-489 TPD

Boiler capacity at MCR (100% Load) 50 TPH

Steam Requirement 43-47 TPH @ 3.5 kg/cm2

Fuel 130 TPD as rice husk or Coal ( 110 TPD)

Total water Requirement 4390 KLD

Total Recycling of Water 3335 KLD

Net Fresh Water Requirement 1055 KLD

Spent Wash Generation 1538 KLD

DDGS Generation 120 TPD

Ash Generation from Boiler 10 TPD

Operating Power Requirement 4855 KWH

Capital Cost for Environmental measures MEE, Dryer, BG for boiler (proposed )

1832 Lacs

Recurring cost for environmental Management etc ( Proposed )

92 Lacs

Total Acquired Land 6 Hact

Total Built Up area of Plant 27000 sq mtrs

Proposed area for plantation 2 Hact

Alternative Source of Power DG set of 1010 X2 KVA

Direct Employment Generation 100+92

4. ENVIORNMENT SETTING OF THE PROECT

S.

No.

Particulars Details

1. Locations

A. Village Erai

B. Tehsil Datiya

C. District Datiya

D. State Madhya Pradesh

Toposheet No. 54K/6,54K/5,54K/1,54K/2

2. Latitude

Longitude

1 25°44'12.89"N & 78°19'27.70"E

2. 25°44'15.40"N & 78°19'29.23"E

3. 25°44'17.46"N & 78°19'30.65"E

4. 25°44'20.37"N & 78°19'32.71"E

5. 25°44'19.09"N & 78°19'34.38"E

6. 25°44'16.40"N & 78°19'32.25"E

7. 25°44'15.21"N & 78°19'33.55"E

8. 25°44'18.12"N & 78°19'35.56"E

9. 25°44'17.36"N & 78°19'37.41"E

10. 25°44'13.67"N & 78°19'36.31"E

11. 25°44'12.84"N & 78°19'37.15"E

12. 25°44'12.11"N & 78°19'36.58"E

13. 25°44'12.42"N & 78°19'35.55"E

14. 25°44'10.41"N & 78°19'34.62"E

15. 25°44'10.87"N & 78°19'33.10"E

16. 25°44'6.67"N & 78°19'31.45"E

17. 25°44'7.27"N & 78°19'28.43"E

18. 25°44'11.90"N & 78°19'30.17"E

3. General ground level Highest elevation – 213 m

Lowest elevation- 211 m

4. Nearest Highway National Highway 44 – 8.50 km - E

5. Nearest Railway Station Sonagiri Railway Station – 8.50 km-E

6. Nearest Airport Jhansi air strip – 35.75 km-SE

7. Nearest Tourist Place within 10km radius Sonagir – 5.50 km -ESE

8. Archaeological Important Place within

10km radius None within 10 km Radius

9. National park/Wild Life Sanctuaries within

10km radius None within 10 km Radius

10. Reserved / Protected Forest within 10km

radius (Boundary to boundary distance)

Ghughsi Reserved forest-2.25 km-

WNW

Urina Reserved forest 5.75 KM-W

Reserved forest 5.50 km-SE

Baroni Reserved forest 5.75 KM-SSE

Surran Reserved forest-10.25 km-SE

Nichrauli Reserved forest-10.50 KM-SE

Girwar Reserved forest-10.75 KM -SSE

11. Nearest major city with 100000 population

within 10km radius

None

12. Nearest Town / City within 10km radius Badoni – 7.50 km -SE

13. Nearest Village Bhilla – 0.75 km - NWN

14. Nearest River Sindh River- 5.75 km-NW

15. Nearest Nadi / Nala Sonya nala-300m-W

Parron nadi-8.75 km-ESE

Mahur nadi – 3.75km-WNW

Local nalla – 0.05km - E

16. Nearest Hill Ranges None within 10 km Radios

17. Industry located within 10km radius Sugar plant

Google Image of the site

5. ENVIORNMENT MNGEMENT PLAN

5.1 AIR ENVIRONMENT

Particulate matters & other gaseous emission are envisaged as pollutant from

boiler, whereas fugitive emissions are also envisaged from various material

transfer points.

