ercolina_general_catalogue ercolina dobladoras de tubo
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Dear Customer,
A and a symbolizes thenew which represents the first step towards a globaldevelopment of all machinery, combined with a solid anddynamic company restructure.
new corporate image complete new product lineGeneral Catalogue
ERCOLINA
PRESIDENTS LETTER OF INTRODUCTIONPRESIDENTS LETTER OF INTRODUCTION
After 35 years experience in research and maufacturing, has reached the perfectsynergy between innovation, service and competitiveness allowing the company to boast a leading positionin manufacturing and worldwide distribution of bending machines.
Our company mission is to create a with all our Customers.We are proud to present ourselves as a consolidated from designing toproduction, from sales to after-sales service. We are deeply committed to offer a reliable and high qualityproduct to give shape, or curve, to your bending needs as we have accomplished with exclusiveCustomers such as Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many
others.
Besides being a challenging sales message, the new slogan , promoted withthis catalogue, highlights ERCOLINA as the main roleplayer in fixing the standards of tube bending in ourcompetitive sector.
Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a longprofitable working activity together. I am confident that ERCOLINA will completely meet your requirementsand contribute to our mutual success.
serious, trusted, and everlasting Partnershipcompany Made in Italy
CML International S.p.A.
ERCOLINA Setting the Curve
THE COMPANYTHE COMPANY
The President(Alessandro Caporusso)
F o u n de d i n 1 9 73 ,
starts off as an Italian
manufacturer of smallp u s h - ty p e b e n d e rs ,nowadays known aroundthe world as Jolly andJunior.
CML International S.p.A.
Due to a strong internat ional patent,Trademark has rapidly established
itself as a leading brand on major worldwidemarkets.
In time, launches on the marketmachines such as Ring Rollers, HorizontalPresses, Notchers, and others, which arecompletely designed and manufactured inItaly by CML.
Wit h a sol id exp eri enc e and a newinfrastructure, CML improves its bendingtechnology, offering mandrel benders withautomatic working cycles and high precisionCNC controls.
ERCOLINA
ERCOLINA
Key aspects of the Company success are:in research &
development (more than 7% of profits),
of raw materials and specializedworkforce (more than 150 employees),(more than 60 retailers in
Italy, 200 distributors throughout the world, 3branches in Germany, USA and Korea).
Today themanufacturing plant, situated at anequal distance between Rome and Naples(about 90 Km / 60 miles) and covering a
surface ofmorethan10,000 m (108,000 ft ) isa
.
Commitment, expertise and dedicationmoves CML towards its mission,
, with total abidance to quality
and environment (company certified UNI ENISO 9001:2000 and 14001:2004).
CML International S.p.A. in Piedimonte SanGermano (FR) Italy is the official and soleproduction plant for .
continuous investmentsfirst-
class quality widedistribution network
top of the art technological center ofspecializedmetalworking machinery
full customersatisfaction
2 2
ERCOLINA
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Megabender
Topbender
Superbender
Medibender
Minibender
MG76
MG030
TB60
TB050
TB050EDT
SB48
SB060
MB42 / MB42 PMD070
MD083
MN092
22
23
24
25
26
27
28
2930
31
32
34Non Mandrel Accessories
MG76MG030
TB60TB050TB050EDT
SB48SB060
MB42 / MB42 PMD070MD083
MN092
2223
242526
2728
2933
32
34
1
INDEXRING ROLLERS MANDREL BENDERS
METALWORKING
page
page
page
page
NON MANDREL BENDERS
Pyramidals CE
Pyramidals CE CNC2
Pyramidals ECO
CE100
CE70
CE50
CE40
CE50-ECO/02
ECO50
ECO40
6
7
8
9
11
12
13
14Ring Roller Accessories
CE100CE70CE50CE40
CE50-ECO/02
ECO50ECO40
6789
23
4
Megabender
Ercopress
Erconotch
Ercoform
Ercoheat
MG030 with mandrel
EP45 / EP25
EN180 / EN100
EF35
EH2 / EH1
42
43
48
49
51
53
54
55
58
Mandrel Accessories
Ercopress Accessories
Erconotch Accessories
Ercoform Accessories
MG030 with mandrel
EP45 / EP25
EN180 / EN100
EF35
EH2 / EH1
42
43
4849
5
53
54
55
58
TOOLING page
Ring RollersNon Mandrel BendersMandrel BendersMetalworking
60679294
Ring RollersNonMandrel BendersMandrel BendersMetalworking
6679294
APPENDIX pag.
Conversion TableASTM TableHow To Calculate Tube LengthApplication Data Form
979899100
Conversion TableASTM TableHow To Calculate Tube LengthApplication Data Form
979899
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RING ROLLER LINEING ROLLER LINE
2 CE / E / A
Ercolina are the top most powerful and reliable choice for everyone who is looking for avery powerful machine, . With fast tooling set-up and easyprogramming, the machine line guarantees excellent quality and high repeatability bends.
Ercolina is proud of offering a wide range of angle rolling machines for all different market requests,from small-size manual machinesto big-size sophisticated CNC machines.
Ring Rollerscapable of bending all types of profiles
Central roll positioning is micro-adjusted on manual machines andelectronically adjusted by a positioning device (encoder) on allhydraulic machines, forand nomarks final bend quality.
accurate repeatability of bending results
Ercolina control panels are designed forOperating functions are easy to set, all control menu
are multi-languages. For operating Ercolina Ring Rollers only a briefproduct training is required. Accuracy and simple operator skills makethese machines the optimal choice compared to other very expensiveand sophisticated machinery.
user friendly bendprogramming.
Welded steel construction cast iron mainframes
chrome-nickel alloy steel shafts
and add strengthand rigidity to the machines, also equipped with forged, treated andrectified .
Threaded shafts with micrometric regulating ring for accurate and easytooling positioning, with no additional spacers normally required.
Ercolina rolls are specially heat-treated to obtain the highest materialhardness and To ensuretighter material grip and higher rolling accuracy, rolls diameters arelarger than those that may be presently found on themarket.
Ercolina quality controls guarantee exact shaft alignment withmachine mainframe to provide a also withhigh rotation speeds, which leads to high production volumes.
anti-scratching finishing on profiles.
strong pulling capacity,
Themachine line offers both manual and hydraulic side guides (like theRLI-Hydraulic Side Pressure Rolls) to help
such as anglesleg-in & leg-out.
minimize deflection onhigh wall thickness section and complex profiles,
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3 CE / E / A
RING ROLLER LINEING ROLLER LINEAll Ercolina Ring Rollers offer further highly competitive advantages such as:
;
Quick tool change over
All machines are made of
Low maintenance.
Long-lasting products designed to perform under the hardest and challenging
conditions.
Operator safety measures.
Bending special profile sections
Customized products
Clutches and brakes have very extensive life cycles;
finest quality materials. Electronic boards and all electricparts use advanced safety systems for reliable overload protection;
All machines are supplied with emergency stop
buttons. Ercolina products comply with CE Standards;
is also easy for profiles such as: angle leg-in & leg-out,
flat bars on-edge & on-flat, round andsquare bars, H & I beams, andmany others;
guaranteed by a 30-year-old technical department constantly
dedicated to special tooling applications. Ercolina special tooling allows to bend allkind of profiles in all different application sectors: windows and doors, ironworking, furniture,and many others.
