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Jet III Pulse Jet Dust Collectors Environmental Systems and Services - Air Pollution Control

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Jet III Pulse Jet Dust Collectors

Environmental Systems and Services - Air Pollution Control

Siemens Wheelabrator Jet III

Our solutions become standards

By working closely with our customers to help solve their problems, we have pioneered many pulse jet filtration innovations that have achieved a number of significant breakthroughs and industrial application milestones.

Over the years, our Pulse Jet Dust collectors have made important contribu-tions to controlling emissions for the iron and steel, non-ferrous, coal-fired utility, hazardous waste and trash-to-energy industries.

Siemens Pulse Jet technology offers a variety of designs, both custom and pre-engineered, to meet specific needs. Each system is designed for cost effec-tive, reliable performance. They have been developed to clean emissions from industrial processes ranging from 500 to 1,000,000 ACFM.

Applications

Foundry Processes

Steelmaking and Non-Ferrous Processes

Secondary Metal Processes

Chemical and Mineral Processes

Utility or Industrial Coal-Fired Boilers

Municipal Solid Waste Incinerators

General Ventilation

Dryers, Coolers, Kilns

Emissions from cement kilns Particulate emissions from an electric arc furnace’s canopy hood and other building ventilation points

Ventilation for two 43-ton ladle metallurgy stations

Emission from coal-fired boilers at an oil refinery.

2

Pulse Jet Dust Collectors

Continuing support

Our Aftermarket Services Department can:

Monitor, test and inspect your collector on site

Train your operating and maintenance personnel

Provide replacement parts

Upgrade or rebuild your equipment

For more information please contact us at 1-800-327-8727.

Ongoing JET III research and development

Siemens technical innovation and extensive knowledge are the result of our continuing commitment to product research and development, building on Wheelabrator brand technology.

One Source for Clean Air Technology

Because Siemens is a single-source supplier for all aspects of fabric filter systems, we can offer our customers the right technology for their application. This broad range of capabilities includes process analysis, system design, erection, start-up, and complete aftermarket services with comprehensive technical support, service, operator training and replacement parts for our equipment.

Emissions from a municipal solid waste facility.

Gaseous and fluoride emissions from an aluminum reduction plant.

Emissions from a pulverized coal boiler.

Primary and secondary emissions from an AOD vessel

3

Clean floor design

Pulse manifold pipe

Clean air plenumDouble diaphragm valve

Pulse headerWalk-in access

Heavy dutyhousing

and hopperconstruction

Filter bags

Inlet with gasdistribution baffle

Dust discharge

4

Siemens Wheelabrator Jet III

Tube sheet and bag attachment

Die-formed cups for added strength

Positive seal against dust leakage

Fast bag attachment without tools

Simple, one-step bagging

Improves clean-side work area

Our Pulse Jet Dust Collector uses a drawn-cup tube sheet. The tube sheet is seal-welded into the housing to create a positive seal.

The tube sheet features patented “snap-ring” bag sealing and offers a fast, one-man, one-step process for bag installation. Our tube sheet, acting as a natural bagging fixture, allows cage insertion or removal directly from the tube sheet and bags.

Venturi and cage

Designed and tested to reduce com-pressed air consumption

Venturi self-aligns for easy installation and efficient pulse cleaning

Simple interlock for rapid assembly

Quality bag support cages

The high-gain throat of the dust collector venturi is capable of cleaning more surface area of filter media with less compressed air. This provides effective cleaning of 6-inch diameter bags up to16-feet long with the collector on stream.

The venturi snap locks on the bag support cage, which is then simply inserted into an installed bag in the tubesheet.

5

Pulse Jet Dust Collectors

Jet III Pulse cleaning system

Our pulse cleaning hardware is designed to clean with minimum air consumption for maximum energy savings. More filter cloth area is cleaned with each pulse. Field tested on tough industrial applica-tions, the cleaning system contributes to prolonging filter bag life.

Header

The compressed air header is designed for space saving, positive alignment and convenient mounting of air valves. Header assemblies are sectionalized to permit local isolation for maintenance without shutting down the entire system. The system requires a low line pressure for energy conservation.

Double diaphragm air valve

Siemens double diaphragm air valves provide the power for cleaning up to 18 bags per row. Fewer valves per square foot of cloth mean less maintenance and fewer parts.

Manifold

Extensive research and development by Siemens Wheelabrator has resulted in a unique, energy efficient blow pipe for pulse cleaning. The 1-1/2 inch diameter manifold pipes are drilled with offset and variable size holes to ensure maximum even flow through all venturis. The fit of the manifold with the plenum is positive to maintain alignment. For bag inspection and/or removal, the manifold can be removed with minimum effort and without special tools.

