equipment data record analyzer transmittersyrinxel.com/files/commissioning-sheets.pdf ·...

EQUIPMENT DATA RECORD

ANALYZER TRANSMITTER

Tag No.: AIT-100 Description: VRU 100 H2S Detection

Type:

Manufacturer: Model: Serial No.:

Calibrated Range: Accuracy: Sample Conditioning:

Device location: D0015 Equip. Class.:

1.

2.

3.

4.

5.

6.

1.

2. Calibration equipment:

Construction

Commissioning Tech.

Signal Type = AI

REMARKS:

Simulate and record simulated signal from analyzer transmitter and verify readings at the PLC/DCS and the HMI.

Scada RegisterHMI RegisterAnalog Input (mA)

Commissioning Lead

ACCEPTED BY NAME (PRINT) SIGNATURE DATE

Installation conforms to P&ID

Installation conforms to manufacturer's installation detail

DEFECTSCHECKLIST

COMMISSIONING CHECK LIST

Tagging is attached and correct

Form No.:

Connection wiring conforms to manufacturer's drawings

CALIBRATION VERIFICATION

Electrical approval certification attached

PLC/DCS Register

Maintenance access adequate

Calibration Point (% LEL)

AnalyserTransmitter


CURRENT TRANSMITTER

Tag No.: Description:

Type:


Calibrated Range: Accuracy:

Device location: Equip. Class.:

1.

2.

3.

4.

5.

6.

1.

The PLC/DCS shall be programmed to provide the following set points:

amps Function:

amps Function:

amps Function:

amps Function:







DEFECTSCHECKLIST

COMMISSIONING CHECK LIST Form No.:


Commissioning Lead

Commissioning Tech.

Construction


REMARKS:

Simulate and record simulated signal from transmitter and verify readings at the PLC/DCS and the HMI.

Scada RegisterHMI Register

High High @

Low @

Low Low @

High @

Calibration Point (Amps) Analog Input (mA) PLC/DCS Register

CurrentTransmitter


CURRENT SWITCH

Tag No.: AY-100 Description: VRU 318 Alarm Blue Inside

Type:


Voltage: Amps: Contact:

Device location: D-220-0015 Equip. Class.:

1.

2.

3.

4.

5.

6.

1.

2.

3. Alarm setting: PLC/DCS Input: Signal Type = DO

Set point @:

* Alarm status: PLC/DCS HMI Scada Printer

Install terminal fuse.

Simulate activation of switch

Commissioning Tech.

Commissioning Lead


Construction






Form No.:


DEFECTSCHECKLIST



REMARKS:

CurrentSwitch


VOLTAGE TRANSMITTER


Type:




1.

2.

3.

4.

5.

6.

1.

HMI RegisterCalibration Point (Volt) Analog Input (mA) PLC/DCS Register

Commissioning Lead

REMARKS:

Simulate and record simulated signal from transmitter and verify readings at the PLC/DCS and the HMI.

Scada Register


Construction

Commissioning Tech.





DEFECTSCHECKLIST





VoltageTransmitter


FLOW SWITCH

Tag No.: FSLL-681 Description: Lubricator Divider Valves

Type:

Manufacturer: --- Model: DNFT 506 Serial No.:


Device location: B0902 Equip. Class.:

1.

2.

3.

4.

5.

6.

7.

1.

2.

3. Alarm setting: PLC/DCS Input: Signal Type =

Set point @:


REMARKS:





Installation conforms to manufacturer's & inst. installation detail


DEFECTSCHECKLIST

Connection wiring conforms to I/O drawings

Commissioning Lead

NAME (PRINT)

Construction

Commissioning Tech.




Manually activate switch

ACCEPTED BY SIGNATURE DATE

FlowSwitch


LEVEL SWITCH

Tag No.: LSLL-671 Description: Glycol Day Tank

Type:

Manufacturer: SOR Model: 1510C-G2A-W9-ES-CS-NCCV Serial No.:



1.

2.

3.

4.

5.

6.

7.

1.

2.

3. Alarm setting: PLC/DCS Input: Signal Type =

Low alarm @ from Rising Falling

High alarm @ from Rising Falling




CHECKLIST










DEFECTS

REMARKS:


Construction

Commissioning Lead

Commissioning Tech.

LevelSwitch


LEVEL TRANSMITTER

Tag No.: LIT-550 Description: Dirty Water Tank 550

Type:

Manufacturer: Rosemount Model: 5302 H A 1 S 1 E 5A E 036 00 CA E6 M1Serial No.:

Calibrated Range: Accuracy: Contact:


1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

Should calibration be required, refer to transmitter manual.