PROFILE ROLLING
Ercolina
has become simple and profitablewith one of the leading product
in the bending machinery market for over 30 years,
Ercolina grants a long experience with Ring Rollers in manufacturing and sellingto every country in theworld.
over 20,000 bending
tools
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4 CE / E / A
RING ROLLERSING ROLLERS
Railings for spiral staircases,arches, gates, window cases,hollowsections & LTZ profiles
SECTOR APPLICATIONS
Tractor roll bars, agriculturalequipment, green houses
HOME FURNITURE
Spirals for heat exchangers andboilers, arches for outdoor steelconstruction
Applications for vehicles (windowframes, special piping)
INDUSTRY
TRANSPORT
Application for street and gardenfurniture, roofing
OUTDOOR FURNITURE
AGRI-FOOD
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5
Ring Rollers Accessories
Patents
On Ring Rollers line:
48522 BE 2006 (Italy)
RM 2003 A 00000089 (Italy - pending)
EP 1 452 248 (Europe)
P 365662 (Poland)
226 6438 (Russia)
TR 2004 00367B (Turkey)
7.032.423 (USA)
2.459.143 (Canada)
242436 (Mexico)
ZL 200410007234.5 (China)
668095 (Korea)
3863531 (Japan)
2004200783 (Australia)
48522 BE 2006 Italy)RM 2003A 00000089 Italy - pending)EP 1 452 248 Europe)P 365662 Poland)226 6438 Russia)TR 2004 00367B Turkey)7.032.423 USA)2.459.143 Canada)242436 Mexico)ZL 200410007234.5 China)668095 Korea)3863531 Japan)2004200783 Australia)
50758 BE 2005 (Italy)
EP 1 455 964 (Europe)
TR 2004 00087 T2 (Turkey)
7.065.998 (USA)
2.454.301 (Canada)
241470 (Mexico)
On artt. CE100 - CE70:
50758 BE 2005 Italy)EP 1 455 964 Europe)TR 2004 00087 T2 Turkey)7.065.998 USA)2.454.301 Canada)241470 Mexico)
1 296 311 (Italy)
EP 0 879 655 (Europe)
EP 1 466 678 (Europe - divisional)
5.970.770 (USA)
6.173.598 (USA - divisional)
2.238.159 (Canada)
209183 (Mexico)
ZL 98102946.9 (China)
270759 (Korea)
3177216 (Japan)
128652 (Taiwan)
On artt. CE50 - CE40:
1 296 311 Italy)EP 0 879 655 Europe)EP 1 466 678 Europe - divisional)5.970.770 USA)6.173.598 USA - divisional)2.238.159 Canada)209183 Mexico)ZL 98102946.9 China)270759 Korea)3177216 Japan)128652 Taiwan)
4
CE100CE100 CE70CE70
CE50CE50 CE40CE40
CE50-ECO/02CE50-ECO/02
ECO50ECO50 ECO40ECO40
CE / E / A
RING ROLLERSING ROLLERSPyramidals CE page
CE100CE700CE50CE40
6789
CE100CE700CE50CE406789
Pyramidals CE CNC2 page
CE50-ECO/02 11CE50-ECO/02
Pyramidals ECO page
ECO50ECO40 1213ECO50ECO40 23
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6 CE / E / A
Pyramidal Ring Roller100 mm Shaft
MODELS
CE100H3-RLI
Art. Phase
RLICenter RollPositioning
3
Drive Rolls
TECHNICAL DATA
Description CE100H3-RLI
CE100H3 Model with manual side pressure rolls.
SPECIAL MODELS
Art. Description
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.For dimensions in inches, see conversion table on page 97.
art. CE100H3-RLI
CE100
Three Hydraulic
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
100 mm
310 mm
200 mm
220 mm (upon request)
300 mm
6 rpm
3 Smooth
Long Shaft Length
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
2 kW
1.5 kW x 22 kW
Upper Drive Motor
Lower Drive MotorsHydraulic Motor Power
SteelMachine Mainframe
Welded Steel
36 t
Digital Programmable
Horizontal / Vertical
Hydraulic
Hydraulic
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
* Other voltages available upon request
8
Yes
< 70 dB
1800 x 1650 x 2000 mm
2600 Kg
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w x h x l)
Weight
380 / 220 / 440 - 480 VVoltage*
For technical data and maximum capacities refer to art. CE100H3-RLI tables
RLI: Hydraulic Side Pressure Rolls
Min Radius,mm
Dimensions,mm
Section
Gas Tube 5 x 6
150 x 5
120 x 120 x 4
120 x 60 x 5
70
60 x 60
120 x 20
1000
1000
1300
1500
300
300
500
100 x 100 x 12
U 40 x 35UPN 260 x 90
500
250600
40 x 40 x 580 x 80 x 16
100 x 100 x 12
300500800
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7 CE / E / A
Pyramidal Ring Roller70 mm Shaft
CE70H3-RLI
MODELS
Art.
RLI
3
TECHNICAL DATA
Description CE70H3-RLI
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
art. CE70H3-RLI
CE70
Phase Center RollPositioning Drive Rolls
Three Hydraulic
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
70 mm
245 mm
160 mm
220 mm
5.6 - 6.7 rpm
3 Smooth
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
1.1 kWUpper Drive Motor
1.1 kW x 22 kW
Lower Drive MotorsHydraulic Motor Power
Cast IronMachine Mainframe
22 t
Horizontal / Vertical
Hydraulic
Hydraulic
Digital Programmable
Welded Steel
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
* Other voltages available upon request
8
Yes
< 70 dB
1000 x 1500 x 1250 mm
1400 Kg
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w x h x l)
Weight
220 / 380 / 440 - 480 VVoltage*
CE70H3 Model with manual side pressure rolls.
SPECIAL MODELS
Art. Description
For technical data and maximum capacities refer to art. CE70H3-RLI tables
RLI: Hydraulic Side Pressure Rolls
Min Radius,mm
Dimensions,mm
Section
Gas Tube 3 x 6
100 x 4
80 x 80 x 3.2
100 x 50 x 3.2
60
50 x 50
100 x 12
600
600
1200
1000
300
300
800
30 x 30 x 480 x 80 x 12
2501000
100 x 80 x 9
U 30 x 15UPN 160 x 65
600
150800
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8 CE / E / A
Pyramidal Ring Roller50 mm Shaft
* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)
SPECIAL MODELS
Description
CE50H3CE50H2
CE50MR3V2*
Art.
For technical data and maximum capacities, consult standard models tables
CE50
CE50H3
CE50H2
CE50MR3
3
2
3
MODELS
Art.
artt. CE50H2 - CE50H3
art. CE50MR3
Three
Phase
Hydraulic
Three Hydraulic
Three Manual
Center RollPositioning Drive Rolls
TECHNICAL DATA
Description CE50H2
50 mm
178 mm
CE50MR3
50 mm
178 mm
CE50H3
50 mm
178 mm
Roll Shaft Diameter
Standard Roll Diameter
142 mm 134 mm142 mmMax Center Roll Stroke
9 rpm
2 Knurled
9 rpm
3 Smooth
9 rpm
3 Smooth
220 / 240 - 380 / 440 V 220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V
1.85 kW
1.50 kW
1.85 kW
No
1.85 kW
1.50 kW
Roll Shaft Speed
Indipendent Drive Rolls
Motor
Hydraulic Motor Power
Cast Iron Cast IronCast IronMachine Mainframe
Voltage*
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.For dimensions in inches, see conversion table on page 97.
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
Section Min Radius,
mmDimensions,
mm
Gas Tube 21/2 x 3.6 400
80 x 2 800
60060 x 60 x 3
100 x 40 x 4 1300
40 250
40 x 40 350
60 x 10 300
80 x 80 x 6
100 x 45 x 6
400
350
25 x 25 x 350 x 50 x 660 x 60 x 6
150300350
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Welded Steel Welded SteelWelded SteelMachine Body Construction
* other voltages available upon request
Yes
650 x 1270 x 1100 mm
400 Kg
Yes
650 x 1430 x 1100 mm
410 Kg
Yes
650 x 1270 x 1100 mm
430 Kg
Electric Foot Pedal Control
Dimensions (w x h x l)
Weight
Number of Programs 8 18
2 speeds models - Other features same asstandard models.
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9 CE / E / A
Pyramidal Ring Roller40 mm Shaft
MODELS
CE40H3
Art.
3
CE40MR3
CE40MR2
3
2
CE40H3CE40MR3CE40MR2
V2*
* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)
SPECIAL MODELS
Art. Description
For technical data and maximum capacities, consult standard models tables
artt. CE40MR2 - CE40MR3
art. CE40H3
CE40
Three
Phase
Hydraulic
Three Manual
Three Manual
Center RollPositioning Drive Rolls
TECHNICAL DATA
Description CE40H3
40 mm
165 mm
CE40MR2
40 mm
165 mm
CE40MR3
40 mm
165 mm
Roll Shaft Diameter
Standard Roll Diameter
10 rpm
3 Smooth
10 rpm
2 Knurled
10 rpm
3 Smooth
Roll Shaft Speed
Indipendent Drive Rolls
MAXIMUM CAPACITY
For other profiles, see MAXIMUM CAPACITY table on page 10.For dimensions in inches, see conversion table on page 97.
