environmental product declaration · serge ferrari composite materials are specified by major...
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Environmental
Product
Declaration In accordance with ISO 14025 and EN 15804+A1 for :
FRONTSIDE VIEW 381
Programme: The International EPD® System www.environdec.com
Programme operator: EPD International AB
EPD registration number: S-P-01441
ECO EPD reference number 00000786
Publication date: 2018-11-29
Validity date: 2023-11-29
Geographical scope: Sweden
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General information Information about the organization Owner of the EPD: Serge Ferrari. +33 (0)4 74 97 41 33, [email protected], Bâtiment F Zone Industrielle 87 Rue Joseph Jacquard France Description of the organisation : ISO 9001, ISO 14001 Name and location of production sites : La Tour Du Pin/France, Emmenbrücke/Switzerland
About the company
Serge Ferrari composite materials are specified by major international architects because their
lightness, low physical density and performance characteristics all contribute to a sustainable
approach to construction. These materials combine light and heat filter, translucence, lightness,
strength and stability. In particular, Précontraint technology provides them with the best
weight/performance ratio and long-term stability, enabling them to be fully in phase with mankind’s
natural resources challenge : to do better with less and for longer.
To promote clear, legible information, the Serge Ferrari Group has implemented the following
decisions :
• To perform Life Cycle Assessments (LCAs) of all its products
• To make its LCAs available to all requesting parties
• To accompany its customers in performing their own full LCAs.
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Product information Product name : FRONTSIDE VIEW 381 Product identification : FRONTSIDE VIEW 381 Product description : FRONTSIDE VIEW 381 is a commercial reference for screen with protecting against the sun and visual confort as main function.
The following figure shows an example of FRONTSIDE VIEW 381 :
FRONTSIDE VIEW 381
UN CPC Code : 27160 Geographical scope: Sweden
Range of application : The range of application for Frontside view 381 is exterior facades and roofs, for offices, shopping centers, collective housing, health and education buildings, carparks, industrial buildings, etc. It is used in combination with other materials or alone as the main screen material.
LCA information
Functional unit / declared unit:
“To enhance visual confort and protect against the sun 1 m² of a façade during a Reference Service Life of 20 years and with a density of 540 g/m².”
Reference service life:
20 years
Time representativeness:
Specific data from Serge Ferrari have been collected in the reference year 2013 (January to december 2013). Serge Ferrari’s process of production have not changed from 2013 to 2018.
Database(s) and LCA software used:
SimaPro 8.5 and ecoinvent 3.4 allocation cut-off by classification
Description of system boundaries:
Cradle to grave
System boundaries
The system boundary is based on the EN 15804 description. Production stage : A1 – A3: includes the provision of all raw materials, transport to the production
site and energy and water consumption during the manufacturing of the product, packaging of final
product, the different air emissions, as well as processing of waste generated by the factory. The
design of the final product itself is outside the scope of this study. This EPD covers the production of
the screen, and not the system used for the final installation, therefore the installation system, and any
associated inputs/outputs are not considered. However, there is an element of waste involved in the
integration of the products in the final product.
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Construction stage: A4 – A5: includes the transport from the factory to the final customer, the installation of the product, as well as all consumables and energy required and processing of waste generated during the installation. Use stage B1 – B7: includes provision and transport of all materials, products and services related to the use phase of the product, as well as their related energy and water consumption, and the processing of any resulting waste. End of life stage C1 – C4: includes provision and transport of all materials, products and services related to the end of life phase of the product, including energy and water consumption, as well as the end of life processing of the product.
RAW MATERIALS EXTRACTION
MANUFACTURING
TRANSPORT TO THE
MANUFACTURER
USE
END OF LIFE
A1 - A3
A4 - A5
TRANSPORT TO THE
BUILDING SITEINSTALLATION
B1 - B7
C1 – C4
© EVEA
PAGE 5/15
Included/excluded life stages
Production
Stage
Construction
Process
Stage
Use Stage End-of-Life Stage
Ra
w m
ate
ria
l sup
ply
(extr
action
,
pro
cessin
g, re
cycle
d m
ate
rial)
Tra
nsp
ort
to
ma
nu
factu
rer
Ma
nufa
ctu
ring
Tra
nsp
ort
to
build
ing
site
Insta
llatio
n in
to b
uild
ing
Use
/ a
pp
licatio
n
Ma
inte
nan
ce
Re
pa
ir
Re
pla
ce
me
nt
Re
furb
ishm
en
t
Op
era
tion
al e
ne
rgy u
se
Op
era
tion
al w
ate
r use
De
co
nstr
uction
/ d
em
olit
ion
Tra
nsp
ort
to
Eo
L
Wa
ste
pro
ce
ssin
g f
or
reuse
,
recove
ry o
r re
cyclin
g
Dis
posa
l
Mo
dule
D
Modules A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
Accounted for: X X X X X X X X X X X X X X X X MND
X Module included in the study MND : Module not declared
Cut-off criteria
The cut-off criteria shall be 1% of renewable and non-renewable primary energy usage and 1% of the total mass of that unit process. The total neglected input flows per module shall be a maximum of 5% of energy usage and mass. For this study, all input and output flows have been considered at 100%, including raw materials as per the product composition provided by the manufacturer and packaging of raw materials as well as the final product.
