epri literature review and failure modes and effects analysis (fmea… · 2014. 2. 25. · epri...

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EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless Steel Canisters in Dry Cask Storage Systems Kevin Fuhr John Broussard Glenn White Jeff Gorman Dominion Engineering, Inc. Shannon Chu EPRI Nuclear Power Sector – High Level Waste Group NRC Public Meeting with Nuclear Energy Institute on Material Degradation January 24, 2013

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Page 1: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

EPR

I Lite

ratu

re R

evie

w a

nd F

ailu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

) for

Wel

ded

Stai

nles

s St

eel C

anis

ters

in

Dry

Cas

k St

orag

e Sy

stem

s

Kev

in F

uhr

John

Bro

ussa

rdG

lenn

Whi

teJe

ff G

orm

anD

omin

ion

Eng

inee

ring,

Inc.

Shan

non

Chu

EP

RI N

ucle

ar P

ower

Sec

tor –

Hig

h Le

vel W

aste

Gro

upN

RC

Pub

lic M

eetin

g w

ith N

ucle

ar E

nerg

y In

stitu

teC

ubc

eet

gt

ucea

egy

sttu

teon

Mat

eria

l Deg

rada

tion

Janu

ary

24, 2

013

Page 2: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Age

nda

•Lite

ratu

re re

view

–M

ajor

findi

ngs

and

sum

mar

yM

ajor

find

ings

and

sum

mar

y•F

ME

A–

Met

hods

–R

esul

ts–

Impl

icat

ions

Pj

tCti

ti•P

roje

ct C

ontin

uatio

n

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Page 3: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

w

•A

ppro

ach

•O

pera

ting

expe

rienc

e•

Ope

ratin

g ex

perie

nce

•S

urfa

ce c

ondi

tions

•C

ISC

C in

itiat

ion

and

grow

th•

Oth

er m

echa

nism

s•

Test

ing

prio

ritie

s

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Page 4: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wA

ppro

ach

App

roac

h

•Bui

ldin

g on

pre

viou

s E

PR

I wor

k, p

erfo

rm a

com

preh

ensi

ve

liter

atur

e re

view

of p

ast a

nd c

urre

nt w

ork

rele

vant

to c

hlor

ide-

pin

duce

d st

ress

cor

rosi

on c

rack

ing

(initi

atio

n an

d pr

opag

atio

n) in

30

4 an

d 31

6 S

S•R

evie

wlit

erat

ure

onot

herc

orro

sion

mec

hani

sms

rele

vant

to•R

evie

w li

tera

ture

on

othe

r cor

rosi

on m

echa

nism

s re

leva

nt to

co

nditi

ons

at c

anis

ter s

urfa

ce–

Initi

al s

tage

s in

clud

ed re

view

of A

SM

Mat

eria

ls H

andb

ook

ht

th

ii

di

ft

il

chap

ters

on

atm

osph

eric

cor

rosi

on a

nd c

orro

sion

of s

tain

less

st

eel t

o id

entif

y re

leva

nt c

orro

sion

mec

hani

sms

•See

k to

iden

tify

avai

labl

e in

form

atio

n to

bet

ter d

efin

e th

e ac

tual

y

envi

ronm

enta

l con

ditio

ns o

f DC

SS

inst

alla

tions

in th

e U

.S.

•Ide

ntify

any

kno

wle

dge

gaps

in a

vaila

ble

test

dat

a an

d ch

arac

teriz

atio

nof

cani

ster

envi

ronm

ents

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

char

acte

rizat

ion

of c

anis

ter e

nviro

nmen

ts

Page 5: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wO

pera

ting

Exp

erie

nce

Ope

ratin

g E

xper

ienc

e

•CIS

CC

on

the

OD

of u

nins

ulat

ed p

ipin

g an

d ta

nks

at n

ucle

ar

plan

ts h

as b

een

obse

rved

nea

r am

bien

t tem

pera

ture

sp

p–

San

Ono

fre, T

urke

y P

oint

, St.