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
Section Min Radius,
mmDimensions,
mm
Gas Tube
2 x 3.2 450
70 x 1.5 700
50050 x 50 x 3
60 x 30 x 3 600
35 250
35 x 35 250
50 x 10 300
60 x 60 x 6
80 x 45 x 6
400
350
25 x 25 x 340 x 40 x 450 x 50 x 6
150250300
Max Center Roll Stroke 124 mm 125 mm124 mm
220 / 240 - 380 / 440 V
1.85 kW
1.50 kW
1.85 kW
220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V
1.85 kW
NoNo
Motor
Hydraulic Motor Power
Voltage*
Cast Iron Cast IronCast IronMachine Mainframe
7 t
Horizontal / Vertical
Hydraulic
Digital programmable
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Welded Steel Welded SteelWelded SteelMachine Body Construction
* other voltages available upon request
Yes
560 x 1430 x 980 mm
340 Kg
Yes
560 x 1430 x 980 mm
280 Kg
Yes
560 x 1430 x 980 mm
300 Kg
Electric Foot Pedal Control
Dimensions ( )w x h x l
Weight
Number of Programs 8 11
2 speeds models - Other features same asstandard models.
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PYRAMIDALS CEYRAMIDALS CE
Gas Tubenormal series
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
MAXIMUM CAPACITY
18
IPN - IPE
HEA - HEB
10 CE / E / A
Capacityes based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes.For dimensions in inches, see conversion table on page 97.
2 2
CE40
1/2 x 2.31 x 3.22 x 3.2
100250450
RTRT
RT +TI
22 x 335 x 3
70 x 1.5
100200700
RTRT
RT +TI
20 x 20 x 240 x 40 x 350 x 50 x 3
150400500
RSRS
++
++ /
SRSR
SRTI TI
TI
RSRS
++
++ /
SRSR
SRTI TI
TI
RSRS
++
++ /
SRSR
SRTI TI
TI
30 x 10 x 240 x 20 x 360 x 30 x 3
150450600
30 x 10 x 250 x 25 x 380 x 30 x 3
150500700
30 x 10 x 2
50 x 25 x 3
200
600
SR
SR+TI
30 x 15 x 260 x 30 x 3
200600
SRSR+TI
2035
100250
RTRT +TI
15 x 1525 x 2535 x 35
100200250
RSRSRS
++
TITI
15 x 1535 x 35
150300
SRSR+TI
20 x 1050 x 10
100250
RSRS
40 x 560 x 15
100 x 15
100150
250
RSRS+
+
TI
TISR
25 x 25 x 440 x 40 x 350 x 50 x 6
150300400
RSRS
RS
+
++
+
SRSR
SR TI
25 x 25 x 340 x 40 x 450 x 50 x 6
150250300
RS
RS
RS
+ +
+ +
+ + +
SR
SR
SR
RA
RA
RA TI
30 x 30 x 340 x 40 x 560 x 60 x 6
100200400
RSRSRS
++
TITI
30 x 30 x 340 x 40 x 560 x 60 x 6
100200400
RS
RSRS
+
+ ++ +
SR
SRSR TI
TI
30 x 15 x 480 x 45 x 6
100350
RS++
SRSR TI
RS+
+
SR
SR TI
40 x 20 x 5
80 x 45 x 6
100
350
-
-
-
-
-
-
- - -
- - -
CE50
3/4 x 3.22 x 3.9
21/2 x 3.6
100300400
RTRT
RT +TI
25 x 3.260 x 580 x 2
100500800
RTRT
RT +TI
RSRS
++
++ /
SRSR
SRTI TI
TI
20 x 20 x 250 x 50 x 360 x 60 x 3
100500600
30 x 15 x 2
60 x 30 x 3
200
600
SR
SR+TI
30 x 15 x 260 x 30 x 3
200600
SRSR+TI
2040
100250
RTRT +TI
15 x 1530 x 3040 x 40
100200350
RSRSRS
++
TITI
15 x 1540 x 40
150350
SRSR+TI
20 x 1060 x 10
150200
RSRS
50 x 1080 x 15
110 x 15
150200
300
RSRS+
+
TI
TISR
RSRS
RS
+
++
+
SRSR
SR TI
25 x 25 x 450 x 50 x 660 x 60 x 6
150300350
RS
RS
RS
+ +
+ +
+ + +
SR
SR
SR
RA
RA
RA TI
25 x 25 x 350 x 50 x 660 x 60 x 6
150300350
30 x 30 x 350 x 50 x 680 x 80 x 6
100200400
RSRSRS
++
TITI
RS
RSRS
+
+ ++ +
SR
SRSR TI
TI
30 x 30 x 350 x 50 x 680 x 80 x 6
100200400
30 x 15 x 4100 x 45 x 6
100350
RS++
SRSR TI
RS+
+
SR
SR TI
40 x 20 x 5
100 x 45 x 6
150
350
-
-
-
-
-
-
- - -
- - -
CE70
1/2 x 33 x 6
200600
RTRT +TI
20 x 3100 x 4
200600
RTRT +TI
25 x 25 x 1.580 x 80 x 3.2
2001200
SR+RS TI
30 x 15 x 1.5100 x 50 x 3.2
2001000
RSRS
-- -
SRSR TI
30 x 15 x 1.5120 x 60 x 5
2001200
SRSR-TI
50 x 25 x 2
100 x 50 x 3.2
200
1200
SR
SR
50 x 25 x 2120 x 60 x 3
2001200
SRSR
3060
150300
RTRT +TI
30 x 3050 x 50
150300
RSRS+TI
30 x 3050 x 50
200400
SRSR+TI
30 x 5100 x 12
200800
RSRS+TI
30 x 8
140 x 30
200
350
RS
+SR TI
30 x 30 x 480 x 80 x 12
250800
RSRS+TI
30 x 30 x 480 x 80 x 12
2501000
RSRS
++
RARA
25 x 25 x 3120 x 80 x 10
200600
RSRS+TI
25 x 25 x 3100 x 80 x 9
200800
RSRS
++ +
SRSR TI
U 30 x 15UPN 100 x 50UPN 160 X 65
150400800
SRSRSR
++
TITI
U 30 x 15UPN 100 x 50UPN 160 x 65
150400800
SRSRSR
++
TITI
-
-
-
-
-
-
IPN - IPE 80IPN - IPE 140
6001200
SRSR+TI
HEA 100 1200 SR+TI
CE100
4 x 105 x 6
6001000
RT +RT +
TITI
30 x 2150 x 5
2501000
RTRT +TI
30 x 30 x 2120 x 120 x 4
2501300
SRSR+ TI
SRSR+ TI
SRSR+ TI
SR
SR+ TI
SRSR+ TI
30 x 15 x 2120 x 60 x 5
3001500
30 x 15 x 2140 x 60 x 5
3001500
50 x 25 x 2.5
120 x 60 x 3
300
1000
50 x 25 x 2.5120 x 60 x 5
3001500
4070
200300
RTRT +TI
40 x 4060 x 60
300300
RSRS
40 x 4060 x 60
200400
SRSR+ TI
30 x 5120 x 20
250500
RSRS+ TI
50 x 10
200 x 40
250
500
RS
+SR TI
40 x 40 x 580 x 80 x 16
100 x 100 x 12
300500600
RSRS
RS+ TI
40 x 40 x 580 x 80 x 16
100 x 100 x 12
300500800
RSRSRS
+++
RARARA
30 x 30 x 5120 x 100 x 12
200500
RSRS+ TI
RSRS
++ +
SRSR TI
30 x 30 x 5120 x 100 x 12
250500
U 40 x 35UPN 180 x 70UPN 260 X 90
250400600
SRSRSR
++
TITI
U 40 x 35UPN 180 x 70UPN 260 x 90
250400600
SRSRSR
++
TITI
+ +4R SR TIIPN 140 1200
IPN - IPE 80IPN - IPE 180IPN - IPE 240
500500600
SRSRSR
++
TITI
HEB 100HEA140
10001800
SRSR
++
TITI
UPN 140 2500 5R+ SRUPN
ProfileRef.