Low @ from Function:

Low Low @ from Function:

High @ from Function:

High High @ from Function:

Signal Type = AI

HMI RegisterCalibration Point (mm) Analog Input (mA)

Calibrate level transmitter loop to an accuracy setting representative of the calibrated range (+/- 0.03% for 5302 Radar)

Simulate the following level and record indicated readings from the PLC/DCS and the HMI.

Scada Register




Connect current calibrator to the transmitter. Install terminal fuse.



ACCEPTED BY NAME (PRINT)




DEFECTSCHECKLIST


Construction

SIGNATURE DATE

REMARKS:

Commissioning Lead

Commissioning Tech.

PLC/DCS Register

LevelTransmitter


PRESSURE SWITCH

Tag No.: PSLL-601 Description: Suction Scrubber Discharge

Type:


Calibrated Range: Accuracy: Typical deadband:

Device location: 902 Equip. Class.:

1.

2.

3.

4.

5.

6.

7.

1.

2.


4. Alarm setting: PLC/DCs Input: Signal Type =

* Set point @: psig Rising Falling

* Switch point rising: psig Switch point falling: psig Deadband: psi


Commissioning Lead

Commissioning Tech.

Construction


COMMISSIONINGCHECK LIST Form No.:




DEFECTSCHECKLIST






Simulate the pressure alarm and verify status in the PLC/DCS and the HMI


REMARKS:

PressureSwitch


PRESSURE/VAC RUPTURE DISK


Type:


Accuracy: Typical deadband:


1.

2.

3.

4.

5.

6.

7.

8.

1.

2.

3. Alarm setting: PLC/DCs Input:

* Set point @: psig Rising Falling


DEFECTSCHECKLIST



Commissioning Lead

Construction

COMMISSIONINGCHECK LIST Form No.:

Verify intrinsically safe barriers & enclosure properly install per location plan

Commissioning Tech.

ACCEPTED BY DATE

REMARKS:



NAME (PRINT) SIGNATURE


Installation conforms to manufacturer;s and instr. installation detail

Connection wiring conforms to loop diagram


Simulate the pressure alarm and verify status in the PLC/DCS and the HMI


PressVacRuptureDisk


PRESSURE TRANSMITTER

Tag No.: PIT-650 Description: I/A Compressor Building 348

Type:

Manufacturer: Rosemount Model: 3051TG3A2B21AB4C6M5P1Q4Q8Serial No.:

Calibrated Range: Accuracy: Diaphragm Seal(s):

Device location: SB2114 Equip. Class.:

1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

Should calibration be required, refer to transmitter manual.


The PLC shall be programmed to provide the following set points:

psig Function:

psig Function:

psig Function:

psig Function:

REMARKS:

Low Low @

High @

High High @

Commissioning Tech.

Commissioning Lead


Construction



Calibration Point (psig)



DEFECTSCHECKLIST

Simulate the following pressures and record indicated readings from the PLC/DCS and the HMI.

Low @


Connect dead weight tester to the pressure transmitter. Install terminal fuse.

HMI Register Scada Register




Calibrate pressure transmitter loop to a minimum accuracy of +/- 0.1% of calibrated span.


Analog Input (mA) PLC/DCS Register

Signal Type = AI

PressureTransmitter


TEMPERATURE DEVICE -THERMOCOUPLE

Tag No.: TE -6060A Description: Melter Temperature

Type:



Device location: 107-019 Equip. Class.:

1.

2.

3.

4.

5.

6.

7.

1.

2.

Setpoint: In Protection Relay In PLC/DCS

PLC/DCS Input: I/O Type = TC ; Card ID = TC06_G6_1112 : Channel = 0

°C Function:

°C Function:


Commissioning Lead

Commissioning Tech.

Construction



DEFECTSCHECKLIST






(and/or Motor Protection Relay) according to calibration Table.

Simulate the following temperature and record indicated readings from the PLC/DCS and the HMI


Connect precision Millivolt Source to the loop.

Scada Register

REMARKS:

Alarm @:

Trip @:



HMI RegisterCalibration Point (mV) Equivalent Temp (°C) PLC/DCS Register

Thermocouple


RESISTIVE TEMPERATURE DEVICE - RTD


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

Setpoint: In Protection Relay In PLC/DCS

PLC/DCS Input:

°C Function:

°C Function:






(and/or Motor Protection Relay).

Calibration Point (Ohm)



Connect precision decade box at RTD (or at junction box at end of the loop).


