environmental product declaration · serge ferrari composite materials are specified by major...

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Environmental Product Declaration In accordance with ISO 14025 and EN 15804+A1 for : FRONTSIDE VIEW 381 Programme: The International EPD® System www.environdec.com Programme operator: EPD International AB EPD registration number: S-P-01441 ECO EPD reference number 00000786 Publication date: 2018-11-29 Validity date: 2023-11-29 Geographical scope: Sweden

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Environmental

Product

Declaration In accordance with ISO 14025 and EN 15804+A1 for :

FRONTSIDE VIEW 381

Programme: The International EPD® System www.environdec.com

Programme operator: EPD International AB

EPD registration number: S-P-01441

ECO EPD reference number 00000786

Publication date: 2018-11-29

Validity date: 2023-11-29

Geographical scope: Sweden

PAGE 2/15

General information Information about the organization Owner of the EPD: Serge Ferrari. +33 (0)4 74 97 41 33, [email protected], Bâtiment F Zone Industrielle 87 Rue Joseph Jacquard France Description of the organisation : ISO 9001, ISO 14001 Name and location of production sites : La Tour Du Pin/France, Emmenbrücke/Switzerland

About the company

Serge Ferrari composite materials are specified by major international architects because their

lightness, low physical density and performance characteristics all contribute to a sustainable

approach to construction. These materials combine light and heat filter, translucence, lightness,

strength and stability. In particular, Précontraint technology provides them with the best

weight/performance ratio and long-term stability, enabling them to be fully in phase with mankind’s

natural resources challenge : to do better with less and for longer.

To promote clear, legible information, the Serge Ferrari Group has implemented the following

decisions :

• To perform Life Cycle Assessments (LCAs) of all its products

• To make its LCAs available to all requesting parties

• To accompany its customers in performing their own full LCAs.

PAGE 3/15

Product information Product name : FRONTSIDE VIEW 381 Product identification : FRONTSIDE VIEW 381 Product description : FRONTSIDE VIEW 381 is a commercial reference for screen with protecting against the sun and visual confort as main function.

The following figure shows an example of FRONTSIDE VIEW 381 :

FRONTSIDE VIEW 381

UN CPC Code : 27160 Geographical scope: Sweden

Range of application : The range of application for Frontside view 381 is exterior facades and roofs, for offices, shopping centers, collective housing, health and education buildings, carparks, industrial buildings, etc. It is used in combination with other materials or alone as the main screen material.

LCA information

Functional unit / declared unit:

“To enhance visual confort and protect against the sun 1 m² of a façade during a Reference Service Life of 20 years and with a density of 540 g/m².”

Reference service life:

20 years

Time representativeness:

Specific data from Serge Ferrari have been collected in the reference year 2013 (January to december 2013). Serge Ferrari’s process of production have not changed from 2013 to 2018.

Database(s) and LCA software used:

SimaPro 8.5 and ecoinvent 3.4 allocation cut-off by classification

Description of system boundaries:

Cradle to grave

System boundaries

The system boundary is based on the EN 15804 description. Production stage : A1 – A3: includes the provision of all raw materials, transport to the production

site and energy and water consumption during the manufacturing of the product, packaging of final

product, the different air emissions, as well as processing of waste generated by the factory. The

design of the final product itself is outside the scope of this study. This EPD covers the production of

the screen, and not the system used for the final installation, therefore the installation system, and any

associated inputs/outputs are not considered. However, there is an element of waste involved in the

integration of the products in the final product.

PAGE 4/15

Construction stage: A4 – A5: includes the transport from the factory to the final customer, the installation of the product, as well as all consumables and energy required and processing of waste generated during the installation. Use stage B1 – B7: includes provision and transport of all materials, products and services related to the use phase of the product, as well as their related energy and water consumption, and the processing of any resulting waste. End of life stage C1 – C4: includes provision and transport of all materials, products and services related to the end of life phase of the product, including energy and water consumption, as well as the end of life processing of the product.