Min Radius
(mm)
Dimensions
(mm)
Dimensions
(mm)
Dimensions
(mm)
Dimensions
(mm)
Tooling
(type)
Tooling
(type)
Tooling
(type)
Tooling
(type)
Min Radius
(mm)
Min Radius
(mm)
Min Radius
(mm)
Notes:Above listed radii refer to standard rolls.For smaller radii, special rolls are required.
When ordering, specify type and UNI of material.
MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING
TI= Tie BarRA= Anti-twist Device (angle iron leg in)
4R 5R= Fourth Roll Accessory - = Fifth Roll Accessory
RS= Standard Roll Set (supplied with machine)RT= Roll Set for Tubes and Bars
SR= Special Roll Set
LEGEND: ROLLS & ACCESSORIES
RSRS
+++ /
SRSRTI TI
RSRS
++
++ /
SRSR
SRTI TI
TI
30 x 10 x 260 x 40 x 3
100 x 40 x 4
150500
1300
30 x 15 x 260 x 40 x 3
150600
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CNC2 Pyramidal Ring Roller50 mm Shaft
11 CE / E / A
CE50-ECO/02
MAXIMUM CAPACITY
TECHNICAL DATA
Description CE50-ECO/02
50 mm
178 mm
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
CE50-ECO/02 3 CNC2
MODELS
Art.
art. CE50-ECO/02
Control
Three
Phase
Hydraulic
Center RollPositioning Drive Rolls
Roll Shaft Diameter
Standard Roll Diameter
6 - 14 rpmRoll Shaft Speed
220 / 240 - 380 / 440 V
1.50 kW
1.50 kW
Cast Iron
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Welded Steel
3 SmoothIndipendent Drive Rolls
140 mmMax Center Roll Stroke
Voltage*
Motor
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Machine Mainframe
With Smart Card(max 10 programs each)
Number of Programs
* other voltages available upon request
Yes
650 x 1270 x 1100 mm
500 Kg
Electric Foot Pedal Conrol
Dimensions (w x h x l)
Weight
Gas Tube 21/2 x 3.6 400
80 x 2 800
60060 x 60 x 3
100 x 40 x 4 1300
40 250
40 x 40 350
60 x 10 300
Min Radius,mm
Dimensions,mm
Section
80 x 80 x 6
100 x 45 x 6
400
350
25 x 25 x 350 x 50 x 660 x 60 x 6
150300350
CNC Ring Roller for automatic bendingcycles of complex and multiradiiapplications.
Best machine for maximum accuracyand repeatability.
For dimensions in inches, see conversion table on page 97
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12 CE / E / A
ECO Pyramidal Ring Roller50 mm Shaft
ECO50
ECO50V2TDescription
TECHNICAL DATA
ECO50V1T 3
MODELS
Art.
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
MAXIMUM CAPACITY
Three
Phase
Hydraulic
Center RollPositioning Drive Rolls
50 mm
178 mm
10 rpm
3 Smooth
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
1.85 kW
1.5 kW
Motor
Hydraulic Motor Power
Cast Iron
1
11.4 t
Machine Mainframe
Speeds
Piston Force
* other voltages available upon request
Horizontal / Vertical
Hydraulic
Digital Programmable
Yes
Yes
Yes
560 x 1430 x 980 mm
380 Kg
Machine Operating Position
Center Roll Positioning
Display
Electric Foot Pedal Control
Spiral Bending Accessory Appliable
Anti-twist Device for Angle Iron Leg InAppliable
Dimensions (w x h x l)
Weight
Three phase 230 / 400 VVoltage*
Section
Gas Tube
Dimensions, mm
21/2 x 3.6
76 x 3.6
60 x 60 x 3
100 x 40 x 4
40
40 x 40
60 x 60 x 6
60 x 60 x 4
art. ECO50V2TFor dimensions in inches, see conversion table on page 97
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13 CE / E / A
ECO Pyramidal Ring Roller40 mm Shaft
ECO40
MODELS
ECO40M2M
Art.
2
Description ECO40M2M
TECHNICAL DATA
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes
2 2
MAXIMUM CAPACITY
Single
Phase
Manual
Center RollPositioning Drive Rolls
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
40 mm
165 mm
5 / 10 rpm
2 Knurled
Voltage Single Phase 220 / 240 V
Machine Mainframe
Motor
Speeds
Machine Operating Position
Center Roll Positioning
Display
Electric Foot Pedal Control
Spiral Bending Accessory Appliable
Anti-twist Device for Angle Iron Leg InAppliable
Dimensions (w x h x l)
Weight
Welded Steel
0.75 kW
2 (inverter)
Horizontal / Vertical
Manual
No
Yes
No
Yes
700 x 1460 x 600 mm
180 Kg
Section
Gas Tube
Dimensions, mm
11/2 Gas
sch. 4060 x 2
50 x 50 x 3
60 x 30 x 3
35
35 x 35
50 x 50 x 6
50 x 50 x 4
art. ECO40M2MFor dimensions in inches, see conversion table on page 97
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Art. KARC
Art. X/C025
Art. ARC-160
Art. ARC-350
Art. WDC-001
14
RING ROLLERS ACCESSORIESING ROLLERS ACCESSORIES
Supplied with machines for tooling setup.
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02
Art. ET32-104Art. CP8150
SERVICE TOOLS
LEGEND
= standard = optional = not appliablena
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02
Measuringinstrumentsfor anglesand radii read out.
MEASURING KITS
Art. Description
KARC
Radius and angle measuring kit, includingdigital gauge (art. WDC-001), 160 mmarchmeter (art. ARC-160), 350 mm archmeter(art. ARC-350) and digital goniometer (art.
X/C025)
Digital goniometerX/C025
ARC-160A
Radius measuring kit, including 160 mmarchmeter (art. ARC-160) and digital gauge(art.WDC-001)
ARC-350A
Radius measuring kit, including 350 mmarchmeter (art. ARC-350) and digital gauge(art.WDC-001)
nana
Art. C5A2Art. C70A2
It increases shaft rigidity to ensure radii repeatibility andaccuracy, highly recommended for high wall thicknessesand heavy duty profiles.
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02TIE BAR ACCESSORY
Art. CP8150
Art. ET32-104
Art. CPA01
Art. CP261
Art. CP262
Artt. CPA01, CP260,CP261, CP262, EP25-154
Art. EP25-154
Art. CP260
Art. C100BA2
Art. C5A2Art. C100BA2
CE / E / A
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15
Art. CEA4-ECO40
Art. C4-ECO50
Art. C5A4
Art. C5A4
na naIt helps to eliminate deformation when rolling angle ironleg-in applications, allowing the operator to correctmaterial deflection and achieve perfectly smooth bends.The device mounts on side pressure rolls supplied asstandard with the machine.
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02ANTI-TWIST DEVICE FOR ANGLE LEG-IN
RING ROLLERS ACCESSORIESING ROLLERS ACCESSORIES
LEGEND
= standard = optional = not appliablena
Art. BS501
na nanana naUsed for regulating center roll down movement withmicrometric positioning. Only on hydraulic models.
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02
CENTER ROLL UPWARD STOP
Art. BS501
Art. 4R10
FOURTH ROLL KIT FOR H/I BEAMS
nana na na nanaUsed forbending Hand Ibeams.
ECO50 ECO40CE40CE50CE70CE100 CE50-
ECO/02
Art. 4R10
CE / E / A
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16
Radius measuringkit
High precision mechanicalcounter for repeatability of
lifting roller positioning
Accessory for large pitch spiral applications, such ashandrailsup to 50 mm(2) diametertubes.The device is designed for easy mounting on the machineand reversibility, for both righthand and lefthand spirals.
nana
Artt. CS5A11, ELI-KIT, ELI-SOFT1Art. CS7A11,
ELI-KIT,ELI-SOFT1
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02SPIRAL BENDING DEVICE
LEGEND
= standard = optional = not appliablena
Art. Description
CS5A11CS7A11
Spiral bending device (to be used with artt. ELI-KIT and ELI-SOFT)
ELI-KIT
Including: tube rotation reader (art. ELI-001),short archmeter (art. ELI-002) and long
archmeter (art.ELI-003)
ELI-SOFT1 PC software for spiral bending (to be used with
artt.CS5A11, CS7A11 and ELI-KIT)
RING ROLLERS ACCESSORIESING ROLLERS ACCESSORIES
CE / E / A
Art. ELI-003
Art. ELI-002Art. ELI-001
Art. ELI-KIT
Art. CS5A11
Art. ELI-SOFT1
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17
Anti-twist support guide(standardlength:3 m/10 ft; lengths onrequest:2 m/6.5ftand6 m/12ft)
Programmable turn counter for
repeatablecomplex applications
Art. CT4/2300Art. CT5/2300
na nanana naUsed for ornamental ironworking jobs on gates, railings,etc. Supplied with 2 mt / 6.5 ft table (working length), 400mm pass through hole and electric turn counter with 1accuracy.Includes:base unit + machine unit connectors.
