environmental health and safety committee 4-30 health & safety update lee wilmot ttm...
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Environmental Health and Safety Committee
4-30
Health & SAFETY Update
Lee Wilmot
TTM Technologies
April 2009
Health & SAFETY UpdateHealth & SAFETY Update
• 2007 BLS Injury Rate Data Review
• OSHA Citations for PCB & PCBA
• Latest Inspections
• Regulatory Agenda Actions
Health & SAFETY UpdateBLS Injury Data
While injury rates are prime focus, the BLS database contains average employment data by industry
Industry 2004 2005 2006 2007
Goods Producing
22.656M 22.897M 23.285 M 23.501M
334 Computer & electronic products
1.315M 1.311M 1.305M 1.294M
334412 PCB Manufacturing
63.1K 60.5K 57.9K 55.5K
334419 PCBA Assembly
- - - - 52.8K 56.4K
Health & SAFETY UpdateHealth & SAFETY UpdateBLS Injury RatesBLS Injury Rates
BLS Injury Rate ComparisonsUS Mfg v Electronic Mfg v PCB Mfg v PCBA Mfg
00.5
11.5
22.5
33.5
44.5
55.5
66.5
7
Industry & Years
% W
orke
rs/Y
r
2004 6.5 1.9 2.3 0.6 2.8 0.7
2005 4.6 1.4 2 0.5 2.7 0.7 2.3 0.6
2006 5.9 1.7 2 0.5 2.7 0.5 1.9 0.6
2007 5.4 1.5 2 0.5 2.9 0.6 2.3 0.7
Mfg Elec PCB PCBA
Total Lost WDRecrdble Away
Health & SAFETY UpdateBLS Injury Rates
2007 Injury Rate Comparisonby Facility Size
0
1
2
3
4
5
6
7
% o
f Wor
kers
/Yea
r
PCB 2.9 2.6 3.1 3 2.2
EMS 2.3 0 2.4 2.5 2.7
Elec 2 2.3 2.7 2.4 1
US Mfg 5.4 5.7 6.4 5.2 4.4
Overall 11-49 50-249 250-999 1000+
Total OSHA Recordable Injury Rates. EMS 11-49 = No data
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Citations Oct’07 to Sept’08OSHA Citations Oct’07 to Sept’08
• SIC 3672 Printed Circuit Boards 17 inspections
down from 12, 13, 18 & 21 in prior years 86 citations
down from 65, 63, 88 & 123 in prior years $24,262 in penalties
Down from $21.6K, $145K, $26,5K & $69K
• SIC 3679 Electronic Components 32 inspections 172 citations $91,213 in penalties
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Citations Oct’07-Sept’08OSHA Citations Oct’07-Sept’08
• SIC 3672 Top Standards Cited (Inspections/ Citations/ $ Penalties)
Hazard Communication 8 / 14 / $5720 >> Compares to 8/19/$5960
06-07 and 5/9/$2400 05-08 Respiratory Protection
4 / 13 / $1990 >> Compares to 7/23/$9668 06-07 and 2/5/$425 05-06
Spraying Flammable Liquids 2 / 5 / $1670 – 1st time in top five
Lead 5 / 5/ $338 >> Down from 6 / 11/ $3660 in 06-
07 but about same as 3/5/$1750 in 05-06
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Citations Oct’07-Sept’08OSHA Citations Oct’07-Sept’08
• SIC 3679 Top Standards Cited Inspections/Citations/$Penalty
Wiring 12/ 20/ $7213 >> New to top 5
Respiratory Protection 6 / 18/ $6385 v 6 / 12/ $4206 in 06-07
LockOut / TagOut 10/16/$8099 v 6/12/$$6825 in 06-07
Machine General Req’ts 8 / 12 / $7085 >> New to top 5
Wiring General Req’ts 10 / 11 / $6508
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Inspections of 3672 plantsOSHA Inspections of 3672 plants
OSHA inspections of PCB industry during CY2008
• 46 total, versus 25 in ’07, 48 in ‘06 & 46 in ‘05
• 23 complaints – versus 13 in ’07 & 26 in ‘06
• 18 planned inspections, versus 6 in ’07 & 17 in ‘06
• 1 referral, versus 4 in ‘07; only 1 accident
• 14 complete inspections; 21 partial and 1 records
• 146 violations, versus 65 in ’07, 189 in 2006 and 107 in 2005 violations
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA InspectionsOSHA Inspections
Notable OSHA inspections of 3672 shops in CY2008
• 16 violations at CA plant (complaint, partial) in Sept
• 11 violations at GA plant (complaint, complete) Feb
• 11 violations at CA plant (complaint, partial) in Mar.