Luci

e, K

oebe

rg (S

. Afri

ca),

Ohi

(J

apan

), et

c.A

llth

lt

till

thd

bki

•All

thes

e pl

ants

ess

entia

lly o

n th

e oc

ean

and

near

bre

akin

g w

aves

•Des

pite

diff

eren

ces

in c

ondi

tions

, OE

sup

ports

the

poss

ibili

ty o

f CIS

CC

occ

urre

nce

for c

anis

ters

•CIS

CC

on

the

OD

of i

nsul

ated

pip

ing

in c

onta

inm

ent (

unde

r pip

e cl

amps

)con

side

red

less

rele

vant

clam

ps) c

onsi

dere

d le

ss re

leva

nt–

Insu

latio

n w

ould

trap

moi

stur

e an

d co

uld

add

to c

once

ntra

ting

effe

cts

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Page 6: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

urfa

ceC

ondi

tions

–C

hlor

ide

Aer

osol

sS

urfa

ce C

ondi

tions

C

hlor

ide

Aer

osol

s•C

hlor

ide

aero

sol c

once

ntra

tion

is m

easu

red

by d

ozen

s of

EP

A

site

s ac

ross

the

U.S

.•E

mpi

rical

mod

els

pred

ict t

hat t

he a

eros

ol c

once

ntra

tion

deca

ys

rapi

dly

over

the

first

km

from

the

shor

elin

e[1]

–S

ourc

ete

rmis

cont

rolle

dby

brea

king

wav

esan

dw

hite

caps

Sou

rce

term

is c

ontro

lled

by b

reak

ing

wav

es a

nd w

hite

caps

–La

rger

par

ticul

ates

dom

inat

e de

posi

tion

•Pot

entia

l non

-mar

ine

sour

ces

of c

hlor

ide

inve

stig

ated

inve

stig

ated

–C

oolin

g to

wer

drif

t, ro

ad s

alt,

etc.

–M

uch

low

er d

epos

ition

rate

s (li

kely

fact

or o

f 10

t10

0l

)th

lti

ii

it

to 1

00 lo

wer

) tha

n lo

catio

ns in

mar

ine

envi

ronm

ents

1G

RM

eira

“Mod

elin

gSe

aS

altT

rans

port

and

Dep

ositi

onin

Mar

ine

Atm

osph

ere

Zone

ATo

olfo

r

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

1.G

. R. M

eira

, “M

odel

ing

Sea

-Sal

t Tra

nspo

rt an

d D

epos

ition

in M

arin

e A

tmos

pher

e Zo

ne –

A To

ol fo

r C

orro

sion

Stu

dies

,” C

orro

sion

Sci

ence

, Vol

. 50,

No.

9, p

. 272

4–27

31, 2

008.

Page 7: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

urfa

ceC

ondi

tions

–D

epos

itB

ehav

ior

•Dep

ositi

on m

ay b

e do

min

ated

by

grav

itatio

nal s

ettli

ng (i

.e.

horiz

onta

l sur

face

s w

ill h

ave

muc

h hi

gher

dep

ositi

on ra

tes

than

Sur

face

Con

ditio

ns

Dep

osit

Beh

avio

r

gp

verti

cal)

•Del

ique

scen

ce o

f sea

sal

t app

ears

to o

ccur

at a

sim

ilar R

H to

that

fo

rMgC

l;C

ISC

Cso

met

imes

initi

ates

slig

htly

belo

wth

ety

pica

lfo

r MgC

l 2;C

ISC

C s

omet

imes

initi

ates

slig

htly

bel

ow th

e ty

pica

l D

RH

, i.e

. in

the

rang

e of

25-

35%

–C

yclic

al d

eliq

uesc

ence

and

effl

ores

cenc

e ex

pose

s ca

nist

ers

to

hih

tbi

tti

ti

lhi

ghes

t brin

e co

ncen

tratio

ns tw

ice

per c

ycle

•Dep

osits

will

like

ly b

e m

ixtu

res

of o

rgan

ic a

nd in

orga

nic

mat

eria

ls–

Hig

hvo

lum

efra

ctio

ndu

stco

uld

sequ

este

rbrin

efro

msu

rface

Hig

h vo

lum

e fra

ctio

n du

st c

ould

seq

uest

er b

rine

from

sur

face

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Page 8: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

urfa

ceC

ondi

tions

–D

epos

itB

ehav

ior

Sur

face

Con

ditio

ns

Dep

osit

Beh

avio

r

Visi

ble

Dep

osits

on

Top;