Simple design uses fewer parts

Easy to maintain

Reduces energy costs

6

Jet III On-line cleaning

Variable orifice manifold force curve

Manifold Optimization Curve

Constant orificemanifold force curvePU

LSE

FOR

CE,

LB

S.

Orifice position

Dust drop out

Dirty air

High collection efficiency, low energy consumption

Our cleaning system has reserve power that can be utilized during upset condi-tions, such as higher dust loads. This reserve power also reduces the cleaning demand during normal operation.

The proprietary cleaning system has been employed and proven on a multitude of industrial applications.

Gas and particulate distribution

The JET III utilizes an engineered sinto diffusion-type baffle that reduces particulate load to the filter bags by deflection, impaction and downward flow into the hopper. Unlike other designs, the diffusion baffle is not affected by centrifugal forces developed in inlet elbows and turbulence with angular entries. The JET III sinto baffle has the advantage of operating the unit at higher filter rates with heavier dust loading, thus minimizing capital costs, space and components.

Benefits

Variable diameter holes in manifold pipe equalizes the cleaning effectiveness for each bag in a row.

Offset holes ensure air jet is loaded in center throat section of venturis.

Maximizes compressed air utilization.

Improved cleaning of all bags, lowering pressure drop and improving bag life with less air consumption.

7

Siemens Wheelabrator Jet III Modular series walk-in plenum design

FRONT VIEW END VIEW

D

C

1'-2"

C/3

A (INS.) B (INS.)

B + 1/4"A + 1'-0"

6"6"

10"

4'-10

"

E

TO S

UIT

CLINLET

OUTLETCL

C COL.L C COL.LC COL.L C COL.LC MODULEL

20" x 48" HINGED &CLAMPED ACCESS DOOR

(2) 1 1/4" N.P.T.COMPRESSED AIRCONN. PER HEADER(PLUG ONE END)

CAGED LADDER(OPTIONAL)

CLAMPED ACCESS DOOR24" x 24" HINGED &

SINTO BAFFLE

SUPPORTSTRUCTURE

C MODULEL

T.O. TUBESHEET

T.O. STEEL

PULSE AIR VALVESAND HEADER

6'-0"

MAGNEHELIC GAUGECONNECTIONS

EXTERNAL WALKWAYC/W HANDRAIL(OPTIONAL)

2'-3"

9 3/8"WALK-WAY

(OPTIONAL)C/W MOTOR & DRIVE9" x 9" ROTARY VALVE

6"

912 TA-SB

1212 TA-SB

1512 TA-SB

1812 TA-SB

1936

2582

3227

3873

29342641

3169 3521

2112

1584

2347

1760

3521

4225

2112

2817

MODEL108UNIT

CLOTH AREA (SQ. FT)

MODEL120

MODEL132

MODEL144

3814

4577

3051

156

2289

MODEL

4108

4929

3286

168

2465

MODEL MODEL132

E

MODEL108

MODEL120 168

MODEL144

MODEL156

MODEL

14'-6 3/4"

16'-3 1/2"

12'-9 3/4"

10'-4"

12'-4"

8'-4"

6'-4"

A

8'-6 3/4"

10'-3 1/2"

6'-9 3/4"

B C

31'-8 3/8"

33'-5 3/8"

35'-2 1/8"

6'-9 3/4" 12'-9 3/4" 31'-8 3/8" 33'-8 3/8"

37'-2 1/8"

35'-5 3/8"

33'-8 3/8"

35'-8 3/8"

39'-2 1/8"

37'-5 3/8"

35'-8 3/8"

37'-8 3/8"

41'-2 1/8"

39'-5 3/8"

37'-8 3/8"

39'-8 3/8"

43'-2 1/8"

41'-5 3/8"

39'-8 3/8"

41'-8 3/8"

45'-2 1/8"

43'-5 3/8"

41'-8 3/8"

915 TA-SB

1215 TA-SB

1515 TA-SB

1815 TA-SB

2421

3227

4034

4841

36683301

3961 4401

2641

1980

2934

2201

4401

5281

2641

3521

MODEL108UNIT

CLOTH AREA (SQ. FT)

MODEL120

MODEL132

MODEL144

4768

5721

3814

156

2861

MODEL

5135

6161

4108

168

3081

MODEL MODEL132

E

MODEL108

MODEL120 168

MODEL144

MODEL156

MODEL

14'-6 3/8"

14'-6 3/8"

16'-3 1/2"

14'-6 3/8"

10'-4"

12'-4"