HMI Register

DEFECTSCHECKLIST





Construction

Commissioning Tech.

Commissioning Lead

REMARKS:

Alarm @:

Trip @:

Scada RegisterEquivalent Temp (°C) PLC/DCS Register

RTD


TEMPERATURE TRANSMITTER

Tag No.: TIT-318 Description: VRU Discharge Vapour to Battery

Type:

Manufacturer: Rosemount Model: 644 H A K6 J6 M5 F6 Q4 R05 R07 R12 R21 R25Serial No.:



1.

2.

3.

4.

5.

6.

7.

1.

2.

3.



°C Function:

°C Function:

°C Function:

°C Function:

Calibrate temperature transmitter loop to a minimum accuracy of +/- 0.1% of calibrated span.

Signal Type = AI



(and/or Motor Protection Relay).

Scada Register




Low @


Connect precision decade box at RTD (or at junction box at end of the loop).





High @

High High @

DEFECTSCHECKLIST

SIGNATURE DATE

Construction


Commissioning Lead

Commissioning Tech.

REMARKS:

Low Low @

Calibration Point (Ohm) HMI RegisterPLC/DCS

Register

Analog Input

(mA)

Equivalent Temp

(°C)

TemperatureTransmitter


TEMPERATURE SWITCH

Tag No.: TSHH-602 Description: Vane Compressor V-600 Discharge

Type:




1.

2.

3.

4.

5.

6.

7.

1.

2. Verify Operation: PLC/DCS Input: Signal Type =

PLC/DCS HMI Scada Printer


Commissioning Tech.

Commissioning Lead


Construction






Form No.:


DEFECTSCHECKLIST




REMARKS:

TemperatureSwitch


TEMPERATURE CONTROLLER OUTPUT


Type:




1.

2.

3.

4.

5.

6.

1.

2.

3.

Should calibration be required, refer to Control Valve manual.

The PLC/DCS shall be checked for following

Air Failure Opens Closes Last Position

Signal Failure Opens Closes Last Position

Control to Valve PLC/DCS Output:

Commissioning Tech.

Commissioning Lead


Construction



DEFECTSCHECKLIST

Connect Control Valve. Install terminal fuse.







Simulate Valve action and record indicated readings from the PLC/DCS and the HMI.

HMI Register

Calibrate Control Valve as per Datasheet.

Valve Position Analog Output (mA) PLC/DCS Register Scada Register

REMARKS:

Open/Close

75% / 25%

50%

25% / 75%

Close/Open

TempControllerOutput


CONTROL VALVE

Tag No.: PV-2100 Description: Treated Water

Type:

Manufacturer: Fisher Model: 1061-80 Wafer Style (Body Bolting) V250Serial No.:

HP: Voltage: FLA: LRA:


1.

2.

3.

4.

5.

6.

7.

1.

2.

3.





Control to Valve PLC/DCS Output: Signal Type =

REMARKS:

Commissioning Lead

Commissioning Tech.

Construction






DEFECTSCHECKLIST








Scada Register


HMI RegisterValve Position Analog Output (mA) PLC/DCS Register

Open/Close

75% / 25%

50%

25% / 75%

Close/Open

ControlValve


PNEUMATIC OPERATED VALVE/SOLENOID

Tag No.: PYV-2100 Description: Treated Water

Type:

Manufacturer: ASCO Model: EF8320G202-24 Serial No.:



YES

1. Installation conforms to mftr drawings and specifications

2. Electrical approval certification attached

3. Tagging and safety labeling are attached and correct

4. Equipment access for maintenance

5.

6.

1. Confirm mechanical commissioning has been completed

2. Confirm instrument air line commissioned

3. From HMI or PLC/DCS Program move valve/solenoid to closed condition. Verify operation of the valve/solenoid

4. From HMI or PLC/DCS Program move valve/solenoid to open condition. Verify operation of the valve/solenoid

5. Status indication on HMI display:

Open Closed Travel Fail

Control to Valve/Solenoid PLC/DCS Output: Signal Type = DO

Form:


Commissioning Tech:

Commissioning Lead



Construction:

CHECKLIST COMMENTS

- Valve/Solenoid status:


PLC/DCS I/O VERIFICATION

REMARK:

SIGNATURENAMEACCEPTED BY DATE

PneumValveSolenoid


SCR ANALOG CONTROL


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3. Verify analog output operation as per vendor manual.





From HMI or PLC/DCS program simulate signals to SCR Controller.