M

tlli

Ud

idD

liR

Hd

AH

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Met

allic

Und

ersi

de[M

L130

22A3

16]

Del

ique

scen

ce v

s. R

H a

nd A

H[M

L122

75A3

52]

Page 9: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

CC

ofS

tain

less

Ste

el–

Initi

atio

nS

CC

of S

tain

less

Ste

el

Initi

atio

n

•Com

bina

tion

of a

queo

us c

ondi

tions

(e.g

. del

ique

scen

ce),

chlo

ride

conc

entra

tion ,

and

tens

ile s

tress

nee

ded

for C

ISC

C,

•Som

e cr

acki

ng h

as b

een

obse

rved

at 0

.1 g

/m2

salt[

1] in

hea

vily

co

ld w

orke

d sp

ecim

ens;

few

exp

erim

ents

bel

ow th

is v

alue

Iiti

tib

dl

thi

hf

ldi

il

ld•I

nitia

tion

obse

rved

onl

y at

hig

her s

urfa

ce lo

adin

gs in

low

er c

old

wor

k sp

ecim

ens

•Lab

orat

ory

test

ing

to d

ate

has

gene

rally

bee

n sh

ort d

urat

ion

(i.e.

, le

ss th

an 2

yea

rs)

•At a

mbi

ent t

empe

ratu

res,

TG

SC

C ty

pica

lly o

ccur

s. IG

SC

C c

an

occu

rfor

sens

itize

dm

ater

ial

occu

r for

sen

sitiz

ed m

ater

ial

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

1.G

. Obe

rson

, D. D

unn,

T. M

intz

, et a

l., “U

S N

RC

-Spo

nsor

ed R

esea

rch

on S

tress

Cor

rosi

on C

rack

ing

Sus

cept

ibili

ty o

f Dry

Sto

rage

Can

iste

r Mat

eria

ls in

Mar

ine

Env

ironm

ents

,” W

M20

13 C

onfe

renc

e, 2

013.

Page 10: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

CC

ofS

tain

less

Ste

el–

Initi

atio

nTe

stin

gS

ampl

esS

CC

of S

tain

less

Ste

el

Initi

atio

n Te

stin

g S

ampl

es

T=52

°C;A

H=

30g/

m3

T= 3

5 or

45°

C; A

H=

15 ↔

30

g/m

3

U-b

end

spec

imen

s (h

igh

stra

in)

T 5

2C

; AH

30

g/m

C-ri

ng s

peci

men

(low

er s

train

)T=

45°

C; A

H=

15 ↔

30

g/m

3

U-b

end

spec

imen

(hig

h st

rain

)S

ensi

tized

mat

eria

l10

g/m

2

10 g

/m2

1.0

g/m

2

01

/2

[Obe

rson

201

3, M

L132

41A

391]

0.1

g/m

2

10©

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

0.1

g/m

2

[Min

tz 2

013,

ML1

3016

A12

7]

[Obe

rson

201

3, M

L130

51A

152]

Page 11: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wS

CC

ofS

tain

less

Ste

el–

Gro

wth

SC

C o

f Sta

inle

ss S

teel

G

row

th

•Cra

ck g

row

th ra

te (C

GR

) dep

ende

nce

on s

tress

inte

nsity

fact

or

(SIF

) app

ears

wea

k an

d ge

nera

lly lo

st w

ithin

dat

a sc

atte

r[1]

()

ppg

y•S

ubst

antia

l dep

ende

nce

on te

mpe

ratu

re[2

]