RAW MATERIALS EXTRACTION

MANUFACTURING

TRANSPORT TO THE

MANUFACTURER

USE

END OF LIFE

A1 - A3

A4 - A5

TRANSPORT TO THE

BUILDING SITEINSTALLATION

B1 - B7

C1 – C4

© EVEA

PAGE 5/15

Included/excluded life stages

Production

Stage

Construction

Process

Stage

Use Stage End-of-Life Stage

Ra

w m

ate

ria

l sup

ply

(extr

action

,

pro

cessin

g, re

cycle

d m

ate

rial)

Tra

nsp

ort

to

ma

nu

factu

rer

Ma

nufa

ctu

ring

Tra

nsp

ort

to

build

ing

site

Insta

llatio

n in

to b

uild

ing

Use

/ a

pp

licatio

n

Ma

inte

nan

ce

Re

pa

ir

Re

pla

ce

me

nt

Re

furb

ishm

en

t

Op

era

tion

al e

ne

rgy u

se

Op

era

tion

al w

ate

r use

De

co

nstr

uction

/ d

em

olit

ion

Tra

nsp

ort

to

Eo

L

Wa

ste

pro

ce

ssin

g f

or

reuse

,

recove

ry o

r re

cyclin

g

Dis

posa

l

Mo

dule

D

Modules A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D

Accounted for: X X X X X X X X X X X X X X X X MND

X Module included in the study MND : Module not declared

Cut-off criteria

The cut-off criteria shall be 1% of renewable and non-renewable primary energy usage and 1% of the total mass of that unit process. The total neglected input flows per module shall be a maximum of 5% of energy usage and mass. For this study, all input and output flows have been considered at 100%, including raw materials as per the product composition provided by the manufacturer and packaging of raw materials as well as the final product.

LCA data

As a general rule, specific data derived from specific production processes or average data derived from specific production processes have been used as the first choice as a basis for calculating an EPD. To model the life cycle of the product in question, the software SimaPro 8.5, developed by PRé, has been used in conjunction with the LCA database ecoinvent v3.4 allocation cut-off by classification.

Data quality

The objective of this evaluation is to evaluate the environmental impacts generated by the product FRONTSIDE VIEW 381 throughout its entire life cycle. To this end, ISO 14040, ISO 14044 and EN 15804+A1 have been met regarding the quality of data on different following criteria: The time factor, the life cycle inventory data used come from:

Data collected specifically for this study on Serge Ferrari sites. Data sets are based on 1 year averaged data (2013).

In the absence of collected data, generic data from the ecoinvent V3.4 cut-off by classification database. This is regularly updated and is representative of current processes

PAGE 6/15

Technological Coverage

Serge Ferrari technologies used for the manufacture methods of the product. European technology in the case of use of generic data.

Geographical Coverage

Data come from production sites of Serge Ferrari The generic data come from the ecoinvent database, representative of the European

processes.

Allocation

The overall values for material and energy consumptions fof factories during a period of one year have been divided by the annual production of each product to supply a value per square meter of screen produced. All factories data are measured in square meters, and it is assumed that the process consumptions are governed by area of flooring processed rather than mass.

Comparability

Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to EN 15804+A1 and the building context, respectively the product-specific characteristics of performance, are taken into account.

Content declaration

Product

Characteristic FRONTSIDE VIEW 381 Norm

Technical properties

Front face Metallic or pearl finish -

Back face Matt -

Yarn 1100Dtex PES HT -

Weight 540 g/m² ; 16.2 oz/yd² EN ISO 2286-2

Standard format length 50 lm ; 54.6 yds -

Thickness 0.95 mm ; 950 microns EN ISO 5084

Width 267 cm ; 105.1 in (-1 mm/+ 1 mm)

Physical properties

Tensile strength (warp/weft) 330/330 daN/5 cm EN ISO 1421

Tear strength (warp/weft) 80/90 daN/5 cm DIN 53363

Adhesion 9 daN/5 cm EN ISO 1421

Porosity 28% -

Extreme working temperatures -30°C/ +70°C DIN 53.363

Fire Resistance

Classification M1/NFP 92-507 | Method 1 et 2/NFPA 701 | Class A/ASTM E84 | CSFM T19 | 1530.3/AS/NZS | Group 1/AS/NZS 3837 | G1/GOST

30244-94 | B1/DIN 4102-1 |BS 7837 | VKF 5.3/SN 198898

Euroclass B-s2,d0 EN 13501-1

Management Systems

Quality ISO 9001

Environment ISO 14001

PAGE 7/15

Product manufacturing

Production process

FRONTSIDE VIEW 381 is made with the exclusive technology Précontraint Serge Ferrari®: Patented worldwide, this technology involves keeping the composite under tension throughout the manufacturing cycle. It confers an outstanding dimensional stability, a long lasting mechanical strength and extreme flatness.

Production waste

The main production loss occurring at the manufacturing stage of the product is done at Serge

Ferrari’s client site where the screen is incorporated in the final product. Production losses also occurs

at Serge Ferrari’s production site with less impact.

Health, safety and environmental aspects during production

Tapiflex productions sites comply with the ISO 14001 Environmental Management System and the ISO 9001 Quality Management System.