• 11 violations at MN plant (planned, complete) in Oct
• 9 violation at WI plant (complaint, partial) in April
• 7 violations at CO plant (planned, complete) in Jan.
• 7 violations at OK plant (complaint, partial) in March
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Inspections - 334418 plantsOSHA Inspections - 334418 plants
OSHA inspections of PCBA industry during CY2008
• 61 total, versus 9 in ’07, 14 in ‘06 and 17 in ‘05
• 23 complaints v 6 in ’07, 7 in ‘06 and 5 in ‘05
• 30 planned inspects v 2 in ’07, 4 in ‘06 & 8 in ‘05
• 1 accident v 1 in ’07, 0 in ‘06 and 1 in ‘05
• 14 complete inspections v 1 in ’07, 5 in ‘06 and 7 in ‘05
• 212 violations, versus 27 in ’07, 14 in ‘06 & 26 in ‘05
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA InspectionsOSHA Inspections
OSHA inspections of 334418 plants in 2008
• 14 violations at IL plant (referral, partial) in March
• 7 violations at PA plant (planned, complete) in Nov
• 5 violations at OR plant (planned, complete) in Dec
• 4 violations at FL plant (referral, partial) in Sept
• 3 violations at MA plant (complaint, partial) in Feb.
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Semiannual Regulatory AgendaOSHA Semiannual Regulatory Agenda
Agenda Published 11/24/2008• Completed Rules
Employer Provided PPE & Training Employees Adopt Nat’l Consensus Stds for C2H4 & PPE
• Proposed Rule Stage Abbreviated Portacount Quantitative Fit Testing Haz Com >> Global Harmonization System Walking Working Surfaces & Fall Protection
• Prerule Stage Emergency Response & Prepardness Update Standard for Power Presses Methylene Chloride
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Regulatory OSHA Regulatory Completed RulesCompleted Rules
Clarify Employer Duties to Provide PPE and Train Employees• Clarifies OSHA’s ability to issue per instance violations for each employee not provided required PPE or train employees in proper PPE use.•Final Rule published December 2008
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Semiannual Regulatory AgendaOSHA Semiannual Regulatory Agenda
Completed ActionsAdopt Consensus National Standards• OSHA plans direct final rule (DFR) covering updates to nat’l standards for• Referenced for acetylene•PPE
• Final Rule planned December 2008Abbreviated Quantitative Fit Testing•Adopts current fit testing technology•Test reduced 8 to 6 and 60 sec to 40 sec•Proposed rule published 1/21/2009
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Semiannual Regulatory AgendaOSHA Semiannual Regulatory Agenda
Proposed items Update of Walking Working Surfaces and Fall Protection Standards• Current standards do not include available technologies & procedures to protect EEs from slip, trip & fall hazards• NPRM and hearing in 1990. Re-opened record in 2003. Comment period ended 7/31/2003.• Second NPRM projected in March 2009
•Hazard Communication • Adopt Global Harmonization System
Health & SAFETY UpdateHealth & SAFETY UpdateOSHA Semiannual Regulatory AgendaOSHA Semiannual Regulatory Agenda
Pre-Rule Stage •Update Standards for Power Presses•Expands rule to cover hydraulic and pneumatic presses
•Emergency Response & Prepardness•Current stds do not include updates adopted by NFPA and ANSI
•Methylene Chloride (1910.1052)•Began review 12/01/06. •Stakeholder meetings projected April 2007.•Request for comments on 7/10/07
Health & SAFETY UpdateHealth & SAFETY Update
Keep in Touch with EHS IssuesKeep in Touch with EHS Issues Visit the Website at www.ipc.org under “Legislative
and Regulatory Affairs” Subscribe to the EHS Update Join Compliance Net email forum
Contact:Fern Abrams, IPC Director of Environmental Policy (703) 522-0225, [email protected] Wilmot, EHS Committee Chairman (860) 870-2639, [email protected] OrKelly White, EHS Committee Vice-Chairman(727) 803-7560, [email protected]