•CG

R fo

r sea

sal

t is

low

er th

an fo

r MgC

l 2•S

ome

exis

ting

data

are

tim

e to

spe

cim

en fa

ilure

(ini

tiatio

n +

grow

th) w

hich

are

less

use

ful a

s gr

owth

dat

a

1.A

. Kos

aki,

“Eva

luat

ion

Met

hod

of C

orro

sion

Life

time

of C

onve

ntio

nal S

tain

less

Ste

el C

anis

ter u

nder

O

cean

ic A

ir E

nviro

nmen

t,” N

ucle

ar E

ngin

eerin

g an

d D

esig

n,Vo

l. 23

8, N

o. 5

, p. 1

233–

1240

. 200

8.

2.K

. Shi

rai,

et a

l., “R

esea

rch

on S

pent

Fue

l Sto

rage

and

Tra

nspo

rtatio

n in

CR

IEP

I (P

art 2

Con

cret

e

11©

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

g(

Cas

k S

tora

ge),”

16t

h P

acifi

c B

asin

Nuc

lear

Con

fere

nce

(16P

BN

C)h

eld

in A

omor

i, Ja

pan,

Pap

er N

o.

P16

P12

15, O

ctob

er 1

3-18

, 200

8.

Page 12: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wO

ther

Mec

hani

sms

Oth

er M

echa

nism

s

•Oth

er S

S d

egra

datio

n m

echa

nism

s w

ere

inve

stig

ated

(pitt

ing,

cre

vice

cor

rosi

on, M

IC, e

tc.)

Exam

ple

of S

uper

ficia

l Pit

[ML1

3022

A31

4]

•In

stai

nles

s st

eels

exp

osed

to a

mbi

ent c

ondi

tions

, aqu

eous

ch

lorid

e al

so th

e m

ost c

omm

on a

ggre

ssiv

e co

ntam

inan

t for

pi

tting

and

cre

vice

cor

rosi

onp

g•P

ittin

g m

ost l

ikel

y to

be

supe

rfici

al, b

ut c

ould

gro

w th

roug

h-w

all

unde

r par

ticul

arly

agg

ress

ive

cond

ition

sP

itsca

nac

tas

stre

ss/e

nviro

nmen

tcon

cent

rato

rsan

din

itiat

e–

Pits

can

act

as

stre

ss/e

nviro

nmen

t con

cent

rato

rs a

nd in

itiat

e S

CC

•Cre

vice

con

ditio

ns s

imila

rly m

ore

likel

y to

faci

litat

e S

CC

rath

er

tht

tth

hll

bb

lkt

ild

il

tith

an p

enet

rate

thro

ugh-

wal

l by

bulk

mat

eria

l dis

solu

tion

12©

201

3 E

lect

ric P

ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

Page 13: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

ratu

re R

evie

wO

ther

Mec

hani

sms

Oth

er M

echa

nism

s

•Mic

robi

olog

ical

ly in

duce

d co

rros

ion

(MIC

)–

Lim

ited

atR

H<

90%

negl

igib

leat

RH

<60

%Li

mite

d at

RH

< 9

0%, n

eglig

ible

at R

H <

60%

–R

evie

w o

f MIC

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Page 14: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Lite

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Page 15: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)(F

MEA

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Mec

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Page 16: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

) A

ppro

ach

(1/3

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ppro

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•FM

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e po

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ailu

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odes

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ir re

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p

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e sy

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Page 17: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

) A

ppro

ach

(2/3

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ppro

ach

(2/3

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Page 18: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

) A

ppro

ach

(3/3

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ppro

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ntifi

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mod

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Ata

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rank

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odes

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odes

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Fau

lt Tr

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ailu

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Page 19: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

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echa

nism

s–

CIS

CC

Mec

hani

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CC

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ISC

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Page 20: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)M

echa

nism

s–

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CC

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hani

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CC

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t lik

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Page 21: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

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odes

and

Effe

cts

Ana

lysi

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Page 22: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