LCA data
As a general rule, specific data derived from specific production processes or average data derived from specific production processes have been used as the first choice as a basis for calculating an EPD. To model the life cycle of the product in question, the software SimaPro 8.5, developed by PRé, has been used in conjunction with the LCA database ecoinvent v3.4 allocation cut-off by classification.
Data quality
The objective of this evaluation is to evaluate the environmental impacts generated by the product FRONTSIDE VIEW 381 throughout its entire life cycle. To this end, ISO 14040, ISO 14044 and EN 15804+A1 have been met regarding the quality of data on different following criteria: The time factor, the life cycle inventory data used come from:
Data collected specifically for this study on Serge Ferrari sites. Data sets are based on 1 year averaged data (2013).
In the absence of collected data, generic data from the ecoinvent V3.4 cut-off by classification database. This is regularly updated and is representative of current processes
PAGE 6/15
Technological Coverage
Serge Ferrari technologies used for the manufacture methods of the product. European technology in the case of use of generic data.
Geographical Coverage
Data come from production sites of Serge Ferrari The generic data come from the ecoinvent database, representative of the European
processes.
Allocation
The overall values for material and energy consumptions fof factories during a period of one year have been divided by the annual production of each product to supply a value per square meter of screen produced. All factories data are measured in square meters, and it is assumed that the process consumptions are governed by area of flooring processed rather than mass.
Comparability
Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to EN 15804+A1 and the building context, respectively the product-specific characteristics of performance, are taken into account.
Content declaration
Product
Characteristic FRONTSIDE VIEW 381 Norm
Technical properties
Front face Metallic or pearl finish -
Back face Matt -
Yarn 1100Dtex PES HT -
Weight 540 g/m² ; 16.2 oz/yd² EN ISO 2286-2
Standard format length 50 lm ; 54.6 yds -
Thickness 0.95 mm ; 950 microns EN ISO 5084
Width 267 cm ; 105.1 in (-1 mm/+ 1 mm)
Physical properties
Tensile strength (warp/weft) 330/330 daN/5 cm EN ISO 1421
Tear strength (warp/weft) 80/90 daN/5 cm DIN 53363
Adhesion 9 daN/5 cm EN ISO 1421
Porosity 28% -
Extreme working temperatures -30°C/ +70°C DIN 53.363
Fire Resistance
Classification M1/NFP 92-507 | Method 1 et 2/NFPA 701 | Class A/ASTM E84 | CSFM T19 | 1530.3/AS/NZS | Group 1/AS/NZS 3837 | G1/GOST
30244-94 | B1/DIN 4102-1 |BS 7837 | VKF 5.3/SN 198898
Euroclass B-s2,d0 EN 13501-1
Management Systems
Quality ISO 9001
Environment ISO 14001
PAGE 7/15
Product manufacturing
Production process
FRONTSIDE VIEW 381 is made with the exclusive technology Précontraint Serge Ferrari®: Patented worldwide, this technology involves keeping the composite under tension throughout the manufacturing cycle. It confers an outstanding dimensional stability, a long lasting mechanical strength and extreme flatness.
Production waste
The main production loss occurring at the manufacturing stage of the product is done at Serge
Ferrari’s client site where the screen is incorporated in the final product. Production losses also occurs
at Serge Ferrari’s production site with less impact.
Health, safety and environmental aspects during production
Tapiflex productions sites comply with the ISO 14001 Environmental Management System and the ISO 9001 Quality Management System.