Packaging

Type Value Unit

Polyethylene Film (PE) 9.00E-03 kg/m²

Wooden pallet 2.75E-02 kg/m²

Chemical substances Value Unit Substance

concerned with REACH

Polyvinylchloride (PVC 55.56 % /

Polyethylene Terephthalate (PET) 43.52 % /

Varnish 0.92 % /

PAGE 8/15

Delivery and installation

Delivery

The average distribution distance between the factories and the installation site is presented in the following table. It has been calculated considering the average distance between Sweden and Serge Ferrari’sfactory. The distribution is made by truck and boat (from Le Havre to Göteborg).

Value Unit

Distance by truck 730+500 = 1230 km

Distance by Boat 691 km

Installation

The product is a semi-finished product destined to be integrated in an other product before being

installed. Moreover the range of application is too large to make hypothesis on the installation and is

therefore not evaluated.

Therefore the mounting brackets of no are not included. The environmental impacts of the mounting

brackets must be calculated separately according to the type of installation chosen by the customer.

Waste

No losses are considered as it is supposed that the final product is delivered with the exact amount of

screen needed, the losses occurring during the integration of the screen in the final product is taken

into account in the production step.

Packaging

100 % of the packaging materials to landfill.

Use Stage

Reference Service Life (RSL)

For this product, the stated RSL is 20 year. The manufacturer has provided this service life on the

basis of his experience of flooring manufacture and supply.

Cleaning and maintenance

The products require washing with water and a cleaning product during the RSL. A transport distance

of 50 km has been considered for the cleaning product.

Maintenance Product Value Unit

Water 2.00E+00 kg/m²

Ferrari cleaning agent for FRONTSIDE VIEW 381

2.00E-01 kg/m²

End of Life

For the purpose of this LCA, it has been assumed that 100% of the product is sent to landfill at the end

of its useful life. The transport between construction site and landfill facility is by truck, with an

estimated distance of 30 km (according to the FD P01-015).

PAGE 9/15

PAGE 10/15

Environmental performance Potential environmental impact

PARAMETER UNIT

Product stage Construction stage Use stage End of life stage

Total Production

Transport

installation

Use Maintenanc

e Repair

Replacement

Refurbishment

Operational energy

use

Operational water

use

De-constructio

n

Transport

Waste processin

g

Disposal

A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4

Global Warming kg CO2 eq 4,99E+00 1,13E-01 3,88E-03 0,00E+0

0 3,82E-01

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,61E-03 0,00E+00 4,19E-02

Ozone Depletion kg CFC-11

eq 6,62E-07 2,11E-08 6,21E-10

0,00E+00

3,00E-08 0,00E+0

0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,89E-10 0,00E+00 1,32E-09

Acidification of soil and water kg SO2 eq. 2,87E-02 4,38E-04 1,35E-05 0,00E+0

0 1,51E-03

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,02E-05 0,00E+00 2,90E-05

Eutrophication kg PO4--- eq 1,91E-02 7,89E-05 3,30E-06 0,00E+0

0 2,00E-04

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,83E-06 0,00E+00 1,17E-05

Photochemical ozone creation kg ethylene 8,67E-03 6,31E-05 2,47E-06 3,60E-

05 5,35E-04

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,46E-06 0,00E+00 1,18E-05

Depletion of abiotic resources -elements

kg antimony 5,25E-02 3,53E-07 9,31E-09 0,00E+0

0 9,24E-07

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 8,20E-09 0,00E+00 6,49E-09

Depletion of abiotic resources -fossil MJ. net CV 9,19E+01 1,71E+00 5,15E-02 0,00E+0

0 1,12E+01

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 3,97E-02 0,00E+00 1,13E-01

Water pollution* m3 4,24E+00 4,03E-02 1,36E-03 0,00E+0

0 1,44E-01

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 9,35E-04 0,00E+00 4,64E-03

Air pollution* m3 1,58E+03 1,22E+01 3,60E-01 8,69E-

01 4,24E+01

0,00E+00

0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,83E-01 0,00E+00 1,53E+00

* Indicators calculated following the NF EN 15804/CN.