8'-4"

6'-4"

A

8'-6 3/8"

10'-3 1/2"

8'-6 3/8"

8'-6 3/8"

B C

33'-5"

33'-5"

33'-5"

35'-2 1/8"

35'-5"

35'-5"

35'-5"

37'-5"

37'-5"

37'-5"

39'-5"

39'-5"

39'-5"

41'-5"

41'-5"

41'-5"

43'-5"

43'-5"

43'-5"

37'-2 1/8" 39'-2 1/8" 41'-2 1/8" 43'-2 1/8" 45'-2 1/8"

D

D

8'-4"

8'-4"

8'-4"

8'-4"

10'-4"

10'-4"

10'-4"

10'-4"

8

Siemens Wheelabrator Jet III Modular series roof access door design

B + 1/4"

FRONT VIEW END VIEW

4'-10

"

A (INS.) B (INS.) 6"

A + 1'-0"

6"

6"6"

1'-2"

6'-0"

D

C

C/3

CLINLET

C OUTLETL

C COL.L C COL.LC COL.L C COL.L

CAGED LADDER(OPTIONAL)

CLAMPED ACCESS DOOR24" x 24" HINGED &

9" x 9" ROTARY VALVEC/W MOTOR & DRIVE

SINTO BAFFLE

SUPPORTSTRUCTURE

ROOF HANDRAIL

MAGNEHELIC GAUGECONNECTIONS

HINGED ROOFDOORS

E

2'-6 3

/8"

(OPTIONAL)

T.O. T

UBES

HEET

(OPTIONAL)

CONN. PER HEADER(PLUG ONE END)

COMPRESSED AIR(2) 1 1/4" N.P.T.

TO S

UIT

C MODULEL LC MODULE

T.O. STEEL

PULSE AIR VALVESAND HEADER3'-

6"

LC OUTLET

915 RA-SB

1215 RA-SB

1515 RA-SB

1815 RA-SB

2421

3227

4034

4841

36683301

3961 4401

2641

1980

2934

2201

4401

5281

2641

3521

MODEL108UNIT

CLOTH AREA (SQ. FT)

MODEL120

MODEL132

MODEL144

4768

5721

3814

156

2861

MODEL

5135

6161

4108

168

3081

MODEL MODEL132

E

MODEL108

MODEL120 168

MODEL144

MODEL156

MODEL

14'-9 3/8"

14'-9 3/8"

16'-3 1/2"

14'-9 3/8"

10'-4"

12'-4"

8'-4"

6'-4"

A

8'-9 3/8"

10'-3 1/2"

8'-9 3/8"

8'-9 3/8"

DC

26'-9 3/8"

28'-3 1/2"

26'-9 3/8"

26'-9 3/8"

29'-3 1/2"

27'-9 3/8"

30'-3 1/2"

28'-9 3/8"

31'-3 1/2"

29'-9 3/8"

32'-3 1/2"

30'-9 3/8"

33'-3 1/2"

31'-9 3/8"

28'-9 3/8"27'-9 3/8" 31'-9 3/8"29'-9 3/8" 30'-9 3/8"

28'-9 3/8"27'-9 3/8" 31'-9 3/8"29'-9 3/8" 30'-9 3/8"

912 RA-SB

1212 RA-SB

1512 RA-SB

1812 RA-SB

1936

2582

3227

3873

29342641

3169 3521

2112

1584

2347

1760

3521

4225

2112

2817

MODEL108UNIT

CLOTH AREA (SQ. FT)

MODEL120

MODEL132

MODEL144

3814

4577

3051

156

2289

MODEL

4108

4929

3286

168

2465

MODEL MODEL132

E

MODEL108

MODEL120 168

MODEL144

MODEL156

MODEL

10'-4"

12'-4"

8'-4"

6'-4"

A

8'-6 3/4"

10'-3 1/2"

7'-0 5/8"

B C

25'-0 5/8"

28'-3 1/2"

26'-6 3/4"

7'-0 5/8"

16'-3 1/2"

14'-6 3/4"

13'-0 5/8"

13'-0 5/8"

25'-0 5/8"

29'-3 1/2"

27'-6 3/4"

26'-0 5/8"

26'-0 5/8"

30'-3 1/2"

28'-6 3/4"

27'-0 5/8"

27'-0 5/8"

31'-3 1/2"

29'-6 3/4"

28'-0 5/8"

28'-0 5/8"

32'-3 1/2"

30'-6 3/4"

29'-0 5/8"

29'-0 5/8"

33'-3 1/2"

31'-6 3/4"

30'-0 5/8"

30'-0 5/8"