Packaging
Type Value Unit
Polyethylene Film (PE) 9.00E-03 kg/m²
Wooden pallet 2.75E-02 kg/m²
Chemical substances Value Unit Substance
concerned with REACH
Polyvinylchloride (PVC 55.56 % /
Polyethylene Terephthalate (PET) 43.52 % /
Varnish 0.92 % /
PAGE 8/15
Delivery and installation
Delivery
The average distribution distance between the factories and the installation site is presented in the following table. It has been calculated considering the average distance between Sweden and Serge Ferrari’sfactory. The distribution is made by truck and boat (from Le Havre to Göteborg).
Value Unit
Distance by truck 730+500 = 1230 km
Distance by Boat 691 km
Installation
The product is a semi-finished product destined to be integrated in an other product before being
installed. Moreover the range of application is too large to make hypothesis on the installation and is
therefore not evaluated.
Therefore the mounting brackets of no are not included. The environmental impacts of the mounting
brackets must be calculated separately according to the type of installation chosen by the customer.
Waste
No losses are considered as it is supposed that the final product is delivered with the exact amount of
screen needed, the losses occurring during the integration of the screen in the final product is taken
into account in the production step.
Packaging
100 % of the packaging materials to landfill.
Use Stage
Reference Service Life (RSL)
For this product, the stated RSL is 20 year. The manufacturer has provided this service life on the
basis of his experience of flooring manufacture and supply.
Cleaning and maintenance
The products require washing with water and a cleaning product during the RSL. A transport distance
of 50 km has been considered for the cleaning product.
Maintenance Product Value Unit
Water 2.00E+00 kg/m²
Ferrari cleaning agent for FRONTSIDE VIEW 381
2.00E-01 kg/m²
End of Life
For the purpose of this LCA, it has been assumed that 100% of the product is sent to landfill at the end
of its useful life. The transport between construction site and landfill facility is by truck, with an
estimated distance of 30 km (according to the FD P01-015).
PAGE 10/15
Environmental performance Potential environmental impact
PARAMETER UNIT
Product stage Construction stage Use stage End of life stage
Total Production
Transport
installation
Use Maintenanc
e Repair
Replacement
Refurbishment
Operational energy
use
Operational water
use
De-constructio
n
Transport
Waste processin
g
Disposal
A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4
Global Warming kg CO2 eq 4,99E+00 1,13E-01 3,88E-03 0,00E+0
0 3,82E-01
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,61E-03 0,00E+00 4,19E-02
Ozone Depletion kg CFC-11
eq 6,62E-07 2,11E-08 6,21E-10
0,00E+00
3,00E-08 0,00E+0
0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,89E-10 0,00E+00 1,32E-09
Acidification of soil and water kg SO2 eq. 2,87E-02 4,38E-04 1,35E-05 0,00E+0
0 1,51E-03
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,02E-05 0,00E+00 2,90E-05
Eutrophication kg PO4--- eq 1,91E-02 7,89E-05 3,30E-06 0,00E+0
0 2,00E-04
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,83E-06 0,00E+00 1,17E-05
Photochemical ozone creation kg ethylene 8,67E-03 6,31E-05 2,47E-06 3,60E-
05 5,35E-04
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,46E-06 0,00E+00 1,18E-05
Depletion of abiotic resources -elements
kg antimony 5,25E-02 3,53E-07 9,31E-09 0,00E+0
0 9,24E-07
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 8,20E-09 0,00E+00 6,49E-09
Depletion of abiotic resources -fossil MJ. net CV 9,19E+01 1,71E+00 5,15E-02 0,00E+0
0 1,12E+01
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 3,97E-02 0,00E+00 1,13E-01
Water pollution* m3 4,24E+00 4,03E-02 1,36E-03 0,00E+0
0 1,44E-01
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 9,35E-04 0,00E+00 4,64E-03
Air pollution* m3 1,58E+03 1,22E+01 3,60E-01 8,69E-
01 4,24E+01
0,00E+00
0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,83E-01 0,00E+00 1,53E+00
* Indicators calculated following the NF EN 15804/CN.
