퓨처메인주식회사a-2].pdf · 2017-12-27 · futuremain maintenance software for your smart...

퓨처메인 주식회사

Futuremain Maintenance Software For Your Smart Factory Futuremain Co., Ltd


2016


Smart Manufacturing is

… the integration of data…

… with process expertise…

…to enable “Evidence Based Management”…

…of manufacturing.


01 - CP54 N2 COMPRESSOR

TREND DISPLAY OF Overall Value

0 400 800 1200 1600

Days: 21-6-00 To 09-12-03

Am

plit

ude

(Mix

ed U

nits

)

5.50

1.50 mm/Sec

CP54 -M1H

3.00

.60 mm/Sec

CP54 -M1V

30.0

.0 G-s

CP54 -G2H

30.0

.0 G-s

CP54 -G2A

3.80

1.80 mm/Sec

CP54 -C1H

21.0

.0 mm/Sec

CP54 -C1A

Mo

nth

4

Mo

nth

5

Mo

nth

6

Mo

nth

7

Mo

nth

8

Mo

nth

9

Mo

nth

10

Mo

nth

11

Mo

nth

12

Mo

nth

13

Mo

nth

14

Mo

nth

15

Mo

nth

16

Mo

nth

17

Mo

nth

18

Mo

nth

19

Mo

nth

20

Mo

nth

21

Mo

nth

22

Mo

nth

23

Mo

nth

24

Mo

nth

25

Mo

nth

26

Mo

nth

27

Mo

nth

28

Joppa: Units 1-6

PM Optimization

Reliability Technology Imp.

Cost Benefit Analysis

Coffeen: Units 1-2

CMMS Selection/Optimization

Planning & Scheduling

PM Optimization



Work Process Optimization

Maintenance Training/Mentoring

Spare Parts Optimization

Meredosia: Units 3-4



PM Optimization






Newton: Units 1-2



PM Optimization






Phase II

MaintenancePlan


Identification

PDMEquip. Condition

Monitoring

PAMRoot Cause

Failure Analysis

PMScheduled

Preventive Task

CMEquipment Fails

Identification of

Maintenance

Work Tasks

What


Work Execution & Close out

PDM Equip. Condition

Monitoring

PAMRoot Cause

Failure Analysis

PM Scheduled

Preventive Task

CM

Equipment Fails

Identification ofMaintenanceWork Tasks

Work

ExecutionWork

Close-out

What How


Turbine Pump Compressor Utility Generator

Equipment


UnbalanceElectrical Faults

Bent Shaft

GearBearing

Misalignment

Blade, SurgeCavitations

Water Hammering

Mechanical Looseness, Resonance, Crack

Diagnosis of Equipment Condition


Root Cause of Failure

VibrationPower Analysis

LubricantTemperature

Motor Analysis

Vibration

Lubricant

Ultrasonic

Vibration UT, MT, X-ray

Vibration, UT , MT , X-ray


0

20

40

60

80

100

120

140

160

180L

ife

Cy

cle

Co

sts

($M

)

Normal Reliability

ProgramHigh Reliability

Program

Operate &

Maintain

Operate &

Maintain

Build & Install

Build & Install

Concept &

Design &

Development

Concept &

Design &

Development


대상설비

설치장소 유한킴벌리대전공장

예지보전에적용되는설비진단방법 진동분석법에의한상태평가및정밀진단

설비구성

퓨처메인주식회사a-2].pdf · 2017-12-27 · futuremain maintenance software for your smart...

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