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tress

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Page 23: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

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odes

and

Effe

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t5671_baseplate_sv_nobw - Structural Analysis - Pass4

Page 24: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)Fa

ilure

Mod

esFa

ilure

Mod

es•T

ight

thro

ugh-

wal

l cra

ck is

mos

t lik

ely

mod

e of

can

iste

r pe

netra

tion

(CIS

CC

/cre

vice

)–

Wou

ld re

leas

e he

lium

ove

rpre

ssur

e, th

en a

llow

air

ingr

ess

over

tim

e; li

kely

to n

ot re

leas

e pa

rticu

late

s–

Rel

iabl

ede

tect

ion

ofde

grad

atio

npr

iort

ore

leas

eof

heliu

mR

elia

ble

dete

ctio

n of

deg

rada

tion

prio

r to

rele

ase

of h

eliu

m

back

fill l

ikel

y re

quire

s no

n-vi

sual

ND

E–

Tim

e fo

r gro

wth

of a

n in

itiat

ed C

ISC

C c

rack

to T

W d

epth

is

expe

cted

tota

kea

num

bero

fyea

rsex

pect

ed to

take

a n

umbe

r of y

ears

•Gro

wth

of a

flaw

to c

ritic

al fl

aw s

ize

wou

ld h

ave

high

er

cons

eque

nces

; thi

s is

ver

y un

likel

y or

not

cre

dibl

eE

ven

unde

racc

iden

tpre

ssur

ean

dlif

ting

load

sth

ecr

itica

l–

Eve

n un

der a

ccid

ent p

ress

ure

and

liftin

g lo

ads,

the

criti

cal

flaw

leng

th is

mul

tiple

feet

long 24

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Page 25: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)C

onse

quen

ces

ofC

anis

terW

allP

enet

ratio

nC

onse

quen

ces

of C

anis

ter W

all P

enet

ratio

n•P

enet

ratio

n re

sults

in re

leas

e of

hel

ium

bac

kfill

and

ingr

ess

of a

ir–

Tim

esca

le v

arie

s gr

eatly

dep

endi

ng o

n cr

ack

size

g

yp

g–

Rel

ease

of h

ighe

r bac

kfill

pre

ssur

es c

an ra

ise

the

peak

cl

addi

ng te

mpe

ratu

re–

Ingr

ess

ofai

rby

diffu

sion

and

ambi

entt

empe

ratu

recy

cles

–In

gres

s of

air

by d

iffus

ion

and

ambi

ent t

empe

ratu

re c

ycle

s ra

ises

tem

pera

ture

s an

d pr

ovid

es o

xidi

zing

con

ditio

ns–

Loss

of o

ver p

ress

ure

expe

cted

to b

e re

lativ

ely

rapi

d (m

inut

es

toa

mon

th)c

ompa

red

toai

ring

ress

(wee

ksto

year

s)to

a m

onth

) com

pare

d to

air

ingr

ess

(wee

ks to

yea

rs)

•Rel

ease

of h

eliu

m b

ackf

ill p

rovi

des

driv

ing

forc

e to

pot

entia

lly

expe

l rad

ioac

tive

gass

es, i

f bre

ache

d fu

el is

sto

red

Oti

if

RE

A20

23l

kik

•Ope

ratin

g ex

perie

nce

from

RE

A 2

023

leak

ing

cask

–A

ir in

gres

s –

cani

ster

at 7

% O

2 af

ter t

hree

mon

ths,

16%

O2

afte

r tw

enty

mon

ths

(vs

20%

O2

in a

ir)

25©

201

3 E

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Res

earc

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stitu

te, I

nc. A

ll rig

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rved

.

–N

o ra

dioa

ctiv

e co

ntam

inat

ion

repo

rted

at le

ak d

espi

te

dam

aged

fuel

Page 26: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)C

onse

quen

ces

ofC

anis

terW

allP

enet

ratio

nC

onse

quen

ces

of C

anis

ter W

all P

enet

ratio

n

•Rel

ease

of f

uel p

artic

ulat

es fr

om c

anis

ter s

tore

d on

pad

wou

ld

requ

ire s

eque

ntia

l occ

urre

nce

of in

divi

dual

ly u

nlik

ely

even

ts1.