D

8'-7"

8'-7"

8'-7"

8'-7"

10'-7"

10'-7"

10'-7"

10'-7"

B

9

Siemens Wheelabrator Jet III Extended series walk-in plenum design

FRONT VIEW END VIEW

4'-10

"C

1'-1 1

/4"1'-

2"

1'-0"

C/3

A (INS.) B (INS.) 6"

B + 7 1/2"F G F

6"6"

TO S

UIT

E

10"

FIEL

D SP

LICE

T.O. T

UBES

HEET

FIEL

D SP

LICE

20" x 48" HINGED &CLAMPED ACCESS DOOR

(2) 1 1/4" N.P.T.COMPRESSED AIRCONN. PER HEADER(PLUG ONE END)

CAGED LADDER(OPTIONAL)

9" DIA. SCREWCONVEYOR C/WMOTOR & DRIVE(OPTIONAL)

9" x 9" ROTARY VALVESLAVE DRIVEN BY S/C(OPTIONAL)

SINTO BAFFLE(ONE PER INLET)

D

MAGNEHELIC GAUGECONNECTIONS

PULSE AIR VALVESAND HEADER

2'-3" 9 3/8"

C COL.LC COL.LC COL.LC COL.LC COL.L

24"x24" HINGED &CLAMPED ACCESSDOOR

C INLETSL

C OUTLETL

C COL.L

SUPPORTSTRUCTURE

EXTERNAL WALKWAYC/W HANDRAIL(OPTIONAL)

WALKWAY

C MODULEL

T.O. STEEL

C OUTLETL

4815 TA-SB

5115 TA-SB

5415 TA-SB

12910

13716

14523

11736

12470

13203

11223

11883

10562 14083

14963

15844

3615 TA-SB

3315 TA-SB

3015 TA-SB

2715 TA-SB

2415 TA-SB

2115 TA-SB

3915 TA-SB

4215 TA-SB

4515 TA-SB

8875

8069

10489

11296

12103

9682

9536

10269

11003

9242

9902

8582

7262

7922

6602

8069

8802

7335

11443

12323

13203

9682

8802

10562

CLOTH AREA (SQ. FT)

7262

6455

564851354621

5941

5281

6602

5868

108 120

6161

7042

7922

144132UNIT

1848417164

1540414303

16210

15257

17457

16430

13350

12396

14377

13350

10489

11443

9536

11296

12323

10269

7628

8582

6675

8215

9242

7188

156 168MODEL MODEL MODEL MODEL MODEL MODEL MODEL

120MODEL

108MODEL

E

MODEL132

MODEL144 156

MODEL168

7'-8"

10'-8"

9'-8"

8'-8"

12'-8"

9'-2"

10'-2"

11'-8"

10'-2"

11'-2"

12'-2"

12'-8"

11'-0"

11'-0"

12'-0"

9'-0"

11'-0"

9'-0"

C

22'-4"

32'-4"

34'-4"

36'-4"

30'-4"

28'-4"

26'-4"

24'-4"

18'-4"

20'-4"

16'-4"

14'-4"

BA

34'-5 1/4" 36'-5 1/4" 38'-5 1/4" 40'-5 1/4" 42'-5 1/4" 44'-5 1/4"

4817 TA-SB

5117 TA-SB

5417 TA-SB

14628

15543

16457

13301

14132

14963

12718

13466

11970 15960

16958

17955

3617 TA-SB

3317 TA-SB

3017 TA-SB

2717 TA-SB

2417 TA-SB

2117 TA-SB

3917 TA-SB

4217 TA-SB

4517 TA-SB

10057

9143

11886

12800

13714

10971

10807

11638

12470

10474

11222

9726

8229

8977

7481

9144

9976

8313

12968

13965

14963

10973

9975

11970

8228

7314

640058195237

6734

5985

7482

6650

6983

7980

8978

2094819455

1745716213

18374

17293

19784

18620

15132

14051

16293

15129

11889

12970

10808

12801

13965

11638

8647

9728

7566

9310

10474

8146

D F G

10'-4"

10'-4"

8'-9"

8'-9"

15'-10 1/4"

15'-10 1/4" 40'-5 1/4"36'-5 1/4"34'-5 1/4" 38'-5 1/4" 44'-5 1/4"42'-5 1/4"

156MODEL

30'-4"

16'-11 1/4"11'-8"

32'-4"

34'-4"

36'-4" 9'-10"

108MODEL

UNIT

16'-11 1/4"

168MODEL

CLOTH AREA (SQ. FT)

MODEL MODEL120 132

MODEL MODEL144 156

24'-4"