DEFECTSCHECKLIST


Construction

SIGNATURE DATE

REMARKS:

Commissioning Lead

Commissioning Tech.

SCRAnalogControl


SCR DIGITAL CONTROL


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

REMARKS:

Commissioning Lead

Commissioning Tech.

Construction






DEFECTSCHECKLIST




From HMI or PLC/DCS program simulate signals to SCR Controller.



Verify digital output operation as per vendor manual.


SCRDigitalControl


SWITCH

Tag No.: VSHH-602 Description: Glycol Cooler C-602

Type:

Manufacturer: Murphy Model: VS-2EX Serial No.:



1.

2.

3.

4.

5.

6.

1.

2.

3. Verify Operation: PLC/DCS Input: Signal Type =


REMARKS:








DEFECTSCHECKLIST


Construction


Commissioning Lead

Commissioning Tech.



Switch


SWITCH (JOG-OFF-AUTO)

Tag No.: HS-140 Description: Skim Pump P-140

Type:

Manufacturer: By Vendor Model: By Vendor Serial No.:



1.

2.

3.

4.

5.

6.

1.

2.

3. Verify Operation: PLC/DCS Input AUTO Position: Signal Type = DI

PLC/DCS Input JOG Position:

PLC/DCS Input OFF Position:



CHECKLIST DEFECTS










REMARKS:


Commissioning Lead

Construction

Commissioning Tech.

SwitchJOA


PUSH BUTTON


Type:




1.

2.

3.

4.

5.

6.

1.

2.

3. Verify Operation: PLC/DCS Input:




Commissioning Tech.

Commissioning Lead


Construction






Form No.:


DEFECTSCHECKLIST



REMARKS:

PushButton


HAND OPERATED VALVE


Type:




YES





5.

6.



- Valve status: Open Closed Travel

Note: - Closed limit switch is closed and Open limit switch is closed to indicate valve is traveling

- Closed limit switch is opened and Open limit switch is opened to indicate valve is in Fail state.

Open limit switch (ZSO) PLC/DCS Input:

Close limit switch (ZSC) PLC/DCS Input:


REMARK:


Commissioning Tech:

Connection wiring conforms to mftr drawings (if applicable)


COMMENTS

Commissioning Lead

Construction:

Form:COMMISSIONING CHECK LIST

CHECKLIST

HandValve


FLOW TRANSMITTER (LIQUID)


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.


US gal/min Function:




Low @






HMI Register Scada RegisterAnalog Input (mA) PLC/DCS Register

Connect current source to flow transmitter


Simulate flow signals and record indicated readings from the PLC/DCS and the HMI.

Calibration Point (US gal/min)

DEFECTSCHECKLIST





Construction

Commissioning Lead

Commissioning Tech.

SIGNATURE DATE

REMARKS:

Low Low @

High @

High High @

FlowTransmitterLiq


FLOW TRANSMITTER (LIQUID)


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

The PLCDCS shall be programmed to provide the following set points:






Digital PLC/DCS Input:

Analog PLC/DCS Input:

REMARKS:

Low Low @

High @

High High @

Commissioning Tech.

Commissioning Lead


Construction



DEFECTSCHECKLIST

Low @


Installation conforms to instrument installation detail





Calibration Point (US gal/min)

Connect digital input to flow transmitter.




Analog Input (mA) PLC/DCS Register

FlowTransmitterLiq2


FLOW TRANSMITTER (GAS)


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.


SCFN Function:

SCFN Function:

SCFN Function:

SCFN Function:

Commissioning Tech.

ACCEPTED BY NAME (PRINT) SIGNATURE

Commissioning Lead

DATE

Construction








DEFECTSCHECKLIST

Low @


Low Low @

High @


HMI RegisterCalibration Point (scfh) Analog Input (mA) PLC/DCS Register



REMARKS:

High High @

Scada Register

FlowTransmitterGas


MOTOR OPERATED VALVE


Type:




YES





5.

6.


2. Close power circuit for valve

3. Record the following:

- Direction of close: C.W. C.C.W.

- Close Action: Limit Torque Torque value on opening

- Open Action: Limit Torque Torque value on opening

4. From HMI or PLC/DCS Program move valve to closed condition. Verify the following occurrences just as the limit of travel

is reached

Note: Closed limit switch is closed and Open limit switch is opened to indicate valve is closed. Check status


5. From HMI or PLC/DCS Program move valve to open condition. Verify the following occurrences just as the limit of travel

is reached.