ECO50 ECO40CE40CE50CE70CE100 CE50-
ECO/02BAR TWISTING DEVICE
Section Dimensions, mm
30 x 30**
40 x 8
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -Y.P. 25 Kg/mm (psi 36.000).
** Using tiebar supplied with machine.
For dimensions in inches, see conversion table on page 97.
2
2
MAXIMUM CAPACITY*
RING ROLLERS ACCESSORIESING ROLLERS ACCESSORIES
LEGEND
= standard = optional = not appliablena
Artt. CR5A8 - CR4A8
Turn counterprogrammingdevicePatented scrolling chain with
removable links for different scrollpatterns and curls with only onepass
Art. CR4A8Art. CR5A8
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -
Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.
2
2
MAXIMUM CAPACITY*
Section Dimensions, mm
40 x 8
15 x 15
15
SCROLL CURLING DEVICE
na nana na naUsed for ornamental scrollwork for custom components ofornamental gates, railing, etc. Equipped with electronicturn counter ( 1 tollerance).
ECO40ECO50CE40CE50CE70CE100 CE50-
ECO/02
CE / E / A
artt. CT4/2300 - CT5/2003
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NON MANDREL LINEON MANDREL LINE
18
Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented nonmandrel bending system that has allowed Ercolina to be for 30 years the leading product in the bendingmarket.
Ercolina Non Mandrel machines are the best solution for everyone who is looking forwith but and with
heavy structuremachinery high quality bend standards, easy to handle limitedbudget.
With Ercolina non mandrel machines the operator can program andcontrol the required bend angle, as well as the springback angle, amaterial elasticity parameter to eliminate material springback effects.
Ercolina formers are the most important machine bending equipment,which has undergone many design improvements that confirm the
Besides being produced as a singlemetal block with no other welded piece attached, Ercolina formerspresent a particular groove shape, enhanced in 30 years of constantdesigning to achieve superior quality bends also with small wallthickness tubes and very soft materials. Furthermore, an encoder formeasuring former rotation angle is installed to assure bend accuracyupto 1bend angle.
Ercolina patented technology.
Ercolina control panels are designed for
Operating functions are easy to set, all control menuare multi-languages. A brief product training is required for operatingErcolina non mandrel machines. Accuracy and simple operator skillsmake these machines the optimal choice compared to other veryexpensive and sophisticated machinery.
user friendly bend
programming.
SA / E / A
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19
NON MANDREL LINEON MANDREL LINEErcolina non mandrel range grants other very competitivestrengths such as:
;
Ercolina
Quick tool change over
Very low maintenance.
Long-lasting products designed to perform under the hardest and challengingconditions.
Operator safety measures.
Bending thin and heavy-duty profiles
Customized products
Completely electric machines with no hydraulic components;
Machines designed to be easily moved with solid base wheels and lifting handles;
All machines are made of finest quality materials. Electronic boards and all electricparts use advanced safety systems for reliable overload protection;
All machines are supplied with emergency stop
buttons. Ercolina products comply with CE Standards;
in few seconds and with remarkable results;
guaranteed by a 30-year-old technical department constantly
dedicated to special tooling applications. special tooling allows to bend all kind ofprofiles in all different application sectors: ironworking, furniture, aircraft engineering,automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.
NON MANDREL BENDING
Ercolina
has become simple and profitablewith one of the leading product
in the bending machinery market for over 30 years,
Ercolina grants a long experience with NonMandrel Benders in manufacturingand sellingto every country in theworld.
over 40,000
bending tools
SA / E / A
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20 SA / E / A
NON MANDREL BENDERSON MANDREL BENDERS
Hydraulic unit pipelines; water, gasand oil pipelines; sanitary tubing
SECTOR APPLICATIONS
NAUTICA
Lamps, chairs, balconies, fences,door andwindowgrates
Tables, chairs, road signs andsignals, street furniture, water andgas pipelines, general metalworking
HOME FURNITURE
OUTDOOR FURNITURE
Pool furniture and supplies, gymequipment, playground furniture
SPORTS SUPPLIES
INDUSTRY
Pipelines for plumbing, hydraulics,cooling and air conditioning
COOLING & PLUMBING
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21
Patents
On Non Mandrel Benders line:
5.354.802 (USA)5.354.802 USA)On artt. MG76 - MG030 - TB60 - TB050
SB060 - SB48 - MB42:
1.276.249 (Italy)
EP 0 783 927 (Europe)
5.775.157 (USA)
2 192 901 (Canada)
197498 (Mexico)
ZL 96114003.8 (China)263.394 (Korea)
3247311 (Japan)
1.276.249 Italy)EP 0 783 927 Europe)5.775.157 USA)2 192 901 Canada)197498 Mexico)ZL 96114003.8 China)263.394 Korea)3247311 Japan)
Non Mandrel Accessories 34
SA / E / A
MN092MN092
TB60TB60 TB050TB050 TB050EDTTB050EDT
SB060SB060
MG76MG76 MG030MG030
MB42PMB42PMB42MB42 MD070MD070 MD083MD083
SB48SB48
NON MANDREL BENDERSON MANDREL BENDERS
Topbender
Minibender
Megabender
Medibender
Superbender
page
page
page
page
page
MG76MG030 2223MG76MG030 2223
MN092 32MN092 32
MB42 / MB42PMD070MD0083
293031
MB42 / MB42PMD070MD00832933
SB48SB060
2728
SB48SB060 2728
TB60TB050TB050EDT
242526
TB60TB050TB050EDT242526
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5/8 (15.88 mm), R46
7/8 (22.22 mm), R56
1 (25.40 mm), R67
11/4 (31.75 mm), R82
11/2 (38.10 mm), R100
2 (50.80 mm), R150
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
2 (60.30 mm), R190
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R90
11/2 (48.25 mm), R100
2 (60.30 mm), R150
22
Tube Bender without mandrel
MEGABENDER MG76EGABENDER MG76
MODELS
Art. Ref.
ThreeMegabender MG76
Description Phase
Electronic with Microprocessor1 / 2 rpm
10 380 mm
210
Bending Radii**
Max Rotation Angle
Max Bending SpeedControl
TECHNICAL DATA
Description MG76T
30 x 9 Bends Each
Yes
3.5 kW
< 70 dB
Alumin ium Allo y
Welded Steel
680 x 910 x 370 mm
193 kg
Yes
Three Phase 220 / 400 V
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
* Other voltages available upon request.** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(flipper model) available upon request.
Max xwall thickness (mm)
Material
21/2 Gas x 4
76 x 3
76 x 6
76 x 6
73 x 4
76 x 4
76 x 3
70 x 5
70 x 4
76 x 1.6
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
MAXIMUM CAPACITY*
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
50 x 4
45
10 x 90
30 x 60 x 3
60 x 60 x 3
40 x 40
60 x 60 x 6
50 x 20 x 6
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Capacity range from 5 mm to 76 mm with min radius 2 x (depending on materialquality, tube diameter and wall thickness).
For dimensions in inches, see conversion table on page 97.
*
MG 76T
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
MG 76T K2D
MG 76T K3D
MG76T
MG76T
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
Art. Machine Tube
MG 76T KOD MG76T OD inches
Formers art. MG76T
SA / E / A
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artt. MG030V2T / MG030T / MG030M
5/8 (15.88 mm), R467/8 (22.22 mm), R56
1 (28.40 mm), R67
11/4 (31.75 mm), R82
11/2 (38.10 mm), R100
2 (50.80 mm), R150
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
2 (60.30 mm), R190
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R90
11/2 (48.25 mm), R100
2 (60.30 mm), R150
23
Tube Bender without mandrel
MEGABENDER MG030EGABENDER MG030
TECHNICAL DATA
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Variable
Electronic with Microprocessor
10 380 mm
210
MG030T / MG030M
Electronic with Microprocessor
2 / 4 rpm
10 380 mm
210
MG030V2T
Number of Programs
Overload System Control
Voltage*
30 x 9 Bends Each
Yes
Three PhaseSingle Phase 220 V
220 / 400 V
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
1.5 kW
< 70 dB
Alumin ium Alloy
Welded Steel
680 x 910 x 370 mm
193 kg
Yes
3.5 kW
< 70 dB
Alumin ium Allo y
Welded Steel
680 x 910 x 370 mm
186 kg
Yes
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm(flipper model) available upon request.