26'-4"

28'-4"

18'-4"

20'-4"

22'-4"

11'-8"14'-4"

16'-4"

A

9'-10"

B C 108MODEL

DMODEL

120MODEL

132

E

MODEL144

10'-2" 11'-0"

12'-0"

11'-0"

11'-0"11'-2"

12'-2"

12'-8"

9'-0"

9'-0"

12'-8"

9'-2"

10'-2"

9'-8"

10'-8"

11'-8"

MODEL168

7'-8"

8'-8"

F G

37'-6 1/4"35'-6 1/4" 39'-6 1/4" 41'-6 1/4" 45'-6 1/4"43'-6 1/4"

43'-6 1/4"37'-6 1/4"35'-6 1/4" 41'-6 1/4"39'-6 1/4" 45'-6 1/4"10

Siemens Wheelabrator Jet III Extended series roof access door design

END VIEWFRONT VIEW

C/3

6"6"6"

F

LC COL. LC COL.C COL.L

G F

C COL.L

B + 7 1/2"

INLETSLC

MAGNEHELIC GAUGECONNECTIONS

CLOUTLET

E

D

C

FIELDSPLICE

3'-6"

TUBESHEET

4'-10

"

(OPTIONAL)ROOF HANDRAIL

SUPPORTSTRUCTURE

B (INS.) 6"

LC COL. C COL.L

LCINLETS

1'-2"

1'-1 1

/4"2'-

6 3/8"

TOP OF

CONVEYOR C/W9" DIA. SCREW

MOTOR & DRIVE(OPTIONAL)

A (INS.)

SINTO BAFFLE(ONE PER INLET)

(OPTIONAL)CAGED LADDER

(2) 1 1/4" N.P.T.

(PLUG ONE END)CONN. PER HEADERCOMPRESSED AIR

24"x24" HINGED &CLAMPED ACCESSDOOR

TO S

UIT

LOUTLETC

T.O. STEEL

(OPTIONAL)SLAVE DRIVEN BY S/C9" x 9" ROTARY VALVE

C MODULEL

AND HEADERPULSE AIR VALVES

DOORSHINGED ROOF

26'-4"

34'-4"

32'-4"

30'-4"

28'-4"

36'-4"

14'-4"

20'-4"

18'-4"

16'-4"

24'-4"

22'-4"

A B C

7262

9242

8582

7922

11223

10562

9902

11883

5115 RA-SB

4815 RA-SB

4515 RA-SB

5415 RA-SB

3315 RA-SB

3615 RA-SB

4215 RA-SB

3915 RA-SB

9682

12323

11443

10562

14963

14083

13203

15844

12470

11736

11003

13203

13716

12910

12103

14523

8069

8802

10269

9536

8875

11296

10489

9682

16210

15257

14303

17164

17457

16430

15404

18484

10489

13350

12396

11443

11296

14377

13350

12323

5281

4621

108

6602

5941

MODEL

2415 RA-SB

2115 RA-SB

3015 RA-SB

2715 RA-SB

UNIT

CLOTH AREA (SQ. FT)

7042

6161

144

8802

7922

MODEL

5868

5135

7335

6602

6455

5648

8069

7262

120MODEL

132MODEL

7628

6675

9536

8582

8215

7188

10269

9242

MODEL156 168

MODEL132

MODEL

28'-1 1/4"

108MODEL

120MODEL

144MODEL

E

156MODEL

168MODEL

29'-1 1/4" 30'-1 1/4" 31'-1 1/4" 32'-1 1/4" 33'-1 1/4"

D

9'-0"

9'-0"

11'-0"

12'-0"

11'-0"

11'-0"

12'-2"

12'-8"

11'-2"

9'-8"

9'-2"

10'-2"

10'-2"

11'-8"

10'-8"

12'-8"

F G

8'-8"

7'-8"10'-7" 9'-0" 16'-1 1/4"

10'-7" 9'-0" 31'-1 1/4"29'-1 1/4"16'-1 1/4" 28'-1 1/4" 30'-1 1/4" 32'-1 1/4" 33'-1 1/4"

11

Published by and copyright © 2012:

Siemens Energy, Inc. 4400 Alafaya Trail Orlando, FL 32826-2399, USA

Environmental Systems & Services 501 Grant Street Pittsburgh, PA 15219, USA

Tel: (412) 562 7300

Parts and Services (800) 327-8727

Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany

Order No. E50001-F520-A382-V1-76US Printed in USA

All rights reserved. Subject to change without prior notice.

Trademarks mentioned in this document are the property of Siemens AG, its affili-ates, or their respective owners.

The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.