Note: Closed limit switch is opened and Open limit switch is closed to indicate valve is opened. Check status



- Valve status: Open Closed Travel Fail








Commissioning Lead

Construction:

CHECKLIST COMMENTS





REMARK:


Commissioning Tech:

MOV2In2Out




Type:




YES





5.

6.








is reached




is reached.











REMARK:


Commissioning Tech:




COMMENTS

Commissioning Lead

Construction:


CHECKLIST

MOV2In1OutFY




Type:




YES





5.

6.








is reached




is reached.











Commissioning Lead

Construction:

CHECKLIST COMMENTS





REMARK:


Commissioning Tech:

MOV2In1OutBSV



Tag No.: FY -6762 Description: Module A Scrubber Water Sup. Flow

Type:




YES





5.

6.








is reached




is reached.











Commissioning Lead

Construction:

CHECKLIST COMMENTS





REMARK:


Commissioning Tech:

MOV2In1OutLY



Tag No.: FY -6869 Description: DC-6869 Dust Collector Outlet Flow Control

Type:




YES





5.

6.








is reached




is reached.







Open limit switch (ZSO) PLC/DCS Input: ZSO -6869 ; I/O Type = DI120 ; Card ID = DI16_P6_0902 : Channel = 4

Close limit switch (ZSC) PLC/DCS Input: ZSC -6869 ; I/O Type = DI120 ; Card ID = DI16_P6_0902 : Channel = 3

Hand switch (HS) PLC/DCS Input: HS -6869 ; I/O Type = DI120 ; Card ID = DI16_P6_0902 : Channel = 2

Control to Valve PLC/DCS Output: FY -6869 ; I/O Type = DO120 ; Card ID = DO16_P6_0907 : Channel = 5


Commissioning Lead

Construction:

CHECKLIST COMMENTS





REMARK:


Commissioning Tech:

MOV3In1OutFY


ACTUATED VALVE WITH LIMIT SWITCHES

Tag No.: UV-510 Description: Produced Water Tank (T-510) Skim

Type:

Manufacturer: PBV Model: C6710-71-2236-GVNG Serial No.:



YES





5.

6.








is reached




is reached.







Open limit switch (ZSO) PLC/DCS Input: ZSO-510-01; Signal Type = DI

Close limit switch (ZSC) PLC/DCS Input: ZSC-510-01; Signal Type = DI

Control to Valve PLC/DCS Output: UY-510-01; Signal Type = DO

COMMISSIONING CHECK LIST Form:

CHECKLIST COMMENTS





REMARK:

ACCEPTED BY NAME SIGNATURE DATE

Commissioning Lead

Construction:

Commissioning Tech:

UV2In1OutUY


LOW VOLTAGE MOTOR WITHOUT VFD

Tag No.: XS -802 Description: Antistat Multi-Pump Assembly Motor Control

Manufacturer: Type: Serial No:

Frame: Insulation Class: Enclosure:

HP: Speed: FLA: LRA:

Voltage: SF:


YES

1. Installation conforms to drawings and specifications




5.

6.

1. Manuf.: Rating: Serial:


1. Winding Resistance: A-B: Ohms B-C: Ohms C-A: Ohms

2. Winding Insulation Resistance: Test Voltage:

(Phase to ground) A-G: M Ohms B-G: M Ohms C-G: M Ohms

3. Ground Impedance Test Current: Amps

Ground Return Path Impedance Measured: Ohms

4. Motor Rotation from Drive End: C.W. C.C.W.

1. PLC/DCS HMI Scada Printer

XS -802_6 ; I/O Type = DI120 ; Card ID = DI16_P6_0901 : Channel = 1




5.

6.

Run Status PLC/DCS Input:


Connection wiring conforms to drawings

Form:

CHECKLIST

Local Disconnect PLC/DCS Input:

TESTING

AUXILIARY EQUIPMENT (H-O-A, START-STOP..)

Breaker Status PLC/DCS Input:

ESD Relay:


Commissioning Lead

ACCEPTED BY

Construction:

NAME

COMMENTS

Function:

DATE

Commissioning Tech:

SIGNATURE

Auto/Manual Status PLC/DCS Input:

PLC/DCS Output: XS -802_6 ; I/O Type = DOR ; Card ID = DO16_P6_0909 : Channel = 2

Function:

Motor1







Voltage: SF:


YES





5.

6.














6.

7.

Function:

ESD Relay:

TESTING


Function:



PLC/DCS Output:

Start Push-Button PLC/DCS Input:

Stop Push-Button PLC/DCS Input:

DATE

COMMENTS


Commissioning Tech:

SIGNATURE

Commissioning Lead

ACCEPTED BY

Construction:

NAME




CHECKLIST

Motor2







Voltage: SF:


YES





5.