PAGE 11/15

Use of resources

PARAMETER UNIT

Product stage

Construction stage Use stage End of life stage

Total Productio

n Transport

Installation

Use Maintenan

ce Repair

Replacement

refurbishment

Operational

energy use

Operational water use

De-constructi

on Transport

Waste processin

g Disposal

A1-A3 A4 A5 B1 B2. B3 B4 B5 B6 B7 C1 C2. C3 C4

Renewable primary energy excl. RM

MJ. net CV 2,74E+01 2,55E-02 9,36E-04 0,00E+0

0 1,72E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 5,91E-04 0,00E+00 3,65E-03

Renewable primary energy used as RM

MJ. net CV 2,57E+00 0,00E+00 0,00E+00 0,00E+0

0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Total renewable primary energy

MJ. net CV 2,99E+01 2,55E-02 9,36E-04 0,00E+0

0 1,72E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 5,91E-04 0,00E+00 3,65E-03

Non renewable primary energy excl. RM

MJ. net CV 1,21E+02 1,75E+00 5,29E-02 0,00E+0

0 3,36E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,06E-02 0,00E+00 1,21E-01

Non renewable primary energy used as RM

MJ. net CV 2,29E+01 0,00E+00 0,00E+00 0,00E+0

0 8,40E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Total non renewable primary energy

MJ. net CV 1,44E+02 1,75E+00 5,28E-02 0,00E+0

0 1,18E+01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,06E-02 0,00E+00 1,21E-01

Use of secondary material

kg 0,00E+00 0,00E+00 0,00E+00 0,00E+0

0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Use of renewable secondary fuels

MJ. net CV 0,00E+00 0,00E+00 0,00E+00 0,00E+0

0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Use of non renewable secondary fuels

MJ. net CV 0,00E+00 0,00E+00 0,00E+00 0,00E+0

0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Net use of fresh water m3 9,91E-02 3,29E-04 1,83E-05 0,00E+0

0 8,20E-03 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 7,63E-06 0,00E+00 1,43E-04

PAGE 12/15

Waste production and output flows

PARAMETER UNIT

Product stage

Construction stage Use stage End of life stage

Total Production

Transport Installation Use Maintenan

ce Repair

Replacement

refurbishme

nt

Operational

energy use

Operational water use

De-constructi

on Transport

Waste processi

ng Disposal

A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4

Hazardous waste disposed

kg 2,70E-01 1,03E-03 3,57E-05 0,00E+

00 7,34E-03 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,40E-05 0,00E+00 1,05E-04

Non hazardous waste disposed

kg 6,44E+00 9,11E-02 3,89E-02 0,00E+

00 1,39E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,12E-03 0,00E+00 5,09E-01

Radioactive waste disposed

kg 7,63E-04 1,20E-05 3,55E-07 0,00E+

00 9,35E-06 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,79E-07 0,00E+00 8,03E-07

Components for re-use

kg 0,00E+00 0,00E+00 0,00E+00 0,00E+

00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Materials for recycling kg 9,57E-02 0,00E+00 0,00E+00 0,00E+

00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,70E-02 0,00E+00

Materials for energy recovery

kg 0,00E+00 0,00E+00 0,00E+00 0,00E+

00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Exported energy (electricity)

MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+

00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

Exported energy (steam)

MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+

00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00

PAGE 13/15

Programme-related information and verification The EPD owner has the sole ownership liability and responsibility for the flooring EPD. EPDs within

the same product category but from different programmes may not be comparable. EPDs may not be

comparable if they do not comply with EN 15804+A1.

Programme:

The International EPD® System

EPD International AB Box 210 60 SE-100 31 Stockholm Sweden www.environdec.com [email protected]

EPD registration number: S-P-01441

Published: 2018-11-29

Valid until: 2023-11-29

Product Category Rules: PCR 2012:01 version 2.2

Product group classification: UN CPC 27160

Reference year for specific data: 2013

Geographical scope: Sweden

CEN standard EN 15804+A1 serve as the Core Product Category Rules (PCR)

Product category rules (PCR): EN 15804+A1

Independent third-party verification of the declaration and data. according to ISO 14025:2006:

☐ EPD process certification ☒ EPD verification

Third party verifier: Damien PRUNEL. BUREAU VERITAS LCIE

Procedure for follow-up of data during EPD validity involves third party verifier:

☒ Yes ☐ No

PAGE 14/15

References General Programme Instructions of the International EPD® System. Version 3.0. NF EN 15804/CN

Contact information:

Programme operator:

EPD International AB

[email protected]

Author of the Life Cycle Assessment

EVEA 8. Av. Des

Thébaudières 44 800 Saint-Herblain

France

Tel Mail Web

+33 (0)2 28 07 87 00 [email protected] www.evea-conseil.com

Owner of the Declaration Serge Ferrari Bâtiment F

Zone Industrielle 87 Rue Joseph

Jacquard France

Tel Fax Mail Web

+33 (0)4 74 97 41 33 -

[email protected] www.sergeferrari.com

Reviewer

BUREAU VERITAS LCIE

170 rue de Chatagnon ZI Centr'alp

38 430 Moirans - FRANCE

Tel Mail Web

+33 (0)4 76 07 36 42

[email protected] www.codde.fr

www.environdec.com

www.environdec.com