Pen

etra

tion

of c

anis

ter c

onfin

emen

t mus

t gro

w la

rger

than

tig

ht c

rack

(to

prov

ide

path

for p

artic

les)

–W

ould

rele

ase

back

fillp

ress

ure

befo

rean

yfu

elpa

rticl

es–

Wou

ld re

leas

e ba

ckfil

l pre

ssur

e be

fore

any

fuel

par

ticle

s ar

e ge

nera

ted

2.O

xida

tion

of fu

el p

elle

t on

rod

with

bre

ache

d cl

addi

ng

caus

esfu

elpe

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wel

ling

lead

ing

tocl

addi

ngun

zipp

ing

caus

es fu

el p

elle

t sw

ellin

g le

adin

g to

cla

ddin

g un

zipp

ing

3.U

nzip

ped

clad

ding

rele

ases

som

e gr

ains

of f

uel (

gene

ratio

n of

fine

fuel

par

ticle

s in

can

iste

r ple

num

)4.

Sig

nific

ant d

istu

rban

ce re

quire

d to

ent

rain

par

ticle

s in

air

and

prov

ide

a dr

ivin

g fo

rce

for r

elea

se o

f par

ticul

ates

–B

ackf

ill p

ress

ure

has

long

sin

ce b

een

rele

ased

26©

201

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Res

earc

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te, I

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.

pg

Page 27: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)Im

plic

atio

ns–

Loca

tions

ofH

ighe

rSus

cept

ibili

tyIm

plic

atio

ns

Loca

tions

of H

ighe

r Sus

cept

ibili

tyFa

ctor

for C

ISC

C

Susc

eptib

ility

Loca

tions

on

Hor

izon

tal C

anis

ter

Loca

tions

on

Vert

ical

Can

iste

rTe

nsile

Stre

sses

Reg

ions

inth

evi

cini

tyof

wel

ds(e

gR

egio

nsin

the

vici

nity

ofw

elds

(eg

Tens

ile S

tres

ses

on O

DR

egio

ns in

the

vici

nity

of w

elds

(e.g

. w

ithin

abo

ut 2

thic

knes

ses)

Reg

ions

in th

e vi

cini

ty o

f wel

ds (e

.g.

with

in a

bout

2 th

ickn

esse

s)

Low

Sur

face

Te

mpe

ratu

reLi

ds; s

hell

alon

g ca

nist

er u

nder

side

an

d lid

sO

utsi

de o

f bot

tom

lid

and

low

er p

art

of s

hell

Hig

h C

hlor

ide

Dep

ositi

onTo

p of

can

iste

r she

llTo

p lid

; to

a le

sser

ext

ent,

verti

cal

area

s in

the

vici

nity

of t

he o

verp

ack

inle

ts

Cre

vice

Loc

atio

nS

uppo

rt ra

il co

ntac

t reg

ion

Und

erba

sepl

ate

Mt

ilC

diti

Are

as o

f grin

ding

or m

echa

nica

l A

reas

of g

rindi

ng o

r mec

hani

cal

Mat

eria

l Con

ditio

n g

gab

use

(e.g

. gou

ges)

gg

abus

e (e

.g. g

ouge

s)