6.












4.

5.

Function:

ESD Relay:



PLC/DCS Output:

DATE


Commissioning Tech:

SIGNATURE

Function:



TESTING

Commissioning Lead

ACCEPTED BY

Construction:

NAME



CHECKLIST COMMENTS

Form:

Motor3







Voltage: SF:


YES





5.

6.










2.

REMARKS:

DATESIGNATURE



Form:




Commissioning Lead

ACCEPTED BY

Construction:

NAME

Commissioning Tech:

CHECKLIST COMMENTS

TESTING

PLC/DCS Output:

Motor4







Voltage: SF:


YES





5.

6.








PLC

/DC

S

HM

I

Sca

da

Pri

nte

r

1. Run Status Input Forward:

2. Run Status Input Reverse:

3. Local Disconnect Input:

4. Breaker Status Input:

5. Auto/Manual Status Input:

6. Push-Button Input Fwrd:

7 Push-Button Input Rev:

8. Stop Push-Button Input:

9

10.

11.

Run Command Output Fwrd:

Run Command Output Rev:

TESTING


DATE


Commissioning Tech:

SIGNATURE

ESD Relay:

Commissioning Lead

ACCEPTED BY

Construction:

NAME



CHECKLIST COMMENTS

Motor5







Voltage: SF:


YES





5.

6.








PLC

/DC

S

HM

I

Sca

da

Pri

nte

r

1. Run Status Input Up:

2. Run Status Input Down:




6. Push-Button Input Up:

7 Push-Button Input Down:

8. Stop Push-Button Input:

9

10.

11.



CHECKLIST COMMENTS

Commissioning Lead

ACCEPTED BY

Construction:

NAME DATE


Commissioning Tech:

SIGNATURE

ESD Relay:

TESTING


Run Command Output Up:

Run Command Output Down:

Motor6







Voltage: SF:


YES





5.

6.











3.

4.

Form:

NAME DATE



CHECKLIST COMMENTS


Commissioning Lead

ACCEPTED BY

Construction:

Function:

Commissioning Tech:

SIGNATURE

Function:

ESD Relay:


PLC/DCS Output:

DC Motor Speed Cntrl PLC/DCS Outnput:


TESTING

Motor7


DEVICENET MOTOR WITHOUT VFD

Tag No.: PM-137 Description: Treated Water Pump Motor PM-137




Voltage: SF:


YES





5.

6.










Signal Type =


3.

4. ESD Relay:

Function:


CHECKLIST COMMENTS


Function:


TESTING



Fault Status PLC/DCS Input:

PLC/DCS Output:


Construction:

Commissioning Tech:

Commissioning Lead

Motor7DNet


DEVICENET MOTOR WITH VFD

Tag No.: PM-140 Description: Skim Pump P-140




Voltage: SF:


YES





5.

6.










Signal Type =


3.


5.

6. ESD Relay:

Function:


CHECKLIST COMMENTS


DATE


TESTING



Fault Status PLC/DCS Input:

PLC/DCS Output:

Function:

DC Motor Speed Cntrl PLC/DCS Outnput:

PLC/DCS Output:

Function:

ACCEPTED BY NAME SIGNATURE

Commissioning Lead

Construction:

Commissioning Tech:

Motor7DNet2


LOW VOLTAGE MOTOR WITH VFD



Frame: Insulation Class: Enclosure: Poles:

HP: Speed: FLA: LRA: OL HZ: OL Factor:

Voltage: SF: HZ: Power Unit:


YES





5.

6. Check Local Pot functionality if applicable.






3. Ground Impedance Test Current: Amps Ground Rtrn Path Impedance Measured: Ohms


1. ESD Relay: Function: PLC

/DC

S

HM

I

Sca

da

Pri

nte

r

2. VFD Available Input:




6. VFD Enable Output:

7. VFD Configuration:

Function:


Form:

Commissioning Lead

ACCEPTED BY

Construction:

NAME DATE


Commissioning Tech:

SIGNATURE

TESTING



CHECKLIST COMMENTS

SCADA RegisterPLC/DCS Register HMI RegisterVFD Speed DCS/PLC Output to VFD

MotorVFD


LOW VOLTAGE MOTOR WITH VFD



Frame: Insulation Class: Enclosure: Poles:

HP: Speed: FLA: LRA: OL HZ: OL Factor:

Voltage: SF: HZ: Power Unit:


YES





5.