To mitigate the impact of pollutants from boiler stack, sources of fugitive

emission and vehicular traffic during the operational phase of the site,

following measures are proposed for implementation:

• ESP shall be provided at stack of boiler to control the emission below 50 mg

per cubic meter.

• Provision of Good quality of coal for boiler , whenever it is used instead of rice

husk

• Adequate stack height of 46 mt for boiler and 30 mt for the DG set (2X1010

KVA) shall be provided for better dispersion.

• Provision of Dust collectors system at various material transfer points.

• Provision of Online continuous monitoring system for stack of boiler

• Provision of regular Ambient air quality monitoring to ensure that ambient air

quality shall be met the limit

• Development of green belt in time bound manner in consultation with forest

department.

• Dense phase conveying system for ash (10 TPD) handling shall be provided to

prevent the fugitive emission.

• Provision of enclosure for all the loading & unloading operations, where ever

required.

• Provision of cover over coal conveyors belt along with dust suppression system

• Provision of dust mask for workers and instruction of compulsory use.

Details of Pollution Control Equipments

Sl.

No.

Pollution Control

Equipments

Description

1 ESP The height of stack is proposed as 46 mt. The ESP

will be provided at boiler stack to control the air pollution and to meet the norms fixed by State Pollution Control Board.

2 Coal Storage and Handling

Coal will be conveyed by road and it will be unloaded and stored in the covered shed. Coal will

be transported to plant by belt conveyor. Water spraying arrangement shall be provided over the belt conveyors to prevent fugitive emission during

handling of coal.

3 Handling of fly ash

generated from Co gen Plant

The quantity of fly ash going with the flue gases

from boiler at different zones viz furnace, bank tubes, economizer & ESP will be collected and conveyed to common bunker by dense phase

conveying system. The fly ash from the common bunker will be conveyed to silo. The whole system

is totally enclosed and no emission will be generated.

Control and Monitoring Of Secondary Fugitive Emissions

Fugitive emissions from the proposed plant would be significant considering

the activities like material handling & milling , transfer points of materials and

movement of vehicles. These operations generate dust. Specific instances of

fugitive dust generation may include dust blown by wind from the raw-

materials stockpile, dust caused by vehicular traffic within & outside of the

factory, dust leakage from conveyors, conveyor transport points, storage

hoppers and packers etc, Good housekeeping, proper maintenance, wetting of

dusty areas, use of enclosed storage wherever feasible etc., will considerably

reduce fugitive dust. M/s Dollex Agro Tech proposes the following measures to

control the fugitive emission:

Provision of earmarking of storage area.

Provision of enclosure for points of loading & unloading and transfer

operations.

Regular spraying of water over internal road and approach road to control

dust

Development of green belt around the periphery of plant and along the road to

arrest the fugitive emissions.

Provision of regular training to the personnel operating and maintaining

fugitive emissions control systems.

Provision of pucca road within the plant premises.

Prevention of Idle running of vehicles during material loading / unloading

operations.

5.2 NOISE AND ODOUR ENVIRONMENT

Noise generating sources in a plant are identified as steam release valves,

compressors, blowers, turbine and DG set etc. No person is required to remain

constantly at the above-mentioned units and will go occasionally to check the

systems.

Noise attenuating devices like earplugs and earmuffs shall be provided to

workers exposed to high noise levels. Noise barriers, silencer and enclosures

shall be incorporated in the equipments, which emit high noise level. All basic

equipments and various machineries should be kept well maintained. Green

belts are good noise barriers and same will be developed around the plant. The

sufficient green belt may be proposed to control noise levels.

Following are the measures proposed to control the higher noise level.

Provision of acoustic enclosure for STG, DG set

Provision of lining with sound absorbing materials for walls and ceilings of the

concerned buildings.