Gre

ates

t C

ombi

natio

nof

She

ll w

elds

at c

anis

ter e

nds

(top

surfa

ce);

supp

ortr

aili

nter

face

near

Can

iste

r sid

es n

ear w

elds

at t

he

27©

201

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Com

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of

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ors

surfa

ce);

supp

ort r

ail i

nter

face

nea

r w

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botto

m o

f the

can

iste

r

Page 28: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)Im

plic

atio

ns–

Sus

cept

ibili

tyTe

mpe

ratu

reW

indo

w•L

ow s

urfa

ce te

mpe

ratu

res

may

lead

to a

queo

us c

ondi

tions

du

e to

del

ique

scen

ce a

t hig

h lo

cal h

umid

ities

Impl

icat

ions

S

usce

ptib

ility

Tem

pera

ture

Win

dow

•Hig

her s

urfa

ce te

mpe

ratu

res

are

likel

y to

cau

se re

duce

d tim

e to

CIS

CC

initi

atio

n an

d hi

gher

CIS

CC

pro

paga

tion

rate

s•F

aste

st p

ropa

gatio

n w

ould

tend

to o

ccur

on

surfa

ces

that

are

p

pg

just

coo

l eno

ugh

to s

usta

in d

eliq

uesc

ent b

rine

Stre

ss C

orro

sion

Cra

ckin

g

Del

ique

scen

ce o

f C

hlor

ide

28©

201

3 E

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ric P

ower

Res

earc

h In

stitu

te, I

nc. A

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rese

rved

.

Page 29: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)S

umm

ary

Sum

mar

y•F

ME

A c

onfir

ms

that

CIS

CC

lead

ing

to a

TW

cra

ck s

houl

d be

the

focu

s of

agi

ng d

egra

datio

n co

nsid

erat

ion

–C

rack

rele

ases

hel

ium

and

any

fiss

ion

gass

es in

the

cani

ster

ca

vity

; allo

ws

air t

o en

ter

–C

rack

sar

eco

ncer

nsfo

rthr

ough

-wal

lpen

etra

tion

and

leak

age

Cra

cks

are

conc

erns

for t

hrou

ghw

all p

enet

ratio

n an

d le

akag

e bu

t not

con

cern

s fo

r rup

ture

•Chl

orid

es a

re m

ost c

redi

ble

atm

osph

eric

spe

cies

to c

ause

de

grad

atio

nof

aust

eniti

cst

ainl

ess

stee

lsde

grad

atio

n of

aus

teni

tic s

tain

less

ste

els

•Chl

orid

e ae

roso

l con

cent

ratio

n de

cays

rapi

dly

mov

ing

inla

nd–

Est

ablis

hmen

t of c

ondi

tions

con

duci

ve to

CIS

CC

initi

atio

n co

nsid

ered

likel

yfo

rsm

alln

umbe

rofs

ites

clos

eto

the

open

cons

ider

ed li

kely

for s

mal

l num

ber o

f site

s cl

ose

to th

e op

en

ocea

n –

For o

ther

site

s fa

rther

from

the

ocea

n bu

t stil

l exp

osed

to

sour

ces

ofch

lorid

eth

epr

obab

ility

coul

dva

rygr

eatly

with

the

29©

201

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Res

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nc. A

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.

sour

ces

of c

hlor

ide,

the

prob

abili

ty c

ould

var

y gr

eatly

, with

the

prob

abili

ty te

ndin

g to

incr

ease

ove

r mul

tiple

dec

ades

Page 30: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Failu

re M

odes

and

Effe

cts

Ana

lysi

s (F

MEA

)S

umm

ary

Sum

mar

y•I

nves

tigat

ion

of c

onse

quen

ces

info

rms

the

leve

l of t

oler

ance

for

conf

inem

ent p

enet

ratio

n–

Dep

ends

on

clad

ding

tem

pera

ture

with

air

as a

cov

er g

as a

nd

pres

ence

of b

reac

hed

fuel

rods

out

side

dam

aged

fuel

can

s• B

urnu

p,tim

ein

stor

age,

and

initi

alen

richm

enta

ffect

the

Bur

nup,

tim

e in

sto

rage

, and

initi

al e

nric

hmen

t affe

ct th

e cl

addi

ng te

mpe

ratu

re o

ver t

ime

•For

low

eno

ugh

clad

ding

tem

pera

ture

in a

ir (i.