6. Check Local Pot functionality if applicable.






3. Ground Impedance Test Current: Amps Ground Rtrn Path Impedance Measured: Ohms


1. ESD Relay: Function: PLC

/DC

S

HM

I

Sca

da

Pri

nte

r

2. VFD Available Input:



5. VFD Enable Output:

6. VFD Configuration:

Function:

TESTING


VFD Speed DCS/PLC Output to VFD PLC/DCS Register HMI Register

Commissioning Tech:

SIGNATURE

Commissioning Lead

ACCEPTED BY


Form:

SCADA Register

NAME DATE


CHECKLIST COMMENTS

Construction:


MotorVFD2


IGNITION TRANSFORMER


Type:




YES





5.

6.


2. From HMI or PLC/DCS Program energize ignition transformer. Verify operation of ignition transformer.


On Off Fail

Ignition Transformer PLC/DCS Output:



REMARK:

SIGNATUREACCEPTED BY

CHECKLIST COMMENTS

Construction:

Form:




- Ignition Transformer status:

NAME DATE

Commissioning Tech:

Commissioning Lead

IgnitionTransformer


MELTER NEEDLE POSITION RELAY


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

REMARKS:

Commissioning Lead

Commissioning Tech.

Construction






DEFECTSCHECKLIST




From HMI or PLC/DCS program simulate signals to Melter needle position relay.



Verify position relay operation as per vendor Melter needle manual.


PositionRelay


SERVO MOTOR

Tag No.: ZY -6080 Description: Melter Glass Flow Control Move Camera Left

Type:




YES





5.

6.


2. From HMI or PLC/DCS Program move DVT camera left. Verify operation of the servo motor.

3. From HMI or PLC/DCS Program move DVT camera right. Verify operation of the servo motor.


Left Right Travel Fail

Servo Motor PLC/DCS Output Move Camera Left: I/O Type = DOR ; Card ID = DO16_G6_1105 : Channel = 0

Servo Motor PLC/DCS Output Move Camera Right:



REMARK:

SIGNATUREACCEPTED BY

CHECKLIST COMMENTS

Construction:

Form:




- Servo motor status:

NAME DATE

Commissioning Tech:

Commissioning Lead

ServoMotor


SWITCH (PHOTO EYE)


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3. Verify Operation: PLC/DCS Input:



Manually activate photo eye.

Commissioning Tech.

Commissioning Lead


Construction






Form No.:


DEFECTSCHECKLIST




REMARKS:

PhotoEye


DVT CAMERA

Tag No.: FT -6465 Description: Bushing #5 Forehearth Glass Flow Control

Type:




1.

2.

3.

4.

5.

6.

1.

2.

3.

I/O Type = Enet ; Card ID = : Channel =

REMARKS:

Commissioning Lead

Commissioning Tech.

Construction





Connection wiring conforms to manufacturer's & instr. drawings

DEFECTSCHECKLIST




From HMI or PLC/DCS program simulate signals from DVD Camera.


Verify operation as per DVT Camera manual.

Install communication interface modules for MODBUS communication.

DVTCamera


FIRE/FLAME DETECTOR

Tag No.: AIT-100-10 Description: VRU 318 Fire Detection

Type: UV/IR

Manufacturer: Net-Safety Model: UV/IRS-A Serial No.:



1.

2.

3.

4.

5.

6.

1. Power-up time delay:

2. Controller range: Controller output:

3. Setpoint: PLC/DCS Input:

* Set point @:


* IR Sensitivity:

* UV Sensitivity:

REMARKS:


Commissioning Lead

Construction

Commissioning Tech.



Installation conforms to installation detail


DEFECTSCHECKLIST





FireDetector


H2S DETECTOR

Tag No.: AIT-105-02 Description: Inlet/Outlet Filter Building 306 H2S

Type:

Manufacturer: Net-Safety Model: MLP-A-ST1200-50-SEP Serial No.:



1.

2.

3.

4.

5.

6.

1.



CHECKLIST DEFECTS








Calibration Point (ppm) Analog Input (mA)

AALL-100-01



AAH-100-01

AAHH-100-01

8000

na

REMARKS:

Signal Type = AI

Commissioning Lead


AAL-100-01

na

Commissioning Tech.

Construction

PLC/DCS Register

1000

H2SDetector


LEL DETECTOR

Tag No.: AIT-105 Description: Inlet/Outlet Filter Building 105 LEL

Type:

Manufacturer: Net-Safety Model: MLP-A-SC1100-SEP Serial No.:



1.