Provision of insulated enclosures at area close to the high noise sources.

Provision of noise attenuating devices like ear plugs and ear muffs to the

workers exposed to high noise level.

Development and maintenance of sufficient green belt.

Regular monitoring of noise level followed by corrective measures in concerned

machinery.

Maintenance of machinery & vehicles will be done in a sustainable manner to

ensure best performance and less noise.

Disallowing vehicles for parking towards highway. Provision shall made for

specified parking area for vehicle

Continues exposure to workers in higher noise prone area shall be avoided.

Workers will be subjected to regular medical examination for any symptoms of

hearing loss.

Provision of training to workers to generate awareness about effects of noise

and importance of using PPEs.

ODOUR MANAGEMENT

Sources of Odour

Odour may be caused due to bad management of fermentation house, long

retention of fermented wash, unattended drains.

Management:

Adaptation of covered fermentation process along with CO2 recovery system

Wet cake will not be stored for more than 36 hours to prevent odour generation

Better housekeeping by regular steaming of all fermentation equipments.

Use of efficient biocides to control bacterial contamination.

Control of temperature during fermentation to avoid in-activation / killing of

yeast.

Avoiding storage of fermented wash.

Regular use of bleaching powder in the drains to avoid generation of putrefying

micro-organisms.

Closed operation of the process should be practiced effectively.

5.3 WATER ENVIRONMENT

Total water requirement is estimated as 4390 KLD and After recycling & reuse

of 3335 KLD of water , net fresh water requirement is estimated as 1055 KLD ,

which will be sourced through MPIDC water supply system . No other industry

is located in the vicinity of 2 km radius.

The sources of water pollution may be from following:

Spent wash from manufacturing process

Cooling water blow down

Boiler blow down

RO Reject

Softener reject from D.M. Plant

It is proposed to provide MEE, Drier, CPU and RO to maintain zero liquid

discharge from the fuel ethanol unit.

Decantation section will comprise of centrifuge decanter for separation of

suspended solids from spent slops coming out of distillation plant. Wet cake

will have 32-35% w/w solids as removed from bottom of decanter and will be

mixed with concentrate syrup from evaporation in ribbon mixer. This mixture

known as DWGS having 32-35%w/w solids will fed to drier where it will be

further concentrated using steam to about 90% w/w solids. This product is

known as DDGS. Thin slops coming out of decanter will be collected in a tank

and transferred for part recycle & further for evaporation. Condensate will be

recycled back into the process.

Fresh Water requirement of the plant will be around 1055 KLD and after

recycling & reuse , which is about 5.2 kl per kl of production. Water

requirement of the plant will be met by MPIDC resource in combination with

and internal recycling of water.

During operation, Grain Slops will be taken through Centrifuge Decanters for

separation of suspended solids.

• Spent wash (1326 M3 per day) will pass through centrifuge decanter for

separation of solid. The part of thin slope (246 M3 per day) from centrifuge will

be recycled to process.

• The remaining slop will be concentrated through multi effect evaporator.

• The concentrated syrup will be mixed uniformly in the ribbon mixer to form DWGS (

195 MT per day). Final product will be in the form of DDGS at 102 tons per day.

• DWGS/DDGS powder will be sold as cattle feed.

Treatment Scheme

Decantation Section

• Centrifuge Decanter is used for separation of suspended solid from the spent

wash coming out of the distillation plant.

• Wet cake has 30-35% w/w solids as removed from the bottom of the Decanter.

• Thin slops coming out from decanter will be collected in a tank & transferred

for the partial recycling & remaining for Evaporation.

Evaporation section

• Shell & Tube type Evaporators with highly efficient liquid distributor working on the

principal of Falling Film Evaporation.

• Analyzer vapors are fed to the 1st effect evaporator shell side at the given pressure &

temperature as the heating medium.