MODELS
Art. Ref.
ThreeMegabender MG030
ThreeMegabender MG030
SingleMegabender MG030
Description Phase
SPECIAL MODELS
Art. Description
MAXIMUM CAPACITY*
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
21/2 Gas x 4
76 x 3
76 x 6
76 x 6
73 x 4
76 x 4
76 x 3
70 x 5
70 x 4
76 x 1.6
Max xwall thickness (mm)
MaterialSection
MG 030V2T*
MG 030T
MG 030M
MG 030VT
MG 030VM
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Two speed model.
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
MG 030M K2D
MG 030M K3D
MG 030M
MG 030M
Gas inches
Gas inches
MG 030T
MG 030T
Gas inches
Gas inches
MG 030V2T
MG 030V2T
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
2 x
3 x
2 x
3 x
MG 030T K2D
MG030T K3D
MG 030V2T K2D
MG 030V2T K3D
Art. Machine Tube
MG 030T KOD MG 030T
OD inchesMG 030V2T
OD inches
Formers
MG030V2TKOD
Faster models (0.5 5 rpm) - Other features
same as standard models.
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless SteelAISI 308 (food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material
quality, tube diameter and wall thickness). Bending capacity of faster models artt. MG030VM /MG030VT may be lower.For dimensions in inches, see conversion table on page 97.
*
50 x 4
45
10 x 90
30 x 60 x 3
60 x 60 x 3
40 x 40
60 x 60 x 6
50 x 20 x 6
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
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art. TB60T
5/8 (15.88 mm), R46
7/8 (22.22 mm), R561 (28.40 mm), R67
11/4 (31.75 mm), R82
11/2 (38.10 mm), R100
2 (50.80 mm), R150
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
2 (60.30 mm), R190
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R90
11/2 (48.25 mm), R100
2 (60.30 mm), R150
24
Tube Bender without mandrel
TOPBENDER TB60OPBENDER TB60
MODELS
Art. Ref.
ThreeTopbender TB60
Description Phase
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
10 380 mm
210
2/4 rpm
Electronic with Microprocessor
TB60T
TECHNICAL DATA
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm(flipper model) available upon request.
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
30 x 9 Bends Each
Yes
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
186 kg
Yes
Three Phase 220 / 400 V
500 x 1000 x 760 mm
Max xwall thickness (mm)
Material
2 Gas x 4
60 x 4
64 x 6
64 x 6
63 x 4
60 x 6
60 x 3
60 x 4
64 x 5
64 x 3
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
TB 60T
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
TB60T K2D
TB60T K3D
TB 60T
TB 60T
TB 60T
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
Art. Machine Tube
TB60T KOD OD inches
Formers
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
50 x 4
35
14 x 60
25 x 50 x 3
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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25
Tube Bender without mandrel
TOPBENDER TB050OPBENDER TB050
Description
Bending Radii**
Max Rotation Angle
Max Bending SpeedControl
10 300 mm
210
1.25 & 2.5 rpmElectronic with Microprocessor
MODELS
Art. Ref.
ThreeTopbender TB050
Description Phase
TB050T
TECHNICAL DATA
* Other voltages available upon request.** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(flipper model) available upon request.
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
30 x 9 Bends Each
Yes
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
130 kg
Yes
Three Phase 220 / 400 V
363 x 900 x 595 mm
2 Gas x 4
60 x 3
64 x 4
64 x 4
60 x 4
60 x 4
60 x 4
60 x 4
64 x 4
64 x 3
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
TB 050T
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
TB 050T K2D
TB 050T K3D
TB 050T
TB 050T
TB 050T
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
Art. Machine Tube
TB 050T KOD OD inches
Formers
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
art. TB050T
5/8 (15.88 mm), R46
7/8 (22.22 mm), R56
1 (25.40 mm), R6711/4 (31.75 mm), R82
11/2 (38.10 mm), R100
2 (50.80 mm), R150
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
2 (60.30 mm), R190
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R90
11/2 (48.25 mm), R100
2 (60.30 mm), R150
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless SteelAISI 304 - 316
50 x 4
35
10 x 60
25 x 50 x 3
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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26
Tube Bender without mandrel
TOPBENDER TB050EDTOPBENDER TB050EDT
Description
* Other voltages available upon request
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
2 Gas x 4
60 x 3
64 x 4
64 x 4
60 x 4
60 x 4
60 x 4
60 x 464 x 4
64 x 3
Max xwall thickness (mm)
Material
10 300 mm
210
1.3 rpmBasic Electronic
Card
1
Yes
1.5 kW
-
Aluminium Alloy
Welded Steel
130 kg
Yes
Three Phase 220 / 400 V
363 x 900 x 595 mm
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
TB050EDT
TECHNICAL DATA
MODELS
Art. Ref.
ThreeTopbender TB050EDT
Description Phase
90
Gas, Radius, mm
MACHINE EQUIPMENT (Former & Counterbending Die)*
TB 050EDT
11/4 (31.75 mm)
* Former in cast iron, counterbending die in brass.
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubesHydraulic Steel ST35
Stainless Steel AISI 304 - 316
50 x 4
35
10 x 60
25 x 50 x 3
50 x 50 x 3
30 x 3050 x 50 x 6
40 x 20 x 6
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
art. TB050EDT
For dimensions in inches, see conversion table on page 97.
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27
Tube Bender without mandrel
SUPERBENDER SB48UPERBENDER SB48
MODELS
Art. Ref.
Three
SingleSuperbender SB48
Superbender SB48
Description Phase
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
10 300 mm
210
2 rpm
Electronic with Microprocessor Electronic with Microprocessor
10 300 mm
210
3 rpm
TECHNICAL DATA
SB48M SB48T
* Other voltages available upon request
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
30 x 9 Bends Each
Yes
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
110 kg
Yes
Single Phase 110 / 220 V
410 x 1000 x 570 mm
Three Phase 220 / 400 V
30 x 9 Bends Each
Yes
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
110 kg
Yes
410 x 1000 x 570 mm
11/2 Gas x 3.68
48 x 3.5
50 x 3
54 x 1.5
50 x 4
60 x 3
64 x 2
64 x 2
60 x 2
48 x 2.5
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
SB 48M
SB 48T
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
SB 48T K2D
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
SB 48M K2D
SB 48M K3D
SB 48M
SB 48M
Gas inches
Gas inches
SB 48T
SB 48T
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
2 x
3 x SB 48T K3D
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
SB 48M KOD SB 48M OD inches
SB 48T OD inches
Formers
SB 48T KOD
5/8 (15.88 mm), R46
7/8 (22.22 mm), R561 (25.40 mm), R67
11/4 (31.75 mm), R82
11/2 (38.10 mm), R100
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R9011/2 (48.25 mm), R100
art. SB48M - SB48T
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless SteelAISI 304 - 316
50 x 4
32
8 x 48
20 x 40 x 3
40 x 40 x 3
30 x 30
40 x 40 x 5
32 x 16 x 5
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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28
Tube Bender without mandrel
SUPERBENDER SB060UPERBENDER SB060
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
* Other voltages available upon request
10 300 mm
210
2.5 rpm
Stable Speed and
Bending Angle Controls1
Yes
2.2 kW
-
Aluminium Alloy
Welded Steel
110 kg
Yes
Single Phase 110 / 220 V
260 x 900 x 600 mm
MODELS
Art. Ref.