2.

3.

4.

5.

6.

1.



CHECKLIST DEFECTS








Calibration Point (% LEL) Analog Input (mA)



REMARKS:

Signal Type = AI

Commissioning Lead


Commissioning Tech.

Construction

PLC/DCS Register

LELDetector


EMERGENCY SHUT DOWN VALVE


Type:




1.

2.

3.

4.

5.

6.

7.

1.

2.

3.







CHECKLIST DEFECTS












HMI Register Scada RegisterValve Position Analog Output (mA) PLC/DCS Register

REMARKS:

Close/Open


Construction

Commissioning Tech.

Commissioning Lead

Open/Close

ESDValve


EMERGENCY SHUT DOWN VALVE

Tag No.: ESDV-3800 Description: V-3800 Fuel Gas Slug Catcher Inlet

Type:

Manufacturer: - Model: - Serial No.:



YES





5.

6.








is reached




is reached.







Open limit switch (ZSO) PLC/DCS Input: ZSO-3800

Close limit switch (ZSC) PLC/DCS Input: ZSC-3800

Control to Valve PLC/DCS Output: EY-3800


CHECKLIST COMMENTS





REMARK:

Signal Type =

Commissioning Tech:


Commissioning Lead

(with limit

switches)

Construction:

ESDV2In1OutUY


MAGNETIC FLOW METER

Tag No.: FIT-140 Description: Backwash/Skim Pumps P-139/140 Discharge

Type:

Manufacturer: Model: 8712ESR2A1N0M4 Serial No.:



1.

2.

3.

4.

5.

6.

7.

1.

2.

3.


m3/hr Function:

m3/hr Function:

m3/hr Function:

m3/hr Function:

Signal Type = AI


CHECKLIST DEFECTS










Connect digital input to flow transmitter.


HMI Register Scada RegisterCalibration Point (m3/hr) Analog Input (mA) PLC/DCS Register

REMARKS:

Low @


Construction

Commissioning Tech.

Commissioning Lead

High High @

Low Low @

High @

MagneticFlowMeter


DIFFERENTIAL PRESSURE TRANSMITTER

Tag No.: DPIT-338 Description: Basket Strainer 500 Differentail Pressure (FUTURE)

Type:

Manufacturer: Model: (FUTURE) Serial No.:



1.

2.

3.

4.

5.

6.

7.


psig Function:

psig Function:

psig Function:

psig Function:


CHECKLIST DEFECTS









HMI Register Scada RegisterCalibration Point (psig) Analog Input (mA) PLC/DCS Register

Low @

Low Low @

High @

High High @

REMARKS:

Signal Type = AI


Construction

Commissioning Tech.

Commissioning Lead

DifferentialPressureTransmitter


VIBRATION TRANSMITTER

Tag No.: VT-137 Description: Treated Water Pump P-137

Type:

Manufacturer: By Vendor Model: By Vendor Serial No.:



1.

2.

3.

4.

5.

6.

7.


mm/sec Function:

mm/sec Function:

mm/sec Function:

mm/sec Function:


CHECKLIST DEFECTS









HMI Register Scada RegisterCalibration Point (mm/s) Analog Input (mA) PLC/DCS Register

Low @

Low Low @

High @

High High @

REMARKS:

Signal Type = AI


Construction

Commissioning Tech.

Commissioning Lead

VibrationTransmitter


MISCELLANEOUS

Tag No.: AY-106 Description: MCC Process Alarm Red Outside

Type:

Manufacturer: --- Model: --- Voltage: Current:

Feed from Panel: Circuit Reference: Protection Rating:


YES

.1 Installation conforms to drawings and specifications

.2 Electrical approval certification attached

.3 Tagging and safety labeling are attached and correct

.4 Equipment access for maintenance

.5 Check ground wire termination

Lighting

6. Measure voltage at termination end

7. Check operation of individual control switch

8. Measure luminous intensity

9.

Receptacle

10. Check interlock mechanism

11. Measure voltage at each outlet

12.

Attend control station (switch, push-button ..etc)

13. Check normal operation

14. Check lock-off position operation

15. Signal Type = DO

Miscellaneous (smoke detector, door switch ..etc)

16. Check normal operation

17. Device set point

18.

19.

Signal Type = E

Commissioning Lead

Commissioning Tech.

Construction

NAME (PRINT) SIGNATURE DATEACCEPTED BY

REMARKS:

COMMENTSCHECKLIST

PRE-COMMISSIONING INSPECTION CHECK LIST Form No.:

Miscellaneous

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