PAGE 11/15
Use of resources
PARAMETER UNIT
Product stage
Construction stage Use stage End of life stage
Total Productio
n Transport
Installation
Use Maintenan
ce Repair
Replacement
refurbishment
Operational
energy use
Operational water use
De-constructi
on Transport
Waste processin
g Disposal
A1-A3 A4 A5 B1 B2. B3 B4 B5 B6 B7 C1 C2. C3 C4
Renewable primary energy excl. RM
MJ. net CV 2,74E+01 2,55E-02 9,36E-04 0,00E+0
0 1,72E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 5,91E-04 0,00E+00 3,65E-03
Renewable primary energy used as RM
MJ. net CV 2,57E+00 0,00E+00 0,00E+00 0,00E+0
0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Total renewable primary energy
MJ. net CV 2,99E+01 2,55E-02 9,36E-04 0,00E+0
0 1,72E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 5,91E-04 0,00E+00 3,65E-03
Non renewable primary energy excl. RM
MJ. net CV 1,21E+02 1,75E+00 5,29E-02 0,00E+0
0 3,36E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,06E-02 0,00E+00 1,21E-01
Non renewable primary energy used as RM
MJ. net CV 2,29E+01 0,00E+00 0,00E+00 0,00E+0
0 8,40E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Total non renewable primary energy
MJ. net CV 1,44E+02 1,75E+00 5,28E-02 0,00E+0
0 1,18E+01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 4,06E-02 0,00E+00 1,21E-01
Use of secondary material
kg 0,00E+00 0,00E+00 0,00E+00 0,00E+0
0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Use of renewable secondary fuels
MJ. net CV 0,00E+00 0,00E+00 0,00E+00 0,00E+0
0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Use of non renewable secondary fuels
MJ. net CV 0,00E+00 0,00E+00 0,00E+00 0,00E+0
0 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Net use of fresh water m3 9,91E-02 3,29E-04 1,83E-05 0,00E+0
0 8,20E-03 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 7,63E-06 0,00E+00 1,43E-04
PAGE 12/15
Waste production and output flows
PARAMETER UNIT
Product stage
Construction stage Use stage End of life stage
Total Production
Transport Installation Use Maintenan
ce Repair
Replacement
refurbishme
nt
Operational
energy use
Operational water use
De-constructi
on Transport
Waste processi
ng Disposal
A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4
Hazardous waste disposed
kg 2,70E-01 1,03E-03 3,57E-05 0,00E+
00 7,34E-03 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,40E-05 0,00E+00 1,05E-04
Non hazardous waste disposed
kg 6,44E+00 9,11E-02 3,89E-02 0,00E+
00 1,39E-01 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,12E-03 0,00E+00 5,09E-01
Radioactive waste disposed
kg 7,63E-04 1,20E-05 3,55E-07 0,00E+
00 9,35E-06 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,79E-07 0,00E+00 8,03E-07
Components for re-use
kg 0,00E+00 0,00E+00 0,00E+00 0,00E+
00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Materials for recycling kg 9,57E-02 0,00E+00 0,00E+00 0,00E+
00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 2,70E-02 0,00E+00
Materials for energy recovery
kg 0,00E+00 0,00E+00 0,00E+00 0,00E+
00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Exported energy (electricity)
MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+
00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
Exported energy (steam)
MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+
00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00
PAGE 13/15
Programme-related information and verification The EPD owner has the sole ownership liability and responsibility for the flooring EPD. EPDs within
the same product category but from different programmes may not be comparable. EPDs may not be
comparable if they do not comply with EN 15804+A1.
Programme:
The International EPD® System
EPD International AB Box 210 60 SE-100 31 Stockholm Sweden www.environdec.com [email protected]
EPD registration number: S-P-01441
Published: 2018-11-29
Valid until: 2023-11-29
Product Category Rules: PCR 2012:01 version 2.2
Product group classification: UN CPC 27160
Reference year for specific data: 2013
Geographical scope: Sweden
CEN standard EN 15804+A1 serve as the Core Product Category Rules (PCR)
Product category rules (PCR): EN 15804+A1
Independent third-party verification of the declaration and data. according to ISO 14025:2006:
☐ EPD process certification ☒ EPD verification
Third party verifier: Damien PRUNEL. BUREAU VERITAS LCIE
Procedure for follow-up of data during EPD validity involves third party verifier:
☒ Yes ☐ No
PAGE 14/15
References General Programme Instructions of the International EPD® System. Version 3.0. NF EN 15804/CN
Contact information:
Programme operator:
EPD International AB
Author of the Life Cycle Assessment
EVEA 8. Av. Des
Thébaudières 44 800 Saint-Herblain
France
Tel Mail Web
+33 (0)2 28 07 87 00 [email protected] www.evea-conseil.com
Owner of the Declaration Serge Ferrari Bâtiment F
Zone Industrielle 87 Rue Joseph
Jacquard France
Tel Fax Mail Web
+33 (0)4 74 97 41 33 -
[email protected] www.sergeferrari.com
Reviewer
BUREAU VERITAS LCIE
170 rue de Chatagnon ZI Centr'alp
38 430 Moirans - FRANCE
Tel Mail Web
+33 (0)4 76 07 36 42
[email protected] www.codde.fr