• The Feed is fed from the top of the 1st effect evaporator which is Falling Film

Evaporator-1

• Vapors generated in the 1st effect VLS (Vapour Liquid Separator) are used as heat

source in the 2nd effect. 3rd effect(finisher) is on steam. Vapours generated in the 2nd&

3rd effects VLS are condensed on shell side of Surface Condenser for Evaporator.

• The Total Solid will be obtained at the outlet of the 3rd effect evaporator. A shell &

tube type multi pass surface condenser is employed for condensing the shell side

vapors.

• The operation of the plant will be under vacuum. Vacuum will be created with the

help of a water ring vaccum pump. Cooling water from the cooling tower is used in

the surface condensers for condensing the vapors.

• SpentLees 858 TPD will be recycle back for Slurry preparation. 1599 m3/day of

Process condensate, CT Blow down, WTP Reject is fed to CPU unit.

• 1519 m3/day treated water will return back to process for utilization in

liquefaction/fermentation/cooling tower etc. Balance Rejected 81 m3 use in process

for Liquifaction section/fer. cleaning.

• Rainwater will be utilized to recharge the underground resource through scientifically

designed rainwater harvesting system.

• 45M3/day of boiler blow down will be sent for ash quenching.

Storm Water Management:

The quantity of storm water will constitute runoff from buildings, roads and

paved areas. Contamination of storm water is possible from the following

sources:

• Diesel and oil spills from diesel generator & fuel storage area.

• Oil spills and leaks from vehicle parking lots and washing area.

• Leachate generation from the waste.

A detailed “Storm Water Management Plan” will be implemented in

consideration of above sources.

Provision of drainage network in above area.

Regular inspection and cleaning of storm drains.

• Provision of cover at waste storage areas.

• Provision of secondary containment and dykes in fuel/oil storage facilities.

• Preparation of spill response plans, particularly for fuel and oil storage areas.

• Good housekeeping in the above areas.

Water and Mass Balance for the proposed project

5.4 SOLID AND HAZARDOUS WASTE MANAGEMENT

Following will be solid waste management practice to be adopted by unit:

Solid and Hazardous Waste Management

Type Of Waste Quantity Storage Utilization/ Disposal

DDGS – ( by product) 102 TPD Covered shed Sold as Cattle Feed, Poultry &Fisheries

Boiler ash 10 TPD Silo Brick making or land filling

ETP sludge 55 MT/DAY Drying Beds Will be used as Manure

Waste papers/Boxes 1.5-2 TPD Covered shed to recyclers

Used Oil < 500 lit per year

HDPE drums in covered shed

Given to re-cycler authorized by MPPCB/MoEF

Spent Resin from DM Plant

<50Kg/Yr HDPE drums in covered shed

Given to re-cycler authorized by MPPCB/MoEF

5.5 BIOLOGICAL ENVIRONMENT

Total land area is 6.00 hact and out of that 20000 sq mtrs (2.0 ha) area is kept

for green belt development which is more than 33% of the area. which will

contribute to increase the aesthetic beauty of the area and reduction of

pollution. Topography of the core zone is flat. Present land use of the core zone

has already has been diversified for industrial activities.

Time Bound Plantation Programme

Year Area (sq mt) Number of Plants

1st Year 10000 2000

2nd Year 10000 2000

Total 20000 4000

Proposed Plantation Detail

Description Qty Location

Neem 100 Boundary Wall

Putran Jeeva 100 Approach Road and Parking

Bargad 100 Inside the boundary wall at eastern side

Moleshree 200 CPU & Western Side

Amaltash 200 Road Main Gate - Admin Block

Arjun 200 Along the Boundary wall and internal road

Gulmohar 200 Road Main Gate – Admin Block

Achar 200 Around canteen

Ficus Venjamina 300 Around Admin Block

Satparni 300 Around Admin Block

Ashoka Tree 500 Around Admin Block and around boundary limit

Gobar Champa 500 Around Storage area and distillation Plant

Anjan 300 Boundary wall and around CPU

Bel 200 Near Main Gate

Guava 300 Near water reservoir

Karanj 200 Near water reservoir

Awala 2100 Around Garden and back side of the unit.