SingleSuperbender SB060
Description Phase
SB060M
TECHNICAL DATA
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
11/2 Gas x 3.68
48 x 3.5
50 x 3
54 x 1.5
50 x 4
60 x 3
64 x 264 x 2
60 x 2
48 x 2.5
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Section
SB 060M
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
SB 060M K2D
SB 060M K3D
SB 060M
SB 060M
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
Art. Machine Tube
SB 060M KOD SB 060M OD inches
Formers
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
art. SB060M
5/8 (15.88 mm), R46
7/8 (22.22 mm), R56
1 (25.40 mm), R6711/4 (31.75 mm), R82
11/2 (38.10 mm), R100
1/2 (21.30 mm), R67
3/4 (26.90 mm), R82
1 (33.70 mm), R112
11/4 (42.25 mm), R130
11/2 (48.25 mm), R150
2 (60.30 mm), R190
1/2 (21.30 mm), R46
3/4 (26.90 mm), R56
1 (33.70 mm), R67
11/4 (42.25 mm), R90
11/2 (48.25 mm), R100
2 (60.30 mm), R150
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & AluminiumSoft Copper
Conduit tubes
Soft Brass
Stainless SteelAISI 308 (food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
50 x 4
32
8 x 48
20 x 40 x 3
40 x 40 x 3
30 x 30
40 x 40 x 5
32 x 16 x 5
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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29
MEDIBENDER MB42EDIBENDER MB42Tube Bender without mandrel
MODELS
Art. Ref.
Three
SingleMedibender MB42
Medibender MB42
Medibender MB42 portable Single
Description Phase
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
TECHNICAL DATA
MB42M / MB42PM MB42T
10 260 mm
210
2 rpm
Electronic with Microprocessor Electronic with Microprocessor
10 260 mm
210
4 rpm
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
* Other voltages available upon request
30 x 9 Bends Each 30 x 9 Bends Each
Yes Yes
1.1 kW
< 70 dB
Aluminium Alloy Aluminium Alloy
Welded Steel Welded Steel
410 x 1000 x 570 mm360 x 500 x 460 mm
Yes Yes
Single Phase 110 / 220 V
1.1 kW
< 70 dB
410 x 1000 x 570 mm
Three Phase 220 - 400 V
80 kg / 50 kg 80 kg
11/4 Gas x 3.5
42 x 3
42 x 3
48 x 1.5
42 x 4
50 x 3
60 x 2
54 x 2
60 x 2
42 x 2.5
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
MB 42M
MB 42T
MB 42PM
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Art.
Machine
Machine
Tube
Tube
MB 42M K2D
MB 42M K3D
MB 42M
MB 42M
Gas inches
Gas inches
MB 42T
MB 42T
Gas inches
Gas inches
MB 42PM
MB 42PM
Gas inches
Gas inches
Radius
Radius
Formers
Formers
2 x
3 x
2 x
3 x
2 x
3 x
MB 42T K2D
MB 42T K3D
MB 42PM K2D
MB 42PM K3D
* Formers in cast iron, counterbending dies in brass.
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
MB 42M KOD MB 42M OD inches
MB 42T OD inches
MB 42PM OD inches
Formers
MB 42T KOD
MB 42PM KOD
* Formers in cast iron, counterbending dies in brass.
art. MB42PM
art. MB42M - MB42T
1/2 (21.30 mm), R56
3/4 (26.90 mm), R67
1 (33.70 mm), R90
11/4 (42.25 mm), R112
1/2 (21.30 mm), R46
3/4 (26.90 mm), R561 (33.70 mm), R67
11/4 (42.25 mm), R90
5/8 (15.88 mm), R46
7/8 (22.22 mm), R561 (25.40 mm), R67
11/4 (31.75 mm), R82
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
50 x 4
30
7 x 42
18 x 35 x 2
35 x 35 x 3
25 x 25
35 x 35 x 5
28 x 14 x 5
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
SA / E / A
For dimensions in inches, see conversion table on page 97.
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Faster model - Same features as art. MD070MFootswitch control (art. P050H) not includedUsedforbending radii < 36mm.
MD 071M
30
Tube Bender without mandrel
MEDIBENDER MD070EDIBENDER MD070
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System ControlVoltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
* Other voltages available upon request
36 190 mm
210
2.8 rpm
Bending Angle DigitalSetting 0 180
1
Yes
900 W
-
Aluminium Alloy
Aluminium
23 kg
Yes
Single Phase 110 / 220 V
245 x 300 x 320 mm
MODELS
Art. Ref.
SingleMedibender MD070
Description Phase
MD070M
TECHNICAL DATA1 Gas x 3.4
38 x 1.5
30 x 2
38 x 1.5
35 x 3
42 x 1.5
50 x 2
50 x 2
42 x 1.5
35 x 1.5
Max xwall thickness (mm)
Material
Art. Description
SPECIAL MODELS
MAXIMUM CAPACITYCapacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
2 2
Section
MD 070M
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube
MD 070M Gas inches
Formers
* Formers in cast iron, counterbending dies in brass.
Art. Machine Tube
MD 070M KOD MD 070M OD inches
Formers
* Formers in cast iron, counterbending dies in brass.
art. MD070M
5/8 (15.88 mm), R46
7/8 (22.22 mm), R56
1 (25.40 mm), R67
1/2 (21.30 mm), R46
3/4 (26.90 mm), R561 (33.70 mm), R82
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless SteelAISI 304 - 316
50 x 4
20
10 x 25
15 x 25 x 3
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
MD 070M KGS
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31
Tube Bender without mandrelManual
MEDIBENDER MD083EDIBENDER MD083
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
10 190 mm
210
-
-
-
-
-
-
Aluminium Alloy
Aluminium
17 kg
No
-
245 x 200 x 320 mm
MODELS
Art. Ref.
-Medibender MD083
Description Phase
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube
Millimeter
Formers
12, R36 - 14, R40
16, R46 - 18, R56
22, R67 - 28, R96
MD083
TECHNICAL DATA1 Gas x 3.4
35 x 2.5
35 x 2
32 x 1.5
35 x 3
32 x 3
42 x 1.5
50 x 2
50 x 2
35 x 1.5
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
50 x 4
20
10 x 25
15 x 25 x 3
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
MD 083
MD 083 KMM MD 083
* Formers in aluminium, counterbending dies in brass.
art. MD083
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless SteelAISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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32
Tube Bender without mandrel
MINIBENDER MN092INIBENDER MN092
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
10 190 mm
210
2 rpm
Electronic with Microprocessor
MODELS
Art. Ref.
SingleMinibender MN092
Description Phase
MN092M
TECHNICAL DATA
Number of Programs 3
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
* Other voltages available upon request
Yes
800 W
-
Aluminium Alloy
Aluminium
15 kg
No
Single Phase 110 / 220 V
200 x 105 x 360 mm
3/4 Gas x 2.9
27 x 2.3
28 x 1.5
28 x 2.5
28 x 1.5
28 x 2
28 x 1.5
35 x 1.3
42 x 2
28 x 1.5
Max xwall thickness (mm)
Material
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2
Section
MN 092M
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art. Machine Tube Formers
Art. Machine Tube
MN092MKMM
MN092MKME
MN 092M
MN 092M
Millimeter
Millimeter
Formers
Art. Machine Tube Formers
Art. Machine Tube Formers
MN092MKMG
MN092MKOD
MN 092M
MN 092M
Mepla, Geberitand similar
OD inches
* Formers in aluminium, counterbending dies in polymer and brass.
* Formers in aluminium, counterbending dies in polymer and brass.
* Formers in aluminium, counterbending dies in polymer and brass.
* Formers in aluminium, counterbending dies in brass.
art. MN092M
15, R46 - 18, R56
22, R67 - 28, R112
12, R36 - 14, R40
16, R46 - 18, R56
22, R67 - 28, R96
15, R46 - 20, R67
26, R82 - 32, R112
40, R160 - 50, R170
1/2 (12.70 mm), R40
3/4 (19.05 mm), R671 (25.40 mm), R82
11/8 (28.58 mm), R112
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless SteelAISI 308(food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
50 x 4
16
-
-
-
-
-
-
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
For dimensions in inches, see conversion table on page 97.