e. a

fter l

ong

stor

age

times

),no

asse

mbl

yde

grad

atio

nex

pect

edas

stor

age

times

), no

ass

embl

y de

grad

atio

n ex

pect

ed a

s co

nseq

uenc

e of

can

iste

r pen

etra

tion

•Effe

ctiv

e m

itiga

tion

or d

etec

tion

optio

ns m

ay in

clud

e:P

reve

ntsp

ecie

sfro

mde

posi

ting

(eg

filte

rinl

etai

r)–

Pre

vent

spe

cies

from

dep

ositi

ng (e

.g.,

filte

r inl

et a

ir)–

Mon

itor c

hlor

ide

surfa

ce c

once

ntra

tion

–M

onito

r cov

er g

as p

rope

rties

, if t

oler

ant o

f con

finem

ent

tti

30©

201

3 E

lect

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ower

Res

earc

h In

stitu

te, I

nc. A

ll rig

hts

rese

rved

.

pene

tratio

n

Page 31: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Proj

ect C

ontin

uatio

nP

rogr

essi

onof

Mod

elin

gP

rogr

essi

on o

f Mod

elin

g

•FM

EA

–Q

ualit

ativ

eju

dgm

ents

offre

quen

cy/p

roba

bilit

y,de

tect

abili

ty,

Qua

litat

ive

judg

men

ts o

f fre

quen

cy/p

roba

bilit

y, d

etec

tabi

lity,

an

d se

verit

y ov

er ti

me

base

d on

lite

ratu

re a

nd li

mite

d ca

lcul

atio

ns–

Def

ine

boun

darie

sof

the

degr

adat

ion

prob

lem

and

guid

eD

efin

e bo

unda

ries

of th

e de

grad

atio

n pr

oble

m a

nd g

uide

ap

proa

ch to

sub

sequ

ent a

sses

smen

ts•C

anis

ter F

law

Gro

wth

and

Fla

w T

oler

ance

Mod

elth

epr

oces

sof

cani

ster

degr

adat

ion

base

don

the

–M

odel

the

proc

ess

of c

anis

ter d

egra

datio

n ba

sed

on th

e pa

thw

ays

iden

tifie

d in

the

FME

A–

Mod

el fl

aw g

row

th to

thro

ugh-

wal

l and

con

sequ

entia

l fla

w s

izes

C

Cf

•Can

iste

r Con

finem

ent I

nteg

rity

Ass

essm

ent

–P

roba

bilis

tic a

naly

sis

to d

eter

min

e th

e be

nefit

of v

ario

us

mon

itorin

g, m

itiga

tion,

and

insp

ectio

n re

gim

es

31©

201

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Res

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.

Page 32: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Susc

eptib

ility

Crit

eria

Pro

cess

•Pro

cess

of p

riorit

izat

ion

base

d on

sus

cept

ibilit

y an

d im

plem

entin

gag

ing

man

agem

enti

slik

ely

tobe

itera

tive

impl

emen

ting

agin

g m

anag

emen

t is

likel

y to

be

itera

tive

(lear

ning

pro

gram

)–

New

test

ing/

mon

itorin

g/in

spec

tion

resu

lts w

ill e

nhan

ce

scre

enin

g cr

iteria

and

eva

luat

ions

–In

spec

tion/

mon

itorin

g/m

itiga

tion

tech

niqu

es u

nder

de

velo

pmen

tto

beim

plem

ente

dw

hen

avai

labl

ean

dde

velo

pmen

t to

be im

plem

ente

d w

hen

avai

labl

e an

d w

here

nee

ded

•FM

EA

pro

cess

has

iden

tifie

d C

ISC

C a

s th

e m

ost l

ikel

y fo

rm

of c

anis

ter d

egra

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Page 33: EPRI Literature Review and Failure Modes and Effects Analysis (FMEA… · 2014. 2. 25. · EPRI Literature Review and Failure Modes and Effects Analysis (FMEA) for Welded Stainless

Susc

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Crit

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and

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Res

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wal

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Susc

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Crit

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Toge

ther

Shap

ing

the

Futu

reof

Elec

tric

ityTo

geth

er…

Shap

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the

Futu

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