Harra 100 Boundary wall and along approach road

Jack Fruit 100 Boundary wall

Khamer 100 Near pump house

TOTAL 4000

5.6 HEALTH AND SAFETY

Occupation safety and health is very closely related to productivity and good

employer-employee relationship. Occupational health of workers may be

affected by fugitive emission, dust and noise. Safety of employee during

operation and maintenance of equipment and handling of materials are

proposed to be taken care as per regulations.

The following measures will be taken to prevent occupational diseases and

health hazards.

Pre - employment and periodic medical examination of employees.

Regular monitoring of working environment and implementation of safety and

control measures.

Use of protective equipment, clothing, helmets, gas mask, shoes, etc.

Provision of rest shelters for workers/staff with amenities like drinking water,

fans, toilets etc.

Rotation of workers exposed to high noise area

Dust suppression of road

First-aid facilities in the plant area.

A safety committee under MP Factory Rule 1962 has been constituted.

Emergency Plan duly approved by the Director, Industrial Health and Safety

has been approved.

5.7 SOCIO ECONOMIC ENVIRONMENT

Tota project Cost is 18929.36 Lacs and 2.0% of the cosst i.e. 378 Lacs shall be

kept for CER/CSR activities shall be carried out which will be need base of the

area and in consultation with district administration.

S. No. Activities

3 Year Plan for CER/CSR

(in Rs. Lakhs)

Ist IInd IIIrd Total

1.

Health (Infrastructure for Primary Health

Center, Veterinary Hospitals/ Dispensaries)

at Erai, Badoni, Chirol, Datia, Bhiti, Rawari

50 50 50 150

2. Actions for COVID-19 (Supply of Hospital

beds, Ventilator, Sanitation equipment, 75 75

PPE Kits, Body Temperature Scanner, etc.)

at Datia and nearby PHC

3.

Education (Construction/ Extension/

additional facilities e.g. Laboratory, Library,

Computer class, Toilets, Drinking Water

Facilities etc. for village schools) at Erai,

Badoni, Chirol, Datia, Bhiti, Rawari

15 15 15 45

4.

Drinking Water Facilities (Hand Pumps,

Wells, Tap Water, Water Storage Tanks,

Deepening & Cleaning of Ponds, Roof Top

Rain Water Harvesting Structure etc.) at

Erai, Badoni, Chirol, Datia, Bhiti, Rawari

20 20 20 60

5.

Sanitation (Construct Community Toilets,

Construct Drainage System, Solid Waste

Management etc.) at Erai, Badoni, Chirol,

Datia, Bhiti, Rawari

10 10 10 30

9. Others Local Social Needs of Erai and

Dharampuri - - - 18

Grant Total 170 95 95 378

5.8 TRAFFIC MANAGEMENT

The movement of trucks/tanker at the site will be regulated as per the traffic

rules framed and given below:-

Driver of the truck will park the vehicle at the ear marked site and report at the

site office.

After submission of documents/PUC, checking, making entries driver will be

given a TOKEN and directed to report for unloading/loading.

After the TOKEN is checked and verified, truck/tanker will be unloaded/loaded

and allowed to move out.

Only R.T.O. passed and PUC checked vehicle will be allowed for

unloading/loading and up to the permissible limit.

No gate pass will be given to the vehicle to move out unless all safety measures

are in place.