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Section Material
MEDI BENDER
Max x thickness (mm)
1 Gas x 3.4
38 x 1.5
3/4 Gas x 2.9
27 x 2.3
MINI BENDER
30 x 2 28 x 1.5
38 x 1.5
35 x 3
28 x 2.5
28 x 1.5
42 x 1.5
50 x 2
50 x 2
42 x 1.5
35 x 1.5
28 x 2
28 x 1.5
35 x 1.3
42 x 2
28 x 1.5
SUPER BENDER
11/2 Gas x 3.68 11/2 Gas x 3.68
48 x 3.5 48 x 3.5
50 x 3 50 x 3
54 x 1.5 54 x 1.5
50 x 4 50 x 4
60 x 3 60 x 3
64 x 2
64 x 2
64 x 2
64 x 2
60 x 2 60 x 2
48 x 2.5 48 x 2.5
33
MAXIMUM CAPACITY
NON MANDREL BENDERSONMANDREL BENDERS
Section Material Max x thickness (mm)
2 Gas x 4
60 x 4
64 x 6
64 x 6
63 x 4
60 x 6
60 x 3
2 Gas x 4
60 x 3
64 x 4
64 x 4
60 x 4
60 x 4
60 x 4
21/2 Gas x 4
76 x 3
76 x 6
76 x 6
73 x 4
76 x 4
60 x 4
64 x 5
60 x 4
64 x 4
76 x 3
70 x 5
64 x 3 64 x 370 x 4
76 x 1.6
50 x 4 50 x 4
32 32
8 x 48 8 x 48
20 x 40 x 3 20 x 40 x 3
50 x 4
35
14 x 60
25 x 50 x 3
50 x 4
35
10 x 60
25 x 50 x 3
50 x 4
45
10 x 90
30 x 60 x 3
1 Gas x 3.4
35 x 2.5
35 x 2
32 x 1.5
35 x 3
32 x 3
42 x 1.5
50 x 2
50 x 2
35 x 1.5
50 x 4
20
10 x 25
15 x 25 x 3
50 x 4
20
10 x 25
15 x 25 x 3
11/4 Gas x 3.5
42 x 3
42 x 3
48 x 1.5
42 x 4
50 x 3
60 x 2
54 x 2
60 x 2
42 x 2.5
50 x 4
30
7 x 42
18 x 35 x 2
50 x 4
16
-
-
40 x 40 x 3 40 x 40 x 3
30 x 30 30 x 30
40 x 40 x 5 40 x 40 x 5
32 x 16 x 5 32 x 16 x 5
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
60 x 60 x 3
40 x 40
60 x 60 x 6
50 x 20 x 6
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
35 x 35 x 3
25 x 25
35 x 35 x 5
28 x 14 x 5
-
-
-
-
TOP BENDERMEGABENDER
MD070 MN092
SB48 SB060TB60 TB050
TB050EDTMG76 - MG030
MD083MB42
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.
2 2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.
2 2
SA / E / A
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308 (food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Gas tubes
Standard Steel tubes
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Soft Brass
Stainless Steel AISI 308 (food industry)
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
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Art. P050A
Art. P050B
Art. P050A
Art. 050G
Art. P575/1
Art. P050B
40 mm HEXAGONAL SHAFT
HANDWHEEL
SLIDER
50 mm HEXAGONAL SHAFT
Art. P050D/1Art. P050D/1
Art. P575/1
Art. 050G
COUNTERBENDING DIE SUPPORT BRACKET
Art. P050HArt. P050H
FOOT SWITCH CONTROL
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76 TB60 TB050/EDT SB060 SB48
For Megabender, Topbenderand Superbender
LEGEND
= standard = optional = not appliablena
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
SA / E / A
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Art. 152-PArt. 152-P
Forsmall radiusbends(< 36 mm).
COUNTERBENDING DIE EXTENSION MG030MG76
TB60 TB050/
EDT SB060 SB48
Art. 050C
For bending radii from10 to35 mm.To be used with former157A.
SPECIAL FORMER HOLDING SHAFT
Art. 050C
Art. P514A
6 mm HEXAGONAL KEY
Art. P514A
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
Art. 810P(Special grease
spray can)
MG030MG76
TB60 TB050/
EDT SB060 SB48
Art. 810P - Art. P010Art. P010
(Grease pump)
SPECIAL GREASE SPRAY CAN & PUMP
Art. 050S
Art. P050E
Art. 050S
Art. P050E
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76 TB60 TB050/EDT SB060 SB48
Special counterbending die support bracket for bendingradii from225 to290 mm.
Available only upon request.
Special diewith special shaft from 10 to 35 mmradius.
SPECIAL DIE
SPECIAL SUPPORT BRACKET
For Megabender, Topbenderand Superbender
LEGEND
= standard = optional = not appliablena
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
SA / E / A
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Art. P500P1
Art. 050M
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
MG030MG76
TB60 TB050/
EDT SB060 SB48
For multiple bends applications. Max 48 mm. Availablelengths:3m/10ftand6m/20ft.
For multiple bendsapplications.Used with steel and aluminium formers with radius from150to250mm.
Extractorplate for profiles, solidand hollow.
SPECIAL EXTRACTOR PLATE
2 AXES POSITIONING TABLE
2 AXES LENGTH STOP DEVICE
Art. A40/PArt. A40/P
Art. 050M
Art. P500P1
For Megabender, Topbenderand Superbender
LEGEND
= standard = optional = not appliablena
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
SA / E / A
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Art. 810P - Art. P010
SPECIAL GREASE SPRAY CAN & PUMP
Art. 810P(Special grease
spray can)
Art. P010(Grease pump)
na na
Art. P050HArt. P050H
MN092MD083MB42/P MD070
MN092MD083MB42/P MD070
FOOT SWITCH CONTROL
Art. MP027Art. MP027
HANDWHEEL
nanana
MN092MD083MB42/P MD070
na nana
Art. MP003Art. MP003
HEXAGONAL SHAFT MN092MD083MB42/P MD070
For Medibender and Minibender
LEGEND
= standard = optional = not appliablena
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
SA / E / A
Art. MP019A
COUNTERBENDING DIE SUPPORT BRACKET
Art. MP018/1
SLIDER
Art. MP019A
nanana
Art. MP018/1
nanana
MN092MD083MB42/P MD070
MN092MD083MB42/P MD070
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na
Art. P084FArt. P084F
For counterbending die positioning on art. MD070,MD071, MD083, MN092.
LEVER MN092MD083MB42/P MD070
na na
Art. P084GArt. P084G
To place on aluminium formers for tube wall thicknesshigherthan 1.5mm.
SUPPORT BRACKET MN092MD083MB42/P MD070
For Medibender and Minibender
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
LEGEND
= standard = optional = not appliablena
MN092MD083MB42/P MD070
Art. 050MArt. 050M
For multiple bendsapplications.Used with steel and aluminium formers with radiusfrom150 to 250mm.
2 AXES LENGTH STOP DEVICE
MN092MD083MB42/P MD070
nanana
Art. 042C
For bending radii from10 to 35 mm(to be used with former157A). To be used with counterbending die extension, art.152P.
SPECIAL TOOLING HOLDING SHAFT
Art. 042C
MN092MD083MB42/P MD070
nanana
Art. 042SArt. 042S
Special former with shaft for radii from 10 to 35 mm.
SPECIAL FORMER
MN092MD083MB42/P MD070
na nana
Art. A40/P-MB42
Art. A40/P-MB42
For multiple bends applications. Max 48 mm. Available
lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor formounting on MB42.
2 AXES POSITIONING TABLE
SA / E / A
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na
Art. 084D1Art. 084D1
TRIPOD MN092MD083MB42/P MD070
For Medibender and Minibender
LEGEND
= standard = optional = not appliablena
NON MANDREL ACCESSORIESON MANDREL ACCESSORIES
nana
Art. 084E1Art. 084E1
COUNTERBENDING DIE SUPPORT BRACKET MN092MD083MB42/P MD070
na
Art. R500P Art. R600
METAL STORAGE CASE
Artt. R500P - R600
MN092MD083MB42/P MD070
To be used for placing and positioning the counterbendingdie.
na
Art. 802Art. 802
For tubes from 4 to 25 mm (from 1/4 to 1).
REAMER
na
Art. 803Art. 803
For tubes from 5 to 45mm(from1/4to 13/4).
REAMER
MN092MD083MB42/P MD070
MN092MD083MB42/P MD070
na
Art. 804
Including: 1 display box, 12 reamers art. 802 for tubesfrom 4 t o 25 m m (from 1/4 t o 1).
REAMER KIT MN092MD