6. COST OF MEASURES UNDER EMP

Sufficient fund allocation will be made towards environmental management

and monitoring program. Following provisions are proposed to be taken for

improving, control and monitoring of environment protection measures

Environmental Monitoring Cost

Segment Plan Action Plan Budget allocation per Annum

(Approx)

Air Environment Monitoring of Environmental

parameters of AAQM

Every month Rs. 1,92,000/- @ 4000 per

sample

Monitoring of stack emission Continuous On line

system

Rs. 1,00,000 (Approx)

Water

Environment

Monitoring of ground water (Pre and post

Mansoon )

Rs. 1,20,000/ @ 10,000 per

sample

For 12 sample in a year

Monitoring of Surface water

courses

(Pre and post

Mansoon )

Rs. 1,20,000/ @ 10000 per

sample


Treated water from Treatment

plant

Monthly Rs. 60,000/ @ 5000 per sample


Noise

Environment

Monitoring of noise prone

location

Quarterly Rs 64,000/- @ 2000 per sample

for 32 samples in year

Soil

Environment

Monitoring of soil quality villages

around plant site

Yearly Rs. 60,000/ @ 10,000 per

sample


Health

surveillance

Programme

Regular Health check up of

employees

Once in year for 200

number

Rs 10,00,000/-

(Rs 5000/- per head for 100

number)

Ground water

table monitoring

Within and surrounding villages (

total 6 samples)

Pre and post

monsoon

Rs 12,000 /- per annum

Misc. - - Rs. 2,00,000/-

Total (A ) Rs 18,28,000/- @18.30

Total Cost (EMP + Plantation + Monitoring )

Sn Particular Proposed Amount

(Rs in Lacs) per annum – Recurring

1 Dust Suppression through tanker over 3 km road * 6.0m (15 Rs/km) Approx running per day 18 km @300 day mm= 5400 km

0.80

2 Maintenance of Plantation (Along the Road (500) and Plant site -4000 ) @ Rs 45/- per plant

2.10

3 Occupational health and Safety exp. @ 200 no

Rs 5000 per workers 10.0

5 Environmental Monitoring cost 18.30

6 O&M cost for APC, CPU, etc 60.0

Grand Total 91.20 Lacs @ 92

Capital Investment for proposed Environmental Protection (Rs. in Lacs

S. No. Particular Proposed Cost

1. Bag Filter/ESP 200

2 M.E.E 500

3 Waste Water Treatment Plant for Process Condensate

300

4 Decanter & Dryer 800

5 Green Belt development 6.53

6 Occupational Health & Safety 10.0

7 Misc RWH etc 5.0

Total

1831.53 @ 1832

7 TIME BOUND ACTION PLAN FOR IMPLEMENTATION OF MEASURES OF EMP

Activity Action Plan

Water spraying over on the road During construction & operation of plant

Development of green belt at the

boundary

Immediate (may be started from coming

monsoon)

Cleaning and maintenance of storm water

drain

Before and after monsoon

Installation of Continuous online

monitoring system for proposed 200 KLD unit

Before commissioning of plant

Maintenance and Construction of

retaining wall along the nalla

During construction of plant

Provision and compulsory use of Dust mask, ear plugs, safety shoos and other

PPE to all workers

During construction and operation of plant

Regular health monitoring (as per rules)

of workers

During construction and operation of

plant

Provision of rest shelters for plant

workers with amenities like drinking water, fans, toilets etc.

During construction and operation of

plant

Socio economic measures During construction and operation of plant

8 CONCLUSION

It can be seen from the foregoing chapters that air emission due to proposed

alcohol plant will not be significant to put the adverse impact on air

environment. The TPM emission from the boiler stack will be below the

50mg/nm3. Adequate stack height and control measures will be provided.

Zero discharge effluent treatment system shall be provided with a basic

principle of concentrating/evaporating the effluent. Ground water table will is

not expected to be disturbed due to ground water withdrawal as water

harvesting system and water reservoir will be provided.

No significant impacts is envisaged on other environmental aspects such as

meteorology, topography and geology, mineral resources, archaeology, cultural,

religious and land use.

There may be positive impact on socio economic conditions and infrastructural

facilities due to the proposed industry.

Considering the proposal of zero discharge concept, It is requested that

necessary environmental clearance may be granted for the proposed fuel

ethanol unit of M/s Dollex Agro Tech Pvt. Ltd. with appropriate stipulations.

environment management plan for plant at village erai

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